EN
Operating
Instructions
Conversion Kit Stand Up HW11
Conversion Kit Mobile Case HW11
Upgrade Kit:
Virtual Welding 2.0 Win10
to Virtual Welding 2.0 G2
Installation instructions
Installation Instructions - FRONIUS conversion kit
Version 2
Page 2 of 47
Document: UpgradeKit VirtualWelding Win10_42,0426,0429,EN.docx
Document number: 42,0426,0429,EN
Version of the template: 7
Contents
1 Conversion of Stand Up HW11................................................................................................................ 4
1.1 Release history .......................................................................................................................................... 4
1.2 General information ................................................................................................................................. 4
1.3 Preparing Stand Up HW11 Pro for conversion.......................................................................................... 5
1.3.1 Overview of existing system before conversion: .................................................................................... 5
1.3.2 Removing connection plate HW11 Pro ................................................................................................... 6
1.3.3 Preparing connection plate HW11 G2 for later installation ................................................................... 7
1.3.4 Preparing the HP distributor mains cable 230 V for later installation .................................................... 9
1.3.5 Removing OLD components .................................................................................................................. 10
1.4 Converting Stand Up HW11 Pro to HW11 G2 ......................................................................................... 11
1.4.1 New connection plate for HW11 G2 mounting: ................................................................................... 11
1.4.2 HP power supply unit + 3D glasses power supply unit holder INSIDE: ................................................. 12
1.4.3 HP distributor mains cable 230 V wiring: .............................................................................................. 13
1.4.4 Display port cable to the connection plate for HW11 G2: .................................................................... 14
1.4.5 HDMI cable to the connection plate for HW11 G2: .............................................................................. 14
1.4.6 RJ45 cable to the connection plate for HW11 G2: ................................................................................ 15
1.4.7 USB-A to USB-C cable from connection plate for HW11 G2: ................................................................ 16
1.4.8 3D glasses adapter holder OUTSIDE: .................................................................................................... 17
1.4.9 Checking the cable + closing the cable conduit: ................................................................................... 18
1.4.10 ........................................................................................................... HP VR Reverb G2 glasses package:
19
1.5 Overview of the system after the conversion: ........................................................................................ 21
1.6 Starting for the first time after conversion of the device: ...................................................................... 22
1.6.1 Recalibrating the touchscreen device: .................................................................................................. 22
1.6.2 Function test of the "Left-Right" speaker device .................................................................................. 22
1.6.3 Function test/calibration of the HP VR Reverb G2 glasses ................................................................... 23
2 Conversion of Mobile Case HW11 ........................................................................................................ 25
2.1 Release history ........................................................................................................................................ 25
2.2 General information ............................................................................................................................... 25
2.3 Preparing Mobile Case HW11 Pro for conversion .................................................................................. 26
2.3.1 Overview of existing system before conversion: .................................................................................. 26
2.3.2 Removing connection plate HW11 Pro ................................................................................................. 27
2.3.3 Preparing connection plate HW11 G2 for later installation ................................................................. 28
2.3.4 Preparing the HP distributor mains cable 230 V for later installation .................................................. 30
2.3.5 Removing OLD components .................................................................................................................. 31
2.4 Converting Mobile Case HW11 Pro to HW11 G2 .................................................................................... 32
2.4.1 New connection plate for HW11 G2 mounting: ................................................................................... 32
2.4.2 HP power supply unit + 3D glasses power supply unit holder INSIDE: ................................................. 33
2.4.3 HP distributor mains cable 230 V wiring: .............................................................................................. 34
2.4.4 Polhemus cable to the connection plate for HW11 G2: ....................................................................... 35
Installation Instructions - FRONIUS conversion kit
Version 2
Page 3 of 47
Document: UpgradeKit VirtualWelding Win10_42,0426,0429,EN.docx
Document number: 42,0426,0429,EN
Version of the template: 7
2.4.5 Display port cable to the connection plate for HW11 G2: .................................................................... 36
2.4.6 HDMI cable to the connection plate for HW11 G2: .............................................................................. 36
2.4.7 RJ45 cable to the connection plate for HW11 G2: ................................................................................ 37
2.4.8 USB-A to USB-C cable from connection plate for HW11 G2: ................................................................ 38
2.4.9 3D glasses adapter holder OUTSIDE: .................................................................................................... 39
2.4.10 ...................................................................................... Checking the cable + closing the cable conduit:
40
2.4.11 ........................................................................................................... HP VR Reverb G2 glasses package:
41
2.5 Overview of the system after the conversion: ........................................................................................ 43
2.6 Starting for the first time after conversion of the device: ...................................................................... 44
2.6.1 Recalibrating the touchscreen device: .................................................................................................. 44
2.6.2 Function test of the "Left-Right" speaker device .................................................................................. 44
2.6.3 Function test/calibration of the HP VR Reverb G2 glasses ................................................................... 45
Installation Instructions - FRONIUS conversion kit
Version 2
Page 4 of 47
Document: UpgradeKit VirtualWelding Win10_42,0426,0429,EN.docx
Document number: 42,0426,0429,EN
Version of the template: 7
Version
release
Created by
author
Date
date
Change / Description
change / description
Approved by
approved by
Date
date
1
HACMI
01/06/2021
Conversion instructions created
2
HACMI
15/07/2021
Completion and acceptance by Fronius
Zauner Nikolaus
2.1
HACMI
31/08/2021
Amendments according to Fronius
Schlor Philipp
Conversion kit HW11
Conversion to device version HW11
Hardware: HW11
System: VW2.0
Glasses: HP Pro
Hardware: HW11
System: VW2.0
Glasses: HP Reverb G2
1 Conversion of Stand Up HW11
1.1 Release history
1.2 General information
Instructions for converting an existing and functioning Stand Up device with version HW11 Pro.
The corresponding conversion kit HW11 (FP0023169) must be used for the conversion.
This conversion kit contains all parts for the Stand Up device.
The following parts for the Mobile Case device remain:
MobileCase connection plate with USB-C (FR000338)
The conversion must only be carried out by trained specialist personnel.
ATTENTION! The device must be de-energised and disconnected from the grid during the conversion.
It is IMPORTANT that the mains cable is unplugged.
Installation Instructions - FRONIUS conversion kit
Version 2
Page 5 of 47
Document: UpgradeKit VirtualWelding Win10_42,0426,0429,EN.docx
Document number: 42,0426,0429,EN
Version of the template: 7
1.3 Preparing Stand Up HW11 Pro for conversion
1.3.1 Overview of existing system before conversion:
Installation Instructions - FRONIUS conversion kit
Version 2
Page 6 of 47
Document: UpgradeKit VirtualWelding Win10_42,0426,0429,EN.docx
Document number: 42,0426,0429,EN
Version of the template: 7
Disconnect all connection cables from connection plate
HW11 Pro.
With screwdriver the
4x pan-head screws from connection plate HW11 Pro
and remove it from the device.
ATTENTION:
The 4x oval-head screws from connection plate HW11
Pro are required for the later installation of the new
connection plate (FR000339).
End result:
1.3.2 Removing connection plate HW11 Pro
Installation Instructions - FRONIUS conversion kit
Version 2
Page 7 of 47
Document: UpgradeKit VirtualWelding Win10_42,0426,0429,EN.docx
Document number: 42,0426,0429,EN
Version of the template: 7
Remove the following connections from
connection plate HW11 Pro:
1x RJ45 Switchcraft coupling
1x HDMI port
1x DP port cable
NEW:
1x StandUp connection plate with USB-C
(FR000339)
1x CABLE USB3.1-C Keystone 0.5 m
(FR000356)
Install all removed connections and new
connections:
1x StandUp connection plate with USB-C
(FR000339)
1x RJ45 Switchcraft coupling
1x HDMI port
1x CABLE USB3.1-C Keystone 0.5 m
(FR000356)
1x DP port cable
ATTENTION:
The DP port cable connector must be
screwed on with the narrow-slanted side at
the bottom.
Otherwise there will not be enough space
for the HP display port connector!
IMPORTANT:
All lettering on the
connecting plugs
should face uniformly
in one direction.
1.3.3 Preparing connection plate HW11 G2 for later installation
Installation Instructions - FRONIUS conversion kit
Version 2
Page 8 of 47
Document: UpgradeKit VirtualWelding Win10_42,0426,0429,EN.docx
Document number: 42,0426,0429,EN
Version of the template: 7
End result:
Installation Instructions - FRONIUS conversion kit
Version 2
Page 9 of 47
Document: UpgradeKit VirtualWelding Win10_42,0426,0429,EN.docx
Document number: 42,0426,0429,EN
Version of the template: 7
1x HP mains cable 230 V enclosed in the HP VR Reverb
G2 glasses package!
Remove the earthed plug and strip approx. 10 cm of
insulation.
1x CRIMP RING TERMINAL M4 Q=0.5-1.5 mm
(FR000348)
Strip the insulation from the yellow-green wire cable
and
crimp on the CRIMP RING TERMINAL M4.
2x INSULATION SLEEVES RT ISOL. Q=4.75x0.8MM
(FR000353)
Cut 8 cm of blue and brown wire cable and strip the
insulation off all ends for later crimping.
Connect the same colours to one another again with an
insulation sleeve and crimp.
2x INSULATION SLEEVES RT ISOL. Q=4.75x0.81MM
(FR000354)
Attach an insulation sleeve terminal to each of the blue
and brown wire cables and crimp them together.
End result:
1.3.4 Preparing the HP distributor mains cable 230 V for later installation
This cable is already included in the conversion kit, just for your information.
Installation Instructions - FRONIUS conversion kit
Version 2
Page 10 of 47
Document: UpgradeKit VirtualWelding Win10_42,0426,0429,EN.docx
Document number: 42,0426,0429,EN
Version of the template: 7
Remove the old components:
1x connection plate HW11 Pro
1x 4 Port USB3.0 DATA HUB
1x Fronius DC Power Plug CABLE
End result:
ATTENTION:
NEW components that will be added later are shown in italics!
Cables that are connected to connection plate HW11 G2:
1x DP port cable->Already screwed down during point 3.3 Preparing connection plate HW11 G2 for later installation
1x USB3.1-C Keystone CABLE 0.5 m (FR000356) ->Already installed during point 3.3 Preparing connection plate
HW11 G2 for later installation
+ HP USB-C adapter stick
+ USB-A CABLE extension 0.5 m (FR000357)
1x HDMI CABLE 2 m Black
1x RJ45 cable Cat6 1.3 m
Mains filter wiring NEW:
1x HP distributor mains cable 230 V
1x old mains filter cable
3x ferrite terminals
NEW sheet-metal parts:
1x 3D glasses power supply unit holder INSIDE (FR000332)
+ 1x HP power supply unit
1x 3D glasses adapter holder OUTSIDE (FR000333)
+ 1x HP adapter
1.3.5 Removing OLD components
Installation Instructions - FRONIUS conversion kit
Version 2
Page 11 of 47
Document: UpgradeKit VirtualWelding Win10_42,0426,0429,EN.docx
Document number: 42,0426,0429,EN
Version of the template: 7
Secure the prepared new connection plate for
HW11 G2 (see point 3.3)
with the 4x oval-head screws from connection
plate HW11 Pro
.
1.4 Converting Stand Up HW11 Pro to HW11 G2
1.4.1 New connection plate for HW11 G2 mounting:
Installation Instructions - FRONIUS conversion kit
Version 2
Page 12 of 47
Document: UpgradeKit VirtualWelding Win10_42,0426,0429,EN.docx
Document number: 42,0426,0429,EN
Version of the template: 7
1x 3D glasses power supply unit holder INSIDE
(FR000332)
+1x HP power supply unit enclosed in the HP VR
Reverb G2 glasses package!
Connect the HP power supply unit with the HP
distributor mains cable 230 V, align it and secure
the 3D glasses power supply unit holder INSIDE
(FR000332) over it with
3x oval-head screws 3.5x9.5
.
Thread the fixed cable of the HP power supply
unit in curves, sometimes left sometimes right,
along the cable conduit to the strain-relief device.
At the connection plate for HW11, guide the cable
through the hole provided for this purpose.
Will be connected to the 3D glasses adapter later.
1.4.2 HP power supply unit + 3D glasses power supply unit holder INSIDE:
Installation Instructions - FRONIUS conversion kit
Version 2
Page 13 of 47
Document: UpgradeKit VirtualWelding Win10_42,0426,0429,EN.docx
Document number: 42,0426,0429,EN
Version of the template: 7
1x HP distributor mains cable 230 V
Route the cable from the HP power supply unit to
the mains filter.
Remove the 3x ferrite terminals
and reconnect later.
Suspend the earthing cable to the others on the
mains filter plate and fix it in place.
Connect 1x old mains filter cable to the new HP
distributor mains cable 230 V:
Disconnect the insulation sleeves of the old mains
filter cable from the mains filter and connect the
new insulation sleeves instead.
The old insulation sleeves are connected to the
new insulation sleeve terminals of the HP
distributor mains cable 230 V.
Reconnect the 3x ferrite terminals.
Earthing cables, blue cables and brown cables are
bundled together
Connect the old mains filter cable to the Power
Cube Box (FP0023499).
1.4.3 HP distributor mains cable 230 V wiring:
Installation Instructions - FRONIUS conversion kit
Version 2
Page 14 of 47
Document: UpgradeKit VirtualWelding Win10_42,0426,0429,EN.docx
Document number: 42,0426,0429,EN
Version of the template: 7
1x DP port cable
The DP port cable from the middle DP connection
of the Power Cube Box (FP0023499) is already
connected/routed and connected to the prepared
connection plate for HW11 G2.
1x HDMI CABLE 2 m Black
The HDMI cable from the HDMI connection of the
Power Cube Box (FP0023499) is already
connected/routed and connected to the prepared
connection plate for HW11 G2.
1.4.4 Display port cable to the connection plate for HW11 G2:
1.4.5 HDMI cable to the connection plate for HW11 G2:
Installation Instructions - FRONIUS conversion kit
Version 2
Page 15 of 47
Document: UpgradeKit VirtualWelding Win10_42,0426,0429,EN.docx
Document number: 42,0426,0429,EN
Version of the template: 7
1x RJ45 cable Cat6 1.3 m
The RJ45 cable from the LAN1 connection of the
Power Cube Box (FP0023499) is already
connected/routed and connected to the prepared
connection plate for HW11 G2.
1.4.6 RJ45 cable to the connection plate for HW11 G2:
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