Fronius TransTig 1750 Puls Operating Instructions Manual

/ Battery Charging Systems / Welding Technology / Solar Electronics
42,0426,0095,EN 007-08112012
TransTig 1750 Puls
Operating Instructions
TIG Power source
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Dear reader,
Introduction Thank you for the trust you have placed in our company and congratulations on buying this
high-quality Fronius product. These instructions will help you familiarise yourself with the product. Reading the instructions carefully will enable you to learn about the many different features it has to offer. This will allow you to make full use of its advantages.
Please also note the safety rules to ensure greater safety when using the product. Careful handling of the product will repay you with years of safe and reliable operation. These are essential prerequisites for excellent results.
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Contents
Safety rules ................................................................................................................................................ 7
Explanation of safety symbols .............................................................................................................. 7
General ................................................................................................................................................. 7
Intended purpose .................................................................................................................................. 8
Environmental conditions...................................................................................................................... 8
Obligations of the operator.................................................................................................................... 8
Obligations of personnel ....................................................................................................................... 9
Mains connection .................................................................................................................................. 9
Protecting yourself and others .............................................................................................................. 9
Danger from toxic gases and vapours .................................................................................................. 10
Danger from flying sparks ..................................................................................................................... 11
Risks from mains current and welding current...................................................................................... 11
Meandering welding currents................................................................................................................ 12
EMC device classifications ................................................................................................................... 13
EMC measures ..................................................................................................................................... 13
EMF measures...................................................................................................................................... 13
Specific hazards.................................................................................................................................... 14
Danger from shielding gas cylinders..................................................................................................... 15
Safety measures at the installation location and during transport ........................................................ 16
Safety measures in normal operation ................................................................................................... 16
Maintenance and repair ........................................................................................................................ 17
Safety inspection................................................................................................................................... 18
Disposal ................................................................................................................................................ 18
Safety symbols...................................................................................................................................... 18
Data protection...................................................................................................................................... 18
Copyright............................................................................................................................................... 19
General information 21
General ...................................................................................................................................................... 23
Device concept ..................................................................................................................................... 23
Functional principle ............................................................................................................................... 23
Application areas .................................................................................................................................. 23
Remote Control Operation .................................................................................................................... 23
Control elements and connections 25
Description of the control panel ................................................................................................................. 27
General ................................................................................................................................................. 27
Safety.................................................................................................................................................... 27
Description of the control panel ............................................................................................................ 27
Key combinations - special functions ......................................................................................................... 32
General ................................................................................................................................................. 32
Displaying the software version and operating time ............................................................................. 32
Connections, switches and mechanical components ................................................................................ 33
Connections, switches and mechanical components ........................................................................... 33
Installation and commissioning 35
Minimum equipment needed for welding task............................................................................................ 37
General ................................................................................................................................................. 37
TIG DC welding.................................................................................................................
.................... 37
MMA welding ........................................................................................................................................ 37
Before installation and commissioning....................................................................................................... 38
Safety.................................................................................................................................................... 38
Utilisation for intended purpose ............................................................................................................ 38
Setup regulations .................................................................................................................................. 38
Mains connection .................................................................................................................................. 38
Generator-powered operation............................................................................................................... 38
Start-up ...................................................................................................................................................... 40
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Safety.................................................................................................................................................... 40
General ................................................................................................................................................. 40
Connecting the gas cylinder.................................................................................................................. 40
Establishing a ground (earth) connection to the workpiece .................................................................. 40
Connecting the welding torch................................................................................................................ 41
Welding 43
TIG modes ................................................................................................................................................. 45
Safety.................................................................................................................................................... 45
Symbols and their explanations ............................................................................................................ 45
2-step mode .......................................................................................................................................... 46
Spot welding ......................................................................................................................................... 46
4-step mode .......................................................................................................................................... 47
Special 4-step: variant 1 ....................................................................................................................... 47
Overloading of the tungsten electrode ....................................................................................................... 49
Overloading of the tungsten electrode .................................................................................................. 49
TIG welding................................................................................................................................................ 50
Safety.................................................................................................................................................... 50
Welding parameters.............................................................................................................................. 50
Preparations.......................................................................................................................................... 51
TIG welding........................................................................................................................................... 51
Igniting the arc ........................................................................................................................................... 52
Igniting the arc using high frequency(HF ignition)................................................................................. 52
Touchdown ignition ............................................................................................................................... 53
End of welding ...................................................................................................................................... 54
Special functions and options .................................................................................................................... 55
Arc break watchdog function................................................................................................................. 55
Ignition time-out function....................................................................................................................... 55
TIG pulsing............................................................................................................................................ 55
Tacking function.................................................................................................................................... 56
MMA welding ............................................................................................................................................. 58
Safety.................................................................................................................................................... 58
Preparations.......................................................................................................................................... 58
MMA welding ........................................................................................................................................ 58
HotStart function ................................................................................................................................... 59
Anti-stick function.................................................................................................................................. 59
Setup settings 61
The Setup menu ........................................................................................................................................ 63
General ................................................................................................................................................. 63
Overview ............................................................................................................................................... 63
Shielding gas setup menu.......................................................................................................................... 64
General ................................................................................................................................................. 64
Accessing the Shielding gas setup menu ............................................................................................. 64
Changing welding parameters .............................................................................................................. 64
Exiting the Shielding gas setup menu................................................................................................... 64
Welding parameters in the Shielding gas setup menu.......................................................................... 64
TIG setup menu ......................................................................................................................................... 66
Accessing the TIG setup menu...................................................................................................
.......... 66
Changing welding parameters .............................................................................................................. 66
Exiting the TIG setup menu .................................................................................................................. 66
Welding parameters in the TIG setup menu ......................................................................................... 66
TIG setup menu: level 2............................................................................................................................. 69
Accessing the TIG setup menu: level 2 ................................................................................................ 69
Changing welding parameters .............................................................................................................. 69
Exiting the TIG setup menu: level 2 ...................................................................................................... 69
Welding parameters in the TIG setup menu: level 2............................................................................. 69
Rod electrode setup menu......................................................................................................................... 71
Accessing the Rod electrode setup menu ............................................................................................ 71
Changing welding parameters .............................................................................................................. 71
Exiting the Rod electrode setup menu .................................................................................................. 71
Welding parameters in the Rod electrode setup menu......................................................................... 71
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Rod electrode setup menu: level 2 ............................................................................................................ 73
Accessing the Rod electrode setup menu level 2 ................................................................................. 73
Changing welding parameters .............................................................................................................. 73
Exiting the Rod electrode setup menu: level 2...................................................................................... 73
Welding parameters in the Rod electrode setup menu level 2 ............................................................. 73
Troubleshooting and maintenance 75
Troubleshooting ......................................................................................................................................... 77
General ................................................................................................................................................. 77
Safety.................................................................................................................................................... 77
Displayed service codes ....................................................................................................................... 77
Power source ........................................................................................................................................ 78
Care, maintenance and disposal ............................................................................................................... 80
General ................................................................................................................................................. 80
Safety.................................................................................................................................................... 80
At every start-up.................................................................................................................................... 80
Every 2 months ..................................................................................................................................... 80
Every 6 months ..................................................................................................................................... 80
Disposal ................................................................................................................................................ 80
Appendix 81
Technical data............................................................................................................................................ 83
Special voltages.................................................................................................................................... 83
TransTig 1750 Puls............................................................................................................................... 83
Spare parts list ........................................................................................................................................... 84
.............................................................................................................................................................. 84
Circuit diagram........................................................................................................................................... 85
.............................................................................................................................................................. 85
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Safety rules
Explanation of safety symbols
If you see any of the symbols depicted in the "Safety rules", special care is required.
General
DANGER! indicates immediate and real danger. If it is not avoided, death or se-
rious injury will result.
WARNING! indicates a potentially dangerous situation. Death or serious injury may result if appropriate precautions are not taken.
CAUTION! indicates a situation where damage or injury could occur. If it is not avoided, minor injury and/or damage to property may result.
NOTE! indicates a risk of flawed results and possible damage to the equipment.
IMPORTANT! indicates tips for correct operation and other particularly useful information.
It does not indicate a potentially damaging or dangerous situation.
The device is manufactured using state-of-the-art technology and according to recognised safety standards. If used incorrectly or misused, however, it can cause
- injury or death to the operator or a third party,
- damage to the device and other material assets belonging to the operat­ing company,
- inefficient operation of the device.
All persons involved in commissioning, operating, maintaining and servicing the device must:
- be suitably qualified,
- have sufficient knowledge of welding
- read and follow these operating instructions carefully.
The operating instructions must always be at hand wherever the device is be­ing used. In addition to the operating instructions, attention must also be paid to any generally applicable and local regulations regarding accident preven­tion and environmental protection.
All safety and danger notices on the device
- must be kept in a legible state
- must not be damaged/marked
- must not be removed
- must not be covered, pasted or painted over.
For the location of the safety and danger notices on the device, refer to the section headed "General remarks" in the operating instructions for the device. Before switching on the device, remove any faults that could compromise safety.
Your personal safety is at stake!
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Intended purpose
Environmental conditions
Obligations of the operator
The device is to be used exclusively for its intended purpose.
The device is intended for the welding process described on the rating plate only. Any use above and beyond this purpose is deemed improper. The manufac­turer shall not be liable for any damage resulting from such improper use.
Utilisation in accordance with the "intended purpose" also comprises
- reading carefully and following all operating instructions to the letter
- studying and obeying all safety and danger notices carefully
- performing all stipulated inspection and servicing work.
Never use the device for the following purposes:
- Thawing out pipes
- Charging batteries/accumulators
- Starting engines
The device is designed for use in industry and the workshop. The manufactur­er accepts no responsibility for any damage caused through use in a domestic setting.
The manufacturer likewise accepts no liability for unexpected or incorrect re­sults.
Operation or storage of the device outside the stipulated area will be deemed as "not in accordance with the intended purpose". The manufacturer shall not be liable for any damage resulting from such improper use.
Ambient temperature:
- during operation: -10 °C to + 40 °C (14 °F to 104 °F)
- during transport and storage: -20 °C to +55 °C (-4 °F to 131 °F)
Relative humidity:
- up to 50 % at 40 °C (104 °F)
- up to 90 % at 20 °C (68 °F)
Ambient air: free from dust, acids, corrosive gases and substances, etc. For use at altitudes above sea level: up to 2000 m (6561 ft. 8.16 in.)
The operator undertakes only to allow persons to work with the device who:
- are familiar with the fundamental instructions regarding safety and acci­dent prevention, and have been instructed how to use the device
- have read and understood these operating instructions, especially the section “safety rules”, and have confirmed as much with their signatures
- are trained to produce the required results.
Checks must be carried out at regular intervals to ensure that operators are working in a safety-conscious manner.
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Obligations of personnel
Mains connection
Protecting your­self and others
Before using the device, all persons instructed to do so undertake:
- to observe the basic instructions regarding safety at work and accident prevention
- to read these operating instructions, especially the "Safety rules" section and sign to confirm that they have understood them and will follow them.
Before leaving the work area, ensure that people or property cannot come to any harm in your absence.
Devices with a higher rating may affect the energy quality of the mains due to their current input.
This may affect a number of types of device in terms of:
- connection restrictions
- criteria with regard to maximum permissible mains impedance
*)
- criteria with regard to minimum short-circuit power requirement
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at the interface with the public mains network
see Technical Data
In this case, the plant operator or the person using the device should check whether the device may be connected, where appropriate by discussing the matter with the power supply company.
Persons involved with welding expose themselves to numerous risks, e.g.:
- flying sparks and hot pieces of metal
- arc radiation, which can damage eyes and skin
- hazardous electromagnetic fields, which can endanger the lives of those using cardiac pacemakers
- risk of electrocution from mains current and welding current
- greater noise pollution
- harmful welding fumes and gases
Anyone working on the workpiece while welding is in progress must wear suit­able protective clothing with the following properties:
- flame-resistant
- insulating and dry
- covers the whole body, is undamaged and in good condition
- safety helmet
- trousers with no turn-ups
Protective clothing refers to a variety of different items. Operators should:
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Danger from toxic gases and va­pours
- protect eyes and face from UV rays, heat and sparks using a protective visor and regulation filter.
- wear regulation protective goggles with side protection behind the safety visor.
- wear stout footwear that provides insulation even in wet conditions.
- protect the hands with suitable gloves (electrically insulated and providing protection against heat).
- wear ear protection to reduce the harmful effects of noise and to prevent injury.
Keep all persons, especially children, out of the working area while any devic­es are in operation or welding is in progress. If, however, there are people in the vicinity,
- make them aware of all the dangers (risk of dazzling by the arc, injury from flying sparks, harmful welding fumes, noise, possible danger from mains or welding current, etc.),
- provide suitable protective equipment or
- erect suitable safety screens/curtains.
The fumes produced during welding contain harmful gases and vapours.
Welding fumes contain substances that may, under certain circumstances, cause birth defects or cancer.
Keep your face away from welding fumes and gases.
Fumes and hazardous gases,
- must not be breathed in
- must be extracted from the working area using appropriate methods.
Ensure an adequate supply of fresh air.
If this cannot be provided, a protective mask with an air supply must be worn.
If there is any doubt about whether the extraction system is powerful enough, then the measured toxic emission values should be compared with the permis­sible limit values.
The following components are responsible, amongst other things, for the de­gree of toxicity of welding fumes:
- Metals used for the workpiece
- Electrodes
- Coatings
- Cleaners, degreasers, etc.
The relevant material safety data sheets and manufacturer's specifications for the listed components should therefore be studied carefully.
Flammable vapours (e.g. solvent fumes) should be kept away from the arc's radiation area.
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Danger from fly­ing sparks
Risks from mains current and weld­ing current
Flying sparks may cause fires or explosions.
Never weld close to flammable materials.
Flammable materials must be at least 11 metres (35 ft) away from the arc, or alternatively covered with an approved cover.
A suitable, tested fire extinguisher must be available and ready for use.
Sparks and pieces of hot metal may also get into adjacent areas through small gaps or openings. Take appropriate precautions to prevent any danger of in­jury or fire.
Welding must not be performed in areas that are subject to fire or explosion or near sealed tanks, vessels or pipes unless these have been prepared in ac­cordance with the relevant national and international standards.
Do not carry out welding on containers that are being or have been used to store gases, propellants, mineral oils or similar products. Residues pose an explosive hazard.
An electric shock is life threatening and can be fatal.
Do not touch live parts either inside or outside the device.
During MIG/MAG or TIG welding, the welding wire, the wirespool, the drive rollers and all metal parts that are in contact with the welding wire are live.
Always set the wire-feed unit up on a sufficiently insulated surface or use a suitable, insulated wire-feed unit mount.
Make sure that you and others are protected with an adequately insulated, dry temporary backing or cover for the earth or ground potential. This temporary backing or cover must extend over the entire area between the body and the earth or ground potential.
All cables and leads must be complete, undamaged, insulated and adequately dimensioned. Loose connections, scorched, damaged or inadequately dimen­sioned cables and leads must be repaired/replaced immediately.
Do not sling cables or leads around either the body or parts of the body.
The electrode (rod electrode, tungsten electrode, welding wire, etc) must
- never be immersed in liquid for cooling
- never be touched when current is flowing.
Double the open circuit voltage of a welding machine can occur between the welding electrodes of two welding machines. Touching the potentials of both electrodes at the same time may under certain circumstances be fatal.
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Meandering weld­ing currents
Arrange for the mains and device supply to be checked regularly by a qualified electrician to ensure the PE conductor is functioning properly.
The device must only be operated on a mains supply with a PE conductor and a socket with an earth contact.
If the device is operated on a mains without a PE conductor and in a socket without an earth contact, this will be deemed gross negligence. The manufac­turer shall not be liable for any damage resulting from such improper use.
If necessary, provide an adequate earth connection for the workpiece.
Switch off unused devices.
Wear a safety harness if working at height.
Before working on the device, switch it off and pull out the mains plug.
Attach a clearly legible and easy-to-understand warning sign to the device to prevent anyone from reconnecting it to the mains and switching it on again.
After opening the device:
- discharge all components holding an electric charge
- ensure that all components in the device are de-energised.
If work on live parts cannot be avoided, appoint a second person to switch off the main switch at the right moment.
If the following instructions are ignored, meandering welding currents can de­velop with the following consequences:
- Fire hazard
- Overheating of parts connected to the workpiece
- Irreparable damage to PE conductors
- Damage to device and other electrical equipment
Ensure that the workpiece is held securely by the workpiece clamp.
Attach the workpiece clamp as close as possible to the area that is to be weld­ed.
If the floor is electrically conductive, the device must be set up with sufficient insulating material to insulate it from the floor.
If distribution boards, twin-head mounts, etc., are being used, note the follow­ing: The electrode of the welding torch / electrode holder that is not used is also live. Make sure that the welding torch / electrode holder that is not used is kept sufficiently insulated.
In the case of automated MIG/MAG applications, ensure that only an insulated wire electrode is routed from the welding wire drum, large wirefeeder spool or wirespool to the wire-feed unit.
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EMC device clas­sifications
EMC measures
EMF measures
Devices with emission class A:
- are only designed for use in an industrial setting
- can cause conducted and emitted interference in other areas.
Devices with emission class B:
- satisfy the emissions criteria for residential and industrial areas. This also applies to residential areas in which power is supplied from the public low-voltage grid.
EMC device classification according to the rating plate or the techni­cal data.
In certain cases, even though a device complies with the standard limit values for emissions, it may affect the application area for which it was designed (e.g. when there is sensitive equipment at the same location, or if the site where the device is installed is close to either radio or television receivers). If this is the case, then the operator is obliged to take appropriate action to rec­tify the situation.
Check for possible problems, and check and evaluate neighbouring devices' resistance to interference according to national and international require­ments:
- Safety features
- power, signal and data transfer lines
- IT and telecommunications devices
- measuring and calibrating devices
Supporting measures for avoidance of EMC problems: a) Mains supply
- if electromagnetic interference arises despite correct mains connec­tion, additional measures are necessary (e.g. use a suitable line fil­ter).
b) Welding leads
- must be kept as short as possible
- must run close together (to avoid EMF problems)
- must be kept well apart from other leads
c) Equipotential bonding d) Earthing the workpiece
- if necessary, establish an earth connection using suitable capacitors.
e) Shielding, if necessary
- shield off other nearby devices
- shield off entire welding installation
Electromagnetic fields may pose as yet unknown risks to health:
- effects on the health of others in the vicinity, e.g. wearers of pacemakers and hearing aids
- wearers of pacemakers must seek advice from their doctor before ap­proaching the device or any welding that is in progress
- for safety reasons, keep distances between the welding cables and the welder's head/torso as large as possible
- do not carry welding cables and hosepacks over the shoulders or wind them around any part of the body
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Specific hazards
Keep hands, hair, clothing and tools away from moving parts. For example:
-Fans
- Cogs
- Rollers
-Shafts
- Wirespools and welding wires
Do not reach into the rotating cogs of the wire drive or into rotating drive com­ponents.
Covers and side panels may only be opened/removed while maintenance or repair work is being carried out.
During operation
- Ensure that all covers are closed and all side panels are fitted properly.
- Keep all covers and side panels closed.
The welding wire emerging from the welding torch poses a high risk of injury (piercing of the hand, injuries to the face and eyes, etc.).
Therefore always keep the welding torch away from the body (devices with wire-feed unit) and wear suitable protective goggles.
Never touch the workpiece during or after welding - risk of burns.
Slag can jump off cooling workpieces. The specified protective equipment must therefore also be worn when reworking workpieces, and steps must be taken to ensure that other people are also adequately protected.
Welding torches and other parts with a high operating temperature must be al­lowed to cool down before handling.
Special provisions apply in areas at risk of fire or explosion - observe relevant national and international regulations.
Power sources that are to be used in areas with increased electric risk (e.g. near boilers) must carry the "Safety" sign. However, the power source must not be located in such areas.
Risk of scalding from escaping coolant. Switch off cooling unit before discon­necting coolant flow or return lines.
Use only suitable load-carrying equipment supplied by the manufacturer when transporting devices by crane.
- Hook chains and/or ropes onto all suspension points provided on the load-carrying equipment.
- Chains/ropes must be at the smallest angle possible to the vertical.
- Remove gas cylinder and wire-feed unit (MIG/MAG and TIG devices).
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Danger from shielding gas cyl­inders
If the wire-feed unit is attached to a crane holder during welding, always use a suitable, insulated wire-feed unit holder (MIG/MAG and TIG devices).
If the device has a carrying strap or handle, this is intended solely for carrying by hand. The carrying strap is not to be used if transporting with a crane, forklift or other mechanical hoist.
All lifting accessories (straps, handles, chains, etc.) used in connection with the device or its components must be tested regularly (e.g. for mechanical damage, corrosion or changes caused by other environmental factors). The testing interval and scope of testing must comply with applicable national standards and directives as a minimum.
Odourless and colourless shielding gas may escape unnoticed if an adapter is used for the shielding gas connection. Prior to assembly, seal the device­side thread of the adapter for the shielding gas connection using suitable Te­flon tape.
Shielding gas cylinders contain gas under pressure and can explode if dam­aged. As the shielding gas cylinders are part of the welding equipment, they must be handled with the greatest of care.
Protect shielding gas cylinders containing compressed gas from excessive heat, mechanical impact, slag, naked flames, sparks and arcs.
Mount the shielding gas cylinders vertically and secure according to instruc­tions to prevent them falling over.
Keep the shielding gas cylinders well away from any welding or other electrical circuits.
Never hang a welding torch on a shielding gas cylinder.
Never touch a shielding gas cylinder with an electrode.
Risk of explosion - never attempt to weld a pressurised shielding gas cylinder.
Only use shielding gas cylinders suitable for the application in hand, along with the correct and appropriate accessories (regulator, hoses and fittings). Only use shielding gas cylinders and accessories that are in good condition.
Turn your face to one side when opening the valve of a shielding gas cylinder.
Close the shielding gas cylinder valve if no welding is taking place.
If the shielding gas cylinder is not connected, leave the valve cap in place on the cylinder.
The manufacturer's instructions must be observed as well as applicable na­tional and international regulations for shielding gas cylinders and accesso­ries.
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Safety measures at the installation location and dur­ing transport
Safety measures in normal opera­tion
A device that topples over can easily kill someone. Place the device on a solid, level surface in such a way that it remains stable
- The maximum permissible slope is 10°.
Special regulations apply in rooms at risk of fire or explosion
- observe relevant national and international requirements.
Use internal directives and checks to ensure that the workplace environment is always clean and clearly laid out.
Only set up and operate the device in accordance with the degree of protec­tion shown on the rating plate.
When setting up the device, ensure there is a gap of 0.5 m (1 ft. 7.69 in.) all round so that cooling air can enter and exit unhindered.
When transporting the device, observe the relevant national and local guide­lines and accident prevention regulations. This applies especially to guidelines regarding the risks arising during transportation.
Before transporting the device, allow coolant to drain completely and detach the following components:
- Wire-feed unit
- Wirespool
- Shielding gas cylinder
After transporting the device, and before commissioning, you MUST carry out a visual inspection to check whether it has been damaged in any way. Any damage must be repaired by trained service technicians before commission­ing takes place.
Only operate the device when all protection devices are fully functional. If the protection devices are not fully functional, there is a risk of
- injury or death to the operator or a third party,
- damage to the device and other material assets belonging to the operator,
- inefficient operation of the device.
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Maintenance and repair
Any safety devices that are not functioning properly must be repaired before switching on the device.
Never bypass or disable protection devices.
Before switching on the device, ensure that no one is likely to be endangered.
- Check the device at least once a week for obvious damage and proper functioning of safety devices.
- Always fasten the shielding gas cylinder securely and remove it before­hand if the device is to be transported by crane.
- Only the manufacturer's original coolant is suitable for use with our devic­es due to its properties (electrical conductivity, frost protection, material compatibility, flammability, etc.)
- Only use suitable original coolant from the manufacturer.
- Do not mix the manufacturer's original coolant with other coolants.
- If damage results from using a different coolant, the manufacturer accepts no liability. In addition, no warranty claims will be entertained.
- The coolant can ignite under certain conditions. Transport the coolant only in its original, sealed containers and keep well away from any sourc­es of ignition
- Used coolant must be disposed of properly in accordance with the rele­vant national and international regulations. A safety data sheet may be obtained from your service centre or downloaded from the manufacturer's website.
- Check the coolant level before you start to weld while the system is still cool.
It is impossible to guarantee that bought-in parts are designed and manufac­tured to meet the demands made on them, or that they satisfy safety require­ments. Use only original replacement and wearing parts (also applies to standard parts). Do not carry out any modifications, alterations, etc. to the device without the manufacturer's consent. Components that are not in perfect condition must be changed immediately. When ordering, please give the exact designation and part number as shown in the spare parts list, as well as the serial number of your device.
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Safety inspection
Disposal
Safety symbols
Data protection
The manufacturer recommends that a safety inspection of the device is per­formed at least once every 12 months.
The manufacturer recommends that the power source be calibrated during the same 12-month period.
A safety inspection should be carried out by a qualified electrician
- after any changes are made
- after any additional parts are installed, or after any conversions
- after repair, care and maintenance has been carried out
- at least every twelve months.
For safety inspections, follow the appropriate national and international stand­ards and directives.
Further details on safety inspection and calibration can be obtained from your service centre. They will provide you on request with any documents you may require.
Do not dispose of this device with normal domestic waste! To comply with the European Directive 2002/96/EC on Waste Electrical and Electronic Equip­ment and its implementation as national law, electrical equipment that has reached the end of its life must be collected separately and returned to an ap­proved recycling facility. Any device that you no longer require must either be returned to your dealer or given to one of the approved collection and recycling facilities in your area. Ignoring this European Directive may have potentially adverse affects on the environment and your health!
Devices with the CE marking satisfy the essential requirements of the low-volt­age and electromagnetic compatibility directive (e.g. relevant product norms from the EN 60 974 series).
Devices with the CSA test mark satisfy the requirements of the relevant stand­ards in Canada and the USA.
The user is responsible for the safekeeping of any changes made to the fac­tory settings. The manufacturer accepts no liability for any deleted personal settings.
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Copyright
Copyright of these operating instructions remains with the manufacturer.
The text and illustrations are all technically correct at the time of printing. We reserve the right to make changes. The contents of the operating instructions shall not provide the basis for any claims whatsoever on the part of the pur­chaser. If you have any suggestions for improvement, or can point out any mistakes that you have found in the instructions, we will be most grateful for your comments.
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General information
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General
Device concept
TransTig 1750 Puls
The TransTig (TT) 1750 Puls TIG power source is a microprocessor-controlled in­verter power source.
The modular design and potential for sys­tem add-ons ensure a high degree of flexi­bility. The power source is generator-compatible and exceptionally sturdy in day-to-day ope­ration due to its protected controls and pow­der-coated housing.
The straightforward operating concept means the welder can see the key functions at a glance and adjust them accordingly.
A standardised LocalNet interface makes it easy to connect to digital system add-ons (e.g. remote control units, etc.).
The power source has a TIG pulsed arc function with a wide frequency range.
Functional princi­ple
The central control unit of the power source controls the whole welding process. During the welding process, actual readings are taken all the time and the device responds immediately to any changes. Control algorithms ensure that the specified target status is maintained.
This results in:
- a precise welding process,
- a high degree of reproducibility of all results,
- excellent weld properties.
Application areas The power source is used for repair and maintenance tasks in production and manufactur-
ing environments.
Remote Control Operation
The power source TransTig 1750 Puls can be operated with the following remote controls:
- TR 1200
- TR 1300
- TR 1600
- TR 2000
- TR 2200-F
- TR 2200-FM
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Control elements and connections
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