
TransSteel 4000/5000 Pulse
CO2 100%
Ar + 2
-
12% CO
2
Ar + 13-25%CO
2
Ar + 2-8% O
2
Ar 100%
SP
Steel
/ER 70-120
CrNi
/Stainless
CuSi
/ER CuSi-A
AlMg
/ER 5 xxx
AlSi
/ER 4 xxx
Metal Cored
Self-shielded
SP
1
2
3
4
5
6
7
8
A
B
C
D
E
F
0,8
0,9
1,0
1,2
1,4
1,6
SP
.030
.035
.040
.045
.052
1/16
SP
1
2 3
Quick Guide to Synergic Welding
SAFETY
Before working with the device, ensure that you have read and understood all the documents provided in hard copy and online.
This document does not describe all the functions of the device. For a complete description of the device, refer to the Operating Instructions.
Set the welding process
Set the operating mode
5%CO
C
2
D
-
8% O
2
E
r 100%
F
SP
Set the filler metal and shielding gas
Operating Instructions
i
The parameters for the welding power
can be set individually.
When setting a welding power parameter, the remaining parameters are
MANUAL
STD SYNERGIC
PULSE SYNERGIC
set automatically.
Manual metal arc welding
https://manuals.fronius.com/
html/4204260353
Measuring the welding circuit resistance r
2-step mode:
for short weld seams, tacking work
4-step mode:
2T
4T
for longer weld seams, high level of
comfort
Special 4-step mode:
in addition to 4-step mode, offers settings for
starting and final current
Settings for spot welding and stitch welding
According to the Operating Instructions of
the power source
Activating/deactivating the key lock
Set the welding power
select desired parameter
set desired parameter
,,,EA
Sheet thickness
Welding current
Wire speed
-
Set the correction parameters
kJ
select desired parameter
set desired parameter
Arc length correction
Welding voltage
Pulse/dynamic correction

Description of Setup Parameters
MIG/MAG Synergic Setup menu
Accessing the setup menu: Accessing the setup menu: Accessing the setup menu:
+
Press and hold
Press
1st menu level
Gas pre-flow time
Gas post-flow time
Slope (2-step, special 4-step)
Starting current (2-step, special 4-step)
Final current (2-step, special 4-step)
Starting current duration (2-step)
Final current duration (2-step)
Feeder inching speed
Burnback effect
Length of wire fed before the safety cut-out trips
Spot welding time / interval welding time
Interval pause time
Interval
Frequency (SynchroPulse)
Delta wire feed (SynchroPulse)
Upper arc length correction (SynchroPulse)
Reset power source to factory settings
2nd menu level
Country-specific setting (metric/imperial)
Synergic characteristics (EUr/US)
Cooling unit control
Cooling unit monitoring
Welding circuit resistance
Welding circuit inductivity
Electrical energy of the arc
Arc length correction
EasyJob Trigger
MIG/MAG Manual Setup menu
+
Press and hold
Press
1st menu level
Gas pre-flow time
Gas post-flow time
Feeder inching speed
Burnback effect
Ignition current
Length of wire fed before the safety cut-out trips
Spot welding time / interval welding time
Interval pause time
Interval
Reset power source to factory settings
2nd menu level
Country-specific setting (metric/imperial)
Cooling unit control
Cooling unit monitoring
Welding circuit resistance
Welding circuit inductivity
Electrical energy of the arc
EasyJob Trigger
Exiting the Setup menu
Rod electrode Setup menu
+
Press and hold
Press
1st menu level
HotStart current
Hot current time
Anti-stick
Reset power source to factory settings
2nd menu level
Country-specific setting (metric/imperial)
Welding circuit resistance
Welding circuit inductivity
EasyJobs
Retrieve
Save
Delete