/
Perfect Welding / Solar Energy / Perfect Charging
ORBITAL
SYSTEM CONTROLLER
FPA 3030
/ The microprocessor-controlled system controller runs open and closed orbital weld heads for tube-tube, tube-flange
and tube-tubesheet welding. Application area is microelectronics, pharmacy/biochemistry, food industry, aeronautics/
aerospace, heat exchanger manufacturing, shipbuilding, power engineering and climate technology, etc...
STANDARD EQUIPMENT
/ FPA 3030, mounted on carriage
/ Generator compatible, supply via power source
/ Integrated digital gas sensor
/ Built-in printer prints 40 characters per line
/ 1 pc. USB stick 2 GB
/ Remote control FRC-FPA 3030 with cable
10 m (393.7 in)
/ Easy programming via intuitive program interface
/ Remote diagnosis via internet
/ Touch screen operation contains graphical process
visualisation (colour)
/ Language selection (De/Gb/Fr/It/Es/Pb/Ru/Cz/Tr/Pl)
/ Load and save programs to USB-stick
/ Addressing torch rotation axis with encoder / digital
welding parameters / wire feeder / purging gas
/ Backup creation on USB stick
/ Welding data documentation on USB stick
/ SynergicMode (material, pipe outside-Ø,
wall thickness, gas, ...)
/ Auto-diagnostic system (error-code)
/ Ethernet interface for service
/ 10 sectors/program freely definable
FUNCTIONS
/ Program selection
/ Start/stop with slope, immediate weld stop
/ Emergency-stop
/ Manual positioning of axes
/ Manual wire inching (forward/reverse)
/ Parameter adjusting during welding (on the fly)
/ Shielding and purging gas on/off
WELDING PARAMETERS
/ Save/load up to 200 programs possible
/ 3 special tack programs with up to 20 tack points
/ Open and closed weld heads FOH / FCH in use
OPTIONS AND ACCESSORIES
/ Software FPA Xplorer for offline-mode
(data documentation and -archiving)
/ TIG power source, cooling unit, cold wire supply
/ Carriage PickUp
/ Orbital weld heads FOH (open), FCH (closed)
/ Hosepack extension
/ 1 roll of printer paper FPA 3020/3030
/ 1 pc. USB stick Kingston 2 GB
TECHNICAL DATA
DISPLAY DURING WELD CYCLE
/ Welding current (A)
/ Arc voltage (V)
/ Torch position (degree)
/ Welding speed (cm, in/min)
/ Wire feed speed (cm, in/min)
/ Heat input (kJ)
SYSTEM CONTROLLER FPA 3030
Nominal current 4 A
Power consumption 220 VA
Control voltage 24 V
Motor voltage 24 V
Mains voltage
(via welding power source)
Protection class IP23
Dimensions l/w/h
Net weight without remote control 15 kg (33 lb)
POWER SOURCES TRANSTIG 2500 JOB TRANSTIG 3000 JOB MAGICWAVE 2500 JOB MAGICWAVE 3000 JOB
Welding current range 3-250 A (DC) 3-300 A (DC) 3-250 A (AC/DC) 3-300 A (AC/DC)
Open circuit voltage 85 V 81 V 89 V 89 V
Working voltage range 10,1 - 20 V 10,1 - 20 V 10,1 - 20 V 10,1 - 22 V
Protection class IP23 IP23 IP23 IP23
Mains fuse 16 A 16 A 16 A 16 A
Mains voltage [+/- 10%] 3 x 400 V 3 x 400 V 3 x 400 V 3 x 400 V
Welding current / Duty [10 min/40°C] 210 A / 100 % 230 A / 100 % 180 A / 100 % 200 A / 100 %
Welding current / Duty [10 min/40°C] 240 A / 60 % 270 A / 60 % 210 A / 60 % 250 A / 60 %
Welding current / Duty [10 min/40°C] 250 A / 50 % 300 A / 45 % 250 A / 40 % 300 A / 35 %
Weight 24,2 kg (53.35 lb) 24,2 kg (53.35 lb) 26,6 kg (58.64 lb) 28,1 kg (61.95 lb)
55 V
500 x 390 x 320 mm
(19.7 x 15.3 x 12.6 in)
COOLING UNIT FK 2500 ROB
Cooling capacity at 40C / 25C and 1l / min 500 / 800 W
Max. ow rate, max. pump pressure , max. delivery
altitude
Mains voltage (+/- 10%) / line frequency 400 V / 50-60 Hz
Coolant content 4 l
Protection class IP23
Weight 9 kg (19.8 lb)
Magnetically coupled rotary pump yes
Thermo Monitoring yes
Flow Sensor yes
3,5 l/min, 4 bar, 30 000 mm
(1181.1 in)
Fronius Canada Ltd.
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aw21
EN v01 Apr 2019
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