Fronius Selectiva Li-Ion 8-18 kW Operating Instruction [EN]

Operating Instructions
Selectiva Li 8 kW 2200 / 4185 8110
Selectiva Li 16 kW 8210
Selectiva Li 18 kW 2320 / 4325
Operating Instructions
EN
42,0426,0310,EN 010-18052022
Contents
Safety rules 5
General 5 Intended use 5 Environmental conditions 5 Mains connection 6 Dangers from mains current and charging current 6 Dangers posed by the battery 6 General information regarding the handling of lithium batteries 7 Protecting yourself and others 8 Safety measures in normal operation 8 EMC Device Classifications 8 EMC measures 8 Data protection 8 Maintenance 9 Obligations of the operator 9 Safety inspection 9 Markings on the device 9 Disposal 10 Copyright 10
General information 11
Explanation of safety notices 11 Device concept 11 Customer-specific information 11 Correct battery configuration 11 Mains connection 12 Correct installation of the mains/charging cables 13 Warning notices on the device 14 Warning notices inside the device 15 Setup regulations 16 Wall bracket 17
Control elements and connections 21
Controls and connections 21 Control panel 23
Charging the battery 25
Charging 25 Interrupting charging 27 Stopping charging 28
Display 29
Overview of display modes 29 Standard mode 29 Menu selection 30 Statistics mode 30 History mode 31 Configuration mode 32 Charging settings 34 Additional functions 38 General settings 41 Reset settings 43 USB mode 43 Status codes 45
Options 49
Safety 49 Charging lights 50 Wall bracket 50 Floor bracket 51 LED strip 51 IP 23 51 Air filter 51 "Mobile" kit 51 Remote control system 51
EN
3
Technical data 52
Selectiva 8 kW Li-Ion 52 Selectiva 16 kW Li-Ion 54 Selectiva 18 kW Li-Ion 55
4
Safety rules
General The device has been manufactured in line with the state of the art and according
to recognized safety standards. If used incorrectly or misused, however, it can cause:
Serious or fatal injury to the operator or third parties
-
Damage to the device and other material assets belonging to the operating
-
company Inefficient operation of the device
-
All persons involved in commissioning, operating, maintaining and servicing the device must:
Be suitably qualified
-
Read and follow these Operating Instructions carefully
-
The Operating Instructions must always be at hand wherever the device is being used. In addition to the Operating Instructions, attention must also be paid to any generally applicable and local regulations regarding accident prevention and environmental protection.
All safety and danger notices on the device:
Must be kept in a legible state
-
Must not be damaged/marked
-
Must not be removed
-
Must not be covered, pasted, or painted over
-
EN
For the location of the safety and danger notices on the device, refer to the sec­tion headed "General information" in the Operating Instructions for your device. Before switching on the device, rectify any faults that could compromise safety.
This is for your personal safety!
Intended use The device is to be used exclusively for its intended purpose. Any use above and
beyond this purpose is deemed improper. The manufacturer is not liable for any damage, or unexpected or incorrect results arising out of such misuse.
Proper use also includes:
Carefully reading and following all Operating Instructions, safety and danger
-
notices Performing all stipulated inspection and servicing work
-
Following all instructions from the battery and vehicle manufacturers
-
Proper handling of the device is essential for it to function correctly. Never pull on the cable when handling the device.
Environmental conditions
Operation or storage of the device outside the stipulated area will be deemed as not in accordance with the intended purpose. The manufacturer shall not be held liable for any damage arising from such usage.
For exact information on permitted environmental conditions, please refer to the "Technical data" section.
5
Mains connec­tion
Devices with a higher rating may affect the energy quality of the mains due to their current consumption.
This may affect a number device types in terms of:
Connection restrictions
-
-
Criteria with regard to the maximum permissible mains impedance
-
Criteria with regard to the minimum short-circuit power requirement
*)
at the interface with the public grid
*)
*)
see "Technical data"
In this case, the plant operator or the person using the device should check whether the device may be connected, where appropriate by discussing the mat­ter with the power supply company.
IMPORTANT! Ensure that the mains connection is earthed properly
Dangers from mains current and charging current
Dangers posed by the battery
Anyone working with battery chargers exposes themselves to numerous dangers, e.g.:
Risk of electrocution from mains current and charging current.
-
Hazardous electromagnetic fields, which can risk the lives of those using car-
-
diac pacemakers.
An electric shock can be fatal. Every electric shock is potentially life threatening. To avoid electric shocks while using the charger:
Do not touch any live parts inside or on the outside of the charger.
-
Under no circumstances touch the battery poles.
-
Do not short-circuit the charging cable or charging terminals.
-
All cables and leads must be secured, undamaged, insulated and adequately di­mensioned. Loose connections, scorched, damaged or inadequately dimensioned cables and leads must be immediately repaired by authorised personnel.
The substances contained in the battery to be charged can be harmful to the en­vironment as well as to human and animal health. If the battery becomes damaged, please observe the following points:
Make sure that leaking fluids cannot get into the soil or groundwater
-
If pollution has already occurred, it must be removed in accordance with rel-
-
evant national regulations
The battery can catch fire if overheated. Do not expose the battery to heat (e.g. a permanent heat source or fire).
If the battery is damaged or subjected to improper use, dangerous vapours may be given off, which can irritate the airways. If this happens:
Ensure an adequate supply of fresh air
-
Seek medical attention in case of discomfort
-
Liquid may emerge from a faulty battery.
Avoid contact with the liquid
-
Take the battery to an authorised service centre for repair
-
Clean and check any parts that have come into contact with the liquid
-
Do not operate or store the device in a potentially explosive atmosphere. Special regulations apply in rooms at risk of fire or explosion. Observe relevant national and international regulations.
6
To comply with European Directive 2006/66/EC on batteries and its implementa­tion in national law, batteries that have reached the end of their life must be col­lected separately and returned to an approved recycling facility. Be sure to re­turn any used battery to your dealer, or find out about the approved collection and recycling facilities in your area. Ignoring this European Directive may be harmful to the environment and your own health!
As soon as it appears that the battery has been mechanically damaged, dispose of the battery in accordance with national laws and guidelines at your nearest re­cycling centre. If anything is unclear or for any questions concerning disposal, contact an au­thorised service centre.
EN
General informa­tion regarding the handling of lithium batteries
Lithium batteries have a gas-tight seal and are harmless provided the manu-
-
facturer's specifications are adhered to during use and handling Never use chargers that are not suitable for the battery type
-
Do not short-circuit
-
Do not mechanically damage them (tap, deform, dismantle, etc.)
-
Never heat them to above the permissible temperature or burn them
-
Always store batteries in a cool, dry place
-
Lithium batteries are safe to use if they are handled properly within the para-
-
meters specified by the manufacturer Mishandling or circumstances that result in improper use can result in the
-
battery contents and decomposition products leaking and related reactions that are extremely hazardous to health and the environment As a wide variety of chemical substances are found inside the battery, in the
-
event of an accident always follow the manufacturer's specifications regard­ing emergency response actions and first aid
Lithium batteries must, in all circumstances, be handled according to the
-
manufacturer's instructions In particular, this applies to observing the limits for maximum current load,
-
charging and cutoff voltages as well as mechanical and thermal loads
The charger and battery are designed to work together and must not be
-
modified or manipulated in any way as this can result in considerable safety risks
Ideally, lithium batteries should be stored at room temperature in a dry loca-
-
tion (details regarding the storage temperature range can be found in the manufacturer's instructions) Large temperature fluctuations must be avoided (e.g. do not store the batter-
-
ies near to heaters, do not expose them to prolonged sunlight)
Should damage or improper handling result in the leakage of substances,
-
then the manufacturer's instructions must be followed This includes the use of personal protective equipment
-
When storing large quantities of lithium batteries, the local authorities
-
should be consulted Employees must be trained on how to correctly handle lithium batteries (in
-
the same way as hazardous substances)
7
Protecting your­self and others
While the charger is in operation, keep all persons, especially children, out of the working area. If, however, there are people in the vicinity,
warn them about all the dangers (hazardous electrolytes and gases, danger
-
from mains and charging current, etc.), provide suitable protective equipment.
-
Before leaving the work area, ensure that people or property cannot come to any harm in your absence.
Safety measures in normal opera­tion
EMC Device Classifications
Chargers with a ground conductor must only be operated on a mains supply with a ground conductor and a socket with a ground conductor contact. If the charger is operated on a mains supply without a ground conductor or in a socket without a ground conductor contact, this will be deemed gross negligence. The manufac­turer shall not be held liable for any damage arising from such usage.
Only operate the charger in accordance with the degree of protection shown on the rating plate.
Under no circumstances operate the charger if there is any evidence of damage.
Arrange for the mains cable to be checked regularly by a qualified electrician to ensure the ground conductor is functioning properly.
Any safety devices and parts that are not functioning properly or are in imperfect condition must be repaired by a qualified technician before switching on the charger.
Never bypass or disable protection devices.
After installation, an accessible mains plug is required.
Devices in emission class A:
Are only designed for use in industrial settings
-
Can cause line-bound and radiated interference in other areas
-
Devices in emission class B:
Satisfy the emissions criteria for residential and industrial areas. This is also
-
true for residential areas in which the energy is supplied from the public low­voltage mains.
EMC device classification as per the rating plate or technical data.
EMC measures In certain cases, even though a device complies with the standard limit values for
emissions, it may affect the application area for which it was designed (e.g. when there is sensitive equipment at the same location, or if the site where the device is installed is close to either radio or television receivers). If this is the case, then the operating company is obliged to take appropriate ac­tion to rectify the situation.
Data protection The user is responsible for the safekeeping of any changes made to the factory
settings. The manufacturer accepts no liability for any deleted personal settings.
8
Maintenance Before switching on, always check the mains plug and cable as well as charger
leads and charging terminals for any signs of damage. If the surface of the device housing is dirty, clean with a soft cloth and solvent­free cleaning agent only.
EN
Obligations of the operator
Safety inspec­tion
The operator must only allow persons to work with the device who:
are familiar with the fundamental instructions regarding safety at work and
-
accident prevention and have been instructed in how to use the device have read and understood these operating instructions, especially the sec-
-
tion "safety rules", and have confirmed as much with their signatures are trained to produce the required results.
-
Checks must be carried out at regular intervals to ensure that operators are working in a safety-conscious manner.
The manufacturer recommends that a safety inspection of the device is per­formed at least once every 12 months.
The safety inspection may only be performed by an appropriately qualified elec­trician
After any changes have been made
-
After any additional parts are installed, or after any conversions
-
After repair, care and maintenance are carried out
-
At least every twelve months
-
For safety inspections, follow the appropriate national and international stand­ards and directives.
Further details on safety inspections can be obtained from your service centre. They will provide you on request with any documents you may require.
Markings on the device
Devices with the CE marking satisfy the essential requirements of the applicable guidelines.
Devices displaying the EAC mark of conformity satisfy the requirements of the relevant standards in Russia, Belarus, Kazakhstan, Armenia and Kyrgyzstan.
9
Disposal Waste electrical and electronic equipment must be collected separately and re-
cycled in an environmentally-friendly way, in accordance with the European Dir­ective and national legislation. Used equipment must be returned to the distrib­utor or disposed of via an approved local collection and disposal facility. Correct disposal of used equipment promotes the sustainable recycling of material re­sources. Failing to dispose of used equipment correctly can lead to adverse health and/or environmental impacts.
Packaging materials
Separate collection according to material. Check your local authority regulations. Crush containers to reduce size.
Copyright Copyright of these operating instructions remains with the manufacturer.
The text and illustrations are all technically correct at the time of printing. We reserve the right to make changes. The contents of the operating instructions shall not provide the basis for any claims whatsoever on the part of the pur­chaser. If you have any suggestions for improvement, or can point out any mis­takes that you have found in the instructions, we will be most grateful for your comments.
10
General information
EN
Explanation of safety notices
DANGER!
Indicates immediate danger.
If not avoided, death or serious injury will result.
WARNING!
Indicates a potentially hazardous situation.
If not avoided, death or serious injury may result.
CAUTION!
Indicates a situation where damage or injury could occur.
If not avoided, minor injury and/or damage to property may result.
NOTE!
Indicates a risk of flawed results and possible damage to the equipment.
Device concept The technology is embedded in a robust industry-standard housing. The excep-
tionally compact design complies with all safety standards, requires less installa­tion space and protects the components to ensure a long service life.
Fitted with a graphical display, an integrated datalogger, new interfaces and addi­tional options, the device is perfectly equipped for the future.
Customer-spe­cific information
Correct battery configuration
If customer-specific information is available for the supplied device, supply them with the device.
WARNING!
Danger due to unsuitable batteries being connected to the charger.
Escaping gas, fire or explosion may result in serious injury and damage to prop­erty.
Never connect a battery to the charger unless it is compatible in terms of its
type and voltage and the charger settings are correct. The charger must only be used with lithium-ion batteries approved by Froni-
us.
11
WARNING!
Danger due to trailing charging leads.
This could result in injury due to getting caught or tripping on loose cables.
Lay the charging leads so that no one can trip over or become entangled in
them.
WARNING!
Danger due to charging plug being pulled out during charging.
This may result in serious injury and damage to property.
Before pulling out the charging plug, first stop the charging process using
the Stop/Start key. Once the charging process is complete, wind up the charging lead or, if avail-
able, place it on the cable holder.
Mains connec­tion
WARNING!
Danger from electric current.
This can result in serious injury or death.
Before starting work, switch off all the devices and components involved and
disconnect them from the grid. Secure all the devices and components involved to prevent unintentional re-
starting. If required, nothing other than a type B residual current circuit breaker
should ever be used for connecting the device to the mains.
WARNING!
Danger due to incorrect operation and incorrectly performed work.
This may result in serious injury and damage to property.
All the work and functions described in this document must only be carried
out by trained and qualified personnel. Read and understand this document.
Read and understand all the Operating Instructions for the system compon-
ents, especially the safety rules.
WARNING!
12
Danger due to faulty or insufficient power supply.
This may result in serious injury and damage to property.
The power supply requirements detailed in "Technical data" must be met.
Correct installa­tion of the mains/charging cables
CAUTION!
Danger due to overheating caused by laying the mains/charging cables incor­rectly.
Risk of damage to the components.
Lay mains/charging cable without loops.
Do not cover mains/charging cable.
Charging cables longer than 5 m (16 ft. 4.85 in.) Lay cables individually (no
bundling). Charging cables of more than 5 m (16 ft. 4.85 in.) Cables may have an in-
creased surface temperature (caution: hot surfaces). In the following cases, ensure in particular that the surface temperature of
the charging cables does not exceed 80 °C (176 °F):
- Ambient temperature is 30 °C (86 °F) or more
- Cross-section of the charging cable is 95 mm2 or more
- Length of the charging cable is 5 m (16 ft. 4.85 in.) or more The mains/charging cable may only be replaced by a qualified electrician.
EN
13
Warning notices
Ser.No.:
Part No.:
UDC nom.
IDC max.
Protective class I
IAC max.
UAC nom.
PAC max.
Fronius International GmbH
Froniusstraße 1
A-4643 Pettenbach
Austria
IP20
xxV
xxxA
xxA
3~ NPE 400V 50/60Hz
xxxxW
Selectiva xxxx Li xxkW
4,010,xxx,876
xxxxxxxx
xxxxxxxx
xxxx
Ladevorgang immer stoppen bevor das Ladekabel abgezogen wird! Nur mit zugelassener Lithium Ionen Batterie verwenden!
Always stop charging before you disconnect the charging cable! Use only with approved lithium ion battery!
Toujours arrêter la charge avant de déconnecter le câble de charge! Utiliser uniquement avec des batteries lithium-ion agréées!
¡Detener siempre la carga antes de desconectar el cable de carga! ¡Utilizar exclusivamente baterías de iones de litio homologadas!
Interrompere sempre la carica prima di scollegare il cavo di carica! Utilizzare solo con la batteria agli ioni di litio approvata!
Li
WARNUNG - WARNING - ATTENTION ADVERTENCIA - AVVISO
42,0409,0420
on the device
A number of safety symbols can be seen on the charger's rating plate. The safety symbols must not be removed or painted over.
An electric shock can be fatal. The housing must never be opened by anyone other than a service technician trained by the manufacturer. The device must be disconnected from the mains before starting any work with the housing open. A suitable measuring instrument must be used to ensure that electrically charged components (e.g. capacitors) are fully discharged. Ensure that the device remains disconnected from the mains until all work has been completed.
Do not use the functions until you have fully read the Operating In­structions.
Possible sources of ignition, such as fire, sparks and naked flames, must be kept away from the battery.
The charger can cause DC fault currents in the ground conductor. If a fault current protection device (RCD) is used on the mains side to pro­tect against electric shock, it must conform to Type B.
Do not dispose of used devices with domestic waste. Dispose of them according to the safety rules.
14
Warning notices
(2)
black
white
Ext. Start/Stop (-) black
Detect
42,0409,0411
CAN High green
CAN Low yellow
CAN GND brown
(3)
(5) (6) (7) (8)
Ext. Start/Stop (+)
(A)
(B)
WARNING Hazardous Voltage
(4) (5)
(1) (2) (3)
REMOTE
CONTROL
Lights
1 2 3 4
12V GREEN YELLOW RED BLUE
Ext. Start/Stop (+) Ext. Start/Stop (-)
(6) (7)
Kondensator Entladezeit < 2 min. Capacitor discharge time < 2 min. Décharge de condensateur < 2 min. Condensador tiempo de descarga < 2 min. Condensatore tempo di scaricamento < 2 min.
inside the device
WARNING!
Danger from electric current.
This can result in serious injury or death.
The housing must never be opened by anyone other than a trained service
technician. The device must be disconnected from the mains before starting any work
with the housing open. A suitable measuring instrument must be used to ensure that electrically
charged components (e.g. capacitors) are fully discharged. Use an easily legible and understandable warning sign to ensure that the
device is not reconnected to the mains supply before all the work has been completed.
Inside the device:
EN
(A) CAN (B) Signal lamps
(2) External start/stop (+) - black (1) 12 V
(3) External start/stop (-) - black (2) GREEN
(5) Detect - white (3) YELLOW
(6) CAN High - green (4) RED
(7) CAN Low - yellow (5) BLUE
(8) CAN GND - brown (6) External start/stop (+)
(7) External start/stop (-)
15
Setup regula­tions
WARNING!
Danger from machines falling or toppling over.
This may result in serious injury and damage to property.
Make sure that all system components are securely in position when setting
them up. If using a floor bracket or wall bracket, always make sure that all the fasten-
ings are secure. Devices weighing more than 25 kg (55.12 lb.) must be carried by at least two
people. If mounting on shelves, the shelf must be capable of supporting the weight
of the device.
The device is tested to IP20 protection, meaning:
Protection against penetration by solid foreign bodies with diameters ex-
-
ceeding 12.5 mm (0.49 in.) No protection against water
-
The device can be set up and operated in dry, closed areas that comply with de­gree of protection IP20. Exposure to wet conditions should be avoided.
The device may only be operated in a horizontal position.
Cooling air
The charger must be set up in such a way that the cooling air can flow unim­peded through the vents in the housing that are provided for that purpose. En­sure that there is always a minimum clearance of 0.2 m (7.874 in.) around the air inlets and outlets. The surrounding air must be free from
Excessive dust
-
Electrically conductive particles (carbon black or swarf)
-
Heat sources
-
Cooling air is drawn in and flows out as indicated by the arrows in the following illustrations.
NOTE!
Danger due to partially or fully covered air inlets and outlets.
This can result in damage to property.
If several chargers are set up one behind the other, they should be offset.
16
(a)
(b)
If the chargers are arranged in a line one behind the other without being offset, the space between the chargers must be as follows:
Selectiva 8 kW: Minimum distance 30 cm (11.81 in)
a)
Selectiva 16-18 kW: Minimum distance 60 cm (1 ft. 11.62 in.)
b)
EN
Wall bracket
WARNING!
Danger due to work that has been carried out incorrectly and devices falling over.
This may result in serious injury and damage to property.
This installation must only be carried out by trained and qualified personnel.
Take note of the safety rules in the charger Operating Instructions.
Different wall plugs and screws are required depending on the supporting
surface. Wall plugs and screws are therefore not included in the scope of supply.
The installer is responsible for selecting the correct wall plugs and screws.
WARNING!
Danger due to objects falling or toppling over.
This may result in serious injury and damage to property.
Ensure that all screw connections are secure.
Only use with a Fronius Selectiva 8/-18 kW charger.
Ensure the device is level when mounting.
17
1
312
32
62
62
633 (24.92)
mm (in.)
13 (.51)
180 (7.09)
193 (7.6)
595,5 (23.44)
179 (7.05)
453 (17.83)
344 (13.54)
109
(4.29)
8 kW
2
18
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