Operating
Instructions
Selectiva Li 30 kW
8375
Operating Instructions
EN
42,0426,0311,EN 012-24052022
Contents
Safety rules 5
General 5
Intended use 5
Environmental conditions 5
Mains connection 6
Dangers from mains current and charging current 6
Dangers posed by the battery 6
General information regarding the handling of lithium batteries 7
Protecting yourself and others 8
Safety measures in normal operation 8
EMC Device Classifications 8
EMC measures 8
Data protection 8
Maintenance and repair 9
Obligations of the operator 9
Safety inspection 9
Markings on the device 9
Disposal 10
Copyright 10
General information 11
Explanation of safety notices 11
Device concept 11
Customer-specific information 11
Correct battery configuration 11
Mains connection 12
Correct installation of the mains/charging cables 13
Warning notices on the device 13
Warning notices inside the device 15
Setup regulations 16
Dimensions 18
Removing the pallet 18
Fitting to the floor 19
Wall mounting 19
Control elements and connections 22
Controls and connections 22
Control panel 24
Charging the battery 26
Charging 26
Interrupting charging 28
Stopping charging 29
Display 30
Overview of display modes 30
Standard mode 30
Menu selection 31
Statistics mode 31
History mode 32
Configuration mode 33
Charging settings 35
Additional functions 39
General settings 42
Reset settings 44
USB mode 44
Power path status codes 46
Status codes 46
Options 51
Safety 51
Charging lights 51
LED strip 52
Air filter 52
Remote control system 52
EN
3
Technical data 53
Selectiva 30 kW Li-Ion 53
4
Safety rules
General The device has been manufactured in line with the state of the art and according
to recognized safety standards. If used incorrectly or misused, however, it can
cause:
Serious or fatal injury to the operator or third parties
-
Damage to the device and other material assets belonging to the operating
-
company
Inefficient operation of the device
-
All persons involved in commissioning, operating, maintaining and servicing the
device must:
Be suitably qualified
-
Read and follow these Operating Instructions carefully
-
The Operating Instructions must always be at hand wherever the device is being
used. In addition to the Operating Instructions, attention must also be paid to
any generally applicable and local regulations regarding accident prevention and
environmental protection.
All safety and danger notices on the device:
Must be kept in a legible state
-
Must not be damaged/marked
-
Must not be removed
-
Must not be covered, pasted, or painted over
-
EN
For the location of the safety and danger notices on the device, refer to the section headed "General information" in the Operating Instructions for your device.
Before switching on the device, rectify any faults that could compromise safety.
This is for your personal safety!
Intended use The device is to be used exclusively for its intended purpose. Any use above and
beyond this purpose is deemed improper. The manufacturer is not liable for any
damage, or unexpected or incorrect results arising out of such misuse.
Proper use also includes:
Carefully reading and following all Operating Instructions, safety and danger
-
notices
Performing all stipulated inspection and servicing work
-
Following all instructions from the battery and vehicle manufacturers
-
Proper handling of the device is essential for it to function correctly. Never pull
on the cable when handling the device.
Environmental
conditions
Operation or storage of the device outside the stipulated area will be deemed as
not in accordance with the intended purpose. The manufacturer shall not be held
liable for any damage arising from such usage.
For exact information on permitted environmental conditions, please refer to the
"Technical data" section.
5
Mains connection
Devices with a higher rating may affect the energy quality of the mains due to
their current consumption.
This may affect a number device types in terms of:
Connection restrictions
-
-
Criteria with regard to the maximum permissible mains impedance
-
Criteria with regard to the minimum short-circuit power requirement
*)
at the interface with the public grid
*)
*)
see "Technical data"
In this case, the plant operator or the person using the device should check
whether the device may be connected, where appropriate by discussing the matter with the power supply company.
IMPORTANT! Ensure that the mains connection is earthed properly
Dangers from
mains current
and charging
current
Dangers posed
by the battery
Anyone working with battery chargers exposes themselves to numerous dangers,
e.g.:
Risk of electrocution from mains current and charging current.
-
Hazardous electromagnetic fields, which can risk the lives of those using car-
-
diac pacemakers.
An electric shock can be fatal. Every electric shock is potentially life threatening.
To avoid electric shocks while using the charger:
Do not touch any live parts inside or on the outside of the charger.
-
Under no circumstances touch the battery poles.
-
Do not short-circuit the charging cable or charging terminals.
-
All cables and leads must be secured, undamaged, insulated and adequately dimensioned. Loose connections, scorched, damaged or inadequately dimensioned
cables and leads must be immediately repaired by authorised personnel.
The substances contained in the battery to be charged can be harmful to the environment as well as to human and animal health.
If the battery becomes damaged, please observe the following points:
Make sure that leaking fluids cannot get into the soil or groundwater
-
If pollution has already occurred, it must be removed in accordance with rel-
-
evant national regulations
The battery can catch fire if overheated. Do not expose the battery to heat
(e.g. a permanent heat source or fire).
If the battery is damaged or subjected to improper use, dangerous vapours may
be given off, which can irritate the airways.
If this happens:
Ensure an adequate supply of fresh air
-
Seek medical attention in case of discomfort
-
Liquid may emerge from a faulty battery.
Avoid contact with the liquid
-
Take the battery to an authorised service centre for repair
-
Clean and check any parts that have come into contact with the liquid
-
Do not operate or store the device in a potentially explosive atmosphere.
Special regulations apply in rooms at risk of fire or explosion.
Observe relevant national and international regulations.
6
To comply with European Directive 2006/66/EC on batteries and its implementation in national law, batteries that have reached the end of their life must be collected separately and returned to an approved recycling facility. Be sure to return any used battery to your dealer, or find out about the approved collection
and recycling facilities in your area. Ignoring this European Directive may be
harmful to the environment and your own health!
As soon as it appears that the battery has been mechanically damaged, dispose
of the battery in accordance with national laws and guidelines at your nearest recycling centre.
If anything is unclear or for any questions concerning disposal, contact an authorised service centre.
EN
General information regarding
the handling of
lithium batteries
Lithium batteries have a gas-tight seal and are harmless provided the manu-
-
facturer's specifications are adhered to during use and handling
Never use chargers that are not suitable for the battery type
-
Do not short-circuit
-
Do not mechanically damage them (tap, deform, dismantle, etc.)
-
Never heat them to above the permissible temperature or burn them
-
Always store batteries in a cool, dry place
-
Lithium batteries are safe to use if they are handled properly within the para-
-
meters specified by the manufacturer
Mishandling or circumstances that result in improper use can result in the
-
battery contents and decomposition products leaking and related reactions
that are extremely hazardous to health and the environment
As a wide variety of chemical substances are found inside the battery, in the
-
event of an accident always follow the manufacturer's specifications regarding emergency response actions and first aid
Lithium batteries must, in all circumstances, be handled according to the
-
manufacturer's instructions
In particular, this applies to observing the limits for maximum current load,
-
charging and cutoff voltages as well as mechanical and thermal loads
The charger and battery are designed to work together and must not be
-
modified or manipulated in any way as this can result in considerable safety
risks
Ideally, lithium batteries should be stored at room temperature in a dry loca-
-
tion (details regarding the storage temperature range can be found in the
manufacturer's instructions)
Large temperature fluctuations must be avoided (e.g. do not store the batter-
-
ies near to heaters, do not expose them to prolonged sunlight)
Should damage or improper handling result in the leakage of substances,
-
then the manufacturer's instructions must be followed
This includes the use of personal protective equipment
-
When storing large quantities of lithium batteries, the local authorities
-
should be consulted
Employees must be trained on how to correctly handle lithium batteries (in
-
the same way as hazardous substances)
7
Protecting yourself and others
While the charger is in operation, keep all persons, especially children, out of the
working area. If, however, there are people in the vicinity,
warn them about all the dangers (hazardous electrolytes and gases, danger
-
from mains and charging current, etc.),
provide suitable protective equipment.
-
Before leaving the work area, ensure that people or property cannot come to any
harm in your absence.
Safety measures
in normal operation
EMC Device
Classifications
Chargers with a ground conductor must only be operated on a mains supply with
a ground conductor and a socket with a ground conductor contact. If the charger
is operated on a mains supply without a ground conductor or in a socket without
a ground conductor contact, this will be deemed gross negligence. The manufacturer shall not be held liable for any damage arising from such usage.
Only operate the charger in accordance with the degree of protection shown on
the rating plate.
Under no circumstances operate the charger if there is any evidence of damage.
Arrange for the mains cable to be checked regularly by a qualified electrician to
ensure the ground conductor is functioning properly.
Any safety devices and parts that are not functioning properly or are in imperfect
condition must be repaired by a qualified technician before switching on the
charger.
Never bypass or disable protection devices.
After installation, an accessible mains plug is required.
Devices in emission class A:
Are only designed for use in industrial settings
-
Can cause line-bound and radiated interference in other areas
-
Devices in emission class B:
Satisfy the emissions criteria for residential and industrial areas. This is also
-
true for residential areas in which the energy is supplied from the public lowvoltage mains.
EMC device classification as per the rating plate or technical data.
EMC measures In certain cases, even though a device complies with the standard limit values for
emissions, it may affect the application area for which it was designed (e.g. when
there is sensitive equipment at the same location, or if the site where the device
is installed is close to either radio or television receivers).
If this is the case, then the operating company is obliged to take appropriate action to rectify the situation.
Data protection The user is responsible for the safekeeping of any changes made to the factory
settings. The manufacturer accepts no liability for any deleted personal settings.
8
Maintenance and
repair
Under normal operating conditions, the device requires only a minimum of care
and maintenance. However, it is vital to observe some important points to ensure
it remains in a usable condition for many years.
Before switching on, always check the mains plug and cable as well as char-
-
ging leads and charging plugs/charging terminals for any signs of damage.
If the surface of the device housing is dirty, clean with a soft cloth and
-
solvent-free cleaning agent only
Maintenance and repair work must only be carried out by authorised personnel.
Use only original spare and wearing parts (also applies to standard parts). It is
impossible to guarantee that bought-in parts are designed and manufactured to
meet the demands made on them, or that they satisfy safety requirements.
Do not carry out any modifications, alterations, etc. to the device without the
manufacturer's consent.
EN
Obligations of
the operator
Safety inspection
The operator must only allow persons to work with the device who:
are familiar with the fundamental instructions regarding safety at work and
-
accident prevention and have been instructed in how to use the device
have read and understood these operating instructions, especially the sec-
-
tion "safety rules", and have confirmed as much with their signatures
are trained to produce the required results.
-
Checks must be carried out at regular intervals to ensure that operators are
working in a safety-conscious manner.
The manufacturer recommends that a safety inspection of the device is performed at least once every 12 months.
The safety inspection may only be performed by an appropriately qualified electrician
After any changes have been made
-
After any additional parts are installed, or after any conversions
-
After repair, care and maintenance are carried out
-
At least every twelve months
-
For safety inspections, follow the appropriate national and international standards and directives.
Further details on safety inspections can be obtained from your service centre.
They will provide you on request with any documents you may require.
Markings on the
device
Devices with the CE marking satisfy the essential requirements of the applicable
guidelines.
Devices displaying the EAC mark of conformity satisfy the requirements of the
relevant standards in Russia, Belarus, Kazakhstan, Armenia and Kyrgyzstan.
9
Disposal Waste electrical and electronic equipment must be collected separately and re-
cycled in an environmentally-friendly way, in accordance with the European Directive and national legislation. Used equipment must be returned to the distributor or disposed of via an approved local collection and disposal facility. Correct
disposal of used equipment promotes the sustainable recycling of material resources. Failing to dispose of used equipment correctly can lead to adverse
health and/or environmental impacts.
Packaging materials
Separate collection according to material. Check your local authority regulations.
Crush containers to reduce size.
Copyright Copyright of these operating instructions remains with the manufacturer.
The text and illustrations are all technically correct at the time of printing. We
reserve the right to make changes. The contents of the operating instructions
shall not provide the basis for any claims whatsoever on the part of the purchaser. If you have any suggestions for improvement, or can point out any mistakes that you have found in the instructions, we will be most grateful for your
comments.
10
General information
EN
Explanation of
safety notices
DANGER!
Indicates immediate danger.
If not avoided, death or serious injury will result.
▶
WARNING!
Indicates a potentially hazardous situation.
If not avoided, death or serious injury may result.
▶
CAUTION!
Indicates a situation where damage or injury could occur.
If not avoided, minor injury and/or damage to property may result.
▶
NOTE!
Indicates a risk of flawed results and possible damage to the equipment.
Device concept The technology is embedded in a robust industry-standard housing. The excep-
tionally compact design complies with all safety standards, requires less installation space and protects the components to ensure a long service life.
Fitted with a graphical display, an integrated datalogger, new interfaces and additional options, the device is perfectly equipped for the future.
Customer-specific information
Correct battery
configuration
If customer-specific information is available for the supplied device, supply them
with the device.
WARNING!
Danger due to unsuitable batteries being connected to the charger.
Escaping gas, fire or explosion may result in serious injury and damage to property.
Never connect a battery to the charger unless it is compatible in terms of its
▶
type and voltage and the charger settings are correct.
The charger must only be used with lithium-ion batteries approved by Froni-
▶
us.
11
WARNING!
Danger due to trailing charging leads.
This could result in injury due to getting caught or tripping on loose cables.
Lay the charging leads so that no one can trip over or become entangled in
▶
them.
WARNING!
Danger due to charging plug being pulled out during charging.
This may result in serious injury and damage to property.
Before pulling out the charging plug, first stop the charging process using
▶
the Stop/Start key.
Once the charging process is complete, wind up the charging lead or, if avail-
▶
able, place it on the cable holder.
Mains connection
WARNING!
Danger due to residual current.
This can result in serious injury or death.
If required, nothing other than a type B residual current circuit breaker
▶
should ever be used for connecting the device to the mains.
The minimum cross section of the ground conductor must conform to the
▶
local safety requirements for electrical installations that place high demands
on the ground conductor.
The device has an increased leakage current. This must be taken into account
▶
in accordance with national regulations when installing the device.
The leakage current depending on the mains voltage is indicated in the
▶
"Technical data" chapter.
WARNING!
Danger from incorrect operation.
This may result in serious injury and damage to property.
Do not use the functions described here until you have fully read and under-
▶
stood the following documents:
Operating Instructions
▶
All the Operating Instructions for the system components, especially the
▶
safety rules
Battery and vehicle manufacturer's Operating Instructions and safety rules
▶
12
WARNING!
Danger due to faulty or insufficient power supply.
This may result in serious injury and damage to property.
The power supply requirements detailed in "Technical data" must be met.
▶
Correct installation of the
mains/charging
cables
CAUTION!
Danger due to overheating caused by laying the mains/charging cables incorrectly.
Risk of damage to the components.
Lay mains/charging cable without loops.
▶
Do not cover mains/charging cable.
▶
Charging cables longer than 5 m (16 ft. 4.85 in.) Lay cables individually (no
▶
bundling).
Charging cables of more than 5 m (16 ft. 4.85 in.) Cables may have an in-
▶
creased surface temperature (caution: hot surfaces).
In the following cases, ensure in particular that the surface temperature of
▶
the charging cables does not exceed 80 °C (176 °F):
- Ambient temperature is 30 °C (86 °F) or more
- Cross-section of the charging cable is 95 mm2 or more
- Length of the charging cable is 5 m (16 ft. 4.85 in.) or more
The mains/charging cable may only be replaced by a qualified electrician.
▶
EN
Warning notices
on the device
A number of safety symbols can be seen on the charger's rating plate. The
safety symbols must not be removed or painted over.
13
Ser.No.:
Part No.:
UDC nom.
IDC max.
Protective class I
IAC max.
UAC nom.
PAC max.
Fronius International GmbH
Froniusstraße 1
A-4643 Pettenbach
Austria
IP20
xxV
xxxA
xxA
3~ NPE 400V 50/60Hz
xxxxW
HIGH LEAKAGE CURRENT! Ensure proper grounding
xxxxxxxx
xxxx
xxxxxxxx
4,010,xxx,876
Selectiva xxxx Li xxkW
Ladevorgang immer stoppen bevor das Ladekabel abgezogen wird!
Nur mit zugelassener Lithium Ionen Batterie verwenden!
Always stop charging before you disconnect the charging cable!
Use only with approved lithium ion battery!
Toujours arrêter la charge avant de déconnecter le câble de charge!
Utiliser uniquement avec des batteries lithium-ion agréées!
¡Detener siempre la carga antes de desconectar el cable de carga!
¡Utilizar exclusivamente baterías de iones de litio homologadas!
Interrompere sempre la carica prima di scollegare il cavo di carica!
Utilizzare solo con la batteria agli ioni di litio approvata!
Li
WARNUNG - WARNING - ATTENTION
ADVERTENCIA - AVVISO
42,0409,0420
An electric shock can be fatal. The housing must never be opened by
anyone other than a trained service technician. The device must be disconnected from the mains before starting any work with the housing
open. A suitable measuring instrument must be used to ensure that
electrically charged components (e.g. capacitors) are fully discharged.
Ensure that the device remains disconnected from the mains until all
work has been completed.
Do not dispose of used chargers with domestic waste. Dispose of them
according to the safety rules.
Possible sources of ignition, such as fire, sparks and naked flames,
must be kept away from the battery.
The charger can cause DC fault currents in the ground conductor. If a
fault current protection device (RCD) is used on the mains side to protect against electric shock, it must conform to Type B. The device has
an increased leakage current. This must be taken into account in accordance with national regulations when installing the device.
Do not use the functions until you have fully read the Operating Instructions.
14
Warning notices
WARNING Hazardous Voltage
(4)
(5)
(1)
(2)
(3)
REMOTE
CONTROL
Lights
1
2
3
4
12V
GREEN
YELLOW
RED
BLUE
Ext. Start/Stop (+)
Ext. Start/Stop (-)
(6)
(7)
Kondensator Entladezeit < 2 min.
Capacitor discharge time < 2 min.
Décharge de condensateur < 2 min.
Condensador tiempo de descarga < 2 min.
Condensatore tempo di scaricamento < 2 min.
(2)
black
white
Ext. Start/Stop (-) black
Detect
42,0409,0411
CAN High green
CAN Low yellow
CAN GND brown
(3)
(5)
(6)
(7)
(8)
Ext. Start/Stop (+)
(A)
(B)
inside the device
WARNING!
Danger from electric current.
This can result in serious injury or death.
The housing must never be opened by anyone other than a service technician
▶
trained by the manufacturer.
Before starting work, switch off all the devices and components involved and
▶
disconnect them from the grid.
Secure all the devices and components involved to prevent unintentional re-
▶
starting.
After opening the device, use a suitable measuring instrument to check that
▶
electrically charged components (such as capacitors) have been discharged.
Use an easily legible and understandable warning sign to ensure that the
▶
device is not reconnected to the mains supply before all the work has been
completed.
Inside the device:
EN
(A) CAN (B) Remote control/signal lamps
(2) External start/stop (+) - black (1) 12 V
(3) External start/stop (-) - black (2) GREEN
(5) Detect - white (3) YELLOW
(6) CAN High - green (4) RED
(7) CAN Low - yellow (5) BLUE
(8) CAN GND - brown (6) External start/stop (+)
(7) External start/stop (-)
15
Setup regula-
(1) (1)
(2) (2)
tions
WARNING!
Danger due to system components falling or toppling over.
This can result in serious injury and damage to property.
After delivery, remove the device from the pallet as described in the "Remov-
▶
ing the pallet" section.
Make sure that all system components are securely in position when setting
▶
them up.
After setup, the device must be secured to the floor or wall using the wall
▶
bracket bar.
If using a floor bracket or wall bracket, always make sure that all the secur-
▶
ing elements are seated securely, including the wall bracket bar.
Stacking the devices is not permissible; nor is placing objects on top of the
▶
devices.
The device must be prevented from tilting during transport.
▶
This requires suitable securing of the load.
▶
During transport, the respective cables should be secured to the cable hold-
▶
er on the rear of the device.
If transporting using a platform stacking truck or manual lift truck, the tilt
▶
protections (1) should be removed if necessary.
The tilt protections (1) can be stored on the rear of the device and secured
▶
using wing nuts (2).
If required, the tilt protections (1) can be reinstalled in the intended posi-
▶
tions.
16
The device is tested to "Degree of protection IP20", meaning:
Protection against penetration by solid foreign bodies with diameters ex-
-
ceeding 12.5 mm (0.49 in.)
No protection against water
-
The device must be set up and operated in dry, closed areas that comply with degree of protection IP20. Exposure to wet conditions should be avoided.
The device may only be operated in a horizontal position on the base.
Cooling air
The charger must be set up in such a way that the cooling air can flow unimpeded through the vents in the housing that are provided for that purpose. Ensure that there is always a minimum clearance of 0.2 m (7.874 in.) around the air
inlets and outlets. The surrounding air must be free from
Excessive dust
-
Electrically conductive particles (carbon black or swarf)
-
Heat sources
-
Cooling air is drawn in and flows out as indicated by the arrows in the following
illustrations.
NOTE!
30 cm (11.81 in.)
Danger due to partially or fully covered air inlets and outlets.
This can result in damage to property.
If several chargers are set up one behind the other, they should be offset.
▶
EN
If the chargers are arranged in a line one behind the other without being off-
set, the minimum clearance between the chargers must be as follows:
30 cm (11.81 in.)
17
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