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Selectiva
2100 / 2120 / 2140 / 2160 / 2180
2200 / 4060 / 4075 / 4090 / 4120
4140 / 4160 / 8040 / 8060 / 8075
8090 / 8120 / 8140 / 8160 / 8180
Operating Instructions
EN
Battery charging system
42,0426,0151,EN 015-01042015
0
Dear reader,
Introduction Thank you for the trust you have placed in our company and congratulations on buying this
high-quality Fronius product. These instructions will help you familiarise yourself with the
product. Reading the instructions carefully will enable you to learn about the many different
features it has to offer. This will allow you to make full use of its advantages.
Please also note the safety rules to ensure greater safety when using the product. Careful
handling of the product will repay you with years of safe and reliable operation. These are
essential prerequisites for excellent results.
The latest version of the operating instructions can be found on the Fronius website
"www.fronius.com".
EN
Explanation of
safety symbols
DANGER! Indicates immediate and real danger. If it is not avoided, death or se-
rious injury will result.
WARNING! Indicates a potentially dangerous situation. Death or serious injury
may result if appropriate precautions are not taken.
CAUTION! Indicates a situation where damage or injury could occur. If it is not
avoided, minor injury and/or damage to property may result.
NOTE! Indicates a risk of flawed results and possible damage to the equipment.
IMPORTANT! Indicates tips for correct operation and other particularly useful information.
It does not indicate a potentially damaging or dangerous situation.
If you see any of the symbols depicted in the "Safety rules" chapter, special care is required.
1
2
Contents
Safety rules ................................................................................................................................................ 5
General ................................................................................................................................................. 5
Proper use ............................................................................................................................................ 5
Environmental conditions...................................................................................................................... 5
Mains connection.................................................................................................................................. 6
Dangers from mains current and charging current ............................................................................... 6
Dangers from acid, gases and vapours ................................................................................................ 6
General information regarding the handling of batteries....................................................................... 7
Protecting yourself and others .............................................................................................................. 7
Safety measures in normal operation ................................................................................................... 7
EMC Device Classifications.................................................................................................................. 8
EMC measures ..................................................................................................................................... 8
Data protection...................................................................................................................................... 8
Maintenance and repair ........................................................................................................................ 8
Warranty and liability............................................................................................................................. 8
Safety inspection................................................................................................................................... 9
Safety symbols...................................................................................................................................... 9
Disposal ................................................................................................................................................ 9
Copyright............................................................................................................................................... 9
General information ................................................................................................................................... 10
Mains connection.................................................................................................................................. 10
Correct battery configuration................................................................................................................. 10
Warning notices on the device.............................................................................................................. 10
Warning notices inside the device ........................................................................................................ 11
Setup regulations.................................................................................................................................. 11
Wall bracket .......................................................................................................................................... 12
Control elements and connections............................................................................................................. 15
Control elements and connections........................................................................................................ 15
Control panel......................................................................................................................................... 16
Charging the battery .................................................................................................................................. 18
Charging ............................................................................................................................................... 18
Interrupting charging............................................................................................................................. 19
Stopping charging................................................................................................................................. 19
Display ....................................................................................................................................................... 20
Overview of modes ............................................................................................................................... 20
Standard mode ..................................................................................................................................... 20
Menu selection...................................................................................................................................... 20
Statistics mode...................................................................................................................................... 21
History mode......................................................................................................................................... 21
Configuration mode............................................................................................................................... 22
-> Settings............................................................................................................................................. 25
Additional functions............................................................................................................................... 30
General settings.................................................................................................................................... 33
Reset settings ....................................................................................................................................... 33
USB mode............................................................................................................................................. 34
Status codes ......................................................................................................................................... 35
Options....................................................................................................................................................... 38
Safety.................................................................................................................................................... 38
Electrolyte circulation............................................................................................................................ 38
External start/stop................................................................................................................................. 39
Charging lights...................................................................................................................................... 40
Temperature-controlled charging.......................................................................................................... 40
Relay board........................................................................................................................................... 40
Aquamatic............................................................................................................................................. 41
Charging ............................................................................................................................................... 41
Charge 80%.......................................................................................................................................... 41
Charge finish......................................................................................................................................... 41
Main charge finished............................................................................................................................. 41
Common error message ....................................................................................................................... 41
Signal lamp ........................................................................................................................................... 41
EN
3
Immobiliser............................................................................................................................................ 42
Battery cooled down ............................................................................................................................. 42
External air pump - electrolyte circulation............................................................................................. 42
LED strip ............................................................................................................................................... 42
Floor bracket......................................................................................................................................... 42
Wall bracket .......................................................................................................................................... 42
"Mobile" kit ............................................................................................................................................ 42
RCS 3.0 remote indication.................................................................................................................... 42
Technical data............................................................................................................................................ 43
Selectiva 8 kW ...................................................................................................................................... 43
Selectiva 16 kW .................................................................................................................................... 44
4
Safety rules
EN
General
The device is manufactured using state-of-the-art technology and according
to recognised safety standards. If used incorrectly or misused, however, it can
cause:
- injury or death to the operator or a third party,
- damage to the device and other material assets belonging to the operating company,
- inefficient operation of the device.
All persons involved in commissioning, operating, maintaining and servicing
the device must:
- be suitably qualified,
- read and follow these operating instructions carefully.
The operating instructions must always be at hand wherever the device is being used. In addition to the operating instructions, attention must also be paid
to any generally applicable and local regulations regarding accident prevention and environmental protection.
All safety and danger notices on the device
- must be in a legible state,
- must not be damaged,
- must not be removed,
- must not be covered, pasted or painted over.
For the location of the safety and danger notices on the device, refer to the
section headed "General information" in the operating instructions for the device.
Before switching on the device, rectify any faults that could compromise safety.
This is for your personal safety!
Proper use
Environmental
conditions
The device is to be used exclusively for its intended purpose. Any use above
and beyond this purpose is deemed improper. The manufacturer is not liable
for any damage, or unexpected or incorrect results arising out of such misuse.
Proper use includes:
- carefully reading and obeying all operating instructions and safety and
danger notices
- performing all stipulated inspection and maintenance work
- following all instructions from the battery and vehicle manufacturers
Proper handling of the device is essential for it to function correctly. The device
must never be pulled around by the cable.
Operation or storage of the device outside the stipulated area will be deemed
as not in accordance with the intended purpose. The manufacturer shall not
be held liable for any damage arising from such usage.
For exact information on permitted environmental conditions, please refer to
the "Technical data" section.
5
Mains connection
Devices with a higher rating may affect the energy quality of the mains due to
their current input.
This may affect a number of device types in terms of:
- connection restrictions
- criteria with regard to the maximum permissible mains impedance
- criteria with regard to the minimum short-circuit power requirement
*)
at the interface with the public grid
*)
*)
see "Technical data"
In this case, the plant operator or the person using the device should check
whether the device may be connected, where appropriate by discussing the
matter with the power supply company.
NOTE! Ensure that the mains connection is earthed properly
Dangers from
mains current
and charging current
Dangers from acid, gases and vapours
Anyone working with chargers exposes themselves to numerous dangers e.g.:
- risk of electrocution from mains current and charging current
- hazardous electromagnetic fields, which can risk the lives of those using
cardiac pacemakers
An electric shock can be fatal. Every electric shock is potentially life threatening. To avoid electric shocks while using the charger:
- do not touch any live parts inside or on the outside of the charger.
- under no circumstances touch the battery poles
- do not short-circuit the charger lead or charging terminals
All cables and leads must be secured, undamaged, insulated and adequately
dimensioned. Loose connections, scorched, damaged or inadequately dimensioned cables and leads must be immediately repaired by authorised personnel.
Batteries contain acid which is harmful to the eyes and skin. During charging,
gases and vapours are released that can harm health and are highly explosive
in certain circumstances.
- Only use the chargers in well ventilated areas to prevent the accumulation
of explosive gases. Battery areas are not deemed to be hazardous areas
provided that a concentration of hydrogen of less than 4 % can be guaranteed by the use of natural or forced ventilation.
- Maintain a distance of at least 0.5 m (19.69 in.) between battery and
charger during the charging procedure. Possible sources of ignition, such
as fire and naked lights, must be kept away from the battery
- The battery connection (e.g. charging terminals) must not be disconnected for any reason during charging
- On no account inhale any of the gases and vapours released
- Make sure the area is well ventilated.
- To prevent short circuits, do not place any tools or conductive metals on
the battery
6
- Battery acid must not get into the eyes, onto the skin or clothes. Wear protective goggles and suitable protective clothing. Rinse any acid splashes
thoroughly with clean water, and seek medical advice if necessary.
EN
General information regarding the
handling of batteries
Protecting yourself and others
- Protect batteries from dirt and mechanical damage.
- Store charged batteries in a cool place. Self discharge is kept to a minimum at approx. +2 °C (35.6 °F).
- Every week, perform a visual inspection to ensure that the acid (electrolyte) level in the battery is at the Max. mark.
- If any of the following occurs, do not start the device (or stop immediately
if already in use) and have the battery checked by an authorised workshop:
- uneven acid levels and/or high water consumption in individual cells
caused by a possible fault.
- heating of the battery over 55 °C (131 °F).
While the charger is in operation, keep all persons, especially children, out of
the working area. If, however, there are people in the vicinity,
- warn them about all the dangers (hazardous acids and gases, danger
from mains and charging current, etc.),
- provide suitable protective equipment.
Before leaving the work area, ensure that people or property cannot come to
any harm in your absence.
Safety measures
in normal operation
- Chargers with a ground conductor must only be operated on a mains supply
with a ground conductor and a socket with a ground conductor contact. If the
charger is operated on a mains supply without a ground conductor or in a
socket without a ground conductor contact, this will be deemed gross negligence. The manufacturer shall not be held liable for any damage arising
from such usage.
- Only operate the charger in accordance with the degree of protection shown
on the rating plate.
- Never operate the charger if there is any evidence of damage.
- Arrange for the mains cable to be checked regularly by a qualified electrician
to ensure the ground conductor is functioning properly.
- Any safety devices and parts that are not functioning properly or are in imperfect condition must be repaired by a qualified technician before switching
on the charger.
- Never bypass or disable protection devices.
- After installation, an accessible mains plug is required.
7
EMC Device Classifications
Devices in emission class A:
- Are only designed for use in industrial settings
- Can cause line-bound and radiated interference in other areas
Devices in emission class B:
- Satisfy the emissions criteria for residential and industrial areas.
This is also true for residential areas in which the energy is supplied from the public low-voltage mains.
EMC device classification as per the rating plate or technical data.
EMC measures
Data protection
Maintenance and
repair
In certain cases, even though a device complies with the standard limit values
for emissions, it may affect the application area for which it was designed (e.g.
when there is sensitive equipment at the same location, or if the site where the
device is installed is close to either radio or television receivers).
If this is the case, then the operating company is obliged to take appropriate
action to rectify the situation.
The user is responsible for the safekeeping of any changes made to the factory settings. The manufacturer accepts no liability for any deleted personal
settings.
Under normal operating conditions, the device requires only a minimum of
care and maintenance. However, it is vital to observe some important points
to ensure it remains in a usable condition for many years.
- Before switching on, always check the mains plug and cable as well as
charger leads and charging terminals for any signs of damage.
- If the surface of the device housing is dirty, clean with a soft cloth and solvent-free cleaning agent only
Maintenance and repair work must only be carried out by authorised personnel. Use only original replacement and wearing parts (also applies to standard
parts). It is impossible to guarantee that bought-in parts are designed and
manufactured to meet the demands made on them, or that they satisfy safety
requirements.
Do not carry out any modifications, alterations, etc. to the device without the
manufacturer's consent.
Warranty and liability
8
The warranty period for the charger is 2 years from the date of invoice.
However, the manufacturer will not accept any liability if the damage was
caused by one or more of the following:
- Use of the charger "not in accordance with the intended purpose"
- Improper installation and operation
- Operating the charger with faulty protection devices
- Non-compliance with the operating instructions
- Unauthorised modifications to the charger
- Catastrophes caused by the activities of third parties and force majeure
Safety inspection
The manufacturer recommends that a safety inspection of the device is performed at least once every 12 months.
A safety inspection should be carried out by a qualified electrician
- after any changes are made
- after any additional parts are installed, or after any conversions
- after repair, care and maintenance has been carried out
- at least every twelve months.
For safety inspections, follow the appropriate national and international standards and directives.
Further details on safety inspections can be obtained from your service centre.
They will provide you on request with any documents you may require.
EN
Safety symbols
Disposal
Devices with the CE mark satisfy the essential requirements of the low-voltage
and electromagnetic compatibility directives.
Devices displaying this TÜV test mark satisfy the requirements of the relevant
standards in Canada and USA.
Devices displaying this TÜV test mark satisfy the requirements of the relevant
standards in Japan.
Devices displaying this TÜV test mark and the mark on the rating plate satisfy
the requirements of the relevant standards in Australia.
Do not dispose of this device with normal domestic waste! To comply with the
European Directive 2002/96/EC on Waste Electrical and Electronic Equipment and its implementation as national law, electrical equipment that has
reached the end of its life must be collected separately and returned to an approved recycling facility. Any device that you no longer require must either be
returned to your dealer or given to one of the approved collection and recycling
facilities in your area. Ignoring this European Directive may have potentially
adverse affects on the environment and your health!
Copyright
Copyright of these operating instructions remains with the manufacturer.
The text and illustrations are all technically correct at the time of printing. We
reserve the right to make changes. The contents of the operating instructions
shall not provide the basis for any claims whatsoever on the part of the purchaser. If you have any suggestions for improvement, or can point out any
mistakes that you have found in the instructions, we will be most grateful for
your comments.
9
General information
Mains connection
Correct battery
configuration
Warning notices
on the device
WARNING! An electric shock due to a fault current can be fatal. Nothing other
than a type B residual current circuit breaker should ever be used for connecting
the device to the mains.
WARNING! Operating the equipment incorrectly can cause serious damage and
injury. Do not use the functions described here until you have thoroughly read and
understood the following documents:
- Operating instructions
- All the operating instructions for the system components, especially the safety rules
- Battery and vehicle manufacturers' operating instructions and safety rules
WARNING! If an unsuitable battery is connected to the charger, there is a danger
of serious injury or damage from escaping gases, fire or explosion. Never connect
a battery to the charger unless it is compatible in terms of its type, voltage and
capacity and corresponds to the charger settings.
A number of safety symbols can be seen on the charger's rating plate. The safety symbols
must not be removed or painted over.
www.fronius.com
IP20
WARN ING
Explosive gases. Prevent flames and sparks. Provide adequate ventilation during charge!
Always stop charging before you disconnect the charging cable!
Part No.:
Ser.No.:
U
AC nom.
3~ NPE 400/230V 50/60Hz
I
AC max.
P
AC max.
Protective class I
11A
6900W
U
I
DC max.
DC nom.
24V
200A
An electric shock can be fatal. The housing must never be opened by anyone
other than a Fronius-trained service engineer. The device must be disconnected
from the mains before starting any work with the housing opened. A suitable
measuring instrument must be used to ensure that electrically charged components (e.g. capacitors) are fully discharged. Ensure that the device remains disconnected from the mains until all work has been completed.
Do not use the functions until you have read all the operating instructions.
Possible sources of ignition, such as fire, sparks and naked lights, must be kept
away from the battery.
Risk of explosion! Oxyhydrogen is generated in the battery during charging.
10
Battery acid is corrosive and MUST be kept away from eyes, skin and clothes.
Ensure an adequate supply of fresh air during charging. Set up the device at
least 0.5 m (1 ft. 7.69 in.) above the floor.
The charger can cause DC fault currents in the ground conductor. If a fault current protection device (RCD) is used on the mains side to protect against electric
shock, it must conform to Type B.
Do not dispose of used chargers with domestic waste. Dispose of them according to safety rules.
EN
Warning notices
inside the device
WARNING! An electric shock can be fatal. The housing may only be opened by
a service engineer who has been trained by the manufacturer. The device must
be disconnected from the mains before starting any work with the housing
opened. A suitable measuring instrument must be used to ensure that electricallycharged components (e.g. capacitors) are fully discharged. Use an easily legible
and understandable warning sign to ensure that the device is not reconnected to
the mains supply before all the work has been completed.
Inside of device:
WARNING
RCS 3.0 Lights
(1)
(2)
(3)
(4)
(5)
(+)
(-)
Hazardous Voltage
Kondensator Entladezeit < 2 min.
Capacitor discharge time < 2 min.
Décharge de condensateur < 2 min.
1
2
3
4
+/-
12V
GREEN
YELLOW
RED
BLUE
Temp. Sensor
Ext. Start/Stop
Setup regulations
WARNING!
Risk of Electric Shock!
Do not operate at circuits
more than 250 V to ground!
0... 30V DC/4A
0... 250V AC/4A
Use Copper Conductors Only!
C NC NO C NC NO C NC NO
C Common
NC Normally Closed
NO Normally Opened
L Line
N Neutral Wire
max. 1A
AC Output!
L/C NC NO N
42,0409,0008
WARNING! If one of these devices falls or topples over, it could cause serious or
even fatal injury. Make sure that all system components are securely in position
when setting them up. If using a floor bracket or wall bracket, always make sure
that all the securing elements are seated securely.
11
The machine is tested to "Degree of protection IP20", meaning:
- protection against penetration by solid foreign bodies with diameters exceeding 12.5
mm (0.49 in.)
- no protection against water
The device can be set up and operated in dry, closed areas that comply with degree of protection IP20. Exposure to wet conditions should be avoided.
The air surrounding the charger must be kept free from battery acid vapour as far as possible. You should therefore avoid setting up the charger directly above the battery being
charged.
Cooling air
The charger must be set up in such a way that the cooling air can flow unimpeded through
the vents in the housing that are provided for that purpose. Ensure that there is always a
minimum of 0.2 m (7.874 in.) of space around the air inlets and outlets. The surrounding
air must be free from
- excessive dust content
- electrically conductive particles (carbon black or swarf)
- heat sources
Cooling air is drawn in and flows out as indicated by the arrows in the following illustrations.
NOTE! Air inlets and outlets must never be covered, not even partially. If several
chargers are set up one behind the other, they should be offset.
Wall bracket
8 kW: 30 cm (11.81 in.)
16 kW: 60 cm (1 ft. 11.62 in.)
If the chargers are arranged in a line one behind the other without being offset, the space
between the chargers must be as follows:
- Selectiva 8 kW: Minimum distance 30 cm (11.81 in.)
- Selectiva 16 kW: Minimum distance 60 cm (1 ft. 11.62 in.)
WARNING! Work that is carried out incorrectly and falling chargers can cause serious injury and damage. This installation must only be carried out by trained and
qualified personnel. Take note of the safety rules in the charger operating instructions.
Different wall plugs and screws will be required depending on the supporting surface. Wall plugs and screws are therefore not included in the scope of supply. The
installer is responsible for selecting the right wall plugs and screws.
12
WARNING! Risk of serious damage or injury from articles being dropped or falling over.
- Ensure that all screw connections are secure
- Must only be used with a Fronius Selectiva 8/16 kW charger
1 2
1
8 kW
EN
2
633 mm (24.92 in.)
595,5 mm (23.45 in.)
193 mm (7.60 in.)
180 mm
(7.09 in.)
179 mm (7.05 in.)
344 mm (13.54 in.)
462 mm (18.19 in.)
118 m m
(4.646 in.)
13
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