Fronius Selectiva 4.0 UL B1 (2kW), Selectiva 4.0 UL C1 (3kW) Operating Instruction [en, es]

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Operating Instructions

Selectiva 4.0 UL B1 (2kW), C1 (3kW)

EN-US

Operating instructions

Manual de instrucciones

Instructions de service

Bedienungsanleitung

42,0410,2909 001-27042023

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Table of contents

Power categories 5

General 5

Safety Instructions 6

General 6 Explanation of Safety Instructions 6 Environmental conditions 7 Mains connection 7 Dangers due to grid and charging current 7 Danger due to acids, gases, and vapors 7 General information on working with batteries 8 General note on the use/maintenance of charging plug connections and contacts 8 Personal protection and protection of others 8 Safety measures in normal operation 9 EMC device classifications 9 EMC Measures 9 Data backup 9 Maintenance 9 Repair 10 Obligations of the operating company 10 Safety Inspection 10 Markings on the device 10 Disposal 10 Copyright 10

Safety rules - required for Canada 12

General and electrical risks 12 Personal safety precautions 13 Preparing for charging 13 Charger set-up location 13 Precautions for DC connection 14 Steps to follow with battery installed in vehicle 14 Steps to follow with battery outside the vehicle 14

General information 15

Device concept 15 Intended use 15 FCC regulations 16 Grid connection 16 Correct routing of the mains/charging cables 17 Charging cable 17 Warning notices on the device 17 Warning notices inside the device 18

Site selection and wall mounting 20

Setup regulations 20 Wall and ﬂoor mounting 21

Operating controls and connections 24

Operating controls and connections 24 Pin assignment for 2 kW optional plug 26 Pin assignment for 3 kW optional plug 27 Control panel 28

Charging the battery 30

Starting for the first time 30 Starting the charging process 31 Pausing the charging process 33 Ending the charging process 34

Display 36

Overview of display modes 36 Resetting settings 36

Standard mode 37

Statistics mode 38

EN-US

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History mode 39

Configuration mode 41

Overview of the setting options in configuration mode 41 Entering the configuration mode 41 Exiting configuration mode 43

USB mode in configuration mode 44

USB mode 44

Charging settings in configuration mode 46

Overview of charging settings 46 Electrolyte circulation 46 Temperature-controlled charging 47 Equalizing charge 48 Delay 49 Calendar 49 Special charges 51 Special function - opportunity charging 52 DC-Connection 52

Additional functions in configuration mode 54

Overview of additional functions 54 Setting for the "Blue LED" indicator 54 External start/stop 54 Refill indicator 55 Option section 55

General settings in configuration mode 57

Overview of general settings 57 Charging cable settings 57 AC current limitation 57 Code 58 USB time interval 58

Status codes 59

Overview of available options 64

Safety 64 External start/stop 64 Wall and ﬂoor bracket 64 LED strip 64 Air filter 65 Mounting plate 65

Technical data 67

Selectiva 4.0 B1 UL 67 Selectiva 4.0 C1 UL 69

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Power categories

General The kW specification for the power categories refers to the housing design and is

not directly related to the actual device power.

In order to achieve a clear identification of the housing versions, the platform designations B1 and C1 have been introduced.

Platform

Battery voltage Device type

2040 UL 40 A

Max. charging current

(Power category) Mains voltage

EN-US

24 V

48 V

24 V 2120 UL 120 A

48 V

2050 UL 50 A

2070 UL 70 A

4020 UL 20 A

4035 UL 35 A

4045 UL 45 A

4060 UL 60 A

B1 (2kW)

1~ 120 V AC +/- 10 % 1~ 240 V AC +/- 10 %

C1 (3kW)

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Safety Instructions

General The device has been manufactured in line with the state of the art and according

to recognized safety standards. If used incorrectly or misused, however, it can cause:

Serious or fatal injury to the operator or third parties

Damage to the device and other material assets belonging to the operating

company Inefficient operation of the device

All persons involved in the commissioning, operation, maintenance, and servicing of the device must:

Be suitably qualified

Have fully read and precisely followed these Operating Instructions

The Operating Instructions must always be kept to hand wherever the device is being used. In addition to the Operating Instructions, all applicable local rules and regulations regarding accident prevention and environmental protection must also be followed.

All safety and danger notices on the device:

Must be kept in a legible state

Must not be damaged

Must not be removed

Must not be covered, pasted, or painted over

Explanation of Safety Instructions

For the location of the safety and danger notices on the device, refer to the section headed "General information" in the Operating Instructions for the device. Before switching on the device, eliminate any faults that could compromise safety.

Your personal safety is at stake!

DANGER!

Indicates an immediate danger.

Death or serious injury may result if appropriate precautions are not taken.

▶

WARNING!

Indicates a possibly dangerous situation.

Death or serious injury may result if appropriate precautions are not taken.

▶

CAUTION!

Indicates a situation where damage or injury could occur.

Minor injury or damage to property may result if appropriate precautions are

▶

not taken.

NOTE!

Indicates the possibility of ﬂawed results and damage to the equipment.

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Environmental conditions

Operation or storage of the device outside the stipulated area will be deemed as not in accordance with the intended purpose. The manufacturer accepts no liability for any damage resulting from improper use.

For exact information on permitted environmental conditions, please refer to the "Technical data" chapter.

EN-US

Mains connection

Dangers due to grid and charging current

Devices with a high output can inﬂuence the energy quality of the grid due to their current consumption.

This may affect a number of device types in terms of:

Connection restrictions, requirements regarding maximum permissible grid

impedance *) or

criteria regarding the minimum required short circuit power *).

both at the interface with the public grid

See technical data

In this case, the operator or the person using the device should check whether or not the device is allowed to be connected, where appropriate through discussion with the grid operator.

IMPORTANT! Ensure secure grounding of the mains connection.

Working with battery chargers poses a number of dangers, such as:

Electrical hazard due to grid and charging current

Hazardous electromagnetic fields that may pose a risk of death for individu-

als with pacemakers.

Danger due to acids, gases, and vapors

An electric shock can be fatal. Every electric shock poses a risk of death. To prevent electric shock during operation:

Do not touch any voltage-carrying parts inside or outside of the device.

Never touch the battery poles.

Do not short-circuit the charging cable or charging terminals.

All cables and leads must be secured, undamaged, insulated, and adequately dimensioned. Loose connections, scorched, damaged, or under-dimensioned cables and leads must be repaired immediately by an authorized specialist.

Batteries contain acids which pose a risk to the eyes and skin. Furthermore, charging batteries produces gases and vapors that may be hazardous to your health and are highly explosive under certain circumstances.

Only use battery chargers in well ventilated rooms in order to prevent the accumulation of explosive gases. Battery charging rooms are not considered at risk of explosion if a hydrogen concentration of less than 4 % is guaranteed by natural or artificial ventilation.

During charging, observe a minimum distance of 0.5 m (19.69 in.) between the battery and battery charger. Keep potential sources of ignition such as fire and open ﬂames away from the battery.

Never disconnect the battery (e.g., charging terminals) during charging.

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Never breathe in the gases and vapors produced by the battery – ensure there is a sufficient supply of fresh air.

Do not place any tools or electrically conductive metals on the battery, in order to prevent short circuits.

Never allow battery acid to come into contact with your eyes, skin, or clothing. Wear eye protection and appropriate protective clothing. Rinse away any splashed acid immediately and thoroughly with clean water, and consult a physician if necessary.

General information on working with batteries

General note on the use/maintenance of charging plug connections and contacts

Protect batteries from dirt and mechanical damage.

Store charged batteries in cool rooms. The lowest self discharge occurs at

approx. +2°C (35.6°F). Refer to the specifications of the battery manufacturer or conduct weekly

visual inspections to ensure that the battery is filled with acid (electrolyte) up to the maximum marking. Do not start operating the device, or immediately stop operation, and have

the battery inspected by an authorized specialist if:

The acid level is uneven or there is high water consumption in individual

cells caused by a possible defect The battery heats up to an impermissible level, above 55°C (131°F)

Charging plug connections are subject to wear when frequently connected and disconnected. Charging plug connections are therefore considered maintenance parts in combination with the connected supply cables. The use of a plug connection (plug + socket) from the same manufacturer is recommended.

Before each charging process, both elements of the plug connection must be checked by the user for damage and contamination. In the event that connectors from different manufacturers are combined, special care must be taken during the inspection. Due to different tolerances in shape and geometry of connectors from different manufacturers, increased wear may occur. Increased wear has a negative inﬂuence on contact resistances as well as on connecting, disconnecting, and holding forces.

Personal protection and protection of others

In the event of damage, the affected parts must be replaced immediately. Further use of a damaged connector half must be prevented by the operating company. Contamination must be removed.

As part of the annual inspection, both halves of the plug connections as well as the supply cables must also be inspected by the service technician or a suitable body. In case of increased load (e.g., current profile, increased dirt, or increased ambient temperature), the operating company must check whether an early replacement of the affected parts is necessary.

Keep persons, especially children, away from the device and working area during operation. However, if persons are in the vicinity:

Inform them of any dangers (hazardous acids and gases, risk due to grid and

charging current, etc.), Provide suitable protective equipment.

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Before leaving the working area, ensure that no personal injury or property damage can occur in your absence.

EN-US

Safety measures in normal operation

EMC device classifications

Operate devices with ground conductors only on a grid with a ground conductor and a socket with a ground conductor contact. Operating the device on a grid without a ground conductor or on a socket without a ground conductor contact is considered gross negligence. The manufacturer accepts no liability for any damage resulting from improper use.

Only operate the device in accordance with the protection class shown on the rating plate.

Never commission the device if it is damaged.

Have the grid and device supply lead regularly inspected by an electrician to ensure that the ground conductor is functioning properly.

Safety devices that are not fully functional and components with defects must be repaired by an authorized specialist before the device is turned on.

Never bypass or disable protection devices.

A freely accessible mains plug is required after installation.

Devices in emission class A:

Are only designed for use in industrial areas

Can cause wiring-related or radiated interference in other areas.

Devices in emission class B:

Satisfy the emissions criteria for residential and industrial areas. This is also

true for residential areas in which the energy is supplied from the public lowvoltage grid.

EMC device classification as per the rating plate or technical data.

EMC Measures In certain cases, even though a device complies with the standard limit values for

emissions, it may affect the application area for which it was designed (e.g., when there is sensitive equipment at the same location, or if the site where the device is installed is close to either radio or television receivers). If this is the case, then the operating company is obliged to take appropriate action to rectify the situation.

Data backup The user is responsible for backing up any changes made to the factory settings.

The manufacturer accepts no liability for any deleted personal settings.

Maintenance Before each start-up, check the mains plug and mains cable and charging cables

and charging terminals for damage. If dirt accumulates on the device, clean the surface of the device housing with a soft cloth and only with solvent-free cleaning agents.

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Repair Repair work must only be carried out by authorized personnel. Use only original

spare and wearing parts (also applies to standard parts). It is impossible to guarantee that third-party parts are designed and manufactured to meet the demands made on them, or that they satisfy safety requirements.

Do not carry out any alterations, installations, or modifications to the device without first obtaining the manufacturer’s permission.

Obligations of the operating company

Safety Inspection

The operating company must only allow persons to work with the device if they:

are familiar with the basic occupational safety and accident prevention regu-

lations and are trained in handling the device, have read and understood these Operating Instructions, especially the

"Safety rules" section, and have confirmed this with their signature, are trained according to the requirements for the work results.

The safety-conscious work of the personnel must be checked regularly.

The manufacturer recommends that a safety inspection of the device be performed at least every 12 months.

A safety inspection by a certified electrician is recommended

after changes,

after alterations,

after repair, service and maintenance,

at least every 12 months.

For the safety inspection, follow the appropriate national and international standards and guidelines.

You can obtain more information about the safety inspection from your service center. The service center will provide the necessary documents upon request.

Markings on the device

Disposal Waste electrical and electronic equipment must be collected separately and re-

Devices bearing the CSA label satisfy the essential requirements of applicable directives.

cycled in an environmentally sound manner in accordance with the European Directive and national law. Used equipment must be returned to the distributor or through a local authorized collection and disposal system. Proper disposal of the used device promotes sustainable recycling of material resources. Failure to observe this may lead to potential health/environmental impacts.

Packaging materials

Separate collection. Check your municipality’s regulations. Reduce the volume of the box.

Text and illustrations were accurate at the time of printing. Fronius reserves the right to make changes. The contents of the Operating Instructions shall not provide the basis for any claims whatsoever on the part of the purchaser. If you

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have any suggestions for improvement, or can point out any mistakes that you have found in the Operating Instructions, we will be most grateful for your comments.

EN-US

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Safety rules - required for Canada

General and electrical risks

KEEP THESE INSTRUCTIONS CAREFULLY - This guide contains important

safety and operating instructions for these charger types (for model, see first page of this document).

Do not expose the charger to rain or snow.

The use of accessories not sold or recommended by the charger manufac-

turer can lead to fire, electric shock or personal injury. To reduce the risk of damage to plugs and cables, always unplug the charger

by pulling at the plug rather than the cable. Use of an adapter is not allowed in Canada. If a grounding type receptacle is

not available, do not use this appliance until the proper outlet is installed by a qualified electrician.

Only use an extension cable if it is absolutely necessary. The use of an incor-

rect extension cable can lead to fire and electric shock. If an extension cable must be used, make sure that

the pins of the extension cable plug are of the same number, size and

shape as those of the charger plug the extension cable is correctly wired and in good electrical condition

the cable size is large enough for the AC amperage of the charger, as in-

dicated above

Minimum AWG size of an extension cable for the mains connection

2040 UL 2050 UL 2070 UL 2120 UL

25 ft (7.6 m) AWG 12 AWG 12 AWG 12 AWG 12

50 ft (15.2 m) AWG 12 AWG 12 AWG 12 AWG 12

75 ft (22.9 m) AWG 12 AWG 12 AWG 12 AWG 12

100 ft (30.5 m) AWG 12 AWG 12 AWG 12 AWG 10

125 ft (38.1 m) AWG 10 AWG 10 AWG 10 AWG 10

150 ft (45.7 m) AWG 10 AWG 10 AWG 10 AWG 8

Minimum AWG size of an extension cable for the mains connection

4035 UL 4020 UL 4045 UL 4060 UL

25 ft (7.6 m) AWG 12 AWG 12 AWG 12 AWG 12

50 ft (15.2 m) AWG 12 AWG 12 AWG 12 AWG 12

75 ft (22.9 m) AWG 12 AWG 12 AWG 12 AWG 12

100 ft (30.5 m) AWG 12 AWG 12 AWG 10 AWG 10

125 ft (38.1 m) AWG 10 AWG 10 AWG 10 AWG 10

150 ft (45.7 m) AWG 10 AWG 10 AWG 8 AWG 8

Do not use the charger with a damaged cable or plug - replace the cable or

plug immediately. Do not use the charger if it has been subjected to heavy impact, dropped or

otherwise damaged; hand it over to a qualified service technician. Do not dismantle the charger; hand it over to a qualified service technician if

maintenance or repair is required. Incorrect reassembly can result in fire and electric shock.

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To reduce the risk of an electric shock, unplug the charger from the socket

before carrying out any maintenance or cleaning. This risk cannot be reduced by setting controls to the "Off" position.

EN-US

Personal safety precautions

There must be another person within hearing range of you or close enough to come to your assistance when you are working in the vicinity of a battery.

Make sure there is sufficient fresh water and soap nearby in case electrolyte

comes into contact with the skin, clothing or eyes. Complete eye protection and protective clothing must be worn. Do not touch

your eyes when working in the vicinity of a battery. If skin or clothing comes into contact with electrolyte, wash away the electro-

lyte immediately with soap and water. If electrolyte gets into the eye, rinse the eye immediately with running cold water for at least 10 minutes and seek immediate medical assistance.

NEVER smoke or allow an open spark or ﬂame in the vicinity of the battery.

Be especially careful to avoid the risk of a metal tool falling onto the battery.

This might create sparks or short-circuit the battery or other electrical components, thereby causing an explosion.

Remove personal metal objects such as rings, bracelets, necklaces and

watches before working with a battery. A battery can cause a short-circuit current high enough to melt a ring or similar, thereby leading to a fire.

Only use the Charger for charging a battery intended for this purpose. It is

not intended to supply power to an extra-low-voltage electrical system or to charge dry-cell batteries. Charging dry-cell batteries may cause them to burst and cause injury to persons and damage to property.

Preparing for charging

Charger set-up location

If it is necessary to remove battery from vehicle to charge it, always remove

grounded terminal from battery first. Make sure all accessories in the vehicle are off in order to prevent an arc.

Ensure that the area around the battery is well-ventilated while the battery is

being charged. The released gas can be effectively dispersed using a piece of cardboard or other non-metallic object such as a fan.

Clean the battery terminals. Be careful to ensure that corrosion residues do

not come into contact with the eyes. Follow the manufacturer's charging instructions carefully.

Study all battery manufacturer’s specific precautions such as recommended

rates of charge. With the help of the vehicle manual, determine the battery voltage and en-

sure that it matches the output of the charger. For a charger having an output voltage selector switch, refer to the car own-

er’s manual in order to determine the voltage of the battery and to make sure the output voltage is set at the correct voltage. If an output voltage selector switch is not provided, do not use the battery charger unless the battery voltage matches the output voltage rating of the charger.

Never place the charger directly above or below the battery being charged.

Gases or ﬂuids from the battery will corrode and damage the charger. Locate the charger as far away from the battery as DC cables permit.

Do not operate charger in a closed-in area or restrict ventilation in any way.

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Do not place the battery on the charger.

Precautions for DC connection

Steps to follow with battery installed in vehicle

Steps to follow with battery outside the vehicle

Connect and disconnect the DC plugs only after setting any charger switches

to the off position and removing AC cord from the electric outlet. Never allow the DC plugs to touch each other.

Follow these steps when battery is installed in vehicle. A spark near battery may cause a battery explosion. To reduce risk of a spark near battery:

Position AC and DC cords to reduce risk of damage moving parts.

Stay clear of fan blades, belts, pulleys, and other parts that can cause injury

to persons. Connect the DC plugs as far away from the battery as possible.

Connect charger AC supply cord to electric outlet.

When disconnecting charger, turn switches to off, disconnect AC cord and

then remove DC plugs. For information about the required charging period, refer to the operating in-

structions.

Follow these steps when battery is outside vehicle. A spark near the battery may cause a battery explosion. To reduce risk of a spark near battery:

Do not face battery when making final connection.

Connect the DC plugs as far away from the battery as possible.

Connect charger AC supply cord to electrical outlet.

When disconnecting charger, always do so in reverse sequence of connecting

procedure and break first connection while standing as far away from battery as practical.

A (marine) boat battery must be taken out and charged on dry land. Charging

the battery on board requires special equipment designed for use at sea.

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General information

Device concept The battery chargers in the single-phase range for 24 V and 48 V batteries are

characterized by intelligent charging technology. The Active Inverter Technology with the Ri charging process adapts to the needs of the battery and only charges the current that is really needed into the battery.

The technology is enclosed in a robust industry-standard housing. The compact design meets all requirements for safety standards, reduces space requirements, and protects the components for a long service life.

Featuring a graphic display, an integrated datalogger, new interfaces, and additional options, the device is perfectly equipped for the future.

Intended use The battery charger is intended to charge the following listed batteries. Any oth-

er use is deemed to be "not in accordance with the intended purpose." The manufacturer shall not be liable for any damage resulting from such improper use. Intended use also means:

Following all the instructions in these Operating Instructions

Regularly checking the mains cable and charging cable

EN-US

WARNING!

Danger from charging dry batteries (primary cells) and non-rechargeable batteries.

Serious personal injury and property damage due to leaking batteries may result.

Only charge the types of battery listed below.

▶

WARNING!

Danger from charging unsuitable batteries.

Serious personal injury and property damage as a result of escaping gases, ignition, or explosion may result.

Only connect batteries to the battery charger which are suitable for the bat-

▶

tery charger in terms of their type, voltage, and capacity and which correspond to the settings on the battery charger.

The battery charger is designed for charging lead acid batteries and NiCd batteries.

Pb-WET batteries (PzS, GiS, ...):

Venting, closed lead acid wet batteries with liquid electrolyte. Pb-GEL batteries (PzV, GiV, ...):

Valve-regulated, sealed lead acid batteries (VRLA) with fixed electrolyte (gel or ﬂeece). AGV batteries (LFP-lithium iron phosphate, ...)

NiCd batteries:

Closed or sealed NiCd batteries with liquid electrolyte. Pb-CSM-WET batteries (Copper Strained Metal):

Closed lead acid CSM batteries with liquid electrolyte. PZQ batteries

Lead Crystal batteries:

Type EVFJ/CNFJ Lead Crystal batteries.

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The device must be handled correctly in order for it to work. Never pull on the cable when handling the device.

FCC regulations

Grid connection

FCC

This device conforms to the limit values for a Class B digital device, pursuant to Part 15 of the FCC regulations. These limit values are designed to provide reasonable protection against harmful interference in a residential installation. This device generates and uses high frequency energy and, if not used in accordance with the instructions, may interfere with radio communications. However, there is no guarantee that interference will not occur in a particular installation.

If this device does cause harmful interference to radio or television reception, which can be determined by turning the device off and on again, the user is encouraged to try to correct the interference using one or more of the following measures:

Reorient or relocate the receiving antenna.

Increase the distance between the device and the receiver.

Connect the device to a different circuit than the receiver.

Consult the distributor or an experienced radio/TV technician for help.

WARNING!

Danger from electrical current.

This may result in serious injuries or death.

Before starting work, switch off all devices and components involved, and

▶

disconnect them from the grid. Secure all devices and components involved so they cannot be switched back

▶

on.

WARNING!

Danger from incorrect operation and work that is not carried out properly.

This can result in severe personal injury and damage to property.

All the work and functions described in this document must only be carried

▶

out by trained and qualified personnel. Read and understand this document.

▶

Read and understand all the Operating Instructions for the system compon-

▶

ents, especially the safety rules.

WARNING!

Danger due to faulty or insufficient grid power supply.

This can result in severe personal injury and damage to property.

The requirements for the grid power supply according to the "Technical data"

▶

chapter must be fulfilled.

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Correct routing of the mains/ charging cables

WARNING!

Danger due to charging cables lying around.

This can result in severe personal injury and damage to property. Personnel can get caught or trip on unplugged, loose cables.

Lay charging cables so that no one can trip over them or get caught on them.

▶

CAUTION!

Danger due to overheating as a result of incorrectly laid mains/charging cables.

Risk of damage to the mains/charging cables.

The mains/charging cable may only be replaced by a qualified electrician.

▶

Lay the mains/charging cable without a loop.

▶

Do not cover the mains/charging cable.

▶

Charging cables longer than 16 ft. 4.85 in. (5 m) must be laid individually (no

▶

bundling). Charging cables longer than 16 ft. 4.85 in. (5 m) can have an increased sur-

▶

face temperature (be aware of hot surfaces). In the following cases, pay special attention that the surface temperature of

▶

the charging cables does not exceed 176°F (80°C):

- Ambient temperature is 86°F (30°C) or more

EN-US

Charging cable

Warning notices on the device

WARNING!

Danger from ﬂying sparks due to improper disconnection of the charging plug.

This can result in severe personal injury and damage to property. The resulting sparks can ignite the charging gases that form during charging and cause a fire or explosion

End the charging process via the battery charger and, after the charging

▶

cables have cooled down, wind them up or, if available, place them on the cable holder.

A number of safety symbols can be seen on the battery charger. The safety symbols must not be removed or painted over.

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Protective class I

Production Date Code

UAC nom.

UDC nom.

IDC max.

Part No.:

Ser. No.:

IAC max.

PAC max.

PDC nom.

240VAC

xxAxxA

xxxxWxxxxW

xxV

xxA

xxW

1~ NPE

60Hz

IP21 Platform x1

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation.

CAN ICES-001 (B) / NMB-001 (B)

Fronius International GmbH

Froniusstraße 1

A-4643 Pettenbach

Austria

DANGER

Risk of electric shock. Do not touch uninsulated portion of output connector or uninsulated battery terminal.

120VAC

www.fronius.com

XXXX

xxxxxxxx

xxxx

xxxxxxxx

Selectiva 4.0 xxxx xkW UL

Warning

High leakage current! Earth connection essential before connecting supply.

Always stop charging before you disconnect the charging cable! Explosive gases. Prevent ﬂames and sparks. Provide adequate ventilation during charge!

Avertissement

Fuite élevée de courant! Raccordement á la terre indispensable avant le raccordement au réseau.

Toujours arrêter la charge avant de déconnecter le câble de charge! Gaz explosifs. Éviter les ﬂames et les étincelles. Prévoir une ventilation adaptée pendant la charge!

42,0409,1321

Dispose of old devices in accordance with safety rules and not in normal domestic waste.

Keep potential sources of ignition such as fire, sparks, and open ﬂames away from the battery.

Danger of explosion! Oxyhydrogen forms in the battery during charging.

Battery acid is corrosive and must never come into contact with your eyes, skin, or clothing.

Ensure there is a sufficient supply of fresh air during charging.

Use functions only after reading the Operating Instructions in full.

Warning notices inside the device

WARNING!

Danger of electric shock

This may result in serious injuries or death.

The housing may only be opened by service technicians trained by the manu-

▶

facturer. Before working with the housing open, the device must be disconnected from

▶

the grid. A suitable measuring device must be used to ensure that electrically charged parts (e.g. capacitors) are completely discharged. With the aid of a clearly legible, understandable warning sign, ensure that

▶

the device remains disconnected from the grid until all work has been completed.

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Inside the device:

4,010,xxx xxxxxxxx

XXXX

UDC nom. xxV Part No.: Ser. No.:

1 Display 2 Battery CR2032

WARNING Hazardous Voltage

Kondensator Entladezeit < 2 min.

Capacitor discharge time < 2 min.

Décharge de condensateur < 2 min.

Condensador tiempo de descarga < 2 min.

Condensatore tempo di scaricamento < 2 min.

4,010,xxx xxxxxxxx

XXXX

UDC nom. xxV Part No.: Ser. No.:

1 Display 2 Battery CR2032

WARNING Hazardous Voltage

Kondensator Entladezeit < 2 min.

Capacitor discharge time < 2 min.

Décharge de condensateur < 2 min.

Condensador tiempo de descarga < 2 min.

Condensatore tempo di scaricamento < 2 min.

EN-US

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Site selection and wall mounting

Setup regulations

WARNING!

Danger from devices falling or toppling over.

This can result in severe personal injury and damage to property.

Set up all system components in a stable position.

▶

When using a ﬂoor bracket or wall bracket, always ensure that all fastening

▶

elements are firmly seated.

The device has been tested according to protection class 21. This means:

Protection against the penetration of solid foreign bodies with a diameter of

more than .49 in. (12.5 mm) Protection against dripping water falling vertically

The device can be set up and operated in dry, closed rooms in accordance with protection class 21. Avoid exposure to moisture.

The permissible operating position of the device is horizontal.

Cooling air

The device must be set up so that cooling air can ﬂow through the housing openings provided unhindered. There must always be a minimum distance of 7.87 in. (20 cm) from the air inlet and outlet openings. The ambient air must be free from:

Excessive dust exposure

Electrically conductive particles (carbon black or metal chips)

Heat sources

Battery acid vapors

The cooling air ﬂows in and out as indicated by the arrow symbols in the following illustrations.

CAUTION!

Danger due to partially or completely covered air intake and outlet openings.

This can result in damage to property.

The setup of several devices one behind the other should be staggered.

▶

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(a)

If the devices are arranged in a line one behind the other without being staggered, the distance between the devices must be as follows:

Minimum distance 7.87 in. (20 cm)

EN-US

Wall and ﬂoor mounting

WARNING!

Danger from incorrectly performed work and falling equipment

This can result in severe personal injury and damage to property.

The mounting must only be carried out by trained and qualified personnel.

▶

Depending on the substrate, different dowels and screws are required. Therefore, dowels and screws are not part of the scope of supply. The system installer is responsible for selecting the proper dowels and screws.

WARNING!

Danger from objects falling or toppling over

This can result in severe personal injury and damage to property.

Only use wall and ﬂoor mounting with the battery charger provided by the

▶

manufacturer. Mount the device horizontally.

▶

For wall mounting, the load bearing capacity of the wall must be sufficient.

▶

Weight of the wall bracket:

B1 2.43 lbs. (1.10 kg) C1 2.98 lbs. (1.35 kg)

Page 22

TX25

B1in. (mm)

13.43 (341)

7.17 (182)

1.5 (38) 4.86 (123,5) 3.6 (91,5)

.33 (8,5)

8.66 (220) 4.84 (123)

4.33 (110)

7.8 (198)

11.14 (283)

1.5 (38) .96 (24,5)

.43 (11)

.33 (8,5)

3.54 (90)

2.99 (76)

.79 (20)

10.47 (266)

Page 23

C1in. (mm)

16.42 (417)

7.17 (182)

1.5 (38) 4.86 (123,5)

1.57 (40) 3.52 (89,5)1.5 (38)

.43 (11)

.33 (8,5)

13.46 (342)

8.66 (220)

4.84 (123)

4.33 (110)

7.8 (198)

11.14 (283)

1.5 (38)

.79 (20) 3.54 (90)

1.5 (38)

.79 (20)

.96 (24,5)

2.99 (76)

EN-US

Page 24

Operating controls and connections

(3) (4)

(1)

(2)

(5)

(6)

Operating controls and connections

No. Function

(1) USB port

The USB port allows a USB thumb drive to be used to update the device and also to log the charging parameters while charging is in progress.

(2) Position for options

- External start/stop option

- Temperature-controlled charging option

(3) Connection for (-) charging cable

(4) Connection for (+) charging cable

(5) Mains cable

(6) Position for the electrolyte circulation option

Page 25

(7)

(8)

(9)

No. Function

TX25

(1)

(7) Control panel

(8) LED strip option

Lights up in the appropriate colors depending on the state of charge, according to the indicators explained in the "Control panel" section

(9) Cover for option plug and char-

ging cables

The option plug and the charging cables are only accessible by removing the cover (9). To do this, follow the warnings in the "Safety" section of the "Options" chapter.

The cover (1) for the USB port can be secured with a screw.

EN-US

Page 26

Pin assignment

13 S 1 Dete

S 2 C2 G

C1 G

C1 L

13V O

C2 L

C1 H C2 H

- St + St

Pin Pin

Plug Code

Plug 14p

for 2 kW optional plug

14-pin optional plug inside the housing

Plug

Code Function

13 S 1

wire white

Plug

Code Function

14 Dete Detect

11 S 2 12 C2 G CAN 2GND

wire brown

9 C1 G CAN 1GND 10 13 VO13 V

wire brown Power Sup-

Remote Control wire 4 *

Option Box wire brown * Option Box wire

CBG Easy GND * CBG Easy VCC *

7 C1 L CAN 1Low 8 C2 L CAN 2Low

ply

wire white

Remote Control wire 1 *

white *

wire yellow wire yellow

Remote Control wire 3 * Option Box wire yellow * CBG Easy Detect *

5 C1 H CAN 1High 6 C2 H CAN 2High

wire green wire green

Option Box wire green *

3 4 1 - St Temperature Controlled 2 + St Temperature Controlled

Charging * Charging * Extern Start / Stop Extern Start / Stop

Remote Control wire 2 *

Gateway Link *

TagID Link *

* not available at Selectiva UL

Page 27

Pin assignment

13 S 1 Dete

S 2 C2 G

C1 G

C1 L

13V O

C2 L

C1 H C2 H

- St + St

Pin Pin

Plug Code

Plug 14p

for 3 kW optional plug

14-pin optional plug inside the housing

EN-US

Plug

Code Function

13 S 1 Status 1

11 S 2 Status 2 12 C2 G CAN 2GND

Plug

Code Function

14 Dete Detect

wire white

wire brown

9 C1 G CAN 1GND 10 13 VO13 V

wire white

wire brown Power Sup-

Remote Control wire 4 *

Option Box wire brown * Opt. Box wire white * CBG Easy GND CBG Easy VCC

ply

Remote Control wire 1 *

Status Air Puls *

7 C1 L CAN 1Low 8 C2 L CAN 2Low

wire yellow wire yellow

Option Box wire yellow * CBG Easy Detect

5 C1 H CAN 1High 6 C2 H CAN 2High

wire green wire green

Option Box wire green *

3 4 1 - St Temperature Controlled 2 + St Temperature Controlled

Charging * Charging * Extern Start / Stop Extern Start / Stop

Remote Control wire 3 *

Air Puls *

Remote Control wire 2 *

Gateway Link *

TagID Link *

Battery Link * * not available at Selectiva UL

Page 28

Control panel

(1) (8)

(7)

(6)

(5)

(4)(3)(2)

No. Function

(1) Display

(2) "Menu" button

Select the desired menu. Return to the higher-level selection.

(3) "Up/Down" buttons

Select the desired menu item. Set the desired value.

(4) "Pause/Start" button

Pause and resume the charging process. Confirm a menu item or setting.

(5) "Battery cold" indicator (blue)

Signals a cooled down battery ready for use. Lights up continuously: At the end of charging, the set cooling time or, optionally, the battery temperature has been reached. Flashes every second: The water refill indicator has also been activated. Detailed information can be found in the Additional functions in configur-

ation mode section of the "Display" chapter.

(6) "Error" indicator (red)

Lights up continuously: The device outputs an error. The current situation

does not allow for proper charging. While the red indicator is lit, charging cannot take place (charging paused). The relevant status code appears on the display. Flashes brieﬂy every 3 s: The device outputs a warning. Charging parameters are unfavorable, but charging continues. The relevant status code and the state of charge appear alternately on the display.

Page 29

(7) "Charge" indicator (yellow)

Lights up: during charging. Flashes: when charging has been paused.

(8) "Battery is charged" indicator (green)

Lights up continuously: Charge complete. Flashes every second: Charge complete. The water refill indicator has also

been activated. Detailed information can be found in the Additional func-

tions in configuration mode section of the "Display" chapter.

EN-US

Page 30

Charging the battery

Starting for the first time

When the battery charger is connected to the grid for the first time, the device is in SETUP mode.

In this mode, the following basic settings must be made or confirmed:

Language (English, German, French, etc.)

Date, time, and time zone

Units: metric / imperial

Charging cable length and charging cable cross-section

Type of battery, curve, number of cells, and charging time or battery capacity

Connect the mains plug of the battery charger to the electrical grid.

Use the "Up/Down" buttons to se-

lect the desired menu language. Confirm with the "Pause/Start"

button.

English is set as the default language.

Use the "Up/Down" buttons to se-

lect the time zone. Confirm with the "Pause/Start"

button.

The time zone UTC+1 Central European Time (Berlin) is set as default.

The following settings must be made:

Daylight saving time ON/OFF

Hour format

Time

Date

Use the "Up/Down" buttons to se-

lect the desired setting. Press the "Pause/Start" button to

confirm each setting.

Daylight saving time ON and the 24hour format are set as default.

Use the "Up/Down" buttons to se-

lect the desired setting (metric / imperial).

Confirm with the "Pause/Start"

button.

Page 31

Use the "Up/Down" buttons to set

the appropriate charging cable length (m / ft).

Confirm with the "Pause/Start"

button.

The battery charger is configured with the correct charging cable length according to the order.

An incorrectly set charging cable length can have a negative effect on the charging process!

Use the "Up/Down" buttons to set

the appropriate charging cable cross-section (mm² / AWG).

Confirm with the "Pause/Start"

button.

The battery charger is configured with the correct charging cable cross-section according to the order.

EN-US

An incorrectly set charging cable cross-section can have a negative effect on the charging process!

If the displayed charging configur-

ation is correct, confirm the charging configuration with the "Pause/ Start" button.

The battery charger is pre-configured according to the order.

If the battery charger has been ordered without an additional configuration, the following settings are set as default:

Type of battery Pb-WET (for PzS, GiS)

Curve 6 - RI

Maximum number of cells intended for the battery charger

Charging time 7–8 h

If the configuration does not match the battery used, the parameters must be adjusted accordingly.

Detailed information on the battery charger parameters can be found in the "Configuration mode" section of the "Display" chapter Configuration mode.

Starting the charging process

WARNING!

Danger from leaking battery acid or explosion when charging defective batteries.

This can result in severe personal injury and damage to property.

Before starting the charging process, make sure that the battery to be

▶

charged is undamaged.

Page 32

WARNING!

Danger due to incorrect type of battery and incorrect charging settings.

This can result in severe personal injury and damage to property.

Before starting the charging process, make sure that the correct type of bat-

▶

tery is set on the battery charger. The following settings must be made for the individual types of battery be-

▶

fore charging: Charging curve Nominal voltage (number of battery cells) Battery capacity (Ah) or charging time (h)

Detailed information on the battery charger parameters can be found in the Con-

figuration mode section of the "Display" chapter.

CAUTION!

Danger of damage to property due to heavy contamination of the charging plug contacts.

Due to the increased contact resistance, overheating and subsequent destruction of the charging plug can occur.

Keep the charging plug contacts free of contamination and clean if neces-

▶

sary.

Connect the mains plug of the battery charger to the electrical grid.

A prompt appears, asking whether the correct parameters have been set for the battery to be charged.

The display then appears in standard mode. The display shows the battery charger parameters:

Type of battery (e.g., Pb-WET)

Charging curve (e.g., IUI)

Nominal voltage (e.g., 48 V)

Capacity (e.g., 300 Ah)

Weekday, time, and date

The battery charger parameters can be set individually. Detailed information on the battery charger parameters can be found in the Configuration mode section of the "Display" chapter. Make sure that the battery to be charged corresponds to the battery charger configuration.

Plug in the charging plug.

The battery charger detects the connected battery and starts charging. If the start-up delay is activated, the charging process starts after the set delay time has elapsed. Detailed information can be found in the Configuration mode section of the "Display" chapter.

During the charging process the display shows the following values:

Current charging current (A)

Current charging voltage (V)

Charge delivered (Ah)

Battery temperature with the "Temperature-controlled charging" option

Time (hh:mm) from start of charge

Page 33

The battery symbol indicates the current state of charge. The more bars are displayed, the further the charging process has progressed. As soon as the battery is fully charged, a minute counter appears (figure on the right). This counts the minutes since the end of charging and makes it easier to judge which battery has cooled down the most when using several battery chargers.

If you still want the standard display to be shown instead of the minute counter:

Use the "Up/Down" buttons to switch between the minute counter and the

standard display.

EN-US

Pausing the charging process

When the battery is fully charged, all 4 bars of the battery symbol appear in black. As soon as the battery is fully charged, the green indicator lights up.

The battery is always ready for use.

The battery can remain connected

to the battery charger for any amount of time. The conservation charge counter-

acts self discharge of the battery.

Pause the charging process as follows:

Press the "Pause/Start" button.

While charging is paused:

The "Charge" indicator ﬂashes (yel-

low).

Resume the charging process as follows:

Press the "Pause/Start" button again.

Page 34

As long as a battery is connected to the battery charger, the charging process can be paused and resumed by pressing the "Pause/Start" button. It is only possible to change the display modes with the "Menu" button, as described in the "Display" chapter, after disconnecting the battery from the battery charger.

Ending the charging process

WARNING!

Danger due to oxyhydrogen ignition caused by sparks when disconnecting the charging cables.

This can result in severe personal injury and damage to property.

Before disconnecting or unplugging the charging plug, end the charging pro-

▶

cess by pressing the "Pause/Start" button.

WARNING!

Danger if the plug connection is disconnected during the charging process

This can result in severe personal injury and damage to property.

Do not disconnect the plug connection while the charging process is running.

▶

Do not touch live contacts on the charging plug.

▶

CAUTION!

Danger of battery damage when disconnecting the battery from the battery charger if the charging process is not yet fully completed.

This can result in damage to the battery.

Do not disconnect the battery from the battery charger until it is fully

▶

charged (green "Battery is charged" indicator lights up).

Once the battery is fully charged and cooled down, the following indicators light up:

"Battery is charged" indicator

(green) "Battery cold" indicator (blue)

For optimum battery life, do not disconnect the battery from the battery charger until the blue "Battery cold" indicator lights up in addition to the green indicator, as explained below. If several battery chargers are in use, remove the battery that has been fully charged (coolest) for the longest time first.

End the charging process as follows:

Press the "Pause/Start" button.

Page 35

Disconnect the charging plug.

When the charging contacts are open, the automatic open-circuit detection ensures that the charging contacts are voltage-free.

EN-US

Page 36

Display

Overview of display modes

No. Function

Standard mode

In standard mode, the display shows the charging parameters.

Statistics mode

Visualizes the frequency of the operating states of the device and shows the total number of charges, as well as an overview of the absolute and average Ah delivered and energy consumed per charge.

History mode

Provides information regarding the parameters of all stored charging processes.

Configuration mode

Configuration mode enables all settings to be made for the device and the charging process.

USB mode

USB mode supports a device update, the backup and uploading of device configurations, as well as logging of charging parameters during the charging process via USB thumb drive.

As long as a battery is connected to the battery charger, the charging process can only be interrupted and resumed by pressing the "Pause/Start" button. It is only possible to change the display modes with the "Menu" button after disconnecting the battery from the battery charger. A detailed description of the display modes is given in the following chapter.

Resetting settings

A limited menu selection is available while charging has been paused.

NOTE!

A limited menu selection is available while charging has been paused.

The menu item offers 2 possibilities to reset all settings made:

Reset Factory Settings:

Reset the settings made to the

factory settings.

Reset Default Settings:

Resetting the settings made to the

manufacturer's default settings.

Page 37

Standard mode

Standard mode After connecting the mains plug to the electrical network, the display is automat-

ically in standard mode.

In standard mode, the display shows the battery charger parameters:

Type of battery (e.g., Pb-WET)

Charging characteristic (e.g., IUI)

Nominal voltage (e.g., 48 V)

Capacity (e.g., 300 Ah)

Weekday, date and time

The battery charger parameters are individually adjustable. Detailed information can be found in the "Configuration mode" section.

EN-US

Page 38

Statistics mode

Statistics mode In statistics mode, horizontal bars

visualize the frequency of the following operating states of the device:

Idle

Charging

Conservation charge

Cooldown

Error

Use the "Up/Down" buttons to switch between page 1/2 and page 2/2.

Page 2/2 shows the following values:

Total number of charges.

Total Ah delivered.

Average Ah delivered per charge.

Total energy consumed (kWh).

Average energy consumed (kWh)

per charge.

The display of the consumed energy is intended as a guide value and may deviate from the actual amount of energy by up to 5% at the rated power. The deviation may be higher at lower power.

Page 39

History mode

(1)

(2)

(3)

(4)

(5) (7)

(6)

History mode History mode provides information regarding the parameters of all stored char-

ging processes. The display window is shown twice below in order to be able to show changing or different displays:

Use the "Up/Down" buttons to switch between the pages for each saved char-

ging process.

Contents of the display window

Start date of the charge, e.g.: Thursday, 19.06.14.

Start time of the charge, e.g.: 19:29 or charging time, e.g.: 8 h 28 min.

Voltage at start of charging: e.g.: 45.9 V.

Voltage after 5 minutes: e.g.: 47.9 V.

Voltage at end of charging: e.g.: 48.0 V.

Input power Ah, e.g.: 397 Ah.

Input power kWh, e.g.: 19 kWh.

Charging curve, e.g.: 6 RI.

Set charging period, e.g.: 8–9 h or set Ah, e.g.: 400 Ah or set time of end of

charge (not shown).

EN-US

Displayed symbols

No. Function

(1) Full battery

Charge completed.

(2) Empty battery

Charge not completed.

(3) Exclamation mark with number

Warning issued, with code for the corresponding status code. Detailed information can be found in the Status codes section.

(4) Symbol with number

Error issued, with code for the corresponding status code. Detailed information can be found in the Status codes section.

Page 40

(5) Button symbol with check mark

Charge was correctly ended with the "Pause/Start" button.

(6) Button symbol with cross

Charge was ended without pressing the "Pause/Start" button.

(7) Charge details

Display of certain battery data at the beginning and at the end of the charge: Number of cells Ah Curve Type of battery

Page 41

Configuration mode

EN-US

Overview of the setting options in configuration mode

Charging settings: Settings for the battery

Type of battery, e.g., "Wet".

Charging curve, e.g., "IU".

Capacity (Ah) or charging time (h), depending on the charging curve.

Cells: Voltage (V) and number of battery cells or automatic setting of the

number of cells.

CAUTION!

Risk of damage to the battery due to incorrectly set values.

This can result in damage to property.

Only use the automatic setting of the number of cells for batteries with

▶

the following nominal voltage values: 12 V and 24 V for 24 V devices, 24 V and 48 V for 48 V devices. Do not use the automatic setting of the number of cells on deeply dis-

▶

charged batteries.

Further settings:

For individual adjustment of the charging curve.

Additional functions: Additional functions

Blue LED

External start/stop

Refill indicator

Option section

At mains failure restart charging

Entering the configuration mode

General options: General settings

Language

Contrast

Time (hh:mm:ss)

Time zone Daylight saving time/standard time Date (dd:mm:yy)

Charging cable length (m)

Charging cable cross-section (mm2) AC current limitation

Unit for temperature values

Code for entering the configuration menu activated/deactivated.

Time interval for the parameters logged on the USB thumb drive (s).

Reset statistics

Reset history

Reset Settings

With confirmation prompt ("OK?") for further confirmation.

First, the screen appears in the basic settings with display of date and time, as well as the software version.

Page 42

Use the "Up/Down" buttons to call up the following information:

Device serial number as well as serial number and version of the config-

uration memory. PC board for control/power electronics: Hardware version and serial

number. Software: Main software, secondary software, primary software, and

curve block version.

Enter the configuration menu as follows:

Press the "Pause/Start" button.

A prompt for the code appears.

Enter the required code "1511" as follows:

Use the "Up/Down" buttons to enter the first digit of the code.

Press the "Menu" button to move to the next digit of the code.

Continue as described above until the complete code is entered.

Confirm entry with the "Pause/Start" button.

The selection of the main menu items for configuration mode appears.

When selecting a menu item, you may be prompted to read the Operating Instructions. Confirm this prompt by pressing the "Pause/Start" button again.

Navigate through the configuration menu and its submenus as follows:

Use the "Up/Down" buttons to select the desired menu item.

Press the "Pause/Start" button to confirm the menu item and confirm any

confirmation prompts (e.g., "OK?") again.

Page 43

If necessary, use the "Up/Down" buttons to make a selection, e.g., "Off/On" or

enter a value. Press the "Pause/Start" button to confirm the entry.

If the cursor moves to the next setting or digit after confirming, proceed

again as described in points (3) and (4)

To exit the current menu:

Press the "Menu" button to return to the higher-level selection.

EN-US

Exiting configuration mode

If one or more relevant settings for the charging process are changed in configuration mode, another prompt appears when exiting configuration mode, asking whether the setting in question should be applied.

The following settings must be confirmed when exiting configuration mode:

Curve

Battery capacity in Ah (RI curve excluded)

Number of cells

Equalizing charge ON/OFF

CAN protocol

Example:

Change to the curve from 3 - IUI (PbWET) to 6 - RI (Pb-WET).

If the setting is not confirmed, the battery charger returns to configuration mode and the setting can be changed to the desired value.

Page 44

USB mode in configuration mode

USB mode In USB mode, the display shows

whether a USB thumb drive is plugged in.

The USB thumb drive must meet the following specifications:

Formatting: FAT32

32 Gigabyte maximum

No multiple partitioning

The I-SPoT-VIEWER software (www.fronius.com/i-spot) supports the visualiza- tion and evaluation of the data on the USB thumb drive.

To start a data download, confirm this again with the "Pause/Start" button. If this repeated confirmation with the "Pause/Start" button is not carried out, the download starts automatically after one minute.

While a charging process is in progress, the USB thumb drive may be connected after pressing the "Pause/Start" button. It is only possible to read data and not to perform an update or load a configuration.

Safely remove

Safely remove the USB thumb drive once the desired action is complete.

Update

A list of suitable update files stored on the USB thumb drive opens.

The desired file is selected and confirmed in the same way as scrolling

through the settings. Do not rename the automatically assigned file name of the update file!

The latest firmware is available in the download area of the Fronius website.

Firmware installation instructions are included in the zip file of the down-

load.

Download

The data of the logged charging parameters stored in the datalogger of the

device are saved for the I-SPoT VIEWER on the USB thumb drive. Events as well as device settings and user curves (configuration) are also

saved. The following time ranges can be selected for the data logger:

1 month 3 months All Since last time

Page 45

Download optional

The following options are available:

I-SPoT VIEWER

The logged data is saved in the same way as for the "Download", but only with the data for the I-SPoT VIEWER. Save data logger

The logged data is saved in the same way as for the "Download", but as "csv" files rather than in the I-SPoT VIEWER format. (Automatically created folder structure for the ".csv" files: * Fronius\<Device serial number>\Charges\<yyyymmdd>\<hhmmss.csv>) Save events.

Events are saved on the USB thumb drive. Save configuration.

The device settings are saved on the USB thumb drive.

Load configuration

Loads a suitable device configuration stored on the USB thumb drive into the

device.

Load dealer text

Here a text file can be loaded from the USB thumb drive, which is displayed

as soon as the device is in an error state. The text file can contain the contact details of the distributor, for example.

The file must be saved on the USB thumb drive in the ".txt" format in "uni-

code". The file name must be "dealer.txt".

The number of characters is limited to 99.

EN-US

* If a USB thumb drive is plugged in during charging, the csv files are saved

directly on the USB thumb drive. The folder structure, which is also created automatically, contains the "Datalog" folder instead of the "Charges" folder.

Page 46

Charging settings in configuration mode

Overview of charging settings

Electrolyte circulation

Below is a detailed explanation of the "Settings" menu item, selected under the aforementioned "Charging settings" menu item. Navigation is carried out as described in the Configuration mode section.

A list appears with the following selection options:

The individual selection options are explained in detail below.

Electrolyte circulation "Air Pump"(not

available with the Selectiva 220 V and Selectiva UL version):

The sequential control of the electrolyte circulation takes place via the battery charger control unit. Several selection options are available for this purpose.

The following settings are available for the electrolyte circulation:

Off

Electrolyte circulation switched off.

Continuous

Electrolyte circulation constantly switched on.

Program 1 to 5

Factory-set programs for the electrolyte circulation and their relevant para-

meters can be found in the table in the "Settings" section of the "Display" chapter.

Automatic

Automatic adjustment of the ﬂow rate of the electrolyte circulation based on

the set battery parameters.

User "On"/"Off"

Individual setting for the electrolyte circulation.

The "On" and "Off" settings determine the pulse/pause ratio of the airﬂow in-

tervals.

Factory-set programs for the electrolyte circulation and the relevant parameters are shown in the table below:

Page 47

Program ON 1 OFF 1 Repeat ON 2 OFF 2

1 30 min 25 min 1 x 5 min 25 min

2 3 min 10 min 4 x 3 min 20 min

3 3 min 12 min 1 x 3 min 12 min

4 5 min 10 min 3 x 5 min 20 min

5 2,5 min 7,5 min 1 x 2,5 min 7,5 min

In each of these programs, the solenoid valve picks up for an "ON 1" time and drops out for an "OFF 1" time. This process repeats as many times as specified for "Repeat". After this number of repetitions has elapsed, the "ON 2" and "OFF 2" times continue until the end of charging.

EN-US

Temperaturecontrolled charging

Temperature-controlled charging:

(not available with the Selectiva UL version)

The following settings are available for temperature-controlled charging:

automatic/OFF/required

automatic ... Temperature-dependent adjustment of the charging curve.

OFF ... The measured battery temperature is not taken into account.

required ...

Charging only starts when the temperature sensor is connected.

Error overtemperature ON/OFF

ON ... An error message is output in the event of a battery overtemperature.

The charging process stops and can only be continued after the battery has cooled down and been reconnected. OFF ... No error message in the event of a battery overtemperature.

Warning overtemperature ON/OFF

ON ... A warning is output in the event of a battery overtemperature.

OFF ... No warning in the event of a battery overtemperature.

For certain curves, an external temperature sensor is required. If such a curve is selected in configuration mode, a message is displayed indicating that an external temperature sensor is required.

The following curves require an external temperature sensor:

28 - FCC IUI - CSM WET

30 - FCC IUI - WET

Page 48

If a curve is selected that requires an external temperature sensor, a message appears.

Confirm the message by pressing

the "Pause/Start" button.

Equalizing charge

OFF

No equalizing charge takes place.

Delay

If the battery remains connected to the battery charger for the duration of

the set equalising charge delay, a special form of charging takes place. This prevents acid stratification. The parameters for current (amperes/100 ampere hours), voltage (volts/

cell), and duration of the equalizing charge can be changed.

Weekday

Specification of the day of the week on which the equalizing charge is to take

place. The parameters for current (amperes/100 ampere hours), voltage (volts/

cell), and duration of the equalizing charge can be changed.

Manual

An equalizing charge can be activated manually by pressing a button on the

display. The equalizing charge starts after the set delay with the set parameters.

The parameters for current (amperes/100 ampere hours), voltage (volts/

cell), and duration of the equalizing charge can be changed. This function is only available for Pb-WET curves.

If a setting for the equalizing charge is activated, a symbol next to the set ampere hours/the set charging time in the home screen indicates whether the equalizing charge is being carried out or can be started.

Page 49

Delay Delay

Charge start delay

Delay time (minutes) between the activation time of the charge start and the

actual charge start.

Charge end delay

Delay time (minutes) between the signaled charge end (e.g., green indicator)

and the actual charge end.

at mains failure restart charging

If this option is activated, the charging process is automatically restarted

after a fault in the electrical grid as soon as the electrical grid is available again.

at mains failure

Restart charging

Automatic/continue charging

If the "Restart charging" option is activated, the charging process is automatically restarted after a fault in the electrical grid as soon as the electrical grid is available again.

If the "Automatic/continue charging" option is activated, the charging process is automatically continued after a fault in the electrical grid as soon as the electrical grid is available again.

EN-US

Calendar calendar

The calendar function enables charging to be started automatically according to the following criteria:

Time window within which charging should not be started when a battery is

connected. Time window within which a defined curve 1 should be started when a bat-

tery is connected. Time window within which a defined curve 2 should be started when a battery

is connected.

To activate the calendar function,

select and confirm the "ON" setting.

"Charging settings" menu item:

Type of battery for all curves:

e.g. Pb-WET. Curve settings when the corres-

ponding curve is selected.

Further settings are possible within the calendar function:

Page 50

"Day setting 1-5": The day settings allow up to 5 different charge start time profiles to be defined, with the following setting options:

Symbol for curve 1:

Time window within which curve 1 should be started (e.g.: 0:00–6:00) Stop:

Time window within which no charging should take place (e.g.: 6:00– 20:00) Symbol for curve 1:

Time window within which curve 1 should be started (e.g.: 20:00– 24:00)

NOTE!

Ongoing charges are not inﬂuenced by the set time windows.

If a battery is connected at 05:45 in the above example, charging is stopped

▶

when necessary and is not interrupted by the specified charge end time (6:00 in the example) of the set time window. If the battery is connected within the stop time window, charging will start

▶

automatically in the next time window. If a manual charge start is triggered during the stop time window, charging always takes place with curve 1.

Additional setting options:

Change the assigned curve:

curve symbol. Remove the curve in question:

"remove".

"Week setting":

It is possible to configure 3 differ-

ent week settings.

Each day of the week can be assigned one of the previously created day settings.

Page 51

Special charges Special Charges

"Year setting":

It is possible to assign a week set-

ting to several calendar periods (e.g., 1.1.–7.1.).

When the calendar function is activated, a calendar symbol (here with the number "4" as the current date) appears in the display.

The "Special Charges" selection allows you to temporarily carry out one or more charges that differ from the usual type of charge.

EN-US

The "Repeat" setting defines how often the special charge is to be carried out until charging is permanently resumed with the original charge parameters:

Setting range

1 to 99 repetitions

Disable Start Button

It is not possible to start the charging process using the "Pause/Start" but-

ton, which prevents unauthorized access, for example.

OFF

It is possible to start the charging process using the "Pause/Start" button.

The following settings are also possible:

Curve:

e. g. "Deep discharge 10"

"Cells" - e.g. 12x Battery capacity in Ah:

e. g. 375 Ah

Page 52

Special function

(1)

- opportunity charging

Special function - Opportunity Charge

In order to extend the operating interval of the battery, it is possible, for example, to recharge the battery during a break in operation.

The following curve settings are possible:

"Curve" - e.g. RI - Pb-WET

"Charging time" - e.g. 5-6 h

With opportunity charge set to "ON" and the battery connected, the following display appears:

Display when RI curve is selected

Start opportunity charge:

Select the "Runner symbol" (1) with the "Up" button.

Runner symbol (1)

DC-Connection DC-Connection:

Display for other curves (e.g. IUI)

Display at start of opportunity charge

The Check DC-Connection setting is located in the DC Connection menu. If Check DC-connection is switched on ("ON"), the connection between the battery charger and the battery is checked during the charging process.

Page 53

If problems occur with the DC-Connection during the charging process, status code 17 is set when Check DCConnection is active. A connection problem can occur, for example, if the charging contacts are worn or dirty.

EN-US

Page 54

Additional functions in configuration mode

Overview of additional functions

Detailed explanation of the "Additional functions" menu item in configuration mode. Navigation is carried out as described in the "Configuration mode" section.

Select the "Additional functions"

menu item.

A list appears with the following selection options:

The individual selection options are explained in detail below:

Setting for the "Blue LED" indicator

External start/ stop

Setting for the time (minutes) after which the blue "Battery cold" indicator should light up to indicate that the battery is sufficiently cooled down. The set value is the time from the charge end.

In conjunction with the "Temperature-controlled charging" option, it is possible to set a temperature value below which the blue "Battery cold" indicator should light up to indicate that the battery is sufficiently cooled down.

The following settings are available for external start/stop:

Button

The function of the "Pause/Start" button can be simulated by means of an

external button.

Page 55

Normal

Start ON:

Charging starts when an external switch is closed and a battery is detected or when the charging plug is connected by closing the auxiliary contacts and a battery is detected. Start OFF:

Charging starts when a battery is connected. Stop ON:

Charging is interrupted when an external switch is opened or when the charging plug is disconnected by opening the auxiliary contacts. Stop OFF:

The opening of an external switch or the auxiliary contacts is ignored.

Contact detection

ON:

If a battery is connected when "Start ON" is set and the external start/stop contact is not closed, the status code (16) "External start/stop is not closed" appears. If charging has been started when "Stop ON" is set, the external start/stop contact is opened and the battery is not fully charged, and the status code (16) "External start/stop is not closed" appears. OFF:

Contact detection is not executed.

EN-US

Refill indicator The refill indicator is activated as soon as it is necessary to add distilled water to

the battery. The time of the refill request can be defined as follows:

Every x-th week and weekday

e.g. refill water every 2nd week on Friday

When "OFF" is set, the refill request does not have to be confirmed.

Option section

Option section 1

Setting options:

CAN1 (option box) Cool Bat Guide Easy (Fronius variant only)

Option section 2 (3 kW only)

Setting options:

CAN2 (option box) Air Puls (EUW)

Status outputs (3 kW only)

External lamp setting (normal or RGB)

Page 56

At mains failure restart charging

If this option is activated, the charging process is automatically restarted after a fault in the electrical grid as soon as the electrical grid is available again.

Page 57

General settings in configuration mode

EN-US

Overview of general settings

Detailed explanation of the "General options" menu item in configuration mode.

Select the "General options" menu

item.

A list appears with the following selection options:

Language

Display settings

Contrast

LED brightness

Show Ah at charge end

ON/OFF

Time and Date

Daylight saving time/standard

time Predefined time zones

User-defined time zones

Units:

metric / imperial

Charging cable settings

AC current limitation

Charging cable:

Simple length of the charging

cable (m / ft)

Cable cross section:

Cross section of the charging

cable (mm² / AWG)

Adaptation of the maximum device

current to the electrical installation on site, or to the device plug which has been installed on the device.

Page 58

The minimum and maximum values

differ for the different device classes. The minimum value is approx. 25% of the maximum nominal current of the device concerned.

Code Code entry required/not required to enter configuration mode ("Code ON/OFF")

USB time interval

Time interval for the charging

parameters logged on the USB thumb drive (s) ("USB Logging Time")

Reset statistics

Reset history

Detailed information regarding statistics and history can be found in the "Statistics mode" and "History mode" sections.

Page 59

Status codes

If a fault occurs during operation, specific status codes may be displayed. This can be caused by the following:

Battery error

A battery with an unsuitable voltage has been connected.

The device has overheated.

A software or hardware error has occurred.

Battery error: If the battery reports an error state, the battery charger will display this error as a battery error including the corresponding error number of the battery. The respective error explanation can be found in the Operating Instructions for the battery.

EN-US

If an error message appears on the display and the error cannot be rectified independently

Note down the displayed status code: e.g., "Statecode (31)".

Note the configuration of the device.

Contact your authorized Service Partner.

If the device is in an error state, a freely defined text can be displayed, which can contain the contact details of the distributor, for example.

Status codes with an external cause

No. Cause/Remedy

(11) Check mains voltage

(12) Check grid (phase failure)

(13) External temperature sensor defective

(14) Electrolyte circulation defective (pressure switch does not switch)

(15) No control voltage detected

(16) External start/stop is not closed.

(17) Open circuit detection triggered several times during a charge (e.g.,: worn

charging contacts)

Status codes in the event of a battery fault

No. Cause/Remedy

(22) Battery undervoltage

(23) Battery overvoltage

Page 60

(24) Battery too hot (only with external temperature sensor)

(25) Battery undertemperature (only with external temperature sensor)

(26) Cell defect detected

(27) Battery not supported

(28) Battery heavily discharged - safety charge in progress

(29) Incorrect battery polarity

(30) Thermal runaway

Status codes in the event of a charging error

No. Cause/Remedy

(31) Time exceeded in the I1 phase

(32) Time exceeded in the U1 phase

(33) Battery overvoltage in the I2 phase

(34) Ah exceeded

(35) Time exceeded in the I2 phase

(36) Target voltage in the I2 phase not reached (only with format curve)

(37) RI charge error

(38) Set charging time cannot be reached

(39) Time exceeded during RI charge

Status codes in the event of a CAN error (battery)

No. Cause/Remedy

(51) Battery not responding

(52) Battery data cannot be queried

(53) Battery voltage not supported

(54) Communication error

(55) Battery error

(56) Battery does not switch on

(57) Message time limit exceeded

(58) Login failed

Status codes in the event of a gateway error

No. Cause/Remedy

(101) CAN Connect setting is active and no CAN connection could be estab-

lished to the gateway for at least 2 minutes.

(102) Gateway has no connection to the back-end.

Page 61

Status codes in the event of a TagID error

No. Cause/Remedy

(200) Set technology on the battery charger is not compatible with the connec-

ted battery.

(201) The nominal voltage of the battery is not supported by the battery char-

ger or is prevented by a battery charger setting

(202) The battery charger power is not high enough to charge the connected

battery

(203) CAN communication to TagID could not be established

(204) TagID data could not be read

(205) TagID update could not be performed

(206) TagID temperature sensor is defective

(207) TagID voltage sensor is defective

(208) Battery master data of the TagID is invalid or not available

(209) Defective EEPROM memory

(210) Defective ﬂash memory

(211) Invalid device signature

EN-US

(212) TagID data could not be written

(213) The charger power is not sufficient to charge the battery in the desired

charging time

(214) Too much power dissipation on the DC path

(215) TagID level sensor is mounted in the wrong cell or is defective

(216) TagID SoftwareCrash

Status codes in the event of an error in the primary circuit

No. Cause/Remedy

(500) Temperature sensor module 1 (top) defective

(501) Temperature sensor module 2 (bottom) defective

(502) Temperature sensor PCB defective

(503) Primary overtemperature

(504) Fan blocked/defective

(505) Over-/undervoltage in intermediate circuit

(506) Asymmetry in intermediate circuit

(507) Primary supply voltage out of tolerance

(508) Grid failure

(509) Incorrect device configuration

Page 62

(510) Primary EEPROM faulty

(527) Phaseshifter overcurrent

(528) High charge relay switched off during load operation

(530) Communication problem

(532) Microcontroller error (e.g., division by 0)

(533) Reference voltage out of tolerance

(534) Startup problem

(535) PFC overcurrent

(536) Phaseshifter or PFC faulty

Status codes in the event of an error in the secondary circuit

No. Cause/Remedy

(520) Secondary temperature sensor defective

(521) Secondary overtemperature

(522) Output fuse defective

(523) Secondary supply voltage out of tolerance

(524) Secondary reference voltage out of tolerance

(525) Current offset

(526) Current offset out of tolerance

(527) Power module overcurrent (primary)

(529) No secondary communication

(530) No primary communication

(531) Secondary EEPROM defective

(532) Microcontroller error

(537) Voltage measurement faulty

(570) Secondary relay cannot be switched

(571) ADC/SPI problem

Status codes in the event of an error in the control system

No. Cause/Remedy

(540) Configuration memory block missing/defective

(541) No secondary communication

(542) Secondary Init failed

(543) Program/memory error in the curve control

(544) Program/memory error in the curve control

Page 63

(545) Primary Init failed

(546) Update failed

(547) Load/save settings failed

(548) Load/save curve settings failed

(549) Charge could not be continued after a grid failure

(550) Time not set

(551) Hardware change detected

(552) Configuration memory block invalid

(553) Primary update failed

(554) Communication faulty

(555) Incorrect device software

(557) Interruption of the InterLock communication

(558) The second device, which is connected via the InterLock, has an error

(559) The second device, which is connected via the InterLock option, is incom-

patible with this device

EN-US

Page 64

Overview of available options

Safety The housing has to be partially opened to connect the options.

WARNING!

Danger of electric shock.

This may result in serious injuries or death.

The housing must never be opened by anyone other than a service technician

▶

trained by the manufacturer. Before working with the housing open, the device must be disconnected from

▶

the grid. A suitable measuring device must be used to ensure that electrically charged

▶

components (e.g., capacitors) are completely discharged. With the aid of a clearly legible, understandable warning sign, ensure that

▶

the device remains disconnected from the grid until all work has been completed.

WARNING!

Danger due to work that is not carried out properly.

This can result in severe personal injury and damage to property.

All work involved with connecting optional components must only be carried

▶

out by service technicians trained by the manufacturer. If there are Installation Instructions or User Information for the optional

▶

component concerned, then all warning notices and instructions therein must be obeyed. For all options with electrical connections, a safety inspection must be car-

▶

ried out in accordance with the applicable national and international standards and guidelines after connection work has been carried out. You can obtain more information about the safety inspection from the au-

▶

thorized service body. The service body will provide the necessary documents upon request.

▶

External start/ stop

Wall and ﬂoor bracket

LED strip The LED strip serves as a status indicator and lights up in the corresponding col-

The external start/stop option prevents spark formation at the charging plug if it is disconnected during charging. Special contacts inside the charging plug register a disconnection. These contacts are leading in comparison to the main contacts. An immediate charging stop is triggered. There is therefore no wear on the main contacts and the level of safety against oxyhydrogen ignition is increased.

The robust wall and ﬂoor bracket with integrated cable holder ensures safe installation at the place of use. Detailed information and illustrations can be found in the "Wall and ﬂoor bracket" section of the "General information" chapter.

ors in the same way as the display elements of the control panel. An LED strip including diffuser is installed in the gap between the front wall of the housing and the upper part of the housing.

Page 65

Air filter In dusty environments, the air filter prevents contamination of the inside of the

15.98 (406)

in. (mm)

13.74 (349)

13.86 (352)

14.96 (380)

15.2 (386)

15.98 (339)

13.74 (342)

13.86 (370)

14.96 (376)

4.53 (115)

.26 (6,5)

1.5 (38)1.5 (38)

2.12

(53,8)

2.12 (53,8)

.26 (6,5).26 (6,5)

2.99 (76)

8.07 (205)

(2.99) 76

.55 (14)

.26 (6,5)

(.55) 14

device. This prevents any reduction in performance or other impairment of the device. Detailed information can be found in the corresponding User Information. Cleaning interval as required (manufacturer's recommendation: monthly)

Mounting plate The mounting plate acts as a space-saving ﬂoor or wall bracket.

EN-US

Page 66

16.73 (425)

18.98 (482) 4.53 (115)

16.85 (428)

17.95 (456)

18.19 (462)

16.34 (415)

16.46 (418)

17.56 (446)

17.80 (452)

.26 (6,5)

1.5 (38)1.5 (38)

2.12

(53,8)

2.12

(53,8)

.26 (6,5).26 (6,5)

2.99 (76)

8.07 (205)

2.99 (76)

.55 (14)

.26 (6,5)

.55 (14)

in. (mm)

Page 67

Technical data

EN-US

Selectiva 4.0 B1 UL

CAUTION!

Risk of fire.

Fire can cause serious injury and property damage.

Use only on circuits that have 20 ampere auxiliary circuit protection in ac-

▶

cordance with the National Electrical Code NFPA 70.

Mains voltage (-10 % / +10 %)

Mains frequency 60 Hz

Mains fuse protection

Minimum mains lead cross section AWG 12 (3.31 mm²)

Duty cycle 100%

Safety class I (with ground conductor)

EMC emission class B

Dimensions l x w x h 13.43 x 4.33 x 7.8 in.

Platform B1

Pollution degree 2

Degree of protection

1~ 120 V AC / 1~ 240 V AC

max. 20 A

(341 x 110 x 198 mm)

IP21

Overvoltage category II

Operating temperature

Storage temperature -13 °F to 176 °F

Relative humidity Maximum 85%

Maximum altitude above sea level 6561 ft. (2000 m)

Mark of conformity According to rating plate

Product standard UL1564, FCC Part 15 A & B

The device may be operated on grids that are grounded at the neutral point.

The leakage current to earth is less than 3.5 mA.

For indoor use only, must not be exposed to rain or snow.

At a high ambient temperature, a power reduction may occur (power derating).

Device-specific data

Max. AC current

Max. AC power

-4 °F to 104 °F (-20 °C to +40 °C)

(-25 °C to +80 °C)

C22.2 No. 107.2-01

Max. Nominal voltage

charging

current Weight

2040 UL 120 V 2040 UL 240 V

12.1 A

7.1 A

1530 W 1540 W

24 V 40 A 5.8 kg

(12.79 lb.)

Page 68

Device-specific data

Max. AC current

Max. AC power

Nominal voltage

Max.

charging

current Weight

2050 UL 120 V 2050 UL 240 V

2070 UL 120 V 2070 UL 240 V

4020 UL 120 V 4020 UL 240 V

4035 UL 120 V 4035 UL 240 V

With standard grid and charging cable

Device-specific data

2040 UL 120 V 2040 UL 240 V

2050 UL 120 V 2050 UL 240 V

2070 UL 120 V 2070 UL 240 V

4020 UL 120 V 4020 UL 240 V

12.2 A

8.9 A

12.5 A

10.8 A

12.1 A

7.1 A

12.3 A

10.7 A

PF (for UAC nom, UDC nom, IDC max)

.999 .994

.999 .997

.999 .999

.999 .994

1550 W 1920 W

1590 W 2330 W

1530 W 1520 W

1570 W 2300 W

24 V 50 A 6.1 kg

(13.45 lb.)

24 V 70 A 6.1 kg

(13.45 lb.)

48 V 20 A 5.8 kg

(12.79 lb.)

48 V 35 A 5.8 kg

(12.79 lb.)

THDi [%] (for UAC nom, U nom, IDC max)

3.07 %

9.55 %

2.70 %

6.03 %

2.63 %

3.66 %

2.76 %

9.24 %

4035 UL 120 V 4035 UL 240 V

.999 .999

2.46 %

3.56 %

Page 69

Selectiva 4.0 C1 UL

CAUTION!

Risk of fire.

Fire can cause serious injury and property damage.

Use only on circuits that have 20 ampere auxiliary circuit protection in ac-

▶

cordance with the National Electrical Code NFPA 70.

EN-US

Mains voltage (-10 % / +10 %)

1~ 120 V AC / 1~ 240 V AC

Mains frequency 60 Hz

Mains fuse protection

max. 20 A

Minimum mains lead cross section AWG 12 (3.31 mm²)

Duty cycle 100%

Safety class I (with ground conductor)

EMC emission class B

Dimensions l x w x h 16.42 x 4.33 x 7.8 in.

(417 x 110 x 198 mm)

Platform C1

Pollution degree 2

Degree of protection

IP21

Overvoltage category II

Operating temperature

-4 °F to 104 °F (-20 °C to +40 °C)

Storage temperature -13 °F to 176 °F

(-25 °C to +80 °C)

Relative humidity Maximum 85%

Maximum altitude above sea level 6561 ft. (2000 m)

Mark of conformity According to rating plate

Product standard UL1564, FCC Part 15 A & B

C22.2 No. 107.2-01

The device may be operated on grids that are grounded at the neutral point.

The leakage current to earth is less than 3.5 mA.

For indoor use only, must not be exposed to rain or snow.

At a high ambient temperature, a power reduction may occur (power derating).

Max.

Device-specific data

2120 UL 120 V 2120 UL 240 V

4045 UL 120 V 4045 UL 240 V

Max. AC current

15.3 A

15.4 A

14.6 A

15.1 A

Max. AC power

2020 W 3320 W

1930 W 3250 W

Nominal voltage

charging

current Weight

24 V 120 A 8.7 kg

(19.18 lb.)

48 V 45 A 7.4 kg

(16.31 lb.)

Page 70

Device-specific data

Max. AC current

Max. AC power

Nominal voltage

Max.

charging

current Weight

4060 UL 120 V 4060 UL 240 V

With standard grid and charging cable

Device-specific data

2120 UL 120 V 2120 UL 240 V

4045 UL 120 V 4045 UL 240 V

4060 UL 120 V 4060 UL 240 V

14.9 A

15.2 A

PF (for UAC nom, UDC nom, IDC max)

.999 .999

1960 W 3280 W

48 V 60 A 7.4 kg

(16.31 lb.)

THDi [%] (for UAC nom, U nom, IDC max)

2.13 %

3.04 %

1.92 %

3.15 %

1.92 %

3.04 %

Page 71

Tabla de contenido

Rangos de potencia 73

Generalidades 73

Indicaciones de seguridad 74

General 74 Explicación de las instrucciones de seguridad 74 Condiciones ambientales 75 Acoplamiento a la red 75 Peligros originados por corriente de red y corriente de carga 75 Peligro originado por ácidos, gases y vapores 75 Indicaciones generales acerca del manejo de baterías 76 Información general sobre el uso y el mantenimiento de las conexiones de carga y los contactos Protección personal 77 Medidas de seguridad en servicio normal 77 Clasificaciones de equipos CEM 77 Medidas de compatibilidad electromagnética (CEM) 77 Protección de datos 78 Mantenimiento 78 Reparación 78 Obligaciones de la empresa explotadora 78 Inspección de seguridad 78 Identificaciones del equipo 79 Eliminación 79 Derechos de autor 79

Indicaciones de seguridad - Necesarias para Canadá 80

Riesgos generales y eléctricos 80 Precauciones de seguridad personal 81 Preparación para la carga 81 Lugar de instalación del cargador 82 Precauciones para la conexión de CC 82 Pasos a seguir con la batería instalada en el vehículo 82 Pasos a seguir con la batería fuera del vehículo 82

Información general 83

Concepto del sistema 83 Uso previsto 83 Disposición FCC 84 Acoplamiento a la red 84 Tendido correcto de los cables de red/carga 85 Cable de carga 85 Advertencias en el equipo 86 Advertencias en el interior del sistema 87

Elección de la ubicación y montaje en la pared 88

Condiciones de emplazamiento 88 Soporte mural y fijación sobre el suelo 89

Elementos de manejo y conexiones 92

Elementos de manejo y bornas de conexión 92 Asignación de conexiones conector opcional 2 kW 94 Asignación de conexiones conector opcional 3 kW 95 Panel de control 96

Cargar la batería 98

Primera puesta en marcha 98 Iniciar el proceso de carga 100 Interrumpir el proceso de carga 102 Finalizar el proceso de carga 102

Indicación 104

Sinopsis de los modos de indicación 104 Resetear ajustes 104

Modo estándar 105

Modo de estadística 106

Page 72

Modo de estadística 106

Modo de historial 107

Modo de configuración 109

Resumen de las opciones de ajuste en el modo de configuración 109 Acceso al modo de configuración 110 Salir del modo de configuración 111

Modo USB en el modo de configuración 112

Modo USB 112

Ajustes de carga en el modo configuración 114

Sinopsis de los ajustes de carga 114 Circulación de electrolito 114 Carga con control de temperatura 115 Carga de compensación 116 Retardo 117 Agenda 117 Cargas especiales 119 Función especial carga intermedia 120 Conexión CC 121

Funciones adicionales en el modo de configuración 122

Sinopsis de las funciones adicionales 122 Ajuste de la indicación azul "LED azul" 122 Marcha/parada externa 122 Indicación de relleno 123 Zona de opciones 123

Ajustes generales en el modo de configuración 125

Sinopsis de los ajustes generales 125 Ajustes del cable de carga 125 Limitación de corriente CA 125 Código 126 Intervalo de tiempo USB 126

Mensajes de estado 127

Sinopsis de las opciones disponibles 132

Seguridad 132 Marcha/parada externa 132 Soporte mural y fijación sobre el suelo 132 Banda de LED 132 Filtro de aire 133 Placa de montaje 133

Datos técnicos 135

Selectiva 4.0 B1 UL 135 Selectiva 4.0 C1 UL 137

Page 73

Rangos de potencia

Generalidades La especificación de kW para los rangos de potencia hace referencia al pasamur-

os y no está directamente relacionada con la potencia real del equipo.

Para lograr una identificación clara de las versiones de la caja, se han introducido las designaciones de plataforma B1 y C1.

Plataforma Tensión de batería Tipo de equipo

2040 UL 40 A

Máxima corriente de carga

(Rango de po-

tencia) Tensión de red

24 V

48 V

24 V 2120 UL 120 A

48 V

2050 UL 50 A

2070 UL 70 A

4020 UL 20 A

4035 UL 35 A

4045 UL 45 A

4060 UL 60 A

B1 (2kW)

1~ 120 V AC +/- 10 % 1~ 240 V AC +/- 10 %

C1 (3kW)

Page 74

Indicaciones de seguridad

General El equipo se ha fabricado según los últimos avances y la normativa de seguridad

vigente. No obstante, el manejo incorrecto o el uso inadecuado implica peligro para:

La integridad física y la vida del operario o de terceras personas.

El equipo y otros bienes materiales de la empresa.

El trabajo eficiente con el equipo.

Todas las personas implicadas en la puesta en marcha, el manejo, el mantenimiento y la conservación del equipo deben:

Poseer la cualificación correspondiente.

Leer completamente y seguir exhaustivamente este manual de instrucciones.

El manual de instrucciones debe permanecer guardado en el lugar de empleo del equipo. Además de este manual de instrucciones, se deben tener en cuenta la normativa general vigente y la normativa local en materia de prevención de accidentes y protección medioambiental.

Todas las instrucciones de seguridad y peligro en el equipo:

deben mantenerse en estado legible,

no deben dañarse

ni retirarse

No se deben tapar ni cubrir con pegamento o pintura.

Explicación de las instrucciones de seguridad

Las posiciones de las instrucciones de seguridad y peligro en el equipo figuran en el capítulo "Información general" del manual de instrucciones. Cualquier error que pueda afectar a la seguridad debe solucionarse antes de conectar el equipo.

¡Es por su seguridad!

¡ADVERTENCIA!

Indica un peligro inminente.

En caso de no evitar el peligro, las consecuencias pueden ser la muerte o le-

▶

siones de carácter muy grave.

¡PELIGRO!

Indica una situación posiblemente peligrosa.

Si no se evita esta situación, se puede producir la muerte así como lesiones

▶

de carácter muy grave.

¡PRECAUCIÓN!

Indica una situación posiblemente perjudicial.

Si no se evita esta situación, se pueden producir lesiones de carácter leve o

▶

de poca importancia, así como daños materiales.

¡OBSERVACIÓN!

Indica la posibilidad de obtener unos resultados mermados de trabajo y que se puedan producir daños en el equipamiento.

Page 75

Condiciones ambientales

Cualquier servicio o almacenamiento del equipo fuera del área indicada será considerado como no previsto. El fabricante declina cualquier responsabilidad frente a los daños que se pudieran originar.

El capítulo "Datos técnicos" proporciona información detallada acerca de las condiciones ambientales admisibles.

Acoplamiento a la red

Peligros originados por corriente de red y corriente de carga

Por su consumo de corriente, los equipos de alta potencia pueden repercutir sobre la calidad de energía de la red.

Esta característica puede afectar a algunos tipos de equipos y manifestarse de las siguientes formas:

Limitaciones en la conexión, requisitos relativos a la impedancia de la red

máxima *); o bien

Requisitos con respecto a la mínima potencia de cortocircuito necesaria

En cada caso en el interface a la red pública

Ver los datos técnicos

En este caso, la empresa explotadora o el usuario del equipo deben asegurar que la conexión del equipo esté permitida y, si fuera necesario, deben consultar el caso con la correspondiente empresa suministradora de energía.

¡IMPORTANTE! ¡Prestar atención a que la puesta a tierra del acoplamiento a la red sea segura!

Los trabajos con cargadores suponen la exposición a múltiples peligros como, por ejemplo:

Peligro eléctrico originado por corriente de red y corriente de carga.

Campos electromagnéticos perjudiciales que pueden suponer un peligro

mortal para personas con marcapasos.

Peligro originado por ácidos, gases y vapores

Las descargas eléctricas pueden ser mortales. Cualquier descarga eléctrica supone, en principio, un peligro mortal. A fin de evitar descargas eléctricas durante el funcionamiento, se debe tener en cuenta lo siguiente:

No entrar en contacto con piezas bajo tensión dentro y fuera del equipo.

En ningún caso entrar en contacto con los polos de la batería.

No cortocircuitar el cable de carga ni los bornes de carga.

Todos los cables y líneas deben estar fijados, intactos, aislados y tener una dimensión suficiente. Las uniones sueltas y los cables y líneas chamuscados, dañados o con una dimensión insuficiente deben repararse inmediatamente en un taller especializado autorizado.

Las baterías contienen ácidos dañinos para los ojos y la piel. Además, al cargar las baterías se generan gases y vapores que pueden dañar la salud y que son altamente explosivos en determinadas circunstancias.

Utilizar el cargador exclusivamente en locales con buena ventilación a fin de evitar la acumulación de gases explosivos. Los locales de almacenamiento de baterías se consideran como no sujetos a riesgo de explosión cuando la vent-

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ilación natural o técnica garantiza una concentración de hidrógeno inferior al 4 %.

Durante la carga se debe mantener una distancia mínima de 0,5 m (19.69 in.) entre la batería y el cargador. Se deben mantener alejadas de la batería las posibles fuentes de chispas, fuego y luz desprotegida.

En ningún caso se debe desembornar la unión a la batería (por ejemplo, bornes de carga) durante el proceso de carga.

En ningún caso se deben inhalar los gases y vapores que se van generando. Es imprescindible garantizar una ventilación suficiente.

No colocar herramientas o metales con conductividad eléctrica sobre la batería para evitar cortocircuitos.

El ácido de la batería no debe entrar bajo ningún concepto en contacto con los ojos, la piel o la ropa. Llevar gafas de protección y ropa adecuada. Lavar inmediatamente y con abundante agua las proyecciones de ácido; si fuera necesario, acudir al médico.

Indicaciones generales acerca del manejo de baterías

Información general sobre el uso y el mantenimiento de las conexiones de carga y los contactos

Proteger las baterías frente a la suciedad y daños mecánicos.

Almacenar las baterías cargadas en locales fríos. La menor descarga es-

pontánea se produce a una temperatura de aproximadamente +2 °C (35.6 °F). Asegurarse de que la batería se ha llenado hasta la marca máxima con ácido

(electrolito), siguiendo las indicaciones de fabricante de la batería o mediante una comprobación visual realizada al menos una vez por semana. En los siguientes casos no se debe iniciar o se debe interrumpir inmediata-

mente el servicio del equipo y encomendar la comprobación de la batería a un taller especializado autorizado:

Nivel de ácido irregular o consumo elevado de agua en diferentes celdas

a causa de un posible defecto. Calentamiento inadmisible de la batería a temperaturas superiores a 55

°C (131 °F).

Las conexiones de carga se desgastan cuando se enchufan y desenchufan con frecuencia. Por ello, se consideran piezas de mantenimiento en combinación con los cables de alimentación conectados. Se recomienda el uso de una conexión (clavija + enchufe) del mismo fabricante.

Antes de cada carga, el usuario debe comprobar que ambos lados de la conexión no estén dañados ni sucios. En el caso de que se combinen conexiones de diferentes fabricantes, se debe tener especial cuidado durante la inspección. Las diferentes tolerancias en la forma y la geometría de las conexiones de los distintos fabricantes pueden provocar un mayor desgaste. El aumento del desgaste afecta negativamente a las resistencias de transición, así como las fuerzas de inserción, tiro y sujeción.

En caso de daños, las piezas afectadas deben reemplazarse inmediatamente. El operador debe descartar el uso posterior de las mitades de conexión dañadas. La suciedad debe eliminarse.

En el marco de la inspección anual, el servicio técnico o el personal correspondiente también deberá examinar las mitades de conexión y los cables de alimentación. En caso de aumento de la carga (p. ej. perfil de corriente, aumento de la suciedad

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o de la temperatura ambiente), se debe comprobar si es necesario que el operador realice un cambio de forma prematura.

Protección personal

Medidas de seguridad en servicio normal

Las personas, especialmente los niños, deben mantenerse alejadas de la zona de trabajo durante el servicio del equipo. Si aún así hay personas cerca:

Instruir a las mismas acerca de los peligros (ácidos y gases perjudiciales para

la salud, riesgo originado por corriente de red y corriente de carga...). Poner a disposición medios adecuados de protección.

Antes de abandonar la zona de trabajo, asegurarse de que no se puedan producir daños personales o materiales durante la ausencia.

Los equipos con conductor protector deben utilizarse solo en una red preparada para ello y en un enchufe con un contacto de conductor protector. Se considerará negligencia grave la utilización del equipo en una red sin conductor protector o en un enchufe que carezca de contacto de conductor protector. El fabricante declina cualquier responsabilidad frente a los daños que se pudieran originar.

Utilizar el equipo solo según el tipo de protección indicado en la placa de características.

En ningún caso se debe poner el equipo en servicio cuando presente daños.

Un electricista especializado debe comprobar periódicamente la alimentación de red respecto a la capacidad de funcionamiento del conductor protector.

Los dispositivos de seguridad que no dispongan de plena capacidad de funcionamiento y los componentes que no se encuentren en perfecto estado antes de la conexión del aparato deben ser reparados por un taller especializado autorizado.

Clasificaciones de equipos CEM

Medidas de compatibilidad electromagnética (CEM)

Los dispositivos de protección no se deben anular ni poner fuera de servicio.

Después del montaje se requiere una clavija para la red de acceso libre.

Equipos de la clase de emisión A:

Solo están destinados al uso en zonas industriales.

Pueden provocar perturbaciones condicionadas a la línea e irradiadas en

otras regiones.

Equipos de la clase de emisión B:

Cumplen los requisitos de emisión en zonas residenciales e industriales. Lo

mismo es aplicable a zonas residenciales en las que la energía se suministra desde una red de baja tensión pública.

Clasificación de equipos CEM según la placa de características o los datos técnicos.

En casos especiales puede ocurrir que, a pesar de cumplirse los valores límite de emisión normalizados, se produzcan inﬂuencias para el campo de aplicaciones previsto (por ejemplo, cuando hay aparatos sensibles en el lugar de emplazamiento o cuando el lugar de emplazamiento está cerca de receptores de radio o televisión).

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En estos casos, el empresario está obligado a aplicar las medidas adecuadas para eliminar las perturbaciones.

Protección de datos

Mantenimiento Antes de cada puesta en marcha, comprobar que la clavija, el cable de red, los

Reparación Los trabajos de reparación deben ser efectuados exclusivamente por un taller es-

El usuario es responsable de la salvaguardia de datos de las modificaciones frente a los ajustes de fábrica. El fabricante no es responsable en caso de que se borren los ajustes personales.

cables de carga y los bornes de carga no estén dañados. En caso de que haya suciedad, se debe limpiar la superficie de la caja del equipo con un paño suave y utilizar exclusivamente agentes de limpieza que no tengan disolventes.

pecializado autorizado. Utilizar solo repuestos y piezas de desgaste originales (lo mismo rige para piezas normalizadas). En caso de piezas procedentes de otros fabricantes, no queda garantizado que hayan sido diseñadas y fabricadas de acuerdo con las exigencias en cuanto a resistencia y seguridad.

Los cambios, montajes o transformaciones en el equipo solo están permitidos con previa autorización del fabricante.

Obligaciones de la empresa explotadora

Inspección de seguridad

La empresa explotadora se compromete a que solo trabajen con el equipo personas que:

Estén familiarizadas con las prescripciones fundamentales en relación con la

seguridad laboral y la prevención de accidentes y que hayan sido instruidas en el manejo del equipo. Hayan leído y comprendido en particular el capítulo "Normas de seguridad"

en el presente manual de instrucciones, confirmando la lectura y comprensión mediante su firma. Hayan recibido la formación necesaria en relación con los requisitos de los

resultados de trabajo.

Se debe comprobar periódicamente que el personal trabaja de forma segura.

El fabricante recomienda encomendar, al menos cada 12 meses, una inspección de seguridad.

Únicamente un especialista eléctrico capacitado puede llevar a cabo la inspección de seguridad necesaria

tras cualquier cambio,

tras montajes o transformaciones,

tras la reparación, el cuidado y el mantenimiento,

al menos cada 12 meses.

Para la inspección de seguridad se deben observar las normas y directivas nacionales e internacionales.

El centro de servicio correspondiente le proporcionará información más detallada acerca de la inspección de seguridad. Bajo demanda, también le proporcionará la documentación necesaria.

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Identificaciones del equipo

Los equipos con la declaración de conformidad CSA cumplen los requisitos fundamentales de las directivas pertinentes.

Eliminación Los residuos de equipos eléctricos y electrónicos deben desecharse por separado

y reciclarse de forma respetuosa con el medio ambiente de acuerdo con la directiva de la Unión Europea y la legislación nacional. Los equipos usados deben devolverse al distribuidor o desecharse a través de un sistema de eliminación y recogida local autorizado. La eliminación adecuada del equipo usado fomenta el reciclaje sostenible de los recursos materiales. Ignorarlo puede tener efectos negativos sobre la salud y el medio ambiente.

Materiales del embalaje

Recogida por separado. Consulta la normativa de tu municipio. Reduce el volumen de la caja.

Derechos de autor

Los derechos de autor respecto al presente manual de instrucciones son propiedad del fabricante.

El texto y las ilustraciones contienen información actualizada en el momento de la impresión. Reservado el derecho a modificaciones. El contenido del manual de instrucciones no justifica ningún tipo de derecho por parte del comprador. Agradecemos cualquier propuesta de mejora e indicaciones respecto a errores en el manual de instrucciones.

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Indicaciones de seguridad - Necesarias para Canadá

Riesgos generales y eléctricos

CONSERVE CUIDADOSAMENTE ESTAS INSTRUCCIONES - Esta guía con-

tiene importantes instrucciones de seguridad y funcionamiento para estos tipos de cargadores (para el modelo, véase la primera página de este documento).

No exponga el cargador a la lluvia o a la nieve.

El uso de accesorios no vendidos o recomendados por el fabricante del car-

gador puede provocar un incendio, una descarga eléctrica o lesiones personales.

Para reducir el riesgo de dañar los enchufes y los cables, desenchufe siempre

el cargador tirando del enchufe y no del cable. El uso de un adaptador no está permitido en Canadá. Si no se dispone de una

toma de corriente con conexión a tierra, no utilice este aparato hasta que un electricista cualificado instale la toma de corriente adecuada.

Utilice un cable alargador sólo si es absolutamente necesario. El uso de un

cable alargador incorrecto puede provocar un incendio y una descarga eléctrica. Si es necesario utilizar un cable alargador, asegúrese de que

las clavijas del enchufe del cable alargador son del mismo número,

tamaño y forma que las del enchufe del cargador el cable de extensión está correctamente cableado y en buenas condi-

ciones eléctricas el tamaño del cable es lo suficientemente grande para el amperaje de CA

del cargador, como se ha indicado anteriormente

Tamaño mínimo de AWG de un cable de extensión para el acoplamiento a la red

2040 UL 2050 UL 2070 UL 2120 UL

25 ft (7.6 m) AWG 12 AWG 12 AWG 12 AWG 12

50 ft (15.2 m) AWG 12 AWG 12 AWG 12 AWG 12

75 ft (22.9 m) AWG 12 AWG 12 AWG 12 AWG 12

100 ft (30.5 m) AWG 12 AWG 12 AWG 12 AWG 10

125 ft (38.1 m) AWG 10 AWG 10 AWG 10 AWG 10

150 ft (45.7 m) AWG 10 AWG 10 AWG 10 AWG 8

Tamaño mínimo de AWG de un cable de extensión para el acoplamiento a la red

4035 UL 4020 UL 4045 UL 4060 UL

25 ft (7.6 m) AWG 12 AWG 12 AWG 12 AWG 12

50 ft (15.2 m) AWG 12 AWG 12 AWG 12 AWG 12

75 ft (22.9 m) AWG 12 AWG 12 AWG 12 AWG 12

100 ft (30.5 m) AWG 12 AWG 12 AWG 10 AWG 10

125 ft (38.1 m) AWG 10 AWG 10 AWG 10 AWG 10

150 ft (45.7 m) AWG 10 AWG 10 AWG 8 AWG 8

No utilice el cargador con un cable o un enchufe dañado: sustituya el cable o

el enchufe inmediatamente. No utilice el cargador si se ha sometido a un fuerte impacto, se ha caído o se

ha dañado de alguna manera; entréguelo a un técnico cualificado.

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No desmonte el cargador; entréguelo a un técnico cualificado en caso de ne-

cesitar mantenimiento o reparación. Un montaje incorrecto puede provocar un incendio o una descarga eléctrica.

Para reducir el riesgo de descarga eléctrica, desenchufe el cargador de la

toma de corriente antes de realizar cualquier operación de mantenimiento o limpieza. Este riesgo no puede reducirse colocando los controles en la posición "Off".

Precauciones de seguridad personal

Debe haber otra persona al alcance de su oído o lo suficientemente cerca como para acudir en su ayuda cuando esté trabajando cerca de una batería.

Asegúrese de que hay suficiente agua fresca y jabón cerca en caso de que el

electrolito entre en contacto con la piel, la ropa o los ojos. Se debe utilizar una protección completa para los ojos y ropa de protección.

No se toque los ojos cuando trabaje cerca de una batería. Si la piel o la ropa entran en contacto con el electrolito, lávese inmediata-

mente con agua y jabón. Si el electrolito entra en contacto con los ojos, enjuáguelos inmediatamente con agua fría durante al menos 10 minutos y solicite asistencia médica inmediata.

NUNCA fume ni permita que haya una chispa o llama abierta cerca de la

batería. Tenga especial cuidado para evitar el riesgo de que una herramienta metálica

caiga sobre la batería. Esto podría crear chispas o cortocircuitar la batería u otros componentes eléctricos, provocando así una explosión.

Quítese los objetos metálicos personales como anillos, pulseras, collares y

relojes antes de trabajar con una batería. Una batería puede provocar una corriente de cortocircuito lo suficientemente alta como para fundir un anillo o similar, provocando así un incendio.

Utilice el cargador únicamente para cargar una batería destinada a este fin.

No está diseñado para suministrar energía a un sistema eléctrico de muy bajo voltaje ni para cargar baterías de pila seca. La carga de baterías de pila seca puede hacer que éstas estallen y causen lesiones a las personas y daños a la propiedad.

Preparación para la carga

Si es necesario retirar la batería del vehículo para cargarla, retire siempre

primero el terminal de tierra de la batería. Asegúrese de que todos los accesorios del vehículo están apagados para evitar un arco eléctrico.

Asegúrese de que el área alrededor de la batería esté bien ventilada mientras

se está cargando la batería. El gas liberado puede dispersarse eficazmente utilizando un trozo de cartón u otro objeto no metálico, como un ventilador.

Limpie los terminales de la batería. Tenga cuidado de que los residuos de cor-

rosión no entren en contacto con los ojos. Siga cuidadosamente las instrucciones de carga del fabricante.

Estudie todas las precauciones específicas del fabricante de la batería, como

las tasas de carga recomendadas. Con la ayuda del manual del vehículo, determine la tensión de la batería y

asegúrese de que coincide con la salida del cargador. En el caso de un cargador que tenga un interruptor selector de tensión de

salida, consulte el manual del propietario del vehículo para determinar la tensión de la batería y asegurarse de que la tensión de salida está ajustada a la tensión correcta. Si no se dispone de un interruptor selector de tensión de salida, no utilice el cargador de baterías a menos que la tensión de la batería coincida con la tensión de salida del cargador.

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Lugar de instalación del cargador

Nunca coloque el cargador directamente encima o debajo de la batería que

se está cargando. Los gases o ﬂuidos de la batería corroerán y dañarán el cargador. Coloque el cargador tan lejos de la batería como lo permitan los cables de CC.

No utilice el cargador en un área cerrada ni restrinja la ventilación de ninguna

manera. No coloque la batería en el cargador.

Precauciones para la conexión de CC

Pasos a seguir con la batería instalada en el vehículo

Conecte y desconecte los enchufes de CC sólo después de poner los inter-

ruptores del cargador en la posición de apagado y de retirar el cable de CA de la toma de corriente. Nunca permita que los enchufes de CC se toquen entre sí.

Siga estos pasos cuando la batería esté instalada en el vehículo. Una chispa cerca de la batería puede provocar una explosión de la misma. Para reducir el riesgo de una chispa cerca de la batería:

Coloque los cables de CA y CC para reducir el riesgo de daños en las piezas

móviles. Aléjese de las aspas del ventilador, las correas, las poleas y otras piezas que

puedan causar lesiones a las personas. Conecte los enchufes de CC manteniéndolos lo más alejados posible de la

batería. Conecte el cable de alimentación de CA del cargador a la toma de corriente.

Al desconectar el cargador, ponga los interruptores en posición de apagado,

desconecte el cable de CA y, a continuación, desconecte los enchufes de CC. Para obtener información sobre el periodo de carga necesario, consulte las

instrucciones de uso.

Pasos a seguir con la batería fuera del vehículo

Siga estos pasos cuando la batería esté fuera del vehículo. Una chispa cerca de la batería puede provocar una explosión de la misma. Para reducir el riesgo de una chispa cerca de la batería:

No mire hacia la batería cuando haga la conexión final.

Conecte los enchufes de CC manteniéndolos lo más alejados posible de la

batería. Conecte el cable de suministro de CA del cargador a la toma de corriente.

Al desconectar el cargador, hágalo siempre en la secuencia inversa al pro-

cedimiento de conexión y rompa la primera conexión estando lo más lejos posible de la batería.

La batería de un barco (marino) debe sacarse y cargarse en tierra firme. La

carga de la batería a bordo requiere un equipo especial diseñado para su uso en el mar.

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Información general

Concepto del sistema

Uso previsto El cargador sirve para cargar las baterías indicadas a continuación. Cualquier otro

Los cargadores monofásicos para baterías de 24 V y 48 V se caracterizan por su inteligente tecnología de carga. La Active Inverter Technology con el proceso de carga Ri se adapta a las necesidades de la batería, cargándola con corriente solo cuando realmente es necesario.

La tecnología se encuentra encastrada en una carcasa robusta según estándar industrial. El diseño compacto cumple con todas las exigencias marcadas por los estándares de seguridad, reduce las necesidades de espacio y protege los componentes para garantizar así una larga vida útil.

El equipo incluye pantalla gráfica, un Datalogger integrado, nuevos interfaces y opciones adicionales, estando perfectamente preparado para el futuro.

uso se considera no previsto. El fabricante declina cualquier responsabilidad frente a los daños que se pudieran originar. Se considera también uso previsto:

El cumplimiento de las observaciones del manual de instrucciones.

La comprobación periódica de los cables de red y carga.

¡PELIGRO!

Peligro originado por la carga de baterías secas (elementos primarios) y baterías no recargables.

La consecuencia pueden ser graves daños personales y materiales debidos a fugas de la batería.

Cargar únicamente los tipos de batería indicados a continuación.

▶

¡PELIGRO!

Peligro por cargar baterías inadecuadas.

La consecuencia pueden ser graves daños personales y materiales debido a la fuga de gases, inﬂamación o explosión.

Conectar únicamente baterías al cargador cuyo tipo, tensión y capacidad

▶

sean adecuados para el cargador y cumplan con los ajustes del cargador.

El cargador está pensado para la carga de baterías de ácido-plomo y baterías NiCd:

Baterías Pb-WET (PzS, GiS, ...):

Baterías húmedas de ácido-plomo selladas con electrolito líquido. Baterías Pb-GEL (PzV, GiV, ...):

Baterías de ácido-plomo cerradas y reguladas con válvulas (VRLA) con electrolito sólido (gel o vello). Baterías AGV (LFP-fosfato de litio y hierro, ...)

Baterías NiCd:

Baterías NiCd cerradas con electrolito líquido. Baterías Pb-CSM-WET (Copper Strained Metal):

Baterías CSM de ácido-plomo cerradas con electrolito líquido. Baterías PZQ

Baterías de cristal de plomo:

Baterías de cristal de plomo de tipo EVFJ/CNFJ.

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El funcionamiento correcto del equipo depende de su manejo. En ningún caso debe tirarse del cable al manejar el equipo.

Disposición FCC

Acoplamiento a la red

FCC

Este equipo ha sido verificado y cumple los valores límite de un equipo digital de la clase B según la parte 15 de las disposiciones FCC. Estos valores límite pretenden garantizar una protección adecuada frente a perturbaciones en espacios residenciales. Este equipo genera y utiliza energía de alta frecuencia y puede provocar incidencias en la radiocomunicación cuando no es utilizado de acuerdo con las instrucciones. No obstante, no puede garantizarse la ausencia de incidencias en una determinada instalación.

Si este equipo produce incidencias en la recepción de radio o televisión que pueden detectarse apagando y volviendo a encender el equipo, se recomienda al usuario eliminar las incidencias aplicando una o varias de las siguientes medidas:

Alinear o cambiar el posicionamiento de la antena receptora.

Incrementar la distancia entre el equipo y el receptor.

Conectar el equipo a otro circuito de corriente al que no está conectado el

receptor. Para más ayuda rogamos que se ponga en contacto con el distribuidor o un

técnico experimentado en radio y televisión.

¡PELIGRO!

Peligro originado por corriente eléctrica.

La consecuencia pueden ser lesiones de carácter grave o la muerte.

Se deben apagar y separar de la red de corriente todos los equipos y com-

▶

ponentes antes de comenzar los trabajos. Asegurar todos los equipos y componentes contra cualquier reconexión.

▶

¡PELIGRO!

Peligro originado por un manejo incorrecto y trabajos realizados incorrectamente.

Esto puede ocasionar lesiones personales graves y daños materiales.

Todos los trabajos y funciones descritos en este documento deben ser realiz-

▶

ados solo por personal técnico formado. Leer y entender este documento.

▶

Leer y entender todos los manuales de instrucciones de los componentes del

▶

sistema, en particular las normas de seguridad.

¡PELIGRO!

Peligro originado por una alimentación de red defectuosa o inapropiada.

Esto puede ocasionar lesiones personales graves y daños materiales.

Se deben cumplir las exigencias relativas a la alimentación de red según el

▶

capítulo "Datos técnicos".

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Tendido correcto de los cables de red/carga

¡PELIGRO!

Peligro originado por cables de carga sueltos.

La consecuencia pueden ser graves daños personales y materiales. Las personas se pueden quedar enganchadas o tropezar con los cables estirados o sueltos.

Instalar los cables de carga de tal modo que nadie pueda tropezar o

▶

quedarse enganchado en ellos.

¡PRECAUCIÓN!

Riesgo derivado de un calentamiento excesivo por cables de red/carga tendidos incorrectamente.

Riesgo de daños en los cables de alimentación/carga.

El cambio del cable de alimentación/carga solo puede realizarlo un electri-

▶

cista cualificado. Instalar el cable de red/carga sin que se formen bucles.

▶

No cubrir el cable de red/carga.

▶

Los cables de carga de más de 16 ft. 4.85 in. (5 m) de longitud se deben in-

▶

stalar individualmente (no se pueden agrupar). Los cables de carga de más de 16 ft. 4.85 in. (5 m) de longitud pueden

▶

presentar una mayor temperatura superficial (atención a las superficies calientes). En los siguientes casos, procurar que la temperatura de la superficie de los

▶

cables de carga no supere los 176 °F (80 °C):

- Si la temperatura ambiente es de 86 °F (30 °C) o más

Cable de carga

¡PELIGRO!

Peligro de proyección de chispas debido a la desconexión incorrecta del enchufe de carga.

La consecuencia pueden ser graves daños personales y materiales. Las chispas que se producen en este proceso pueden encender los gases de carga que se forman durante el proceso de carga y como consecuencia provocar un incendio o una explosión.

Finalizar el proceso de carga a través del cargador y, una vez que los cables

▶

de carga se hayan enfriado, enrollarlos o colocarlos en el soporte para cables si se dispone de uno.

Page 86

Advertencias en

Protective class I

Production Date Code

UAC nom.

UDC nom.

IDC max.

Part No.:

Ser. No.:

IAC max.

PAC max.

PDC nom.

240VAC

xxAxxA

xxxxWxxxxW

xxV

xxA

xxW

1~ NPE

60Hz

IP21 Platform x1

CAN ICES-001 (B) / NMB-001 (B)

Fronius International GmbH

Froniusstraße 1

A-4643 Pettenbach

Austria

DANGER

Risk of electric shock. Do not touch uninsulated portion of output connector or uninsulated battery terminal.

120VAC

www.fronius.com

XXXX

xxxxxxxx

xxxx

xxxxxxxx

Selectiva 4.0 xxxx xkW UL

Warning

High leakage current! Earth connection essential before connecting supply.

Always stop charging before you disconnect the charging cable! Explosive gases. Prevent ﬂames and sparks. Provide adequate ventilation during charge!

Avertissement

Fuite élevée de courant! Raccordement á la terre indispensable avant le raccordement au réseau.

Toujours arrêter la charge avant de déconnecter le câble de charge! Gaz explosifs. Éviter les ﬂames et les étincelles. Prévoir une ventilation adaptée pendant la charge!

42,0409,1321

el equipo

El cargador de batería incluye símbolos de seguridad. Estos símbolos no se deben quitar ni cubrir con pintura.

Los equipos usados no deben arrojarse a la basura doméstica. Deben desecharse siguiendo las normas de seguridad que se apliquen en cada lugar.

Se deben mantener alejadas de la batería las posibles fuentes de chispas, fuego y luz.

¡Peligro de explosión! Debido a la carga se genera gas detonante en la batería.

El ácido de la batería es cáustico y en ningún caso debe entrar en contacto con los ojos, la piel o la ropa.

Durante la carga se debe proporcionar suficiente alimentación de aire fresco.

Utilizar las funciones solo después de haber leído por completo el manual de instrucciones.

Page 87

Advertencias en

4,010,xxx xxxxxxxx

XXXX

UDC nom. xxV Part No.: Ser. No.:

1 Display 2 Battery CR2032

WARNING Hazardous Voltage

Kondensator Entladezeit < 2 min.

Capacitor discharge time < 2 min.

Décharge de condensateur < 2 min.

Condensador tiempo de descarga < 2 min.

Condensatore tempo di scaricamento < 2 min.

4,010,xxx xxxxxxxx

XXXX

UDC nom. xxV Part No.: Ser. No.:

1 Display 2 Battery CR2032

WARNING Hazardous Voltage

Kondensator Entladezeit < 2 min.

Capacitor discharge time < 2 min.

Décharge de condensateur < 2 min.

Condensador tiempo de descarga < 2 min.

Condensatore tempo di scaricamento < 2 min.

el interior del sistema

¡PELIGRO!

Peligro originado por descarga eléctrica

La consecuencia pueden ser lesiones de carácter grave o la muerte.

Solo los técnicos de servicio formados por el fabricante deben abrir la caja.

▶

Antes de realizar trabajos con la caja abierta debe separarse el equipo de la

▶

red. Con un aparato de medición adecuado, asegurarse de que los componentes con carga eléctrica (por ejemplo, condensadores) estén completamente descargados. Con la ayuda de un rótulo de aviso claro y legible, asegurarse de que el

▶

equipo permanezca separado de la red hasta que se hayan finalizado todos los trabajos.

En el interior del sistema:

Page 88

Elección de la ubicación y montaje en la pared

Condiciones de emplazamiento

¡PELIGRO!

Riesgo derivado de la caída o el vuelco de equipos.

La consecuencia pueden ser graves daños personales y materiales.

Emplazar todos los componentes del sistema de forma que no puedan

▶

caerse. En caso de utilizar una fijación sobre el suelo o un soporte mural, debe ase-

▶

gurarse siempre el asiento firme de todos los elementos de fijación.

El equipo está homologado según el tipo de protección IP21, lo que significa:

Protección frente a la penetración de cuerpos extraños sólidos con un

diámetro de más de .49 in. (12,5 mm) Protección contra goteo de agua de caída vertical

El equipo puede colocarse y utilizarse en locales secos cerrados según el tipo de protección IP21. Se debe evitar cualquier acción de la humedad.

Los equipos deben utilizarse en horizontal.

Aire de refrigeración

Se debe colocar el equipo de tal modo que el aire de refrigeración pueda pasar libremente por las aberturas previstas en la caja. Siempre debe existir una distancia mínima de 7.87 in. (20 cm) con respecto a las entradas y salidas de aire. El aire ambiental debe estar libre de:

Carga de polvo excesivamente intensa

Partículas con conductividad eléctrica (hollín o virutas metálicas)

Fuentes de calor

Vapores de ácido de la batería

La aspiración y la salida del aire de refrigeración se realizan según los símbolos de ﬂecha en las siguientes ilustraciones.

¡PRECAUCIÓN!

Riesgo derivado de entradas y salidas de aire parcial o completamente tapadas.

Pueden producirse daños materiales.

Si se colocan varios equipos unos detrás de otros, debe dejarse cierta distan-

▶

cia entre ellos.

Page 89

(a)

Si no hay ningún desplazamiento entre los equipos colocados en fila uno tras otro, la distancia entre los equipos debe estar dimensionada de la siguiente manera:

Distancia mínima 7.87 in. (20 cm)

Soporte mural y fijación sobre el suelo

¡PELIGRO!

Peligro originado por trabajos realizados de forma incorrecta y la caída de equipos

La consecuencia pueden ser graves daños personales y materiales.

Este montaje solo debe ser efectuado por personal técnico formado.

▶

Según el fondo, se requieren diferentes tacos y tornillos. Por tanto, los tacos y tornillos no están incluidos en el volumen de suministro. El montador es responsable de la selección correcta de los tacos y tornillos adecuados.

¡PELIGRO!

Peligro originado por la caída o el vuelco de objetos

La consecuencia pueden ser graves daños personales y materiales.

Utilizar soporte mural y fijación sobre el suelo solo con el cargador previsto

▶

por el fabricante. Montar el equipo horizontalmente.

▶

En caso de montaje mural, la capacidad de carga de la pared debe ser sufi-

▶

ciente.

Peso del soporte mural:

B1 2.43 lb. (1,10 kg) C1 2.98 lb. (1,35 kg)

Page 90

TX25

B1in. (mm)

13.43 (341)

7.17 (182)

1.5 (38) 4.86 (123,5) 3.6 (91,5)

.33 (8,5)

8.66 (220) 4.84 (123)

4.33 (110)

7.8 (198)

11.14 (283)

1.5 (38) .96 (24,5)

.43 (11)

.33 (8,5)

3.54 (90)

2.99 (76)

.79 (20)

10.47 (266)

Page 91

C1in. (mm)

16.42 (417)

7.17 (182)

1.5 (38) 4.86 (123,5)

1.57 (40) 3.52 (89,5)1.5 (38)

.43 (11)

.33 (8,5)

13.46 (342)

8.66 (220)

4.84 (123)

4.33 (110)

7.8 (198)

11.14 (283)

1.5 (38)

.79 (20) 3.54 (90)

1.5 (38)

.79 (20)

.96 (24,5)

2.99 (76)

Page 92

Elementos de manejo y conexiones

(3) (4)

(1)

(2)

(5)

(6)

Elementos de manejo y bornas de conexión

N.º Función

(1) Conexión USB

La conexión USB permite actualizar el equipo y protocolizar los parámetros de carga durante el proceso de carga mediante memoria USB.

(2) Posición para opciones

- Opción marcha/parada externa

- Opción carga con control de temperatura

(3) Borna de conexión para cable de carga (-)

(4) Borna de conexión para cable de carga (+)

(5) Cable de red

(6) Posición para la opción de circulación de electrolito

Page 93

(7)

(8)

(9)

N.º Función

TX25

(1)

(7) Panel de control

(8) Banda de LED opcional

Se ilumina en diferentes colores dependiendo del estado de carga, según las indicaciones en el apartado "Panel de control".

(9) Cubierta para conector opcion-

al y cables de carga

Para acceder al conector opcional y los cables de carga es necesario retirar la cubierta (9). Para ello, seguir las advertencias que figuran en el capítulo "Opciones", apartado "Seguridad".

La cubierta (1) para la conexión USB se puede asegurar mediante un tornillo.

Page 94

Asignación de

13 S 1 Dete

S 2 C2 G

C1 G

C1 L

13V O

C2 L

C1 H C2 H

- St + St

Pin Pin

Plug Code

Plug 14p

conexiones conector opcional 2 kW

Conector opcional 14 polos en el interior de la carcasa

Plug

Code Function

13 S 1

wire white

Plug

Code Function

14 Dete Detect

11 S 2 12 C2 G CAN 2GND

wire brown

9 C1 G CAN 1GND 10 13 VO13 V

wire brown Power Sup-

Remote Control wire 4 *

Option Box wire brown * Option Box wire

CBG Easy GND * CBG Easy VCC *

7 C1 L CAN 1Low 8 C2 L CAN 2Low

ply

wire white

Remote Control wire 1 *

white *

wire yellow wire yellow

Remote Control wire 3 * Option Box wire yellow * CBG Easy Detect *

5 C1 H CAN 1High 6 C2 H CAN 2High

wire green wire green

Option Box wire green *

3 4 1 - St Temperature Controlled 2 + St Temperature Controlled

Charging * Charging * Extern Start / Stop Extern Start / Stop

Remote Control wire 2 *

Gateway Link *

TagID Link *

* no disponible en Selectiva UL

Page 95

Asignación de

13 S 1 Dete

S 2 C2 G

C1 G

C1 L

13V O

C2 L

C1 H C2 H

- St + St

Pin Pin

Plug Code

Plug 14p

conexiones conector opcional 3 kW

Conector opcional 14 polos en el interior de la carcasa

Plug

Code Function

13 S 1 Status 1

11 S 2 Status 2 12 C2 G CAN 2GND

Plug

Code Function

14 Dete Detect

wire white

wire brown

9 C1 G CAN 1GND 10 13 VO13 V

wire white

wire brown Power Sup-

Remote Control wire 4 *

Option Box wire brown * Opt. Box wire white * CBG Easy GND CBG Easy VCC

ply

Remote Control wire 1 *

Status Air Puls *

7 C1 L CAN 1Low 8 C2 L CAN 2Low

wire yellow wire yellow

Option Box wire yellow * CBG Easy Detect

5 C1 H CAN 1High 6 C2 H CAN 2High

wire green wire green

Option Box wire green *

3 4 1 - St Temperature Controlled 2 + St Temperature Controlled

Charging * Charging * Extern Start / Stop Extern Start / Stop

Remote Control wire 3 *

Air Puls *

Remote Control wire 2 *

Gateway Link *

TagID Link *

Battery Link * * no disponible en Selectiva UL

Page 96

Panel de control

(1) (8)

(7)

(6)

(5)

(4)(3)(2)

N.º Función

(1) Pantalla

(2) Tecla "Menu" (Menú)

Selección del menú deseado. Volver a la selección anterior.

(3) Teclas "Arriba/abajo"

Selección del punto de menú deseado. Ajuste del valor deseado.

(4) Tecla "Pausa/inicio"

Interrumpir y reanudar el proceso de carga. Confirmar un punto de menú o un ajuste.

(5) Indicación "Batería enfriada" (azul)

Significa que la batería está enfriada y lista para el uso. Se ilumina de forma permanente: después del final de carga se ha alcanzado el tiempo de enfriamiento ajustado u opcionalmente la temperatura de la batería. Parpadea una vez por segundo: Adicionalmente se ha disparado la indicación de relleno de agua. En el capítulo "Indicación", apartado Funciones

adicionales en el modo de configuración, se incluye información más de-

tallada.

(6) Indicación "Error" (rojo)

Se ilumina de forma permanente: el equipo emite un error. La situación

actual no permite una carga correcta. No se puede realizar ninguna carga mientras la indicación roja está iluminada (carga interrumpida). La pantalla indica el correspondiente mensaje de estado.

Page 97

Parpadea brevemente cada 3 segundos: el equipo emite una advertencia. La carga continúa aunque los parámetros de carga no son favorables. La pantalla muestra alternativamente el correspondiente mensaje de estado y el estado de carga.

(7) Indicación "Carga" (amarillo)

Está iluminada: durante la carga. Parpadea: cuando se ha interrumpido la carga.

(8) Indicación "La batería está cargada" (verde)

Se ilumina de forma permanente: la carga ha finalizado. Parpadea una vez por segundo: la carga ha finalizado. Adicionalmente se

ha disparado la indicación de relleno de agua. En el capítulo "Indicación", apartado Funciones adicionales en el modo de configuración, se incluye información más detallada.

Page 98

Cargar la batería

Primera puesta en marcha

Si el cargador se conecta por primera vez a la red eléctrica, este se encuentra en el modo de configuración.

En este modo se deben realizar o confirmar los siguientes ajustes básicos:

Idioma (inglés, alemán, francés, etc.)

Fecha, hora y zona horaria

Unidades: métricas / imperiales

Longitud y sección del cable de carga

Tipo de batería, curva característica, número de celdas y tiempo de carga o

capacidad de batería

Conectar la clavija para la red del cargador a la red eléctrica.

Seleccionar el idioma deseado del

menú con las teclas "Arriba/abajo". Confirmar con la tecla "Pausa/

inicio".

El idioma inglés está establecido como predeterminado.

Seleccionar la zona horaria con las

teclas "Arriba/abajo". Confirmar con la tecla "Pausa/

inicio".

La zona horaria UTC+1 Central European Time (Berlín) está establecida como predeterminada.

Deben efectuarse los siguientes ajustes:

Horario de verano ON/OFF

Formato de horas

Hora

Fecha

Seleccionar el ajuste deseado en

cada momento con las teclas "Arriba/abajo".

Confirmar el ajuste con la tecla

"Pausa/inicio".

El ajuste por defecto es: horario de verano activado y formato de 24 horas.

Seleccionar el ajuste deseado en

cada momento con las teclas "Arriba/abajo" (métricas / imperiales).

Confirmar con la tecla "Pausa/

inicio".

Page 99

Ajustar la longitud del cable de

carga correspondiente con las teclas "Arriba/abajo" (m / ft).

Confirmar con la tecla "Pausa/

inicio".

El cargador de batería está configurado con la longitud correspondiente al pedido.

Un ajuste incorrecto de la longitud del cable de carga puede inﬂuir negativamente en el proceso de carga.

Ajustar la sección transversal del

cable de carga correspondiente con las teclas "Arriba/abajo" (mm² / AWG).

Confirmar con la tecla "Pausa/

inicio".

El cargador de batería está configurado con la sección transversal correspondiente al pedido.

Un ajuste incorrecto de la sección transversal del cable de carga puede inﬂuir negativamente en el proceso de carga.

Si la configuración de carga que se

muestra es correcta, confirmar con la tecla "Pausa/inicio".

El cargador de batería está preconfigurado con los datos del pedido.

Si el cargador se ha encargado sin configuración adicional, los ajustes predeterminados son los siguientes:

Tipo de batería húmeda Pb (para PzS, GiS)

Curva característica 6 - RI

Máximo número de celdas previsto para el cargador de batería

Tiempo de carga 7-8 h

Si la configuración de la batería utilizada no es correcta, deben ajustarse los parámetros como corresponda.

Hay información detallada sobre los parámetros de los cargadores en el capítulo "Indicación", apartado Modo de configuración

Page 100

Iniciar el proceso de carga

¡PELIGRO!

Peligro por la salida de ácido de la batería o la explosión durante la carga de baterías defectuosas.

La consecuencia pueden ser graves daños personales y materiales.

Antes de comenzar el proceso de carga, asegurarse de que la batería no

▶

presenta daños.

¡PELIGRO!

Riesgos por la inexactitud del tipo de batería y los ajustes de carga.

La consecuencia pueden ser graves daños personales y materiales.

Antes de comenzar el proceso de carga, asegurar que esté ajustado el tipo

▶

de batería correcto en el cargador. Deben establecerse los siguientes ajustes para cada tipo de batería antes de

▶

la carga: Curva de carga Tensión nominal (número de celdas de la batería) Capacidad de la batería (Ah) o tiempo de carga (h)

Hay información detallada sobre los parámetros de los cargadores en el capítulo "Indicación", apartado Modo de configuración.

¡PRECAUCIÓN!

Peligro de daños materiales debido a suciedad intensa en los contactos del enchufe de carga.

Debido al consiguiente aumento de la resistencia de transición puede producirse un calentamiento excesivo y posteriormente la destrucción del enchufe de carga.

Mantener los contactos del enchufe de carga libres de impurezas, y limpiar-

▶

los si fuera necesario.

Conectar la clavija para la red del cargador a la red eléctrica.

Se preguntará si están ajustados los parámetros correctos para la batería que va a cargarse.

A continuación, aparece la indicación en el modo estándar. La pantalla indica los parámetros del cargador:

Tipo de batería (por ejemplo, Pb-

WET) Curva característica de carga (por

ejemplo, IUI) Tensión nominal (por ejemplo, 48

V) Capacidad (por ejemplo, 300 Ah)

Día de la semana, hora y fecha

100

Los parámetros del cargador se pueden personalizar. Hay información detallada sobre los parámetros de los cargadores en el capítulo "Indicación", apartado

Modo de configuración. Asegurarse de que la batería se corresponde con la con-

figuración del cargador.

Enchufar el enchufe de carga.