Operating
Instructions
Selectiva 4.0
30 kW 96 V / 120 V
EN-US
Operating instructions
42,0426,0403,EA 005-18042023
Table of contents
Power categories 5
General 5
Safety Instructions 6
General 6
Environmental conditions 6
Mains connection 6
Dangers due to grid and charging current 7
Danger due to acids, gases, and vapors 7
General information on working with batteries 7
Personal protection and protection of others 8
Safety measures in normal operation 8
EMC device classifications 8
EMC Measures 8
Data backup 8
Maintenance 9
Repair 9
Obligations of the operating company 9
Safety Inspection 9
Markings on the device 9
Disposal 9
Copyright 10
General information 11
Explanation of Safety Instructions 11
Device concept 11
Intended use 11
Customer-specific information 12
Grid connection 12
Charging cable 13
Correct routing of the mains/charging cables 13
Warning notices on the device 14
Warning notices inside the device 16
Setup regulations 17
Dimensions 19
Removing the pallet 19
Floor mounting 20
Wall mounting 20
External start/stop 22
Operating controls and connections 23
Controls and connections 23
Control panel 26
Charging the battery 28
Starting for the first time 28
Starting the charging process 29
Pausing the charging process 31
Ending the charging process 32
Charging process with InterLock option 34
Display 36
Overview of display modes 36
Standard mode 36
Menu selection 37
Statistics mode 37
History mode 37
Configuration mode 39
Settings 42
Electrolyte circulation 42
Temperature-controlled charging 43
Equalizing charge 44
Delay 44
Calendar 45
Special charges 47
EN-US
3
DC-Connection 47
Additional functions 48
General options 50
Resetting settings 52
USB mode 52
Status codes 54
Power path status codes 58
Options 59
Safety 59
Electrolyte circulation 59
Temperature-controlled charging 61
Relay board 61
Aquamatic 62
Charging 62
Charge 50 % 62
Charge 80 % 62
Charge not complete 62
Charge Finish 63
Main Charge Finished 63
Cumulative Error 63
Cumulative error + warning 63
Signal Lamp 63
Immobiliser 63
Battery Cold 63
External air pump (electrolyte circulation) 63
LED strip 64
Air filter 64
Remote control system 64
Gateway Link 64
Gateway 64
TagID Link 64
TagID 64
InterLock 64
Technical data 65
Selectiva 30 kW 96 V / 120 V 65
4
Power categories
General The kW specification for the power categories refers to the housing design and is
not directly related to the actual device power.
Max. charging
Battery voltage Device type
current Housing Mains voltage
EN-US
96 V
120 V
9250 (30 kW) 250 A
G1 3~ 400 V
9300 (30 kW) 300 A
12210 (30 kW) 210 A
G1 3~ 400 V
12250 (30 kW) 250 A
5
Safety Instructions
General The device has been manufactured in line with the state of the art and according
to recognized safety standards. If used incorrectly or misused, however, it can
cause:
Serious or fatal injury to the operator or third parties
-
Damage to the device and other material assets belonging to the operating
-
company
Inefficient operation of the device
-
All persons involved in the commissioning, operation, maintenance, and servicing
of the device must:
Be suitably qualified
-
Have fully read and precisely followed these Operating Instructions
-
The Operating Instructions must always be kept to hand wherever the device is
being used. In addition to the Operating Instructions, all applicable local rules
and regulations regarding accident prevention and environmental protection
must also be followed.
All safety and danger notices on the device:
Must be kept in a legible state
-
Must not be damaged
-
Must not be removed
-
Must not be covered, pasted, or painted over
-
Environmental
conditions
Mains connection
For the location of the safety and danger notices on the device, refer to the section headed "General information" in the Operating Instructions for the device.
Before switching on the device, eliminate any faults that could compromise
safety.
Your personal safety is at stake!
Operation or storage of the device outside the stipulated area will be deemed as
not in accordance with the intended purpose. The manufacturer accepts no liability for any damage resulting from improper use.
For exact information on permitted environmental conditions, please refer to the
"Technical data" chapter.
Devices with a high output can influence the energy quality of the grid due to
their current consumption.
This may affect a number of device types in terms of:
Connection restrictions, requirements regarding maximum permissible grid
-
impedance *) or
-
criteria regarding the minimum required short circuit power *).
*)
both at the interface with the public grid
See technical data
In this case, the operator or the person using the device should check whether or
not the device is allowed to be connected, where appropriate through discussion
with the grid operator.
6
Dangers due to
grid and charging current
IMPORTANT! Ensure secure grounding of the mains connection.
Working with battery chargers poses a number of dangers, such as:
Electrical hazard due to grid and charging current
-
Hazardous electromagnetic fields that may pose a risk of death for individu-
-
als with pacemakers.
An electric shock can be fatal. Every electric shock poses a risk of death. To prevent electric shock during operation:
Do not touch any voltage-carrying parts inside or outside of the device.
-
Never touch the battery poles.
-
Do not short-circuit the charging cable or charging terminals.
-
All cables and leads must be secured, undamaged, insulated, and adequately dimensioned. Loose connections, scorched, damaged, or under-dimensioned
cables and leads must be repaired immediately by an authorized specialist.
EN-US
Danger due to
acids, gases, and
vapors
Batteries contain acids which pose a risk to the eyes and skin. Furthermore, charging batteries produces gases and vapors that may be hazardous to your health
and are highly explosive under certain circumstances.
Only use battery chargers in well ventilated rooms in order to prevent the accumulation of explosive gases. Battery charging rooms are not considered at risk of
explosion if a hydrogen concentration of less than 4 % is guaranteed by natural or
artificial ventilation.
During charging, observe a minimum distance of 0.5 m (19.69 in.) between the
battery and battery charger. Keep potential sources of ignition such as fire and
open flames away from the battery.
Never disconnect the battery (e.g., charging terminals) during charging.
Never breathe in the gases and vapors produced by the battery – ensure there is
a sufficient supply of fresh air.
Do not place any tools or electrically conductive metals on the battery, in order
to prevent short circuits.
Never allow battery acid to come into contact with your eyes, skin, or clothing.
Wear eye protection and appropriate protective clothing. Rinse away any
splashed acid immediately and thoroughly with clean water, and consult a physician if necessary.
General information on working
with batteries
Protect batteries from dirt and mechanical damage.
-
Store charged batteries in cool rooms. The lowest self discharge occurs at
-
approx. +2°C (35.6°F).
Refer to the specifications of the battery manufacturer or conduct weekly
-
visual inspections to ensure that the battery is filled with acid (electrolyte)
up to the maximum marking.
Do not start operating the device, or immediately stop operation, and have
-
the battery inspected by an authorized specialist if:
The acid level is uneven or there is high water consumption in individual
-
cells caused by a possible defect
The battery heats up to an impermissible level, above 55°C (131°F)
-
7
Personal protection and protection of others
Keep persons, especially children, away from the device and working area during
operation. However, if persons are in the vicinity:
Inform them of any dangers (hazardous acids and gases, risk due to grid and
-
charging current, etc.),
Provide suitable protective equipment.
-
Before leaving the working area, ensure that no personal injury or property damage can occur in your absence.
Safety measures
in normal operation
EMC device classifications
Operate devices with ground conductors only on a grid with a ground conductor
and a socket with a ground conductor contact. Operating the device on a grid
without a ground conductor or on a socket without a ground conductor contact is
considered gross negligence. The manufacturer accepts no liability for any damage resulting from improper use.
Only operate the device in accordance with the protection class shown on the
rating plate.
Never commission the device if it is damaged.
Have the grid and device supply lead regularly inspected by an electrician to ensure that the ground conductor is functioning properly.
Safety devices that are not fully functional and components with defects must
be repaired by an authorized specialist before the device is turned on.
Never bypass or disable protection devices.
A freely accessible mains plug is required after installation.
Devices in emission class A:
Are only designed for use in industrial areas
-
Can cause wiring-related or radiated interference in other areas.
-
Devices in emission class B:
Satisfy the emissions criteria for residential and industrial areas. This is also
-
true for residential areas in which the energy is supplied from the public lowvoltage grid.
EMC device classification as per the rating plate or technical data.
EMC Measures In certain cases, even though a device complies with the standard limit values for
emissions, it may affect the application area for which it was designed (e.g., when
there is sensitive equipment at the same location, or if the site where the device
is installed is close to either radio or television receivers).
If this is the case, then the operating company is obliged to take appropriate action to rectify the situation.
Data backup The user is responsible for backing up any changes made to the factory settings.
The manufacturer accepts no liability for any deleted personal settings.
8
Maintenance Before each start-up, check the mains plug and mains cable and charging cables
and charging terminals for damage.
If dirt accumulates on the device, clean the surface of the device housing with a
soft cloth and only with solvent-free cleaning agents.
Repair Repair work must only be carried out by authorized personnel. Use only original
spare and wearing parts (also applies to standard parts). It is impossible to guarantee that third-party parts are designed and manufactured to meet the demands made on them, or that they satisfy safety requirements.
Do not carry out any alterations, installations, or modifications to the device
without first obtaining the manufacturer’s permission.
EN-US
Obligations of
the operating
company
Safety Inspection
The operating company must only allow persons to work with the device if they:
are familiar with the basic occupational safety and accident prevention regu-
-
lations and are trained in handling the device,
have read and understood these Operating Instructions, especially the
-
"Safety rules" section, and have confirmed this with their signature,
are trained according to the requirements for the work results.
-
The safety-conscious work of the personnel must be checked regularly.
The manufacturer recommends that a safety inspection of the device be performed at least every 12 months.
A safety inspection by a certified electrician is recommended
after changes,
-
after alterations,
-
after repair, service and maintenance,
-
at least every 12 months.
-
For the safety inspection, follow the appropriate national and international
standards and guidelines.
You can obtain more information about the safety inspection from your service
center. The service center will provide the necessary documents upon request.
Markings on the
device
Disposal Waste electrical and electronic equipment must be collected separately and re-
Devices bearing the CE label satisfy the essential requirements of applicable directives.
Devices bearing the EAC mark of conformity satisfy the requirements of the relevant standards for Russia, Belarus, Kazakhstan, Armenia, and Kyrgyzstan.
cycled in an environmentally sound manner in accordance with the European Directive and national law. Used equipment must be returned to the distributor or
through a local authorized collection and disposal system. Proper disposal of the
used device promotes sustainable recycling of material resources. Failure to observe this may lead to potential health/environmental impacts.
Packaging materials
9
Separate collection. Check your municipality’s regulations. Reduce the volume of
the box.
Copyright Copyright of these Operating Instructions remains with the manufacturer.
Text and illustrations were accurate at the time of printing. Fronius reserves the
right to make changes. The contents of the Operating Instructions shall not
provide the basis for any claims whatsoever on the part of the purchaser. If you
have any suggestions for improvement, or can point out any mistakes that you
have found in the Operating Instructions, we will be most grateful for your comments.
10
General information
EN-US
Explanation of
Safety Instructions
DANGER!
Indicates an immediate danger.
Death or serious injury may result if appropriate precautions are not taken.
▶
WARNING!
Indicates a possibly dangerous situation.
Death or serious injury may result if appropriate precautions are not taken.
▶
CAUTION!
Indicates a situation where damage or injury could occur.
Minor injury or damage to property may result if appropriate precautions are
▶
not taken.
NOTE!
Indicates the possibility of flawed results and damage to the equipment.
Device concept The battery charging systems in the three-phase range are characterized by intel-
ligent charging technology. The successful Active Inverter Technology adapts to
the needs of the battery and only charges the current that is really needed into
the battery.
The technology is enclosed in a robust industry-standard housing. The extremely
compact design meets all requirements for safety standards, reduces space requirements, and protects the components for a long service life.
Featuring a graphic display, an integrated datalogger, new interfaces, and additional options, the device is perfectly equipped for the future.
Intended use The battery charger is intended to charge the following listed batteries. Any oth-
er use is deemed to be "not in accordance with the intended purpose." The manufacturer shall not be liable for any damage resulting from such improper use. Intended use also means:
Following all the instructions in these Operating Instructions
-
Regularly checking the mains cable and charging cable
-
WARNING!
Danger from charging dry batteries (primary cells) and non-rechargeable batteries.
Serious personal injury and property damage due to leaking batteries may result.
Only charge the types of battery listed below.
▶
11
WARNING!
Danger from charging unsuitable batteries.
Serious personal injury and property damage as a result of escaping gases, ignition, or explosion may result.
Only connect batteries to the battery charger which are suitable for the bat-
▶
tery charger in terms of their type, voltage, and capacity and which correspond to the settings on the battery charger.
The battery charger is designed for charging lead acid batteries and NiCd batteries.
Pb-WET batteries (PzS, GiS, ...):
-
Venting, closed lead acid wet batteries with liquid electrolyte.
Pb-GEL batteries (PzV, GiV, ...):
-
Valve-regulated, sealed lead acid batteries (VRLA) with fixed electrolyte (gel
or fleece).
NiCd batteries:
-
Closed or sealed NiCd batteries with liquid electrolyte.
Pb-CSM-WET batteries (Copper Strained Metal):
-
Closed lead acid CSM batteries with liquid electrolyte.
Lead Crystal batteries:
-
Type EVFJ/CNFJ Lead Crystal batteries.
The device must be handled correctly in order for it to work. Never pull on the
cable when handling the device.
Customer-specific information
Grid connection
If customer-specific information exists for the supplied device, this is provided
with the device.
WARNING!
Danger of a residual current.
This may result in serious injuries or death.
If necessary, only use a type B residual current circuit breaker for the grid
▶
connection of the device.
The minimum cross-section of the ground conductor must comply with the
▶
local safety regulations for high ground conductor power systems.
The device has an increased leakage current. This must be taken into account
▶
when installing the device in accordance with national regulations.
The leakage current as a function of the mains voltage is specified in the
▶
"Technical data" chapter.
WARNING!
Danger due to incorrect operation.
This can result in severe personal injury and damage to property.
Do not use the functions described here until you have fully read and under-
▶
stood the following documents:
Operating Instructions
▶
All Operating Instructions for system components, in particular the safety
▶
rules
Operating Instructions and safety rules provided by the battery and vehicle
▶
manufacturers
12
WARNING!
Charging cable
Correct routing
of the mains/
charging cables
Danger of faulty or insufficient grid power supply.
This can result in severe personal injury and damage to property.
The requirements for the grid power supply according to the "Technical data"
▶
chapter must be fulfilled.
WARNING!
Danger from flying sparks due to improper disconnection of the charging plug.
This can result in severe personal injury and damage to property. The resulting
sparks can ignite the charging gases that form during charging and cause a fire or
explosion
End the charging process via the battery charger and, after the charging
▶
cables have cooled down, wind them up or, if available, place them on the
cable holder.
WARNING!
Danger due to charging cables lying around.
This can result in severe personal injury and damage to property. Personnel can
get caught or trip on unplugged, loose cables.
Lay charging cables so that no one can trip over them or get caught on them.
▶
EN-US
CAUTION!
Danger due to overheating as a result of incorrectly laid mains/charging cables.
Risk of damage to the mains/charging cables.
The mains/charging cable may only be replaced by a qualified electrician.
▶
Lay the mains/charging cable without a loop.
▶
Do not cover the mains/charging cable.
▶
Charging cables longer than 5 m (16 ft. 4.85 in.) must be laid individually (no
▶
bundling).
Charging cables longer than 5 m (16 ft. 4.85 in.) can have an increased sur-
▶
face temperature (be aware of hot surfaces).
In the following cases, pay special attention that the surface temperature of
▶
the charging cables does not exceed 80°C (176°F):
- Ambient temperature is 30°C (86°F) or more
- Cross-section of the charging cable is 95 mm2 or more
- Length of the charging cable is 5 m (16 ft. 4.85 in.) or more
13
Warning notices
Ladevorgang immer stoppen bevor das Ladekabel abgezogen wird!
Explosive Gase. Flammen und Funken vermeiden.
Während des Ladens für ausreichend Frischluft-Zufuhr sorgen!
Always stop charging before you disconnect the charging cable!
Explosive gases. Prevent flames and sparks.
Provide adequate ventilation during charge!
Toujours arrêter la charge avant de déconnecter le câble de charge!
Gaz explosifs. Éviter les flammes et les étincelles.
Prévoir une ventilation adaptée pendant la charge!
¡Detener siempre la carga antes de desconectar el cable de carga!
Gases explosivos. Evitar llamas y chipas.
¡Mantener una ventilación adecuada durante la carga!
Interrompere sempre la carica prima di scollegare il cavo di carica!
Gas esplosivi. Evitare fiamme libere e scintille.
Predisporre una ventilazione adeguata durante la carica!
WARNUNG - WARNING - ATTENTION
ADVERTENCIA - AVVISO
42,0409,0419
Platform G1
xxA
xxxxW
3~ NPE xxxV 50/60Hz
xxxA
xxV
Always stop charging before you disconnect the charging cable!
HIGH LEAKAGE CURRENT! Ensure proper grounding
Fronius International GmbH
Froniusstraße 1
A-4643 Pettenbach
Austria
Protective class I
IP20 Production Date Code
UAC nom.
OVC III
Part No.:
Ser. No.:
IAC max.
PAC max.
UDC nom.
IDC max.
xxxxxxxx
xxxxxxxx
xxxx
Selectiva x.0 xxxx xxkW
4,010,xxx
on the device
A number of safety symbols can be seen on the battery charger's rating plate.
The safety symbols must not be removed or painted over.
14
An electric shock can be fatal. The housing must never be opened by
anyone other than a service technician trained by the manufacturer.
Before working with the housing open, the device must be disconnected from the grid. A suitable measuring device must be used to ensure
that electrically charged components (e.g., capacitors) are completely
discharged. Ensure that the device remains disconnected from the grid
until all work is complete.
Do not use the functions until you have fully read the Operating Instructions.
Keep potential sources of ignition such as fire, sparks, and open flames
away from the battery.
Danger of explosion! Oxyhydrogen forms in the battery during charging.
Battery acid is corrosive and must never come into contact with your
eyes, skin, or clothing.
Ensure there is a sufficient supply of fresh air during charging.
The charger can cause DC fault currents in the ground conductor. If a
residual current device (RCD) is used on the grid side to protect
against electric shock, this must be a type B RCD. The device has an
increased leakage current. This must be taken into account when installing the device in accordance with national regulations.
EN-US
Do not dispose of the product with domestic waste, but in accordance
with the disposal regulations for waste electrical and electronic equipment applicable at the place of installation.
15
Warning notices
WARNING Hazardous Voltage
Kondensator Entladezeit < 3 min.
Capacitor discharge time < 3 min.
Décharge de condensateur < 3 min.
Condensador tiempo de descarga < 3 min.
Condensatore tempo di scaricamento < 3 min.
inside the device
WARNING!
Danger from electrical current.
This may result in serious injuries or death.
The housing may only be opened by service technicians trained by the manu-
▶
facturer.
Before starting work, switch off all devices and components involved, and
▶
disconnect them from the grid.
Secure all devices and components involved so they cannot be switched back
▶
on.
After opening the device, use a suitable measuring instrument to check that
▶
electrically charged parts (such as capacitors) have been discharged.
With the aid of a clearly legible, understandable warning sign, ensure that
▶
the device remains disconnected from the grid until all work has been completed.
Inside the device:
16
Setup regula-
(1) (1)
(2) (2)
tions
WARNING!
Danger from system components falling or toppling over.
This can result in severe personal injury and damage to property.
After delivery, remove the device from the pallet as described in the "Remov-
▶
ing the pallet" section.
Set up all system components in a stable position.
▶
After installation, it is essential to fix the device to the floor or to the wall by
▶
means of a wall bracket.
When using a floor bracket or wall bracket, always ensure that all fastening
▶
elements, including the wall bracket, are firmly seated.
The devices must not be stacked, nor may objects be placed on top of the
▶
devices.
The device must be secured against tipping over during transport.
▶
The load must always be secured by suitable means.
▶
During transport, the respective cables must be fixed to the cable holder on
▶
the rear.
When transporting with a platform stacking truck and, in some cases, with a
▶
hand pallet truck, the anti-tipping devices (1) may need to be removed.
It is possible to store the anti-tipping devices (1) at the rear of the device by
▶
fixing them with butterfly nuts (2).
If necessary, the anti-tipping devices (1) must be refitted in the positions
▶
provided for them.
EN-US
The device has been tested according to degree of protection IP20. This means:
Protection against the penetration of solid foreign bodies with a diameter of
-
more than 12.5 mm (0.49 in.)
No protection against water
-
The device must be set up and operated in dry, closed rooms in accordance with
degree of protection IP20. Avoid exposure to moisture.
The permissible operating position of the device is horizontal on the base.
Cooling air
The device must be set up so that cooling air can flow through the housing openings provided unhindered. A minimum distance of 0.2 m (7.874 in.) must always
be observed from the air inlet and outlet openings. The ambient air must be free
from:
Excessive dust exposure
-
Electrically conductive particles (carbon black or metal chips)
-
Heat sources
-
The cooling air flows in and out as indicated by the arrow symbols in the following illustrations.
17
NOTE!
(a)
Danger due to partially or completely covered air intake and outlet openings.
This can result in damage to property.
The setup of several devices one behind the other should be staggered.
▶
If the devices are arranged in a line one behind the other without being
staggered, the minimum distance between the devices must be as follows:
a) 30 kW (G1): Minimum distance 30 cm (11.81 in.)
18
Dimensions
mm (in.)
780 (30.71) 369 (14.53)
1090 (42.91)
110 (4.33)
600 (23.62)
145 (5.71)
EN-US
Removing the
pallet
After delivery, remove the device from
the pallet.
WARNING!
Danger when operating the device on
the pallet.
This can result in severe personal injury and damage to property.
The device must not be operated
▶
on the pallet.
After installation, it is essential to
▶
fix the device to the floor or to the
wall by means of a wall bracket.
Detailed information about the
▶
wall bracket can be found in the
"Wall mounting" section.
19
Floor mounting
750 (29.53)mm (in.)
369 (14.53)
13
(.51)
35
(1.38)
300
(11.81)
Center
240 (9.45)
mm (in.)
950 (37.4)
(1) (1)
Wall mounting
Drill holes (1) according to the
1
screws and dowels used.
If the surface allows it, the SW10
screws (3) and washers (4) can be used,
which are used to store the wall bracket as shown in the figure below.
Otherwise, the use of other suitable
screws and washers is required.
20
(3) (3)
(4)
(2)
(4)
Remove the wall bracket (2):
(4)
(3)(3)
(2)
(4)
1
2
(2)
(5) (6)(6)
2
Remove the SW10 screws (3)
-
and washers (4)
Pre-mount the wall bracket (2) on
3
a suitable wall using previously
loosened SW10 screws (3) and
washers (4).
EN-US
Otherwise, the use of other suitable
screws and washers is required.
Push the device onto the wall so
4
that the cable holder (5) is positioned between the two fastening
screws (6) of the wall bracket (2).
Swing off and secure the wall
5
bracket (2).
21
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