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Selectiva 4.0
30 kW
Operating instructions
EN
Battery charging system
42,0426,0359,EN 007-18012021
Contents
Power categories 5
General 5
30 kW 5
Safety rules 6
General 6
Environmental conditions 6
Mains connection 6
Dangers from mains current and charging current 7
Danger due to acid, gases and vapours 7
General information regarding the handling of batteries 8
Protecting yourself and others 8
Safety measures in normal operation 8
EMC device classifications 8
EMC measures 9
Data protection 9
Maintenance 9
Maintenance and repair 9
Obligations of the operating company 9
Safety inspection 9
Markings on the device 10
Disposal 10
Copyright 10
General information 11
Explanation of safety notices 11
Device concept 11
Proper use 11
Customer-specific information 12
Mains connection 12
Charging lead 13
Correct routing of the mains/charging cables 13
Warning notices on the device 14
Warning notices inside the device 16
Setup regulations 17
Dimensions 19
Removing the pallet 19
Fitting to the floor 20
Wall mounting 20
Control elements and connections 23
Controls and connections 23
Pin assignment of the option plug 25
Control panel 26
Charging the battery 28
Starting for the first time 28
Charging 29
Interrupting the charging process 31
Stopping charging 31
Display 33
Overview of display modes 33
Standard mode 33
Menu selection 34
Statistics mode 34
History mode 34
Configuration mode 36
Settings 39
Electrolyte circulation 40
Temperature-controlled charging 40
Equalising charge 41
Delay 42
Calendar 43
Special charges 44
EN
3
“Opportunity Charge” special function 45
DC connection 46
Additional functions 46
General settings 47
Reset settings 48
USB mode 49
Status codes 50
Power path status codes 54
Options 55
Safety 55
Electrolyte circulation 55
External start/stop 57
Charging lights 57
Temperature-controlled charging 57
Relay board 58
Aquamatic control 59
Charging 59
Charge 50% 59
Charge 80% 59
Charging not complete 59
Charge finish 59
Main charge finished 59
Common error message 59
Common error + warning 59
Signal lamp 59
Immobiliser device 60
Battery cooled down 60
External air pump - electrolyte circulation 60
LED strip 60
Air filter 60
Remote control system 60
GatewayLink 60
Gateway 60
Technical data 61
Selectiva 30 kW 61
4
Power categories
General The kW information for the power categories relates to the housing design and is not dir-
ectly related to the actual device output.
30 kW Selectiva
8250/8300/8375
EN
5
Safety rules
General The device has been manufactured in line with the state of the art and according to
recognized safety standards. If used incorrectly or misused, however, it can cause:
- Serious or fatal injury to the operator or third parties
- Damage to the device and other material assets belonging to the operating company
- Inefficient operation of the device
All persons involved in commissioning, operating, maintaining and servicing the device
must:
- Be suitably qualified
- Read and follow these Operating Instructions carefully
The Operating Instructions must always be at hand wherever the device is being used. In
addition to the Operating Instructions, attention must also be paid to any generally
applicable and local regulations regarding accident prevention and environmental protection.
All safety and danger notices on the device:
- Must be kept in a legible state
- Must not be damaged/marked
- Must not be removed
- Must not be covered, pasted, or painted over
For the location of the safety and danger notices on the device, refer to the section
headed "General information" in the Operating Instructions for your device.
Before switching on the device, rectify any faults that could compromise safety.
This is for your personal safety!
Environmental
conditions
Mains connection Devices with a higher rating may affect the energy quality of the mains due to their cur-
Operation or storage of the device outside the stipulated area will be deemed as not in
accordance with the intended purpose. The manufacturer shall not be held liable for any
damage arising from such usage.
For exact information on permitted environmental conditions, please refer to the "Technical data" section.
rent consumption.
This may affect device types in terms of:
-
Connection restrictions, requirements regarding permitted mains impedance
-
Requirements with regard to the minimum short-circuit power requirement
*)
*)
*)
at the interface with the public grid
see "Technical data"
In this case, the operating company or the person using the device should check
whether the device may be connected, possibly by discussing the matter with the energy
company where appropriate.
IMPORTANT! Ensure that the grid connection is earthed properly!
6
Dangers from
mains current
and charging current
Anyone working with battery chargers exposes themselves to numerous dangers, e.g.:
- Risk of electrocution from mains current and charging current.
- Hazardous electromagnetic fields, which can risk the lives of those using cardiac
pacemakers.
An electric shock can be fatal. Every electric shock is potentially life threatening. To avoid
electric shocks while using the charger:
- Do not touch any live parts inside or on the outside of the charger.
- Under no circumstances touch the battery poles.
- Do not short-circuit the charging cable or charging terminals.
All cables and leads must be secured, undamaged, insulated and adequately dimensioned. Loose connections, scorched, damaged or inadequately dimensioned cables and
leads must be immediately repaired by authorised personnel.
EN
Danger due to
acid, gases and
vapours
Batteries contain acid which is harmful to the eyes and skin. During charging, gases and
vapours are released that may be harmful to health and are highly explosive in certain
circumstances.
Only use the charger in well-ventilated areas to prevent the accumulation of explosive
gases. Battery rooms are not deemed to be hazardous areas provided that a concentration of hydrogen of less than 4% can be guaranteed by the use of natural or forced ventilation.
Maintain a distance of at least 0.5 m (19.69 in.) between the battery and charger during
the charging procedure. Possible sources of ignition such as fire and naked flames must
be kept away from the battery.
The battery connection (e.g. charging terminals) must not be disconnected for any
reason during charging.
Do not inhale any of the gases and vapours released under any circumstances - Make
sure the area is well ventilated.
To prevent short circuits, do not place any tools or conductive metals on the battery.
Battery acid must not get into the eyes or onto the skin or clothes. Wear protective
goggles and suitable protective clothing. Rinse any acid splashes thoroughly with clean
water and seek medical advice if necessary.
7
General information regarding the
handling of batteries
- Protect batteries from dirt and mechanical damage.
- Store charged batteries in a cool place. Self discharge is kept to a minimum at
approx. +2 °C (35.6 °F).
- Carry out a visual inspection at least once a week or as often as specified by the
battery manufacturer to ensure that the acid (electrolyte) level in the battery is at the
max. mark.
- If any of the following occur, do not start the device (or stop immediately if already in
use) and have the battery checked by an authorised workshop:
- uneven acid levels and/or high water consumption in individual cells caused by
a possible fault.
- overheating of the battery above 55 °C (131 °F).
Protecting yourself and others
Safety measures
in normal operation
While the charger is in operation, keep all persons, especially children, out of the working
area. If, however, there are people in the vicinity,
- warn them about all the dangers (hazardous acids and gases, danger from mains
and charging current, etc.),
- provide suitable protective equipment.
Before leaving the work area, ensure that people or property cannot come to any harm in
your absence.
Chargers with a ground conductor must only be operated on a mains supply with a
ground conductor and a socket with a ground conductor contact. If the charger is operated on a mains supply without a ground conductor or in a socket without a ground conductor contact, this will be deemed gross negligence. The manufacturer shall not be held
liable for any damage arising from such usage.
Only operate the charger in accordance with the degree of protection shown on the rating plate.
Under no circumstances operate the charger if there is any evidence of damage.
Arrange for the mains cable to be checked regularly by a qualified electrician to ensure
the ground conductor is functioning properly.
Any safety devices and parts that are not functioning properly or are in imperfect condition must be repaired by a qualified technician before switching on the charger.
EMC device classifications
8
Never bypass or disable protection devices.
After installation, an accessible mains plug is required.
Devices with emission class A:
- Are only designed for use in an industrial setting.
- Can cause conducted and emitted interference in other areas.
Devices with emission class B:
- Satisfy the emissions criteria for residential and industrial areas. This also applies to
residential areas in which power is supplied from the public low-voltage grid.
EMC device classification according to the rating plate or the technical data.
EMC measures In certain cases, even though a device complies with the standard limit values for emis-
sions, it may affect the application area for which it was designed (e.g. when there is
sensitive equipment at the same location, or if the site where the device is installed is
close to either radio or television receivers).
If this is the case, then the operating company is obliged to take appropriate action to
rectify the situation.
Data protection The user is responsible for the safekeeping of any changes made to the factory settings.
The manufacturer accepts no liability for any deleted personal settings.
Maintenance Before switching on, always check the mains plug and cable as well as charger leads
and charging terminals for any signs of damage.
If the surface of the device housing is dirty, clean with a soft cloth and solvent-free cleaning agent only.
EN
Maintenance and
repair
Obligations of the
operating company
Safety inspection The manufacturer recommends that a safety inspection of the device is performed at
Maintenance and repair work must only be carried out by authorised personnel. Use only
original spare and wearing parts (also applies to standard parts). It is impossible to guarantee that bought-in parts are designed and manufactured to meet the demands made
on them, or that they satisfy safety requirements.
Modifications, installations or conversions are only permitted with the approval of the
manufacturer.
The operating company must only allow persons to work with the device who:
- Are familiar with the fundamental instructions regarding safety at work and accident
prevention and have been instructed in how to use the device
- Have read and understood these Operating Instructions, especially the "Safety
rules" section and have confirmed as much with their signatures
- Are trained to produce the required results.
Checks must be carried out at regular intervals to ensure that operators are working in a
safety-conscious manner.
least once every 12 months.
The safety inspection may only be performed by an appropriately qualified electrician
- After any changes have been made
- After any additional parts are installed, or after any conversions
- After repair, care and maintenance are carried out
- At least every twelve months
For safety inspections, follow the appropriate national and international standards and
directives.
Further details on safety inspections can be obtained from your service centre. They will
provide you on request with any documents you may require.
9
Markings on the
device
Disposal Do not dispose of the product in domestic waste. Dispose of it according to the disposal
Copyright Copyright of these Operating Instructions remains with the manufacturer.
Devices with the CE marking satisfy the essential requirements of the applicable
guidelines.
Devices displaying the EAC mark of conformity satisfy the requirements of the relevant
standards in Russia, Belarus, Kazakhstan, Armenia and Kyrgyzstan.
requirements for waste electrical and electronic equipment valid at the installation site.
Text and illustrations were accurate at the time of printing. Fronius reserves the right to
make changes. The contents of the Operating Instructions shall not provide the basis for
any claims whatsoever on the part of the purchaser. If you have any suggestions for
improvement, or can point out any mistakes that you have found in the Operating
Instructions, we will be most grateful for your comments.
10
General information
EN
Explanation of
safety notices
DANGER!
Indicates immediate danger.
If not avoided, death or serious injury will result.
▶
WARNING!
Indicates a potentially hazardous situation.
If not avoided, death or serious injury may result.
▶
CAUTION!
Indicates a situation where damage or injury could occur.
If not avoided, minor injury and/or damage to property may result.
▶
NOTE!
Indicates a risk of flawed results and possible damage to the equipment.
Device concept The three-phase battery charging systems are fitted with intelligent charging technology.
The successful Active Inverter Technology with the revolutionary Ri charging process
adapts itself to the requirements of the battery and only charges the battery with the current that it actually needs.
The technology is embedded in a robust industry-standard housing. The exceptionally
compact design complies with all safety standards, requires less installation space and
protects the components to ensure a long service life.
Fitted with a graphical display, an integrated datalogger, new interfaces and additional
options, the device is perfectly equipped for the future.
Proper use The charger is designed to charge the batteries listed below. Any use above and beyond
this purpose is deemed improper. The manufacturer is not liable for any damage resulting from such use. Proper use also includes:
- Following all the instructions contained in the Operating Instructions,
- Regularly checking the mains cable and charging leads.
WARNING!
Danger from charging dry batteries (primary cells) and non-rechargeable batteries.
This can result in serious injury and damage to property.
Only charge the battery types listed below.
▶
11
WARNING!
Danger due to unsuitable batteries being connected to the charger.
Escaping gas, fire or explosion may result in serious injury and damage to property.
Never connect a battery to the charger unless it is compatible in terms of its type,
▶
voltage and capacity and corresponds to the charger settings.
The charger is intended for charging lead-acid batteries and NiCd batteries. Set the charger to the type of battery to be charged:
- Pb-WET batteries (PzS, GiS, ...):
Venting, closed lead-acid wet batteries with liquid electrolyte.
- Pb-GEL batteries (PzV, GiV, ...):
Valve-regulated, sealed lead-acid batteries (VRLA) with fixed electrolyte (gel or nonwoven fabric).
- NiCd batteries:
Closed or sealed NiCd batteries with liquid electrolyte.
- Pb-CSM-WET batteries (copper strained metal):
Closed lead-acid CSM batteries with liquid electrolyte.
- Lead crystal batteries:
EVFJ/CNFJ-type lead crystal batteries.
Proper handling of the device is essential for it to function correctly. Never pull on the
cable when handling the device.
Customer-specific information
Mains connection
If customer-specific information is available for the supplied device, supply them with the
device.
WARNING!
Danger due to residual current.
This can result in serious injury or death.
If required, nothing other than a type B residual current circuit breaker should ever
▶
be used for connecting the device to the mains.
The minimum cross section of the ground conductor must conform to the local safety
▶
requirements for electrical installations that place high demands on the ground conductor.
The device has an increased leakage current. This must be taken into account in
▶
accordance with national regulations when installing the device.
The leakage current depending on the mains voltage is indicated in the "Technical
▶
data" chapter.
WARNING!
Danger from incorrect operation.
This may result in serious injury and damage to property.
Do not use the functions described here until you have fully read and understood the
▶
following documents:
Operating Instructions
▶
All the Operating Instructions for the system components, especially the safety rules
▶
Battery and vehicle manufacturer's Operating Instructions and safety rules
▶
12
WARNING!
Charging lead
Danger due to faulty or insufficient power supply.
This may result in serious injury and damage to property.
The power supply requirements detailed in "Technical data" must be met.
▶
WARNING!
Danger due to trailing charging leads.
This may result in serious injury and damage to property. People may become entangled
in or trip over loose, unwound cables
Lay the charging leads so that no one can trip over or become entangled in them.
▶
WARNING!
Danger due to the charging plug being pulled out during the charging process.
This may result in serious injury and damage to property. The sparks caused by this can
ignite the charging gases that build up during the charging process, causing a fire or an
explosion.
Once the charging process is complete, wind up the charging leads, or if available,
▶
place them on the cable holder.
EN
Correct routing of
the mains/charging cables
CAUTION!
Danger due to overheating as a result of incorrectly laid mains/charging cables.
Risk of damage to the components.
Lay the mains/charging cable without a loop.
▶
Do not cover the mains/charging cable.
▶
Charging cables longer than 5 m (16 ft. 4.85 in.) must be laid individually (no bund-
▶
ling).
For charging cables longer than 5 m (16 ft. 4.85 in.), a maximum ambient temperat-
▶
ure of 30 °C (86 °F) must not be exceeded.
The mains/charging cable may only be replaced by a qualified electrician.
▶
Charging cables longer than 5 m (16 ft. 4.85 in.) can have an increased surface tem-
▶
perature (be aware of hot surfaces).
13
Warning notices
Ser. No.:
Part No.:
UDC nom.
IDC max.
Protective class I
IAC max.
UAC nom.
PAC max.
www.fronius.com
OVC III
IP20
xxV
xxxA
xxA
3~ NPE xxxV 50/60Hz
xxxxW
xxxxxxxx
xxxxxxxx
4,010,xxx
Selectiva x.0 xxxx xkW
HIGH LEAKAGE CURRENT!
Ensure proper grounding
Fronius International GmbH
Froniusstraße 1
4643 Pettenbach
Austria
Ladevorgang immer stoppen bevor das Ladekabel abgezogen wird!
Explosive Gase. Flammen und Funken vermeiden.
Während des Ladens für ausreichend Frischluft-Zufuhr sorgen!
Always stop charging before you disconnect the charging cable!
Explosive gases. Prevent flames and sparks.
Provide adequate ventilation during charge!
Toujours arrêter la charge avant de déconnecter le câble de charge!
Gaz explosifs. Éviter les flammes et les étincelles.
Prévoir une ventilation adaptée pendant la charge!
¡Detener siempre la carga antes de desconectar el cable de carga!
Gases explosivos. Evitar llamas y chipas.
¡Mantener una ventilación adecuada durante la carga!
Interrompere sempre la carica prima di scollegare il cavo di carica!
Gas esplosivi. Evitare fiamme libere e scintille.
Predisporre una ventilazione adeguata durante la carica!
WARNUNG - WARNING - ATTENTION
ADVERTENCIA - AVVISO
42,0409,0419
on the device
A number of safety symbols can be seen on the charger's rating plate. These safety
symbols must not be removed or painted over.
An electric shock can be fatal. The housing must never be opened by anyone
other than a service technician trained by the manufacturer. The device must
be disconnected from the mains before starting any work with the housing
open. A suitable measuring instrument must be used to ensure that electrically charged components (e.g. capacitors) are fully discharged. Ensure that
the device remains disconnected from the mains until all work has been completed.
Do not use the functions until you have fully read the Operating Instructions.
Possible sources of ignition, such as fire, sparks and naked flames, must be
kept away from the battery.
Risk of explosion! Oxyhydrogen is generated in the battery during charging.
Battery acid is corrosive and must be kept away from eyes, skin and clothes.
Ensure an adequate supply of fresh air during charging.
14
The charger can cause DC fault currents in the ground conductor. If a fault
current protection device (RCD) is used on the mains side to protect against
electric shock, it must conform to type B. The device has an increased leakage current. This must be taken into account in accordance with national regulations when installing the device.
Do not dispose of the product in domestic waste. Dispose of it according to
the disposal requirements for waste electrical and electronic equipment valid
at the installation site.
EN
15
Warning notices
WARNING
Hazardous Voltage
Kondensator Entladezeit < 3 min.
Capacitor discharge time < 3 min.
Décharge de condensateur < 3 min.
Condensador tiempo de descarga < 3 min.
Condensatore tempo di scaricamento < 3 min.
inside the device
WARNING!
Danger from electric current.
This can result in serious injury or death.
The housing must never be opened by anyone other than a service technician
▶
trained by the manufacturer.
Before starting work, switch off all the devices and components involved and discon-
▶
nect them from the grid.
Secure all the devices and components involved to prevent unintentional restarting.
▶
After opening the device, use a suitable measuring instrument to check that electric-
▶
ally charged components (such as capacitors) have been discharged.
Use an easily legible and understandable warning sign to ensure that the device is
▶
not reconnected to the mains supply before all the work has been completed.
Inside the device:
16
Setup regulations
(1) (1)
(2) (2)
WARNING!
Danger due to system components falling or toppling over.
This can result in serious injury and damage to property.
After delivery, remove the device from the pallet as described in the "Removing the
▶
pallet" section.
Make sure that all system components are securely in position when setting them
▶
up.
After setup, the device must be secured to the floor or wall using the wall bracket
▶
bar.
If using a floor bracket or wall bracket, always make sure that all the securing ele-
▶
ments are seated securely, including the wall bracket bar.
Stacking the devices is not permissible; nor is placing objects on top of the devices.
▶
The device must be prevented from tilting during transport.
▶
This requires suitable securing of the load.
▶
During transport, the respective cables should be secured to the cable holder on the
▶
rear of the device.
If transporting using a platform stacking truck or manual lift truck, the tilt protections
▶
(1) should be removed if necessary.
The tilt protections (1) can be stored on the rear of the device and secured using
▶
wing nuts (2).
If required, the tilt protections (1) can be reinstalled in the intended positions.
▶
EN
The device is tested to "Degree of protection IP20", meaning:
- Protection against penetration by solid foreign bodies with diameters exceeding 12.5
mm (0.49 in.)
- No protection against water
The device must be set up and operated in dry, closed areas that comply with degree of
protection IP20. Exposure to wet conditions should be avoided.
The device may only be operated in a horizontal position on the base.
Cooling air
The charger must be set up in such a way that the cooling air can flow unimpeded
through the vents in the housing that are provided for that purpose. Ensure that there is
always a minimum clearance of 0.2 m (7.874 in.) around the air inlets and outlets. The
surrounding air must be free from
- Excessive dust
- Electrically conductive particles (carbon black or swarf)
- Heat sources
Cooling air is drawn in and flows out as indicated by the arrows in the following illustrations.
17
NOTE!
30 cm (11.81 in.)
Danger due to partially or fully covered air inlets and outlets.
This can result in damage to property.
If several chargers are set up one behind the other, they should be offset.
▶
If the chargers are arranged in a line one behind the other without being offset, the
minimum clearance between the chargers must be as follows:
30 cm (11.81 in.)
18
Dimensions
mm (in.)
780 (30.71) 369 (14.53)
1090 (42.91)
110 (4.33)
600 (23.62)
145 (5.71)
EN
Removing the
pallet
Remove the device from the pallet after
delivery.
WARNING!
Danger resulting from operating the
device on the pallet.
This may result in serious injury and damage to property.
Operating the device on the pallet is
▶
not permitted.
After setup, the device must be
▶
secured to the floor or wall using the
wall bracket bar.
Detailed information on the wall
▶
bracket bar can be found in the "Wall
mounting" section.
19
Fitting to the
750 (29.53)mm (in.)
369 (14.53)
13
(.51)
35
(1.38)
300
(11.81)
Center
240 (9.45)
mm (in.)
950 (37.4)
(1) (1)
floor
Wall mounting
Drill bore holes (1) of the correct size
1
for the selected wall plugs and screws.
If the surface allows, the SW10 screws (3)
and washers (4) used for storing the wall
bracket bar can be used, as shown in the
illustration below.
If this is not possible, other suitable screws
and washers should be used.
20
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