Fronius Selectiva 2-3 kW 4.0 Operating Instruction [EN]

Operating Instructions
Selectiva 4.0
2 - 3 kW
EN-US
Operating instructions
42,0426,0357,EA 012-15022023
Table of contents
General 5 Explanation of Safety Instructions 5 Environmental conditions 6 Mains connection 6 Dangers due to grid and charging current 6 Danger due to acids, gases, and vapors 6 General information on working with batteries 7 Personal protection and protection of others 7 Safety measures in normal operation 7 EMC device classifications 8 EMC Measures 8 Data backup 8 Maintenance 8 Repair 8 Obligations of the operating company 8 Safety Inspection 8 Markings on the device 9 Disposal 9 Copyright 9
Power categories 10
General 10 2 kW 10 3 kW 10
General information 11
Device concept 11 Intended use 11 Scope of supply 12 Grid connection 12 Charging cable 13 Correct routing of the mains/charging cables 13 Warning notices on the device 14 Warning notices inside the device 15
Site selection and wall mounting 16
Setup regulations 16 Wall and floor mounting 17
Operating controls and connections 20 Pin assignment for 2 kW optional plug 21 Pin assignment for 3 kW optional plug 22 Control panel 24
Starting for the first time 26 Starting the charging process 27 Pausing the charging process 29 Ending the charging process 30
Overview of display modes 32 Resetting settings 32
Standard mode 33
Standard mode 33
Statistics mode 34
History mode 35
Overview of the setting options in configuration mode 37 Entering the configuration mode 37 Exiting configuration mode 39
EN-US
3
USB mode 40
Charging settings in configuration mode 42
Overview of charging settings 42 Electrolyte circulation 42 Temperature-controlled charging 43 Equalizing charge 44 Delay 45 Calendar 45 Special charges 47 Special function - opportunity charging 48 DC-Connection 48
Additional functions in configuration mode 50
Overview of additional functions 50 Setting for the "Blue LED" indicator 50 External start/stop 50 Refill indicator 51 Option section 51
General settings in configuration mode 53
Overview of general settings 53 Charging cable settings 53 AC current limitation 53 Temperature 54 Code 54 USB time interval 54
Status codes 55
Safety 60 3 kW electrolyte circulation 60 External start/stop 62 Temperature-controlled charging 62 Wall and floor bracket 62 LED strip 63 Air filter 63 "Mobile" set 63 Option box 63 Mounting plate 63 Remote control system 64 Gateway 64 Gateway Link 64 TagID 64 TagID Link 64
Technical data 65
Selectiva 2 kW 65 Selectiva 3 kW 66
4
Safety Instructions
General The device has been manufactured in line with the state of the art and according
to recognized safety standards. If used incorrectly or misused, however, it can cause:
Serious or fatal injury to the operator or third parties
-
Damage to the device and other material assets belonging to the operating
-
company Inefficient operation of the device
-
All persons involved in the commissioning, operation, maintenance, and servicing of the device must:
Be suitably qualified
-
Have fully read and precisely followed these Operating Instructions
-
The Operating Instructions must always be kept to hand wherever the device is being used. In addition to the Operating Instructions, all applicable local rules and regulations regarding accident prevention and environmental protection must also be followed.
All safety and danger notices on the device:
Must be kept in a legible state
-
Must not be damaged
-
Must not be removed
-
Must not be covered, pasted, or painted over
-
EN-US
Explanation of Safety Instruc­tions
For the location of the safety and danger notices on the device, refer to the sec­tion headed "General information" in the Operating Instructions for the device. Before switching on the device, eliminate any faults that could compromise safety.
Your personal safety is at stake!
DANGER!
Indicates an immediate danger.
Death or serious injury may result if appropriate precautions are not taken.
WARNING!
Indicates a possibly dangerous situation.
Death or serious injury may result if appropriate precautions are not taken.
CAUTION!
Indicates a situation where damage or injury could occur.
Minor injury or damage to property may result if appropriate precautions are
not taken.
NOTE!
Indicates the possibility of flawed results and damage to the equipment.
5
Environmental conditions
Operation or storage of the device outside the stipulated area will be deemed as not in accordance with the intended purpose. The manufacturer accepts no liab­ility for any damage resulting from improper use.
For exact information on permitted environmental conditions, please refer to the "Technical data" chapter.
Mains connec­tion
Dangers due to grid and char­ging current
Devices with a high output can influence the energy quality of the grid due to their current consumption.
This may affect a number of device types in terms of:
Connection restrictions, requirements regarding maximum permissible grid
-
impedance *) or
-
criteria regarding the minimum required short circuit power *).
*)
both at the interface with the public grid
See technical data
In this case, the operator or the person using the device should check whether or not the device is allowed to be connected, where appropriate through discussion with the grid operator.
IMPORTANT! Ensure secure grounding of the mains connection.
Working with battery chargers poses a number of dangers, such as:
Electrical hazard due to grid and charging current
-
Hazardous electromagnetic fields that may pose a risk of death for individu-
-
als with pacemakers.
Danger due to acids, gases, and vapors
An electric shock can be fatal. Every electric shock poses a risk of death. To pre­vent electric shock during operation:
Do not touch any voltage-carrying parts inside or outside of the device.
-
Never touch the battery poles.
-
Do not short-circuit the charging cable or charging terminals.
-
All cables and leads must be secured, undamaged, insulated, and adequately di­mensioned. Loose connections, scorched, damaged, or under-dimensioned cables and leads must be repaired immediately by an authorized specialist.
Batteries contain acids which pose a risk to the eyes and skin. Furthermore, char­ging batteries produces gases and vapors that may be hazardous to your health and are highly explosive under certain circumstances.
Only use battery chargers in well ventilated rooms in order to prevent the accu­mulation of explosive gases. Battery charging rooms are not considered at risk of explosion if a hydrogen concentration of less than 4 % is guaranteed by natural or artificial ventilation.
During charging, observe a minimum distance of 0.5 m (19.69 in.) between the battery and battery charger. Keep potential sources of ignition such as fire and open flames away from the battery.
Never disconnect the battery (e.g., charging terminals) during charging.
6
Never breathe in the gases and vapors produced by the battery – ensure there is a sufficient supply of fresh air.
General informa­tion on working with batteries
Personal protec­tion and protec­tion of others
Do not place any tools or electrically conductive metals on the battery, in order to prevent short circuits.
Never allow battery acid to come into contact with your eyes, skin, or clothing. Wear eye protection and appropriate protective clothing. Rinse away any splashed acid immediately and thoroughly with clean water, and consult a physi­cian if necessary.
Protect batteries from dirt and mechanical damage.
-
Store charged batteries in cool rooms. The lowest self discharge occurs at
-
approx. +2°C (35.6°F). Refer to the specifications of the battery manufacturer or conduct weekly
-
visual inspections to ensure that the battery is filled with acid (electrolyte) up to the maximum marking. Do not start operating the device, or immediately stop operation, and have
-
the battery inspected by an authorized specialist if:
The acid level is uneven or there is high water consumption in individual
-
cells caused by a possible defect The battery heats up to an impermissible level, above 55°C (131°F)
-
Keep persons, especially children, away from the device and working area during operation. However, if persons are in the vicinity:
Inform them of any dangers (hazardous acids and gases, risk due to grid and
-
charging current, etc.), Provide suitable protective equipment.
-
EN-US
Safety measures in normal opera­tion
Before leaving the working area, ensure that no personal injury or property dam­age can occur in your absence.
Operate devices with ground conductors only on a grid with a ground conductor and a socket with a ground conductor contact. Operating the device on a grid without a ground conductor or on a socket without a ground conductor contact is considered gross negligence. The manufacturer accepts no liability for any dam­age resulting from improper use.
Only operate the device in accordance with the protection class shown on the rating plate.
Never commission the device if it is damaged.
Have the grid and device supply lead regularly inspected by an electrician to en­sure that the ground conductor is functioning properly.
Safety devices that are not fully functional and components with defects must be repaired by an authorized specialist before the device is turned on.
Never bypass or disable protection devices.
A freely accessible mains plug is required after installation.
7
EMC device clas­sifications
EMC Measures In certain cases, even though a device complies with the standard limit values for
Data backup The user is responsible for backing up any changes made to the factory settings.
Devices in emission class A:
Are only designed for use in industrial areas
-
Can cause wiring-related or radiated interference in other areas.
-
Devices in emission class B:
Satisfy the emissions criteria for residential and industrial areas. This is also
-
true for residential areas in which the energy is supplied from the public low­voltage grid.
EMC device classification as per the rating plate or technical data.
emissions, it may affect the application area for which it was designed (e.g., when there is sensitive equipment at the same location, or if the site where the device is installed is close to either radio or television receivers). If this is the case, then the operating company is obliged to take appropriate ac­tion to rectify the situation.
The manufacturer accepts no liability for any deleted personal settings.
Maintenance Before each start-up, check the mains plug and mains cable and charging cables
and charging terminals for damage. If dirt accumulates on the device, clean the surface of the device housing with a soft cloth and only with solvent-free cleaning agents.
Repair Repair work must only be carried out by authorized personnel. Use only original
spare and wearing parts (also applies to standard parts). It is impossible to guar­antee that third-party parts are designed and manufactured to meet the de­mands made on them, or that they satisfy safety requirements.
Do not carry out any alterations, installations, or modifications to the device without first obtaining the manufacturer’s permission.
Obligations of the operating company
The operating company must only allow persons to work with the device if they:
are familiar with the basic occupational safety and accident prevention regu-
-
lations and are trained in handling the device, have read and understood these Operating Instructions, especially the
-
"Safety rules" section, and have confirmed this with their signature, are trained according to the requirements for the work results.
-
The safety-conscious work of the personnel must be checked regularly.
Safety Inspec­tion
8
The manufacturer recommends that a safety inspection of the device be per­formed at least every 12 months.
A safety inspection by a certified electrician is recommended
after changes,
-
after alterations,
-
after repair, service and maintenance,
-
at least every 12 months.
-
For the safety inspection, follow the appropriate national and international standards and guidelines.
You can obtain more information about the safety inspection from your service center. The service center will provide the necessary documents upon request.
EN-US
Markings on the device
Disposal Waste electrical and electronic equipment must be collected separately and re-
Copyright Copyright of these Operating Instructions remains with the manufacturer.
Devices bearing the CE label satisfy the essential requirements of applicable dir­ectives.
Devices bearing the EAC mark of conformity satisfy the requirements of the rel­evant standards for Russia, Belarus, Kazakhstan, Armenia, and Kyrgyzstan.
cycled in an environmentally sound manner in accordance with the European Dir­ective and national law. Used equipment must be returned to the distributor or through a local authorized collection and disposal system. Proper disposal of the used device promotes sustainable recycling of material resources. Failure to ob­serve this may lead to potential health/environmental impacts.
Packaging materials
Separate collection. Check your municipality’s regulations. Reduce the volume of the box.
Text and illustrations were accurate at the time of printing. Fronius reserves the right to make changes. The contents of the Operating Instructions shall not provide the basis for any claims whatsoever on the part of the purchaser. If you have any suggestions for improvement, or can point out any mistakes that you have found in the Operating Instructions, we will be most grateful for your com­ments.
9
Power categories
General The kW specification for the power categories refers to the housing design and is
not directly related to the actual device power.
2 kW Selectiva
2040 / 2050 / 2060 / 2070 4020 / 4035
3 kW Selectiva
2080 / 2100 / 2120 4045 / 4060
10
General information
Device concept The battery chargers in the single-phase range for 24 V and 48 V batteries are
characterized by intelligent charging technology. The Active Inverter Technology with the Ri charging process adapts to the needs of the battery and only charges the current that is really needed into the battery.
The technology is enclosed in a robust industry-standard housing. The compact design meets all requirements for safety standards, reduces space requirements, and protects the components for a long service life.
Featuring a graphic display, an integrated datalogger, new interfaces, and addi­tional options, the device is perfectly equipped for the future.
Intended use The battery charger is intended to charge the following listed batteries. Any oth-
er use is deemed to be "not in accordance with the intended purpose." The manu­facturer shall not be liable for any damage resulting from such improper use. In­tended use also means:
Following all the instructions in these Operating Instructions
-
Regularly checking the mains cable and charging cable
-
EN-US
WARNING!
Danger from charging dry batteries (primary cells) and non-rechargeable bat­teries.
Serious personal injury and property damage due to leaking batteries may result.
Only charge the types of battery listed below.
WARNING!
Danger from charging unsuitable batteries.
Serious personal injury and property damage as a result of escaping gases, igni­tion, or explosion may result.
Only connect batteries to the battery charger which are suitable for the bat-
tery charger in terms of their type, voltage, and capacity and which corres­pond to the settings on the battery charger.
The battery charger is designed for charging lead acid batteries and NiCd batter­ies.
Pb-WET batteries (PzS, GiS, ...):
-
Venting, closed lead acid wet batteries with liquid electrolyte. Pb-GEL batteries (PzV, GiV, ...):
-
Valve-regulated, sealed lead acid batteries (VRLA) with fixed electrolyte (gel or fleece). NiCd batteries:
-
Closed or sealed NiCd batteries with liquid electrolyte. Pb-CSM-WET batteries (Copper Strained Metal):
-
Closed lead acid CSM batteries with liquid electrolyte. Lead Crystal batteries:
-
Type EVFJ/CNFJ Lead Crystal batteries.
The device must be handled correctly in order for it to work. Never pull on the cable when handling the device.
11
Scope of supply
(1) Battery charger (2) Operating Instructions (3) Quick Start Guide
Grid connection
WARNING!
Danger from electrical current.
This may result in serious injuries or death.
Before starting work, switch off all devices and components involved, and
disconnect them from the grid. Secure all devices and components involved so they cannot be switched back
on.
WARNING!
Danger from incorrect operation and work that is not carried out properly.
This can result in severe personal injury and damage to property.
All the work and functions described in this document must only be carried
out by trained and qualified personnel. Read and understand this document.
Read and understand all the Operating Instructions for the system compon-
ents, especially the safety rules.
WARNING!
Danger due to faulty or insufficient grid power supply.
This can result in severe personal injury and damage to property.
The requirements for the grid power supply according to the "Technical data"
chapter must be fulfilled.
12
Charging cable
WARNING!
Danger from flying sparks due to improper disconnection of the charging plug.
This can result in severe personal injury and damage to property. The resulting sparks can ignite the charging gases that form during charging and cause a fire or explosion
End the charging process via the battery charger and, after the charging
cables have cooled down, wind them up or, if available, place them on the cable holder.
EN-US
Correct routing of the mains/ charging cables
WARNING!
Danger due to charging cables lying around.
This can result in severe personal injury and damage to property. Personnel can get caught or trip on unplugged, loose cables.
Lay charging cables so that no one can trip over them or get caught on them.
CAUTION!
Danger due to overheating as a result of incorrectly laid mains/charging cables.
Risk of damage to the mains/charging cables.
The mains/charging cable may only be replaced by a qualified electrician.
Lay the mains/charging cable without a loop.
Do not cover the mains/charging cable.
Charging cables longer than 5 m (16 ft. 4.85 in.) must be laid individually (no
bundling). Charging cables longer than 5 m (16 ft. 4.85 in.) can have an increased sur-
face temperature (be aware of hot surfaces). In the following cases, pay special attention that the surface temperature of
the charging cables does not exceed 80°C (176°F):
- Ambient temperature is 30°C (86°F) or more
- Cross-section of the charging cable is 95 mm2 or more
- Length of the charging cable is 5 m (16 ft. 4.85 in.) or more
13
Warning notices
Selectiva x.0 xxxx xkW
4,010,xxx
xxxxxxxx
XXXX
xxxxxxxx
OVC II
U
AC nom.
I
AC max.
P
AC max.
UDC nom. IDC max.
Part No.: Ser. No.:
Fronius International GmbH
Froniusstraße 1
4643 Pettenbach
Austria
Protective class I
IP21
1~ NPE 230V 50/60Hz
xxA
xxV
xxxxW
xxA
www.fronius.com
Ladevorgang immer stoppen bevor das Ladekabel abgezogen wird!
Explosive Gase. Flammen und Funken vermeiden.
Während des Ladens für ausreichend Frischluft-Zufuhr sorgen!
Always stop charging before you disconnect the charging cable!
Explosive gases. Prevent flames and sparks.
Provide adequate ventilation during charge!
T
oujours arrêter la charge avant de déconnecter le câble de charge!
Gaz explosifs. Éviter les flammes et les étincelles.
Prévoir une ventilation adaptée pendant la charge!
¡Detener siempre la carga antes de desconectar el cable de carga!
Gases explosivos. Evitar llamas y chipas.
¡Mantener una ventilación adecuada durante la carga!
Interrompere sempre la carica prima di scollegare il cavo di carica!
Gas esplosivi. Evitare fiamme libere e scintille.
Predisporre una ventilazione adeguata durante la carica!
W
ARNUNG -
W
ARNING -
ATTENTION
ADVERTENCI
A
- A
VVISO
42,0409,0419
on the device
A number of safety symbols can be seen on the battery charger. The safety sym­bols must not be removed or painted over.
Dispose of old devices in accordance with safety rules and not in nor­mal domestic waste.
Keep potential sources of ignition such as fire, sparks, and open flames away from the battery.
Danger of explosion! Oxyhydrogen forms in the battery during char­ging.
Battery acid is corrosive and must never come into contact with your eyes, skin, or clothing.
Ensure there is a sufficient supply of fresh air during charging.
Use functions only after reading the Operating Instructions in full.
14
Warning notices
2 kW
4,010,xxx xxxxxxxx
XXXX
UDC nom. xxV Part No.: Ser. No.:
1
2
1 Display 2 Battery CR2032
WARNING Hazardous Voltage
Kondensator Entladezeit < 2 min.
Capacitor discharge time < 2 min.
Décharge de condensateur < 2 min.
Condensador tiempo de descarga < 2 min.
Condensatore tempo di scaricamento < 2 min.
3 kW
4,010,xxx xxxxxxxx
XXXX
UDC nom. xxV Part No.: Ser. No.:
1
2
1 Display 2 Battery CR2032
WARNING Hazardous Voltage
Kondensator Entladezeit < 2 min.
Capacitor discharge time < 2 min.
Décharge de condensateur < 2 min.
Condensador tiempo de descarga < 2 min.
Condensatore tempo di scaricamento < 2 min.
inside the device
WARNING!
Danger of electric shock.
This may result in serious injuries or death.
The housing may only be opened by service technicians trained by the manu-
facturer. Before working with the housing open, the device must be disconnected from
the grid. A suitable measuring device must be used to ensure that electric­ally charged parts (e.g. capacitors) are completely discharged. With the aid of a clearly legible, understandable warning sign, ensure that
the device remains disconnected from the grid until all work has been com­pleted.
Inside the device:
EN-US
15
Site selection and wall mounting
Setup regula­tions
WARNING!
Danger from devices falling or toppling over.
This can result in severe personal injury and damage to property.
Set up all system components in a stable position.
When using a floor bracket or wall bracket, always ensure that all fastening
elements are firmly seated.
The device has been tested according to protection class 21. This means:
Protection against the penetration of solid foreign bodies with a diameter of
-
more than 12.5 mm (0.49 in.) Protection against dripping water falling vertically
-
The device can be set up and operated in dry, closed rooms in accordance with protection class 21. Avoid exposure to moisture.
The permissible operating position of the device is horizontal.
Cooling air
The device must be set up so that cooling air can flow through the housing open­ings provided unhindered. There must always be a minimum distance of 20 cm (7.87 in.) from the air inlet and outlet openings. The ambient air must be free from:
Excessive dust exposure
-
Electrically conductive particles (carbon black or metal chips)
-
Heat sources
-
Battery acid vapors
-
The cooling air flows in and out as indicated by the arrow symbols in the follow­ing illustrations.
CAUTION!
Danger due to partially or completely covered air intake and outlet openings.
This can result in damage to property.
The setup of several devices one behind the other should be staggered.
16
(a)
If the devices are arranged in a line one behind the other without being staggered, the distance between the devices must be as follows:
Minimum distance 20 cm (7.87 in.)
a)
EN-US
Wall and floor mounting
WARNING!
Danger from incorrectly performed work and falling equipment.
This can result in severe personal injury and damage to property.
The mounting must only be carried out by trained and qualified personnel.
Depending on the substrate, different dowels and screws are required. Therefore, dowels and screws are not part of the scope of supply. The system installer is re­sponsible for selecting the proper dowels and screws.
WARNING!
Danger from objects falling or toppling over.
This can result in severe personal injury and damage to property.
Only use this wall bracket with the battery charger provided by the manufac-
turer. Mount the device horizontally.
For wall mounting, the load bearing capacity of the wall must be sufficient.
Weight of the wall bracket:
2 kW (B1) 1.10 kg (2.43 lbs.)
3 kW (C1) 1.35 kg (2.98 lb)
17
1
*
TX25
3
3
3
*
*
2 kW (B1)mm (in.)
341 (13.43)
182 (7.17)
38 (1.5) 123,5 (4.86) 91,5 (3.6)
8.5 (.33)
220 (8.66) 123 (4.84)
110 (4.33)
198 (7.8)
283 (11.14)
38 (1.5) 24,5 (.96)
11 (.43)
8.5 (.33)
90 (3.54)
76 (2.99)
20 (.79)
20 (.79)
266 (10.47)
2
18
3 kW (C1)mm (in.)
417 (16.42)
182 (7.17)
38 (1.5) 123,5 (4.86)
40 (1.57) 89,5 (3.52)38 (1.5)
11 (.43)
8,5 (.33)
342 (13.46)
220 (8.66)
123 (4.84)
110 (4.33)
198 (7.8)
283 (11.14)
38 (1.5)
20 (.79) 90 (3.54)
38 (1.5)
20 (.79)
24,5 (.96)
76 (2.99)
EN-US
19
Operating controls and connections
(3) (4)
(1)
(2)
(2)
(5)
(6)
Operating con­trols and con­nections
No. Function
(1) USB port
The USB port allows a USB thumb drive to be used to update the device and also to log the charging parameters while charging is in progress.
(2) Position for options
- External start/stop option
- Temperature-controlled charging option
(3) Connection for (-) charging cable
(4) Connection for (+) charging cable
(5) Mains cable
(6) Position for the electrolyte circulation option
20
(7)
(8)
(9)
No. Function
2
1
TX25
(1)
13 S 1 Dete
S 2 C2 G
C1 G
C1 L
13V O
C2 L
C1 H C2 H
- St + St
Pin Pin
Plug Code
Plug Code
Plug 14p
11
9
7
5
3
1
14
12
10
4
6
8
2
(7) Control panel
(8) LED strip option
Lights up in the appropriate col­ors depending on the state of charge, according to the indic­ators explained in the "Control panel" section
(9) Cover for option plug and char-
ging cables
The option plug and the char­ging cables are only accessible by removing the cover (9). To do this, follow the warnings in the "Safety" section of the "Op­tions" chapter.
The cover (1) for the USB port can be secured with a screw.
EN-US
Pin assignment for 2 kW optional plug
14-pin optional plug inside the hous­ing
21
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