Fronius Selectiva 2-3 kW Operating Instruction [EN]

Operating Instructions
Selectiva
2040 2kW 2050 2kW 2060 2kW 2070 2kW 2080 3kW 2100 3kW 2120 3kW 4020 2kW 4035 2kW 4045 3kW 4060 3kW
Operating Instructions
EN
42,0426,0226,EN 013-19042023
Contents
Safety rules 5
General 5 Intended use 5 Environmental conditions 5 Mains connection 6 Dangers due to grid and charging current 6 Danger due to acid, gases and vapours 6 General information on working with batteries 7 Personal protection and protection of others 7 Safety measures in normal operation 7 EMC Device Classifications 7 EMC measures 8 Data protection 8 Maintenance 8 Obligations of the operator 8 Safety inspection 8 Markings on the device 8 Disposal 9 Copyright 9
General information 10
Explanation of safety notices 10 Device concept 10 Proper use 10 Mains connection 12 Charging lead 12 Correct installation of the mains/charging cables 12 Warning notices on the device 13 Warning notices inside the device 14 Setup regulations 15 Wall and floor bracket 16
Control elements and connections 20
General 20 Controls and connections 20 Control panel 22
Charging the battery 24
Charging 24 Interrupting charging 26 Stopping charging 27
Display 28
Overview of display modes 28 Standard mode 29 Menu selection 29 Statistics mode 30 History mode 31 Configuration mode 32 Settings 36 Additional functions 42 General settings 45 Reset settings 47 USB mode 47 Status codes 49
Options 52
Safety 52 Electrolyte circulation 3 kW (C1) 52 External start/stop 54 Temperature-controlled charging 54 LED strip 54 Air filter 54 Wall and floor bracket 54 "Mobile" kit 54
EN
3
Option box 55 Mounting plate 56
Technical data 57
Selectiva 2 kW 57 Selectiva 3 kW 58
4
Safety rules
General The device has been manufactured in line with the state of the art and according
to recognized safety standards. If used incorrectly or misused, however, it can cause:
Serious or fatal injury to the operator or third parties
-
Damage to the device and other material assets belonging to the operating
-
company Inefficient operation of the device
-
All persons involved in the commissioning, operation, maintenance, and servicing of the device must:
Be suitably qualified
-
Have fully read and precisely followed these Operating Instructions
-
The Operating Instructions must always be kept to hand wherever the device is being used. In addition to the Operating Instructions, all applicable local rules and regulations regarding accident prevention and environmental protection must also be followed.
All safety and danger notices on the device:
Must be kept in a legible state
-
Must not be damaged
-
Must not be removed
-
Must not be covered, pasted, or painted over
-
EN
For the location of the safety and danger notices on the device, refer to the sec­tion headed "General information" in the Operating Instructions for the device. Before switching on the device, eliminate any faults that could compromise safety.
Your personal safety is at stake!
Intended use The device is to be used exclusively for its intended purpose. Any use above and
beyond this purpose is deemed improper. The manufacturer is not liable for any damage, or unexpected or incorrect results arising out of such misuse.
Proper use also includes:
Carefully reading and following all Operating Instructions, safety and danger
-
notices Performing all stipulated inspection and servicing work
-
Following all instructions from the battery and vehicle manufacturers
-
Proper handling of the device is essential for it to function correctly. Never pull on the cable when handling the device.
Environmental conditions
Operation or storage of the device outside the stipulated area will be deemed as not in accordance with the intended purpose. The manufacturer shall not be held liable for any damage arising from such usage.
For exact information on permitted environmental conditions, please refer to the "Technical data" section.
5
Mains connec­tion
Devices with a higher rating may affect the energy quality of the mains due to their current consumption.
This may affect a number device types in terms of:
Connection restrictions
-
-
Criteria with regard to the maximum permissible mains impedance
-
Criteria with regard to the minimum short-circuit power requirement
*)
at the interface with the public grid
*)
*)
see "Technical data"
In this case, the plant operator or the person using the device should check whether the device may be connected, where appropriate by discussing the mat­ter with the power supply company.
IMPORTANT! Ensure that the mains connection is earthed properly
Dangers due to grid and char­ging current
Danger due to acid, gases and vapours
Working with battery chargers poses a number of dangers, such as:
Electrical hazard due to grid and charging current
-
Hazardous electromagnetic fields that may pose a risk of death for individu-
-
als with pacemakers.
An electric shock can be fatal. Every electric shock poses a risk of death. To pre­vent electric shock during operation:
Do not touch any voltage-carrying parts inside or outside of the device.
-
Never touch the battery poles.
-
Do not short-circuit the charging cable or charging terminals.
-
All cables and leads must be secured, undamaged, insulated, and adequately di­mensioned. Loose connections, scorched, damaged, or under-dimensioned cables and leads must be repaired immediately by an authorized specialist.
Batteries contain acids which pose a risk to the eyes and skin. Furthermore, char­ging batteries produces gases and vapors that may be hazardous to your health and are highly explosive under certain circumstances.
Only use battery chargers in well ventilated rooms in order to prevent the accu­mulation of explosive gases. Battery charging rooms are not considered at risk of explosion if a hydrogen concentration of less than 4 % is guaranteed by natural or artificial ventilation.
During charging, observe a minimum distance of 0.5 m (19.69 in.) between the battery and battery charger. Keep potential sources of ignition such as fire and open flames away from the battery.
Never disconnect the battery (e.g., charging terminals) during charging.
Never breathe in the gases and vapors produced by the battery – ensure there is a sufficient supply of fresh air.
Do not place any tools or electrically conductive metals on the battery, in order to prevent short circuits.
Never allow battery acid to come into contact with your eyes, skin, or clothing. Wear eye protection and appropriate protective clothing. Rinse away any splashed acid immediately and thoroughly with clean water, and consult a physi­cian if necessary.
6
General informa­tion on working with batteries
Protect batteries from dirt and mechanical damage.
-
Store charged batteries in cool rooms. The lowest self discharge occurs at
-
approx. +2°C (35.6°F). Refer to the specifications of the battery manufacturer or conduct weekly
-
visual inspections to ensure that the battery is filled with acid (electrolyte) up to the maximum marking. Do not start operating the device, or immediately stop operation, and have
-
the battery inspected by an authorized specialist if:
The acid level is uneven or there is high water consumption in individual
-
cells caused by a possible defect The battery heats up to an impermissible level, above 55°C (131°F)
-
EN
Personal protec­tion and protec­tion of others
Safety measures in normal opera­tion
Keep persons, especially children, away from the device and working area during operation. However, if persons are in the vicinity:
Inform them of any dangers (hazardous acids and gases, risk due to grid and
-
charging current, etc.), Provide suitable protective equipment.
-
Before leaving the working area, ensure that no personal injury or property dam­age can occur in your absence.
Operate devices with ground conductors only on a grid with a ground conductor and a socket with a ground conductor contact. Operating the device on a grid without a ground conductor or on a socket without a ground conductor contact is considered gross negligence. The manufacturer accepts no liability for any dam­age resulting from improper use.
Only operate the device in accordance with the protection class shown on the rating plate.
Never commission the device if it is damaged.
Have the grid and device supply lead regularly inspected by an electrician to en­sure that the ground conductor is functioning properly.
Safety devices that are not fully functional and components with defects must be repaired by an authorized specialist before the device is turned on.
EMC Device Classifications
Never bypass or disable protection devices.
A freely accessible mains plug is required after installation.
Devices in emission class A:
Are only designed for use in industrial settings
-
Can cause line-bound and radiated interference in other areas
-
Devices in emission class B:
Satisfy the emissions criteria for residential and industrial areas. This is also
-
true for residential areas in which the energy is supplied from the public low­voltage mains.
EMC device classification as per the rating plate or technical data.
7
EMC measures In certain cases, even though a device complies with the standard limit values for
emissions, it may affect the application area for which it was designed (e.g. when there is sensitive equipment at the same location, or if the site where the device is installed is close to either radio or television receivers). If this is the case, then the operating company is obliged to take appropriate ac­tion to rectify the situation.
Data protection The user is responsible for the safekeeping of any changes made to the factory
settings. The manufacturer accepts no liability for any deleted personal settings.
Maintenance Before each start-up, check the mains plug and mains cable and charging cables
and charging terminals for damage. If dirt accumulates on the device, clean the surface of the device housing with a soft cloth and only with solvent-free cleaning agents.
Obligations of the operator
Safety inspec­tion
The operator must only allow persons to work with the device who:
are familiar with the fundamental instructions regarding safety at work and
-
accident prevention and have been instructed in how to use the device have read and understood these operating instructions, especially the sec-
-
tion "safety rules", and have confirmed as much with their signatures are trained to produce the required results.
-
Checks must be carried out at regular intervals to ensure that operators are working in a safety-conscious manner.
The manufacturer recommends that a safety inspection of the device is per­formed at least once every 12 months.
The safety inspection may only be performed by an appropriately qualified elec­trician
After any changes have been made
-
After any additional parts are installed, or after any conversions
-
After repair, care and maintenance are carried out
-
At least every twelve months
-
For safety inspections, follow the appropriate national and international stand­ards and directives.
Further details on safety inspections can be obtained from your service centre. They will provide you on request with any documents you may require.
Markings on the device
8
Devices with the CE marking satisfy the essential requirements of the applicable guidelines.
Devices displaying the EAC mark of conformity satisfy the requirements of the relevant standards in Russia, Belarus, Kazakhstan, Armenia and Kyrgyzstan.
Disposal Waste electrical and electronic equipment must be collected separately and re-
cycled in an environmentally responsible manner in accordance with the EU Dir­ective and national law. Used equipment must be returned to the distributor or through a local, authorised collection and disposal system. Proper disposal of the old device promotes sustainable recycling of material resources. Ignoring this may lead to potential health/environmental impacts.
Packaging materials
Collected separately. Check your municipality’s regulations. Reduce the volume of the box.
Copyright Copyright of these operating instructions remains with the manufacturer.
The text and illustrations are all technically correct at the time of printing. We reserve the right to make changes. The contents of the operating instructions shall not provide the basis for any claims whatsoever on the part of the pur­chaser. If you have any suggestions for improvement, or can point out any mis­takes that you have found in the instructions, we will be most grateful for your comments.
EN
9
General information
Explanation of safety notices
DANGER!
Indicates immediate danger.
If not avoided, death or serious injury will result.
WARNING!
Indicates a potentially hazardous situation.
If not avoided, death or serious injury may result.
CAUTION!
Indicates a situation where damage or injury could occur.
If not avoided, minor injury and/or damage to property may result.
NOTE!
Indicates a risk of flawed results and possible damage to the equipment.
Device concept The single-phase battery charging systems for 24 V and 48 V batteries are fitted
with intelligent charging technology. The successful Active Inverter Technology with the revolutionary Ri charging process adapts itself to the requirements of the battery and only charges the battery with the current that it actually needs.
The technology is embedded in a robust industry-standard housing. The excep­tionally compact design complies with all safety standards, requires less installa­tion space and protects the components to ensure a long service life.
Fitted with a graphical display, an integrated datalogger, new interfaces and addi­tional options, the device is perfectly equipped for the future.
Proper use
Danger due to unsuitable batteries being connected to the charger.
This can result in serious injury and damage to property due to escaping gas, fire or explosion.
The battery charging system is only suitable for charging the following batteries:
WARNING!
Never connect a battery to the charger unless it is compatible in terms of its type, voltage and capacity and corresponds to the charger settings.
10
Power category Cell type
Minimum number of cells
Maxim­um num­ber of cells
Minimum nominal ca­pacity [Ah]
Maximum nominal ca­pacity [Ah]
EN
Selectiva 2040 2 kW
Selectiva 2050 2 kW
Selectiva 2060 2 kW
Selectiva 2070 2 kW
Selectiva 4020 2 kW
Selectiva 4035 2 kW
Selectiva 2080 3 kW
Pb­Wet/GEL
NiCd 2 20 10 800
Pb­Wet/GEL
NiCd 2 20 10 1000
Pb­Wet/GEL
NiCd 2 20 10 1200
Pb­Wet/GEL
NiCd 2 20 10 1400
Pb­Wet/GEL
NiCd 2 40 10 400
Pb­Wet/GEL
NiCd 2 40 10 700
Pb­Wet/GEL
NiCd 2 20 20 1600
1 12 10 800
1 12 10 1000
1 12 10 1200
1 12 10 1400
1 24 10 400
1 24 10 700
1 12 20 1600
Selectiva 2100 3 kW
Selectiva 2120 3 kW
Selectiva 4045 3 kW
Selectiva 4060 3 kW
Any use above and beyond this purpose is deemed improper. The manufacturer shall not be liable for any damage resulting from such use.
Proper use also includes:
Carefully reading and following all Operating Instructions, safety and danger
-
notices Performing all stipulated inspection and maintenance work
-
Following all instructions from the battery and vehicle manufacturers
-
Pb­Wet/GEL
NiCd 2 20 20 2000
Pb­Wet/GEL
NiCd 2 20 20 2000
Pb­Wet/GEL
NiCd 2 40 20 900
Pb­Wet/GEL
NiCd 2 40 20 1000
1 12 20 2000
1 12 20 2000
1 24 20 900
1 24 20 1000
11
Mains connec­tion
WARNING!
Danger from incorrect operation.
This can result in severe personal injury and damage to property.
Do not use the functions described here until you have fully read and under-
stood the following documents: All the Operating Instructions for the system components, especially the
safety rules Battery and vehicle manufacturer's Operating Instructions and safety rules
WARNING!
Danger due to faulty or insufficient power supply.
This can result in severe personal injury and damage to property.
The power supply requirements detailed in "Technical data" must be met.
Charging lead
Correct installa­tion of the mains/charging cables
WARNING!
Danger from flying sparks due to improper disconnection of the charging plug.
This can result in severe personal injury and damage to property. The resulting sparks can ignite the charging gases that form during charging and cause a fire or explosion
End the charging process via the battery charger and, after the charging
cables have cooled down, wind them up or, if available, place them on the cable holder.
WARNING!
Danger due to charging cables lying around.
This can result in severe personal injury and damage to property. Personnel can get caught or trip on unplugged, loose cables.
Lay charging cables so that no one can trip over them or get caught on them.
CAUTION!
Danger due to overheating as a result of incorrectly laid mains/charging cables.
Risk of damage to the mains/charging cables.
The mains/charging cable may only be replaced by a qualified electrician.
Lay the mains/charging cable without a loop.
Do not cover the mains/charging cable.
Charging cables longer than 5 m (16 ft. 4.85 in.) must be laid individually (no
bundling). Charging cables longer than 5 m (16 ft. 4.85 in.) can have an increased sur-
face temperature (be aware of hot surfaces). In the following cases, pay special attention that the surface temperature of
the charging cables does not exceed 80°C (176°F):
- Ambient temperature is 30°C (86°F) or more
- Cross-section of the charging cable is 95 mm2 or more
- Length of the charging cable is 5 m (16 ft. 4.85 in.) or more
12
2 kW
Selectiva xxxx xkW
4,010,xxx
xxxxxxxx
xxxxxxxx
XXXX
WARNING
Explosive gases. Prevent flames and sparks.
Provide adequate ventilation during charge!
Always stop charging before you disconnect the charging cable!
OVC II
U
AC nom.
IAC max. PAC max. UDC nom. IDC max.
Part No.: Ser. No.:
Protective class I
IP21
1~ NPE 230V 50/60Hz
xxA
xxV
xxxxW
xxA
www.fronius.com
Ladevorgang immer stoppen bevor das Ladekabel abgezogen wird! Explosive Gase. Flammen und Funken vermeiden. Während des Ladens für ausreichend Frischluft-Zufuhr sorgen!
Always stop charging before you disconnect the charging cable! Explosive gases. Prevent flames and sparks. Provide adequate ventilation during charge!
Toujours arrêter la charge avant de déconnecter le câble de charge! Gaz explosifs. Éviter les flammes et les étincelles. Prévoir une ventilation adaptée pendant la charge!
¡Detener siempre la carga antes de desconectar el cable de carga! Gases explosivos. Evitar llamas y chipas. ¡Mantener una ventilación adecuada durante la carga!
Interrompere sempre la carica prima di scollegare il cavo di carica! Gas esplosivi. Evitare fiamme libere e scintille. Predisporre una ventilazione adeguata durante la carica!
WARNUNG - WARNING - ATTENTION ADVERTENCIA - AVVISO
42,0409,0419
EN
Warning notices on the device
A number of safety symbols can be seen on the charger's rating plate. The safety symbols must not be removed or painted over.
13
3 kW
Ladevorgang immer stoppen bevor das Ladekabel abgezogen wird! Explosive Gase. Flammen und Funken vermeiden. Während des Ladens für ausreichend Frischluft-Zufuhr sorgen!
Always stop charging before you disconnect the charging cable! Explosive gases. Prevent flames and sparks. Provide adequate ventilation during charge!
Toujours arrêter la charge avant de déconnecter le câble de charge! Gaz explosifs. Éviter les flammes et les étincelles. Prévoir une ventilation adaptée pendant la charge!
¡Detener siempre la carga antes de desconectar el cable de carga! Gases explosivos. Evitar llamas y chipas. ¡Mantener una ventilación adecuada durante la carga!
Interrompere sempre la carica prima di scollegare il cavo di carica! Gas esplosivi. Evitare fiamme libere e scintille. Predisporre una ventilazione adeguata durante la carica!
WARNUNG - WARNING - ATTENTION ADVERTENCIA - AVVISO
42,0409,0419
Selectiva xxxx xkW
4,010,xxx
xxxxxxxx
xxxxxxxx
XXXX
WARNING
Explosive gases. Prevent flames and sparks.
Provide adequate ventilation during charge!
Always stop charging before you disconnect the charging cable!
OVC II
UAC nom. IAC max. PAC max. UDC nom. IDC max.
Part No.: Ser. No.:
Protective class I
IP21
1~ NPE 230V 50/60Hz
xxA
xxV
xxxxW
xxA
www.fronius.com
Warning notices inside the device
Do not dispose of used devices with domestic waste. Dispose of them according to the safety rules.
Possible sources of ignition, such as fire, sparks and naked flames, must be kept away from the battery.
Risk of explosion! Oxyhydrogen is generated in the battery during char­ging.
Battery acid is corrosive and MUST be kept away from eyes, skin and clothes.
Ensure an adequate supply of fresh air during charging.
Do not use the functions until you have read all the Operating Instruc­tions.
WARNING!
Danger from electric shocks.
This can result in serious injury or death.
The housing must never be opened by anyone other than a service technician
trained by the manufacturer. The device must be disconnected from the grid before starting any work with
the housing open. A suitable measuring instrument must be used to ensure that electrically charged components (e.g. capacitors) are fully discharged. Use an easily legible and understandable warning sign to ensure that the
device is not reconnected to the grid before all the work has been com­pleted.
14
Inside the device:
2 kW (B1)
4,010,xxx xxxxxxxx
XXXX
UDC nom. xxV Part No.: Ser. No.:
1
2
1 Display 2 Battery CR2032
Ext. Start Stopp (1)
Temperature controlled charging
Not connected (3)
CAN High (5)
(4) Not connected
(6) CAN Termination
(8) CAN Termination
(10) +13V
(2) Ext. Start Stopp
Temperature controlled charging
CAN Low (7)
CAN GND (9)
WARNING Hazardous Voltage
Kondensator Entladezeit < 2 min. Capacitor discharge time < 2 min.
Décharge de condensateur < 2 min.
Condensador tiempo de descarga < 2 min.
Condensatore tempo di scaricamento < 2 min.
3 kW (C1)
4,010,xxx xxxxxxxx
XXXX
UDC nom. xxV Part No.: Ser. No.:
1
2
1 Display 2 Battery CR2032
Ext. Start Stopp (1) Temperature controlled charging
Not connected (3)
CAN1 High (5)
CAN1 Low (7)
CAN1 GND (9)
Status 1 (11)
Status 3 (13)
(4) Not connected
(6) CAN2 High
(8) CAN2 Low
(10) +13V
(12) Status 2 / CAN2 GND
(14) Status 4
(2) Ext. Start Stopp
Temperature controlled charging
WARNING Hazardous Voltage
Kondensator Entladezeit < 2 min.
Capacitor discharge time < 2 min.
Décharge de condensateur < 2 min.
Condensador tiempo de descarga < 2 min.
Condensatore tempo di scaricamento < 2 min.
EN
Setup regula­tions
WARNING!
Danger from devices falling or toppling over.
This can result in severe personal injury and damage to property.
Set up all system components in a stable position.
When using a floor bracket or wall bracket, always ensure that all fastening
elements are firmly seated.
The device has been tested according to protection class 21. This means:
Protection against the penetration of solid foreign bodies with a diameter of
-
more than 12.5 mm (0.49 in.) Protection against dripping water falling vertically
-
The device can be set up and operated in dry, closed rooms in accordance with protection class 21. Avoid exposure to moisture.
The permissible operating position of the device is horizontal.
15
Cooling air
(a)
The device must be set up so that cooling air can flow through the housing open­ings provided unhindered. There must always be a minimum distance of 20 cm (7.87 in.) from the air inlet and outlet openings. The ambient air must be free from:
Excessive dust exposure
-
Electrically conductive particles (carbon black or metal chips)
-
Heat sources
-
Battery acid vapors
-
The cooling air flows in and out as indicated by the arrow symbols in the follow­ing illustrations.
CAUTION!
Danger due to partially or completely covered air intake and outlet openings.
This can result in damage to property.
The setup of several devices one behind the other should be staggered.
Wall and floor bracket
If the devices are arranged in a line one behind the other without being staggered, the distance between the devices must be as follows:
Minimum distance 20 cm (7.87 in.)
a)
WARNING!
Danger from incorrectly performed work and falling equipment.
This can result in severe personal injury and damage to property.
The mounting must only be carried out by trained and qualified personnel.
Depending on the substrate, different dowels and screws are required. Therefore, dowels and screws are not part of the scope of supply. The system installer is re­sponsible for selecting the proper dowels and screws.
WARNING!
Danger from objects falling or toppling over.
This can result in severe personal injury and damage to property.
Only use this wall bracket with the battery charger provided by the manufac-
turer. Mount the device horizontally.
For wall mounting, the load bearing capacity of the wall must be sufficient.
16
Weight of wall bracket:
*
TX25
3
3
3
*
*
2 kW (B1)mm (in.)
341 (13.43)
182 (7.17)
38 (1.5) 123,5 (4.86) 91,5 (3.6)
8.5 (.33)
220 (8.66) 123 (4.84)
110 (4.33)
198 (7.8)
283 (11.14)
38 (1.5) 24,5 (.96)
11 (.43)
8.5 (.33)
90 (3.54)
76 (2.99)
20 (.79)
20 (.79)
266 (10.47)
2 kW (B1) 1.10 kg (2.43 lb)
3 kW (C1) 1.35 kg (2.98 lb)
1
EN
2
17
3 kW (C1)mm (in.)
417 (16.42)
182 (7.17)
38 (1.5) 123,5 (4.86)
40 (1.57) 89,5 (3.52)38 (1.5)
11 (.43)
8,5 (.33)
342 (13.46)
220 (8.66)
123 (4.84)
110 (4.33)
198 (7.8)
283 (11.14)
38 (1.5)
20 (.79) 90 (3.54)
38 (1.5)
20 (.79)
24,5 (.96)
76 (2.99)
18
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