General5
Intended use5
Environmental conditions5
Mains connection6
Dangers due to grid and charging current6
Danger due to acid, gases and vapours6
General information on working with batteries7
Personal protection and protection of others7
Safety measures in normal operation7
EMC Device Classifications7
EMC measures8
Data protection8
Maintenance8
Obligations of the operator8
Safety inspection8
Markings on the device8
Disposal9
Copyright9
General information10
Explanation of safety notices10
Device concept10
Proper use10
Mains connection12
Charging lead12
Correct installation of the mains/charging cables12
Warning notices on the device13
Warning notices inside the device14
Setup regulations15
Wall and floor bracket16
Control elements and connections20
General20
Controls and connections20
Control panel22
Overview of display modes28
Standard mode29
Menu selection29
Statistics mode30
History mode31
Configuration mode32
Settings36
Additional functions42
General settings45
Reset settings47
USB mode47
Status codes49
Options52
Safety52
Electrolyte circulation 3 kW (C1)52
External start/stop54
Temperature-controlled charging54
LED strip54
Air filter54
Wall and floor bracket54
"Mobile" kit54
EN
3
Option box55
Mounting plate56
Technical data57
Selectiva 2 kW57
Selectiva 3 kW58
4
Safety rules
GeneralThe device has been manufactured in line with the state of the art and according
to recognized safety standards. If used incorrectly or misused, however, it can
cause:
Serious or fatal injury to the operator or third parties
-
Damage to the device and other material assets belonging to the operating
-
company
Inefficient operation of the device
-
All persons involved in the commissioning, operation, maintenance, and servicing
of the device must:
Be suitably qualified
-
Have fully read and precisely followed these Operating Instructions
-
The Operating Instructions must always be kept to hand wherever the device is
being used. In addition to the Operating Instructions, all applicable local rules
and regulations regarding accident prevention and environmental protection
must also be followed.
All safety and danger notices on the device:
Must be kept in a legible state
-
Must not be damaged
-
Must not be removed
-
Must not be covered, pasted, or painted over
-
EN
For the location of the safety and danger notices on the device, refer to the section headed "General information" in the Operating Instructions for the device.
Before switching on the device, eliminate any faults that could compromise
safety.
Your personal safety is at stake!
Intended useThe device is to be used exclusively for its intended purpose. Any use above and
beyond this purpose is deemed improper. The manufacturer is not liable for any
damage, or unexpected or incorrect results arising out of such misuse.
Proper use also includes:
Carefully reading and following all Operating Instructions, safety and danger
-
notices
Performing all stipulated inspection and servicing work
-
Following all instructions from the battery and vehicle manufacturers
-
Proper handling of the device is essential for it to function correctly. Never pull
on the cable when handling the device.
Environmental
conditions
Operation or storage of the device outside the stipulated area will be deemed as
not in accordance with the intended purpose. The manufacturer shall not be held
liable for any damage arising from such usage.
For exact information on permitted environmental conditions, please refer to the
"Technical data" section.
5
Mains connection
Devices with a higher rating may affect the energy quality of the mains due to
their current consumption.
This may affect a number device types in terms of:
Connection restrictions
-
-
Criteria with regard to the maximum permissible mains impedance
-
Criteria with regard to the minimum short-circuit power requirement
*)
at the interface with the public grid
*)
*)
see "Technical data"
In this case, the plant operator or the person using the device should check
whether the device may be connected, where appropriate by discussing the matter with the power supply company.
IMPORTANT! Ensure that the mains connection is earthed properly
Dangers due to
grid and charging current
Danger due to
acid, gases and
vapours
Working with battery chargers poses a number of dangers, such as:
Electrical hazard due to grid and charging current
-
Hazardous electromagnetic fields that may pose a risk of death for individu-
-
als with pacemakers.
An electric shock can be fatal. Every electric shock poses a risk of death. To prevent electric shock during operation:
Do not touch any voltage-carrying parts inside or outside of the device.
-
Never touch the battery poles.
-
Do not short-circuit the charging cable or charging terminals.
-
All cables and leads must be secured, undamaged, insulated, and adequately dimensioned. Loose connections, scorched, damaged, or under-dimensioned
cables and leads must be repaired immediately by an authorized specialist.
Batteries contain acids which pose a risk to the eyes and skin. Furthermore, charging batteries produces gases and vapors that may be hazardous to your health
and are highly explosive under certain circumstances.
Only use battery chargers in well ventilated rooms in order to prevent the accumulation of explosive gases. Battery charging rooms are not considered at risk of
explosion if a hydrogen concentration of less than 4 % is guaranteed by natural or
artificial ventilation.
During charging, observe a minimum distance of 0.5 m (19.69 in.) between the
battery and battery charger. Keep potential sources of ignition such as fire and
open flames away from the battery.
Never disconnect the battery (e.g., charging terminals) during charging.
Never breathe in the gases and vapors produced by the battery – ensure there is
a sufficient supply of fresh air.
Do not place any tools or electrically conductive metals on the battery, in order
to prevent short circuits.
Never allow battery acid to come into contact with your eyes, skin, or clothing.
Wear eye protection and appropriate protective clothing. Rinse away any
splashed acid immediately and thoroughly with clean water, and consult a physician if necessary.
6
General information on working
with batteries
Protect batteries from dirt and mechanical damage.
-
Store charged batteries in cool rooms. The lowest self discharge occurs at
-
approx. +2°C (35.6°F).
Refer to the specifications of the battery manufacturer or conduct weekly
-
visual inspections to ensure that the battery is filled with acid (electrolyte)
up to the maximum marking.
Do not start operating the device, or immediately stop operation, and have
-
the battery inspected by an authorized specialist if:
The acid level is uneven or there is high water consumption in individual
-
cells caused by a possible defect
The battery heats up to an impermissible level, above 55°C (131°F)
-
EN
Personal protection and protection of others
Safety measures
in normal operation
Keep persons, especially children, away from the device and working area during
operation. However, if persons are in the vicinity:
Inform them of any dangers (hazardous acids and gases, risk due to grid and
-
charging current, etc.),
Provide suitable protective equipment.
-
Before leaving the working area, ensure that no personal injury or property damage can occur in your absence.
Operate devices with ground conductors only on a grid with a ground conductor
and a socket with a ground conductor contact. Operating the device on a grid
without a ground conductor or on a socket without a ground conductor contact is
considered gross negligence. The manufacturer accepts no liability for any damage resulting from improper use.
Only operate the device in accordance with the protection class shown on the
rating plate.
Never commission the device if it is damaged.
Have the grid and device supply lead regularly inspected by an electrician to ensure that the ground conductor is functioning properly.
Safety devices that are not fully functional and components with defects must
be repaired by an authorized specialist before the device is turned on.
EMC Device
Classifications
Never bypass or disable protection devices.
A freely accessible mains plug is required after installation.
Devices in emission class A:
Are only designed for use in industrial settings
-
Can cause line-bound and radiated interference in other areas
-
Devices in emission class B:
Satisfy the emissions criteria for residential and industrial areas. This is also
-
true for residential areas in which the energy is supplied from the public lowvoltage mains.
EMC device classification as per the rating plate or technical data.
7
EMC measuresIn certain cases, even though a device complies with the standard limit values for
emissions, it may affect the application area for which it was designed (e.g. when
there is sensitive equipment at the same location, or if the site where the device
is installed is close to either radio or television receivers).
If this is the case, then the operating company is obliged to take appropriate action to rectify the situation.
Data protectionThe user is responsible for the safekeeping of any changes made to the factory
settings. The manufacturer accepts no liability for any deleted personal settings.
MaintenanceBefore each start-up, check the mains plug and mains cable and charging cables
and charging terminals for damage.
If dirt accumulates on the device, clean the surface of the device housing with a
soft cloth and only with solvent-free cleaning agents.
Obligations of
the operator
Safety inspection
The operator must only allow persons to work with the device who:
are familiar with the fundamental instructions regarding safety at work and
-
accident prevention and have been instructed in how to use the device
have read and understood these operating instructions, especially the sec-
-
tion "safety rules", and have confirmed as much with their signatures
are trained to produce the required results.
-
Checks must be carried out at regular intervals to ensure that operators are
working in a safety-conscious manner.
The manufacturer recommends that a safety inspection of the device is performed at least once every 12 months.
The safety inspection may only be performed by an appropriately qualified electrician
After any changes have been made
-
After any additional parts are installed, or after any conversions
-
After repair, care and maintenance are carried out
-
At least every twelve months
-
For safety inspections, follow the appropriate national and international standards and directives.
Further details on safety inspections can be obtained from your service centre.
They will provide you on request with any documents you may require.
Markings on the
device
8
Devices with the CE marking satisfy the essential requirements of the applicable
guidelines.
Devices displaying the EAC mark of conformity satisfy the requirements of the
relevant standards in Russia, Belarus, Kazakhstan, Armenia and Kyrgyzstan.
DisposalWaste electrical and electronic equipment must be collected separately and re-
cycled in an environmentally responsible manner in accordance with the EU Directive and national law. Used equipment must be returned to the distributor or
through a local, authorised collection and disposal system. Proper disposal of the
old device promotes sustainable recycling of material resources. Ignoring this
may lead to potential health/environmental impacts.
Packaging materials
Collected separately. Check your municipality’s regulations. Reduce the volume
of the box.
CopyrightCopyright of these operating instructions remains with the manufacturer.
The text and illustrations are all technically correct at the time of printing. We
reserve the right to make changes. The contents of the operating instructions
shall not provide the basis for any claims whatsoever on the part of the purchaser. If you have any suggestions for improvement, or can point out any mistakes that you have found in the instructions, we will be most grateful for your
comments.
EN
9
General information
Explanation of
safety notices
DANGER!
Indicates immediate danger.
If not avoided, death or serious injury will result.
▶
WARNING!
Indicates a potentially hazardous situation.
If not avoided, death or serious injury may result.
▶
CAUTION!
Indicates a situation where damage or injury could occur.
If not avoided, minor injury and/or damage to property may result.
▶
NOTE!
Indicates a risk of flawed results and possible damage to the equipment.
Device conceptThe single-phase battery charging systems for 24 V and 48 V batteries are fitted
with intelligent charging technology. The successful Active Inverter Technology
with the revolutionary Ri charging process adapts itself to the requirements of
the battery and only charges the battery with the current that it actually needs.
The technology is embedded in a robust industry-standard housing. The exceptionally compact design complies with all safety standards, requires less installation space and protects the components to ensure a long service life.
Fitted with a graphical display, an integrated datalogger, new interfaces and additional options, the device is perfectly equipped for the future.
Proper use
Danger due to unsuitable batteries being connected to the charger.
This can result in serious injury and damage to property due to escaping gas, fire
or explosion.
▶
The battery charging system is only suitable for charging the following batteries:
WARNING!
Never connect a battery to the charger unless it is compatible in terms of its
type, voltage and capacity and corresponds to the charger settings.
10
Power
categoryCell type
Minimum
number
of cells
Maximum number of
cells
Minimum
nominal capacity [Ah]
Maximum
nominal capacity [Ah]
EN
Selectiva
2040 2
kW
Selectiva
2050 2
kW
Selectiva
2060 2
kW
Selectiva
2070 2 kW
Selectiva
4020 2
kW
Selectiva
4035 2
kW
Selectiva
2080 3
kW
PbWet/GEL
NiCd22010800
PbWet/GEL
NiCd220101000
PbWet/GEL
NiCd220101200
PbWet/GEL
NiCd220101400
PbWet/GEL
NiCd24010400
PbWet/GEL
NiCd24010700
PbWet/GEL
NiCd220201600
11210800
112101000
112101200
112101400
12410400
12410700
112201600
Selectiva
2100 3 kW
Selectiva
2120 3 kW
Selectiva
4045 3
kW
Selectiva
4060 3
kW
Any use above and beyond this purpose is deemed improper. The manufacturer
shall not be liable for any damage resulting from such use.
Proper use also includes:
Carefully reading and following all Operating Instructions, safety and danger
-
notices
Performing all stipulated inspection and maintenance work
-
Following all instructions from the battery and vehicle manufacturers
-
PbWet/GEL
NiCd220202000
PbWet/GEL
NiCd220202000
PbWet/GEL
NiCd24020900
PbWet/GEL
NiCd240201000
112202000
112202000
12420900
124201000
11
Mains connection
WARNING!
Danger from incorrect operation.
This can result in severe personal injury and damage to property.
Do not use the functions described here until you have fully read and under-
▶
stood the following documents:
All the Operating Instructions for the system components, especially the
▶
safety rules
Battery and vehicle manufacturer's Operating Instructions and safety rules
▶
WARNING!
Danger due to faulty or insufficient power supply.
This can result in severe personal injury and damage to property.
The power supply requirements detailed in "Technical data" must be met.
▶
Charging lead
Correct installation of the
mains/charging
cables
WARNING!
Danger from flying sparks due to improper disconnection of the charging plug.
This can result in severe personal injury and damage to property. The resulting
sparks can ignite the charging gases that form during charging and cause a fire or
explosion
End the charging process via the battery charger and, after the charging
▶
cables have cooled down, wind them up or, if available, place them on the
cable holder.
WARNING!
Danger due to charging cables lying around.
This can result in severe personal injury and damage to property. Personnel can
get caught or trip on unplugged, loose cables.
Lay charging cables so that no one can trip over them or get caught on them.
▶
CAUTION!
Danger due to overheating as a result of incorrectly laid mains/charging cables.
Risk of damage to the mains/charging cables.
The mains/charging cable may only be replaced by a qualified electrician.
▶
Lay the mains/charging cable without a loop.
▶
Do not cover the mains/charging cable.
▶
Charging cables longer than 5 m (16 ft. 4.85 in.) must be laid individually (no
▶
bundling).
Charging cables longer than 5 m (16 ft. 4.85 in.) can have an increased sur-
▶
face temperature (be aware of hot surfaces).
In the following cases, pay special attention that the surface temperature of
▶
the charging cables does not exceed 80°C (176°F):
- Ambient temperature is 30°C (86°F) or more
- Cross-section of the charging cable is 95 mm2 or more
- Length of the charging cable is 5 m (16 ft. 4.85 in.) or more
12
2 kW
Selectiva xxxx xkW
4,010,xxx
xxxxxxxx
xxxxxxxx
XXXX
WARNING
Explosive gases. Prevent flames and sparks.
Provide adequate ventilation during charge!
Always stop charging before you disconnect the charging cable!
OVC II
U
AC nom.
IAC max.
PAC max.
UDC nom.
IDC max.
Part No.:
Ser. No.:
Protective class I
IP21
1~ NPE 230V 50/60Hz
xxA
xxV
xxxxW
xxA
www.fronius.com
Ladevorgang immer stoppen bevor das Ladekabel abgezogen wird!
Explosive Gase. Flammen und Funken vermeiden.
Während des Ladens für ausreichend Frischluft-Zufuhr sorgen!
Always stop charging before you disconnect the charging cable!
Explosive gases. Prevent flames and sparks.
Provide adequate ventilation during charge!
Toujours arrêter la charge avant de déconnecter le câble de charge!
Gaz explosifs. Éviter les flammes et les étincelles.
Prévoir une ventilation adaptée pendant la charge!
¡Detener siempre la carga antes de desconectar el cable de carga!
Gases explosivos. Evitar llamas y chipas.
¡Mantener una ventilación adecuada durante la carga!
Interrompere sempre la carica prima di scollegare il cavo di carica!
Gas esplosivi. Evitare fiamme libere e scintille.
Predisporre una ventilazione adeguata durante la carica!
A number of safety symbols can be seen on the charger's rating plate. The safety
symbols must not be removed or painted over.
13
3 kW
Ladevorgang immer stoppen bevor das Ladekabel abgezogen wird!
Explosive Gase. Flammen und Funken vermeiden.
Während des Ladens für ausreichend Frischluft-Zufuhr sorgen!
Always stop charging before you disconnect the charging cable!
Explosive gases. Prevent flames and sparks.
Provide adequate ventilation during charge!
Toujours arrêter la charge avant de déconnecter le câble de charge!
Gaz explosifs. Éviter les flammes et les étincelles.
Prévoir une ventilation adaptée pendant la charge!
¡Detener siempre la carga antes de desconectar el cable de carga!
Gases explosivos. Evitar llamas y chipas.
¡Mantener una ventilación adecuada durante la carga!
Interrompere sempre la carica prima di scollegare il cavo di carica!
Gas esplosivi. Evitare fiamme libere e scintille.
Predisporre una ventilazione adeguata durante la carica!
Always stop charging before you disconnect the charging cable!
OVC II
UAC nom.
IAC max.
PAC max.
UDC nom.
IDC max.
Part No.:
Ser. No.:
Protective class I
IP21
1~ NPE 230V 50/60Hz
xxA
xxV
xxxxW
xxA
www.fronius.com
Warning notices
inside the device
Do not dispose of used devices with domestic waste. Dispose of them
according to the safety rules.
Possible sources of ignition, such as fire, sparks and naked flames,
must be kept away from the battery.
Risk of explosion! Oxyhydrogen is generated in the battery during charging.
Battery acid is corrosive and MUST be kept away from eyes, skin and
clothes.
Ensure an adequate supply of fresh air during charging.
Do not use the functions until you have read all the Operating Instructions.
WARNING!
Danger from electric shocks.
This can result in serious injury or death.
The housing must never be opened by anyone other than a service technician
▶
trained by the manufacturer.
The device must be disconnected from the grid before starting any work with
▶
the housing open. A suitable measuring instrument must be used to ensure
that electrically charged components (e.g. capacitors) are fully discharged.
Use an easily legible and understandable warning sign to ensure that the
▶
device is not reconnected to the grid before all the work has been completed.
14
Inside the device:
2 kW (B1)
4,010,xxx
xxxxxxxx
XXXX
UDC nom. xxV
Part No.:
Ser. No.:
1
2
1 Display
2 Battery CR2032
Ext. Start Stopp (1)
Temperature
controlled charging
Not connected (3)
CAN High (5)
(4) Not connected
(6) CAN Termination
(8) CAN Termination
(10) +13V
(2) Ext. Start Stopp
Temperature
controlled charging
CAN Low (7)
CAN GND (9)
WARNINGHazardous Voltage
Kondensator Entladezeit < 2 min.
Capacitor discharge time < 2 min.
Décharge de condensateur < 2 min.
Condensador tiempo de descarga < 2 min.
Condensatore tempo di scaricamento < 2 min.
3 kW (C1)
4,010,xxx
xxxxxxxx
XXXX
UDC nom. xxV
Part No.:
Ser. No.:
1
2
1 Display
2 Battery CR2032
Ext. Start Stopp (1)
Temperature
controlled charging
Not connected (3)
CAN1 High (5)
CAN1 Low (7)
CAN1 GND (9)
Status 1 (11)
Status 3 (13)
(4) Not connected
(6) CAN2 High
(8) CAN2 Low
(10) +13V
(12) Status 2 / CAN2 GND
(14) Status 4
(2) Ext. Start Stopp
Temperature
controlled charging
WARNINGHazardous Voltage
Kondensator Entladezeit < 2 min.
Capacitor discharge time < 2 min.
Décharge de condensateur < 2 min.
Condensador tiempo de descarga < 2 min.
Condensatore tempo di scaricamento < 2 min.
EN
Setup regulations
WARNING!
Danger from devices falling or toppling over.
This can result in severe personal injury and damage to property.
Set up all system components in a stable position.
▶
When using a floor bracket or wall bracket, always ensure that all fastening
▶
elements are firmly seated.
The device has been tested according to protection class 21. This means:
Protection against the penetration of solid foreign bodies with a diameter of
-
more than 12.5 mm (0.49 in.)
Protection against dripping water falling vertically
-
The device can be set up and operated in dry, closed rooms in accordance with
protection class 21. Avoid exposure to moisture.
The permissible operating position of
the device is horizontal.
15
Cooling air
(a)
The device must be set up so that cooling air can flow through the housing openings provided unhindered. There must always be a minimum distance of 20 cm
(7.87 in.) from the air inlet and outlet openings. The ambient air must be free
from:
Excessive dust exposure
-
Electrically conductive particles (carbon black or metal chips)
-
Heat sources
-
Battery acid vapors
-
The cooling air flows in and out as indicated by the arrow symbols in the following illustrations.
CAUTION!
Danger due to partially or completely covered air intake and outlet openings.
This can result in damage to property.
The setup of several devices one behind the other should be staggered.
▶
Wall and floor
bracket
If the devices are arranged in a line one behind the other without being
staggered, the distance between the devices must be as follows:
Minimum distance 20 cm (7.87 in.)
a)
WARNING!
Danger from incorrectly performed work and falling equipment.
This can result in severe personal injury and damage to property.
The mounting must only be carried out by trained and qualified personnel.
▶
Depending on the substrate, different dowels and screws are required. Therefore,
dowels and screws are not part of the scope of supply. The system installer is responsible for selecting the proper dowels and screws.
WARNING!
Danger from objects falling or toppling over.
This can result in severe personal injury and damage to property.
Only use this wall bracket with the battery charger provided by the manufac-
▶
turer.
Mount the device horizontally.
▶
For wall mounting, the load bearing capacity of the wall must be sufficient.
▶
16
Weight of wall bracket:
*
TX25
3
3
3
*
*
2 kW (B1)mm (in.)
341 (13.43)
182 (7.17)
38 (1.5)123,5 (4.86)91,5 (3.6)
8.5 (.33)
220 (8.66)123 (4.84)
110 (4.33)
198 (7.8)
283 (11.14)
38 (1.5) 24,5 (.96)
11 (.43)
8.5 (.33)
90 (3.54)
76 (2.99)
20 (.79)
20 (.79)
266 (10.47)
2 kW (B1)1.10 kg (2.43 lb)
3 kW (C1)1.35 kg (2.98 lb)
1
EN
2
17
3 kW (C1)mm (in.)
417 (16.42)
182 (7.17)
38 (1.5)123,5 (4.86)
40 (1.57) 89,5 (3.52)38 (1.5)
11 (.43)
8,5 (.33)
342 (13.46)
220 (8.66)
123 (4.84)
110 (4.33)
198 (7.8)
283 (11.14)
38 (1.5)
20 (.79) 90 (3.54)
38 (1.5)
20 (.79)
24,5 (.96)
76 (2.99)
18
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