Operating
Instructions
Selectiva 4.0
16 kW 96 V / 120 V
EN-US
Operating instructions
42,0426,0402,EA 005-13042023
Table of contents
Power categories 5
General 5
Safety Instructions 6
General 6
Environmental conditions 6
Grid connection 6
Dangers due to Grid and Charging Current 7
Danger due to Acids, Gases, and Vapors 7
General information on working with batteries 7
Personal Protection and Protection of Others 8
Safety Measures in Normal Operation 8
EMC device classifications 8
EMC Measures 8
Data backup 9
Maintenance 9
Repair 9
Obligations of the operating company 9
Safety Inspection 9
Markings on the device 9
Disposal 9
Copyright 10
General information 11
Explanation of Safety Instructions 11
Device concept 11
Intended use 11
Grid connection 12
Charging cables 13
Correct routing of the mains/charging cables 13
Warning notices on the device 14
Warning notices inside the device 15
Setup regulations 15
Wall bracket 17
External start/stop 18
Operating controls and connections 20
Controls and connections 20
Control panel 23
Charging the battery 25
Starting for the first time 25
Charging process 26
Interrupting the charging process 28
Ending the charging process 29
Charging process with InterLock option 31
Display 33
Overview of display modes 33
Standard mode 33
Menu selection 34
Statistics mode 34
History mode 35
Configuration mode 36
Settings 39
Electrolyte circulation 39
Temperature-controlled charging 40
Equalizing charge 41
Delay 42
Calendar 42
Special charges 44
DC connection 44
Additional functions 45
General options 47
Reset settings 49
EN-US
3
USB mode 49
Status codes 51
Options 56
Safety 56
Electrolyte circulation 56
Temperature-controlled charging 58
Relay board 58
Aquamatic 59
Charging 60
Charge 50 % 60
Charge 80 % 60
Charge not complete 60
Charge Finish 60
Main Charge Finished 60
Cumulative Error 60
Cumulative error + warning 60
Signal Lamp 60
Immobiliser 60
Battery Cold 61
External air pump (electrolyte circulation) 61
Wall and floor bracket 61
LED strip 61
IP 23 61
Air filter 61
"Mobile" set 61
Remote control system 61
Gateway Link 61
Gateway 62
TagID Link 62
TagID 62
InterLock 62
Technical data 63
Selectiva 16 kW 96 V / 120 V 63
4
Power categories
General The kW specification for the power categories refers to the housing design and is
not directly related to the actual device power.
Max. charging
Battery voltage Device type
current Housing Mains voltage
EN-US
96 V
120 V
9140 (16 kW) 140 A
E1 3~ 400 V
9160 (16 kW) 160 A
12110 (16 kW) 110 A
E1 3~ 400 V
12140 (16 kW) 140 A
5
Safety Instructions
General The device has been manufactured using state-of-the-art technology and ac-
cording to recognized safety standards. If used incorrectly or misused, however,
it can cause
injury or death to the operator or a third party
-
damage to the device and other material assets belonging to the operating
-
company
inefficient operation of the equipment
-
All persons involved in the commissioning, operation, maintenance, and servicing
of the device must
be suitably qualified
-
have completely read and followed these operating instructions
-
The operating instructions must always be at hand wherever the device is being
used. In addition to the operating instructions, all applicable local rules and regulations regarding accident prevention and environmental protection must also
be followed.
All safety and danger notices on the device
must be kept in a legible state,
-
must not be damaged/marked,
-
must not be removed,
-
must not be covered, pasted, or painted over.
-
For the location of the safety and danger notices on the device, refer to the section headed "General Information" in the operating instructions for the device.
Before switching on the device, eliminate any faults that could compromise
safety.
Your personal safety is at stake!
Environmental
conditions
Grid connection Devices with a high output can influence the energy quality of the grid due to
Operation or storage of the device outside the stipulated area will be deemed as
not in accordance with the intended purpose. The manufacturer accepts no liability for any damage resulting from improper use.
For exact information on permitted environmental conditions, please refer to the
"Technical data" chapter.
their current consumption.
This may affect a number of device types in terms of:
Connection restrictions, requirements regarding maximum permissible grid
-
impedance *) or
-
criteria regarding the minimum required short circuit power
*)
*)
both at the interface with the public grid
See technical data
In this case, the operator or the person using the device should check whether or
not the device is allowed to be connected, where appropriate through discussion
with the grid operator.
6
Dangers due to
Grid and Charging Current
IMPORTANT! Ensure secure grounding of the grid connection.
Work with battery charging systems poses a number of dangers, such as:
electrical hazard due to grid and charging current.
-
hazardous electromagnetic fields that may pose a risk of death for individu-
-
als with pacemakers.
An electric shock can be fatal. Every electric shock poses a risk of death. To prevent electric shock during operation:
do not touch any voltage-carrying parts inside or outside of the device.
-
never touch the battery poles.
-
do not short-circuit the charging cable or charging terminals.
-
All cables and leads must be secured, undamaged, insulated, and adequately dimensioned. Loose connections, scorched, damaged, or under-dimensioned
cables and leads must be repaired immediately by an authorized specialist.
EN-US
Danger due to
Acids, Gases,
and Vapors
Batteries contain acids which pose a risk to the eyes and skin. Furthermore, charging batteries produces gases and vapors that may be hazardous to your health
and are highly explosive under certain circumstances.
Only use battery charging systems in well ventilated rooms in order to prevent
the accumulation of explosive gases. Battery rooms are not considered at risk of
explosion if a hydrogen concentration of less than 4% is guaranteed by natural or
artificial ventilation.
During charging observe a minimum distance of 0.5 m (19.69 in.) between the
battery and charging system. Keep potential sources of ignition such as fire and
open flames away from the battery.
Never disconnect the battery (e.g., charging terminals) during charging.
Never breathe in the gases and vapors produced by the battery - Ensure there is
a sufficient supply of fresh air.
Do not place any tools or electrically conductive metals on the battery, in order
to prevent short circuits.
Never allow battery acid to come into contact with your eyes, skin, or clothing.
Wear eye protection and appropriate protective clothing. Rinse away any
splashed acid immediately and thoroughly with clean water, and consult a physician if necessary.
General information on working
with batteries
Protect batteries from dirt and mechanical damage.
-
Store charged batteries in cool rooms. The lowest self discharge occurs at
-
approx. +2°C (35.6°F).
Refer to the specifications of the battery manufacturer or conduct weekly
-
visual inspections to ensure that the battery is filled with acid (electrolyte)
up to the maximum marking.
Do not start operating the device, or immediately stop operation, and have
-
the battery inspected by an authorized specialist if:
the acid level is uneven or there is high water consumption in individual
-
cells caused by a possible defect
the battery heats up to an impermissible level, above 55°C (131°F)
-
7
Personal Protection and Protection of Others
Keep persons, especially children, away from the device and working area during
operation. If persons are in the vicinity, however:
inform them of any dangers (hazardous acids and gases, risk due to grid and
-
charging current, etc.)
provide suitable protective equipment
-
Before leaving the working area, ensure that no personal injury or property damage can occur in your absence.
Safety Measures
in Normal Operation
Operate devices with ground conductors only on a grid with a ground conductor
and a socket with a ground conductor contact. Operating the device on a grid
without a ground conductor or on a socket without a ground conductor contact is
considered gross negligence. The manufacturer is not responsible for any damage resulting from improper use.
Only operate the device in accordance with the degree of protection shown on
the rating plate.
Never commission the device if it is damaged.
Have the grid and device supply lead regularly inspected by an electrician to ensure that the ground conductor is functioning properly.
Safety devices that are not fully functional and components with defects must
be repaired by an authorized specialist before the device is turned on.
Never bypass or disable protection devices.
A freely accessible mains plug is required after installation.
EMC device classifications
EMC Measures In certain cases, even though a device complies with the standard limit values for
8
Devices in emission class A:
Are only designed for use in industrial areas
-
Can cause wiring-related or radiated interference in other areas.
-
Devices in emission class B:
Satisfy the emissions criteria for residential and industrial areas. This is also
-
true for residential areas in which the energy is supplied from the public lowvoltage grid.
EMC device classification as per the rating plate or technical data.
emissions, it may affect the application area for which it was designed (e.g., when
there is sensitive equipment at the same location, or if the site where the device
is installed is close to either radio or television receivers).
If this is the case, then the operating company is obliged to take appropriate action to rectify the situation.
Data backup The user is responsible for backing up any changes made to the factory settings.
The manufacturer accepts no liability for any deleted personal settings.
Maintenance Check the mains plug, mains cable, charging lead, and charging terminals for
damage before each commissioning.
If dirt accumulates on the device, clean the surface of the device housing with a
soft cloth and only with solvent-free cleaning agents.
Repair Repair work must only be carried out by authorized personnel. Use only original
spare and wearing parts (also applies to standard parts). It is impossible to guarantee that third-party parts are designed and manufactured to meet the demands made on them, or that they satisfy safety requirements.
Do not carry out any alterations, installations, or modifications to the device
without first obtaining the manufacturer’s permission.
EN-US
Obligations of
the operating
company
Safety Inspection
The operating company must only allow persons to work with the device if they
are familiar with the basic occupational safety and accident prevention regu-
-
lations and are trained in handling the device
have read and understood these Operating Instructions, especially the
-
"Safety rules" section, and have confirmed this with their signature
are trained according to the requirements for the work results.
-
The safety-conscious work of the personnel must be checked regularly.
The manufacturer recommends that a safety inspection of the device be performed at least every 12 months.
A safety inspection by a certified electrician is recommended
after changes,
-
after alterations,
-
after repair, service and maintenance,
-
at least every 12 months.
-
For the safety inspection, follow the appropriate national and international
standards and guidelines.
You can obtain more information about the safety inspection from your service
center. The service center will provide the necessary documents upon request.
Markings on the
device
Disposal Waste electrical and electronic equipment must be collected separately and re-
Devices bearing the CE label satisfy the essential requirements of applicable directives.
Devices bearing the EAC mark of conformity satisfy the requirements of the relevant standards for Russia, Belarus, Kazakhstan, Armenia, and Kyrgyzstan.
cycled in an environmentally sound manner in accordance with the European Directive and national law. Used equipment must be returned to the distributor or
9
through a local authorized collection and disposal system. Proper disposal of the
used device promotes sustainable recycling of material resources. Failure to observe this may lead to potential health/environmental impacts.
Packaging materials
Separate collection. Check your municipality’s regulations. Reduce the volume of
the box.
Copyright Copyright of these Operating Instructions remains with the manufacturer.
Text and illustrations were accurate at the time of printing. Fronius reserves the
right to make changes. The contents of the Operating Instructions shall not
provide the basis for any claims whatsoever on the part of the purchaser. If you
have any suggestions for improvement, or can point out any mistakes that you
have found in the Operating Instructions, we will be most grateful for your comments.
10
General information
EN-US
Explanation of
Safety Instructions
DANGER!
Indicates an immediate danger.
Death or serious injury may result if appropriate precautions are not taken.
▶
WARNING!
Indicates a possibly dangerous situation.
Death or serious injury may result if appropriate precautions are not taken.
▶
CAUTION!
Indicates a situation where damage or injury could occur.
Minor injury or damage to property may result if appropriate precautions are
▶
not taken.
NOTE!
Indicates the possibility of flawed results and damage to the equipment.
Device concept The battery charging systems in the three-phase range are characterized by intel-
ligent charging technology. The successful Active Inverter Technology adapts to
the needs of the battery and only charges the current that is really needed into
the battery.
The technology is enclosed in a robust industry-standard housing. The extremely
compact design meets all requirements for safety standards, reduces space requirements, and protects the components for a long service life.
Featuring a graphic display, an integrated datalogger, new interfaces, and additional options, the device is perfectly equipped for the future.
Intended use The battery charger is intended to charge the following listed batteries. Any oth-
er use is deemed to be not in accordance with the intended purpose. The manufacturer shall not be liable for any damage resulting from such improper use. Intended use also means
Following all the instructions in these Operating Instructions
-
Regularly checking the grid and charging cable
-
WARNING!
Danger from charging dry batteries (primary cells) and non-rechargeable batteries.
This can result in severe personal injury and damage to property.
Only charge the types of battery listed below.
▶
11
WARNING!
Danger from unsuitable batteries connected to the battery charger.
Serious personal injury and property damage as a result of escaping gases, ignition or explosion may result.
Only connect batteries to the battery charger which are suitable for the bat-
▶
tery charger in terms of their type, voltage and capacity and which correspond to the settings on the battery charger.
The battery charger is designed for charging lead-acid batteries and NiCd batteries. Set the battery charger to the type of battery to be charged:
Pb-WET batteries (PzS, GiS, ...):
-
Venting, closed lead-acid wet batteries with liquid electrolyte.
Pb-GEL batteries (PzV, GiV, ...):
-
Valve-regulated, sealed lead-acid batteries (VRLA) with fixed electrolyte (gel
or fleece).
NiCd batteries:
-
Closed or sealed NiCd batteries with liquid electrolyte.
Pb-CSM-WET batteries (Copper Strained Metal):
-
Closed lead-acid CSM batteries with liquid electrolyte.
Lead Crystal batteries:
-
Type EVFJ/CNFJ Lead Crystal batteries.
The device must be handled correctly in order for it to work. Never pull on the
cable when handling the device.
Grid connection
WARNING!
Danger from electrical current.
This may result in serious injuries or death.
Before starting work, switch off all devices and components involved, and
▶
disconnect them from the grid.
Secure all devices and components involved so they cannot be switched back
▶
on.
If necessary, only use a type B residual current circuit breaker for the grid
▶
connection of the device.
WARNING!
Danger from incorrect operation and work that is not carried out properly.
This can result in severe personal injury and damage to property.
All the work and functions described in this document must only be carried
▶
out by trained and qualified personnel.
Read and understand this document.
▶
Read and understand all the Operating Instructions for the system compon-
▶
ents, especially the safety rules.
WARNING!
12
Danger due to faulty or insufficient grid power supply.
This can result in severe personal injury and damage to property.
The requirements for the grid power supply according to the "Technical data"
▶
chapter must be fulfilled.
Charging cables
WARNING!
Danger due to charging cables lying around.
This can result in severe personal injury and damage to property. Personnel can
get caught or trip on unplugged, loose cables
Lay charging cables so that no one can trip over them or get caught on them.
▶
WARNING!
Danger if the active charging process is interrupted by disconnecting the charging plug.
This can result in severe personal injury and damage to property. The resulting
sparks can ignite the charging gases that form during charging and cause a fire or
explosion
When charging is complete, wind up the charging cables or place them on
▶
the cable holder, if available.
EN-US
Correct routing
of the mains/
charging cables
CAUTION!
Danger due to overheating as a result of incorrectly laid mains/charging cables.
Risk of damage to the components.
Lay the mains/charging cable without a loop.
▶
Do not cover the mains/charging cable.
▶
Charging cables longer than 5 m (16 ft. 4.85 in.) must be laid individually (no
▶
bundling).
Charging cables longer than 5 m (16 ft. 4.85 in.) can have an increased sur-
▶
face temperature (be aware of hot surfaces).
In the following cases, pay special attention that the surface temperature of
▶
the charging cables does not exceed 80 °C (176 °F):
- Ambient temperature is 30 °C (86 °F) or more
- Cross-section of the charging cable is 95 mm2 or more
- Length of the charging cable is 5 m (16 ft. 4.85 in.) or more
The mains/charging cable may only be replaced by a qualified electrician.
▶
13
Warning notices
Ladevorgang immer stoppen bevor das Ladekabel abgezogen wird!
Explosive Gase. Flammen und Funken vermeiden.
Während des Ladens für ausreichend Frischluft-Zufuhr sorgen!
Always stop charging before you disconnect the charging cable!
Explosive gases. Prevent flames and sparks.
Provide adequate ventilation during charge!
Toujours arrêter la charge avant de déconnecter le câble de charge!
Gaz explosifs. Éviter les flammes et les étincelles.
Prévoir une ventilation adaptée pendant la charge!
¡Detener siempre la carga antes de desconectar el cable de carga!
Gases explosivos. Evitar llamas y chipas.
¡Mantener una ventilación adecuada durante la carga!
Interrompere sempre la carica prima di scollegare il cavo di carica!
Gas esplosivi. Evitare fiamme libere e scintille.
Predisporre una ventilazione adeguata durante la carica!
WARNUNG - WARNING - ATTENTION
ADVERTENCIA - AVVISO
42,0409,0419
Platform E1
xxA
xxxxW
3~ NPE xxxV 50/60Hz
xxxA
xxV
Always stop charging before you disconnect the charging cable!
Fronius International GmbH
Froniusstraße 1
A-4643 Pettenbach
Austria
Protective class I
IP20 Production Date Code
UAC nom.
OVC III
Part No.:
Ser. No.:
IAC max.
PAC max.
UDC nom.
IDC max.
xxxxxxxx
xxxxxxxx
4,010,xxx
xxxx
Selectiva x.0 xxxx xxkW
on the device
The battery charger features safety symbols on the rating plate. The safety symbols must not be removed or painted over.
An electric shock can be fatal. The housing may only be opened by service technicians trained by the manufacturer. Before working with the
housing open, the device must be disconnected from the grid. A suitable measuring device must be used to ensure that electrically
charged parts (e.g. capacitors) are completely discharged. Ensure that
the device remains disconnected from the grid until all work is complete.
Use functions only after reading the Operating Instructions in full.
Keep potential sources of ignition such as fire, sparks, and open flames
away from the battery.
Danger of explosion! Oxyhydrogen forms in the battery during charging.
Battery acid is corrosive and must never come into contact with your
eyes, skin or clothing.
Ensure there is a sufficient supply of fresh air during charging.
The device can cause DC residual currents in the ground conductor. If
a residual current device (RCD) is used on the grid side to protect
against electric shock, this must be a type B RCD.
Do not dispose of the product with household waste, but in accordance
with the disposal regulations for waste electrical and electronic equipment applicable at the place of installation.
14
Warning notices
WARNING
Hazardous Voltage
Kondensator Entladezeit < 3 min.
Capacitor discharge time < 3 min.
Décharge de condensateur < 3 min.
Condensador tiempo de descarga < 3 min.
Condensatore tempo di scaricamento < 3 min.
inside the device
WARNING!
Danger from electrical current.
This may result in serious injuries or death.
The housing may only be opened by service technicians trained by the manu-
▶
facturer.
Before starting work, switch off all devices and components involved, and
▶
disconnect them from the grid.
Secure all devices and components involved so they cannot be switched back
▶
on.
After opening the device, use a suitable measuring instrument to check that
▶
electrically charged parts (such as capacitors) have been discharged.
With the aid of a clearly legible, understandable warning sign, ensure that
▶
the device remains disconnected from the grid until all work has been completed.
EN-US
Setup regulations
WARNING!
Danger from devices falling or toppling over.
This can result in severe personal injury and damage to property.
Set up all system components in a stable position.
▶
When using a floor bracket or wall bracket, always ensure that all fastening
▶
elements are firmly seated.
Devices weighing more than 25 kg (55.12 lbs.) must be carried by at least 2
▶
persons.
When mounted on a shelf, the load capacity of the shelf must at least cor-
▶
respond to the weight of the device.
The device has been tested according to degree of protection IP20. This means:
Protection against the penetration of solid foreign bodies with a diameter of
-
more than 12.5 mm (0.49 in.).
No protection against water.
-
The device can be set up and operated in dry, closed rooms in accordance with
degree of protection IP20. Avoid exposure to moisture.
15
The permissible operating position of
(a)
the device is horizontal.
The ambient air surrounding the device must be kept free from battery acid vapors. Mounting the device directly above the battery to be charged should therefore be avoided.
Cooling air
The device must be set up so that cooling air can flow through the housing openings provided unhindered. A minimum distance of 0.2 m (7.874 in.) must always
be observed from the air inlet and outlet openings. The ambient air must be free
from:
Excessive dust exposure
-
Electrically conductive particles (carbon black or metal chips)
-
Heat sources
-
The cooling air flows in and out as indicated by the arrow symbols in the following illustrations.
NOTE!
Danger due to partially or completely covered air intake and outlet openings.
This can result in damage to property.
The setup of several devices one behind the other should be staggered.
▶
16
If the devices are arranged in a line one behind the other without being
staggered, the distance between the devices must be as follows:
16 kW (E1): Minimum distance 60 cm (1 ft. 11.62 in.)
a)
Wall bracket
312
32
62
62
WARNING!
Danger from incorrectly performed work and falling equipment.
This can result in severe personal injury and damage to property.
The mounting may only be carried out by trained and qualified personnel.
▶
Follow the safety rules in the battery charger's Operating Instructions.
▶
Depending on the substrate, different dowels and screws are required.
▶
Therefore, dowels and screws are not part of the scope of supply.
▶
The system installer is responsible for selecting the proper dowels and
▶
screws.
WARNING!
Danger from devices falling or toppling over.
This can result in severe personal injury and damage to property.
Check that all screw connections are tightly fastened.
▶
Only use with a Fronius Selectiva 8 - 18 kW battery charger.
▶
Mount the device horizontally.
▶
EN-US
1
2
17
16 kW (E1)
392 (15.43)
502 (19.76)
647 (25.47)
267 (10.51)
247 (9.72)
241 (9.49)
585 (23.03)
20
(.79)
110
(4.33)
mm (in.)
342 (13.46)
418 (16.46)
494 (19.45)
500 (19.69)
492 (19.37)
450 (17.72)
400 (15.75)
300 (11.81)
200 (7.87)
20 (.79)
8.3
(.79)
6
(.24)
7 (.28)
8.5
(.33)
6
(.24)
25
(.98)
76 (2.99)
60
(2.36)
mm (in.)
16 kW (E1)
Hole pattern
External start/
stop
18
Weight of the wall bracket:
16 kW
(E1)
WARNING!
Danger if the plug connection is disconnected during the charging process
This can result in severe personal injury and damage to property.
Do not disconnect the plug connection while the charging process is running.
▶
Do not touch live contacts on the charging plug.
▶
3.15 kg (6.49 lbs.)
The external start-stop function is implemented as standard.
The external start-stop function allows the charging process to be controlled
both via an auxiliary contact and via an external switch.
If the charging cable is disconnected while charging is in progress, the external
start-stop prevents sparking and thus extends the service life of the contacts.
EN-US
19
Operating controls and connections
(5)
(4)
(3)
(2)
(8)
(6)
(7)
(1)
(9)
(11)
(10)
(12)
Controls and
connections
No. Function
(1) USB port
The USB port allows a USB
thumb drive to be used to update the device and also to log
the charging parameters while
charging is in progress. The
maximum supply current is 0.5
A.
(2) Position for the remote control
system, 13 V charging lights, or
InterLock options.
(3) Position for the external start/
stop option or temperaturecontrolled charging option.
No. Function
(4) (-) Charging lead
(5) (+) Charging lead
(6) Positions for relay-specific options.
(e.g. Aquamatic control)
Detailed information can be found in the "Options" chapter.
(7) Position for the internal electrolyte circulation option.
Compressed air output
20
(8) Position for the internal electrolyte circulation option.
17 G / 2 13V / 1
Y / 3 R / 4
B Dete
C2 G
C1 G 13V O
C1 L C2 L
C1 H C2 H
- St + St
Pin Pin
Plug
Code
Plug
Code
Plug
18p
15
13
11
9
7
5
3
1
18
16
14
12
10
8
6
4
2
Air intake with air filter
(9) Mains cable
(10) LED strip option.
Lights up in the appropriate colors depending on the state of charge, according to the indicators explained in the "Control panel" section.
(11) Control panel
(12) Connection area for options
The connection area is only accessible by removing the connection plate
on the front of the device.
To do this, follow the warnings in the "Safety" section of the "Options"
chapter.
Connections for 18-pin option plug on
the P-Control PC board inside the
housing
EN-US
21
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