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Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
/ Perfect Charging / Perfect Welding / Solar Energy
LI-ION
SelectION
3 kW
Operating instructions
EN
42,0426,0374,EN 008-03032022
Page 2
Page 3
Contents
SelectION power categories 5
Safety rules 6
General 6
Intended use 6
Environmental conditions 6
Mains connection 6
Dangers from mains current and charging current 7
Dangers posed by the battery 7
General information regarding the handling of lithium batteries 8
Protecting yourself and others 8
Safety measures in normal operation 9
EMC device classifications 9
EMC measures 9
Data protection 9
Maintenance 9
Maintenance and repair 10
Obligations of the operating company 10
Safety inspection 10
Markings on the device 10
Disposal 10
Copyright 10
General information 11
Explanation of safety notices 11
Device concept 11
Customer-specific information 11
Correct battery configuration 11
Grid connection 12
Correct installation of the mains/charging cables 12
Warning notices on the device 13
Warning notices inside the device 14
Setup regulations 14
Wall and floor bracket 16
External start/stop 17
Control elements and connections 18
Controls and connections 18
Pin assignment of the option plug 19
Charging plug pin assignment 20
Control panel 21
Charging the battery 22
Starting for the first time 22
Charging 23
Displays during charging 24
Interrupting/resuming the charging process 25
Stopping charging 26
Display 27
Overview of display modes 27
Menu selection 27
Standard mode 28
Statistics mode 29
History mode 29
Configuration mode 30
Charging settings 32
Additional functions 35
General settings 37
Reset settings 39
USB mode 39
Status codes 41
Options 45
Safety 45
LED strip 45
EN
3
Page 4
Air filter 45
Wall and floor bracket 46
"Mobile" kit 46
Mounting plate 46
Remote control system 46
Gateway Link 46
Gateway 46
Technical data 47
SelectION 3 kW 230 V 47
4
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SelectION power categories
EN
Battery voltage Device type Max. charging
current
24 V 3 kW 24 V 120 A C1 1~ 230 V
48 V 3 kW 48 V 60 A C1 1~ 230 V
Housing Mains voltage
5
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Safety rules
General The device has been manufactured in line with the state of the art and according to re-
cognized safety standards. If used incorrectly or misused, however, it can cause:
- Serious or fatal injury to the operator or third parties
- Damage to the device and other material assets belonging to the operating company
- Inefficient operation of the device
All persons involved in commissioning, operating, maintaining and servicing the device
must:
- Be suitably qualified
- Read and follow these Operating Instructions carefully
The Operating Instructions must always be at hand wherever the device is being used. In
addition to the Operating Instructions, attention must also be paid to any generally applicable and local regulations regarding accident prevention and environmental protection.
All safety and danger notices on the device:
- Must be kept in a legible state
- Must not be damaged/marked
- Must not be removed
- Must not be covered, pasted, or painted over
For the location of the safety and danger notices on the device, refer to the section
headed "General information" in the Operating Instructions for your device.
Before switching on the device, rectify any faults that could compromise safety.
This is for your personal safety!
Intended use The device is to be used exclusively for its intended purpose. Any use above and beyond
this purpose is deemed improper. The manufacturer is not liable for any damage, or unexpected or incorrect results arising out of such misuse.
Proper use also includes:
- Carefully reading and following all Operating Instructions, safety and danger notices
- Performing all stipulated inspection and servicing work
- Following all instructions from the battery and vehicle manufacturers
Proper handling of the device is essential for it to function correctly. Never pull on the
cable when handling the device.
Environmental
conditions
Operation or storage of the device outside the stipulated area will be deemed as not in
accordance with the intended purpose. The manufacturer shall not be held liable for any
damage arising from such usage.
For exact information on permitted environmental conditions, please refer to the "Technical data" section.
Mains connection Devices with a higher rating may affect the energy quality of the mains due to their cur-
rent consumption.
6
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This may affect device types in terms of:
-
Connection restrictions, requirements regarding permitted mains impedance
-
Requirements with regard to the minimum short-circuit power requirement
*)
at the interface with the public grid
*)
*)
see "Technical data"
In this case, the operating company or the person using the device should check whether the device may be connected, possibly by discussing the matter with the energy company where appropriate.
IMPORTANT! Ensure that the grid connection is earthed properly!
EN
Dangers from
mains current
and charging current
Dangers posed
by the battery
Anyone working with battery chargers exposes themselves to numerous dangers, e.g.:
- Risk of electrocution from mains current and charging current.
- Hazardous electromagnetic fields, which can risk the lives of those using cardiac
pacemakers.
An electric shock can be fatal. Every electric shock is potentially life threatening. To avoid
electric shocks while using the charger:
- Do not touch any live parts inside or on the outside of the charger.
- Under no circumstances touch the battery poles.
- Do not short-circuit the charging cable or charging terminals.
All cables and leads must be secured, undamaged, insulated and adequately dimensioned. Loose connections, scorched, damaged or inadequately dimensioned cables and
leads must be immediately repaired by authorised personnel.
The substances contained in the battery to be charged can be harmful to the environment as well as to human and animal health.
If the battery becomes damaged, please observe the following points:
- Make sure that leaking fluids cannot get into the soil or groundwater
- If pollution has already occurred, it must be removed in accordance with relevant national regulations
The battery can catch fire if overheated. Do not expose the battery to heat
(e.g. a permanent heat source or fire).
If the battery is damaged or subjected to improper use, dangerous vapours may be given
off, which can irritate the airways.
If this happens:
- Ensure an adequate supply of fresh air
- Seek medical attention in case of discomfort
Liquid may emerge from a faulty battery.
- Avoid contact with the liquid
- Take the battery to an authorised service centre for repair
- Clean and check any parts that have come into contact with the liquid
Do not operate or store the device in a potentially explosive atmosphere.
Special regulations apply in rooms at risk of fire or explosion.
Observe relevant national and international regulations.
To comply with European Directive 2006/66/EC on batteries and its implementation in
national law, batteries that have reached the end of their life must be collected separately
and returned to an approved recycling facility. Be sure to return any used battery to your
dealer, or find out about the approved collection and recycling facilities in your area. Ignoring this European Directive may be harmful to the environment and your own health!
7
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As soon as it appears that the battery has been mechanically damaged, dispose of the
battery in accordance with national laws and guidelines at your nearest recycling centre.
If anything is unclear or for any questions concerning disposal, contact an authorised
service centre.
General information regarding the
handling of lithium batteries
- Lithium batteries have a gas-tight seal and are harmless provided the manufacturer's specifications are adhered to during use and handling
- Never use chargers that are not suitable for the battery type
- Do not short-circuit
- Do not mechanically damage them (tap, deform, dismantle, etc.)
- Never heat them to above the permissible temperature or burn them
- Always store batteries in a cool, dry place
- Lithium batteries are safe to use if they are handled properly within the parameters
specified by the manufacturer
- Mishandling or circumstances that result in improper use can result in the battery
contents and decomposition products leaking and related reactions that are extremely hazardous to health and the environment
- As a wide variety of chemical substances are found inside the battery, in the event of
an accident always follow the manufacturer's specifications regarding emergency response actions and first aid
- Lithium batteries must, in all circumstances, be handled according to the manufacturer's instructions
- In particular, this applies to observing the limits for maximum current load, charging
and cutoff voltages as well as mechanical and thermal loads
Protecting yourself and others
- The charger and battery are designed to work together and must not be modified or
manipulated in any way as this can result in considerable safety risks
- Ideally, lithium batteries should be stored at room temperature in a dry location (details regarding the storage temperature range can be found in the manufacturer's instructions)
- Large temperature fluctuations must be avoided (e.g. do not store the batteries near
to heaters, do not expose them to prolonged sunlight)
- Should damage or improper handling result in the leakage of substances, then the
manufacturer's instructions must be followed
- This includes the use of personal protective equipment
- When storing large quantities of lithium batteries, the local authorities should be consulted
- Employees must be trained on how to correctly handle lithium batteries (in the same
way as hazardous substances)
While the charger is in operation, keep all persons, especially children, out of the working
area. If, however, there are people in the vicinity,
- warn them about all the dangers (hazardous electrolytes and gases, danger from
mains and charging current, etc.),
- provide suitable protective equipment.
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Before leaving the work area, ensure that people or property cannot come to any harm in
your absence.
EN
Safety measures
in normal operation
EMC device classifications
Chargers with a ground conductor must only be operated on a mains supply with a
ground conductor and a socket with a ground conductor contact. If the charger is operated on a mains supply without a ground conductor or in a socket without a ground conductor contact, this will be deemed gross negligence. The manufacturer shall not be held
liable for any damage arising from such usage.
Only operate the charger in accordance with the degree of protection shown on the rating plate.
Under no circumstances operate the charger if there is any evidence of damage.
Arrange for the mains cable to be checked regularly by a qualified electrician to ensure
the ground conductor is functioning properly.
Any safety devices and parts that are not functioning properly or are in imperfect condition must be repaired by a qualified technician before switching on the charger.
Never bypass or disable protection devices.
After installation, an accessible mains plug is required.
Devices with emission class A:
- Are only designed for use in an industrial setting.
- Can cause conducted and emitted interference in other areas.
Devices with emission class B:
- Satisfy the emissions criteria for residential and industrial areas. This also applies to
residential areas in which power is supplied from the public low-voltage grid.
EMC device classification according to the rating plate or the technical data.
EMC measures In certain cases, even though a device complies with the standard limit values for emis-
sions, it may affect the application area for which it was designed (e.g. when there is
sensitive equipment at the same location, or if the site where the device is installed is
close to either radio or television receivers).
If this is the case, then the operating company is obliged to take appropriate action to
rectify the situation.
Data protection The user is responsible for the safekeeping of any changes made to the factory settings.
The manufacturer accepts no liability for any deleted personal settings.
Maintenance Before switching on, always check the mains plug and cable as well as charger leads
and charging terminals for any signs of damage.
If the surface of the device housing is dirty, clean with a soft cloth and solvent-free cleaning agent only.
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Maintenance and
repair
Maintenance and repair work must only be carried out by authorised personnel. Use only
original spare and wearing parts (also applies to standard parts). It is impossible to guarantee that bought-in parts are designed and manufactured to meet the demands made
on them, or that they satisfy safety requirements.
Modifications, installations or conversions are only permitted with the approval of the
manufacturer.
Obligations of the
operating company
Safety inspection The manufacturer recommends that a safety inspection of the device is performed at
The operating company must only allow persons to work with the device who:
- Are familiar with the fundamental instructions regarding safety at work and accident
prevention and have been instructed in how to use the device
- Have read and understood these Operating Instructions, especially the "Safety
rules" section and have confirmed as much with their signatures
- Are trained to produce the required results.
Checks must be carried out at regular intervals to ensure that operators are working in a
safety-conscious manner.
least once every 12 months.
The safety inspection may only be performed by an appropriately qualified electrician
- After any changes have been made
- After any additional parts are installed, or after any conversions
- After repair, care and maintenance are carried out
- At least every twelve months
For safety inspections, follow the appropriate national and international standards and
directives.
Further details on safety inspections can be obtained from your service centre. They will
provide you on request with any documents you may require.
Markings on the
device
Disposal Do not dispose of the product in domestic waste. Dispose of it according to the disposal
Copyright Copyright of these Operating Instructions remains with the manufacturer.
10
Devices with the CE marking satisfy the essential requirements of the applicable
guidelines.
Devices displaying the EAC mark of conformity satisfy the requirements of the relevant
standards in Russia, Belarus, Kazakhstan, Armenia and Kyrgyzstan.
requirements for waste electrical and electronic equipment valid at the installation site.
Text and illustrations were accurate at the time of printing. Fronius reserves the right to
make changes. The contents of the Operating Instructions shall not provide the basis for
any claims whatsoever on the part of the purchaser. If you have any suggestions for improvement, or can point out any mistakes that you have found in the Operating Instructions, we will be most grateful for your comments.
Page 11
General information
EN
Explanation of
safety notices
DANGER!
Indicates immediate danger.
If not avoided, death or serious injury will result.
▶
WARNING!
Indicates a potentially hazardous situation.
If not avoided, death or serious injury may result.
▶
CAUTION!
Indicates a situation where damage or injury could occur.
If not avoided, minor injury and/or damage to property may result.
▶
NOTE!
Indicates a risk of flawed results and possible damage to the equipment.
Device concept The technology is embedded in a robust industry-standard housing. The exceptionally
compact design complies with all safety standards, requires less installation space and
protects the components to ensure a long service life.
Fitted with a graphical display, an integrated datalogger, new interfaces and additional
options, the device is perfectly equipped for the future.
Customer-specific information
Correct battery
configuration
If customer-specific information is available for the supplied device, supply them with the
device.
WARNING!
Danger due to unsuitable batteries being connected to the charger.
Escaping gas, fire or explosion may result in serious injury and damage to property.
Never connect a battery to the charger unless it is compatible in terms of its type
▶
and voltage and the charger settings are correct.
The charger must only be used with lithium-ion batteries approved by Fronius.
▶
WARNING!
Danger due to trailing charging leads.
This could result in injury due to getting caught or tripping on loose cables.
Lay the charging leads so that no one can trip over or become entangled in them.
▶
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WARNING!
Danger due to charging plug being pulled out during charging.
This may result in serious injury and damage to property.
Before pulling out the charging plug, first stop the charging process using the Stop/
▶
Start key.
Once the charging process is complete, wind up the charging lead or, if available,
▶
place it on the cable holder.
Grid connection
WARNING!
Danger from electric current.
This can result in serious injury or death.
Before starting work, switch off all the devices and components involved and discon-
▶
nect them from the grid.
Secure all the devices and components involved to prevent unintentional restarting.
▶
WARNING!
Danger due to incorrect operation and incorrectly performed work.
This can result in serious injury and damage to property.
All the work and functions described in this document must only be carried out by
▶
trained and qualified personnel.
Read and understand this document.
▶
Read and understand all the Operating Instructions for the system components, es-
▶
pecially the safety rules.
WARNING!
Danger due to faulty or insufficient power supply.
This can result in serious injury and damage to property.
The power supply requirements detailed in "Technical data" must be met.
▶
Correct installation of the mains/
charging cables
12
CAUTION!
Danger due to overheating caused by laying the mains/charging cables incorrectly.
Risk of damage to the components.
Lay mains/charging cable without loops.
▶
Do not cover mains/charging cable.
▶
Charging cables longer than 5 m (16 ft. 4.85 in.) Lay cables individually (no bund-
▶
ling).
Charging cables of more than 5 m (16 ft. 4.85 in.) Cables may have an increased
▶
surface temperature (caution: hot surfaces).
In the following cases, ensure in particular that the surface temperature of the char-
▶
ging cables does not exceed 80 °C (176 °F):
- Ambient temperature is 30 °C (86 °F) or more
- Cross-section of the charging cable is 95 mm2 or more
- Length of the charging cable is 5 m (16 ft. 4.85 in.) or more
The mains/charging cable may only be replaced by a qualified electrician.
▶
Page 13
OVC II
U
AC nom.
IAC max.
PAC max.
UDC nom.
IDC max.
Protective class I
Part No.:
Ser. No.:
Production Date Code
Fronius International GmbH
Froniusstraße 1
4643 Pettenbach
Austria
IP21
1~ NPE 230V 50/60Hz
120A
24V
15.5A
3340W
Platform C1
Ladevorgang immer stoppen bevor das Ladekabel abgezogen wird!
Nur mit zugelassener Lithium Ionen Batterie verwenden!
Always stop charging before you disconnect the charging cable!
Use only with approved lithium ion battery!
Toujours arrêter la charge avant de déconnecter le câble de charge!
Utiliser uniquement avec des batteries lithium-ion agréées!
¡Detener siempre la carga antes de desconectar el cable de carga!
¡Utilizar exclusivamente baterías de iones de litio homologadas!
Interrompere sempre la carica prima di scollegare il cavo di carica!
Utilizzare solo con la batteria agli ioni di litio approvata!
Li
WARNUNG - WARNING - ATTENTION
ADVERTENCIA - AVVISO
42,0409,0420
EN
Warning notices
on the device
A number of safety symbols can be seen on the battery charger's rating plate. These
safety symbols must not be removed or painted over.
On the rating plate there is a 4-digit number which provides information about the production date. If you subtract the value 11 from the first two digits, you get the year of production. The last two digits represent the calendar week in which the device was produced.
Example: Value on rating plate = 3205
32 - 11 = 21: Production year 2021
05: Calendar week 05
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An electric shock can be fatal. The housing must never be opened by anyone
3 kW
4,010,xxx
xxxxxxxx
XXXX
UDC nom. xxV
Part No.:
Ser. No.:
1
2
1 Display
2 Battery CR2032
WARNING Hazardous Voltage
Kondensator Entladezeit < 2 min.
Capacitor discharge time < 2 min.
Décharge de condensateur < 2 min.
Condensador tiempo de descarga < 2 min.
Condensatore tempo di scaricamento < 2 min.
other than a service technician trained by the manufacturer. The device must
be disconnected from the grid before starting any work with the housing open.
A suitable measuring instrument must be used to ensure that electrically
charged components (e.g. capacitors) are fully discharged. Ensure that the
device remains disconnected from the grid until all work has been completed.
Do not use the functions until you have fully read the Operating Instructions.
Possible sources of ignition, such as fire, sparks and naked flames, must be
kept away from the battery.
The charger can cause DC fault currents in the ground conductor. If a fault
current protection device (RCD) is used on the grid side to protect against
electric shock, it must conform to Type B.
Do not dispose of the product in domestic waste. Dispose of it according to
the disposal requirements for waste electrical and electronic equipment valid
at the installation site.
Warning notices
inside the device
WARNING!
Danger from electric shocks.
This can result in serious injury or death.
The housing must never be opened by anyone other than a service technician
▶
trained by the manufacturer.
The device must be disconnected from the mains before starting any work with the
▶
housing open. A suitable measuring instrument must be used to ensure that electrically charged components (e.g. capacitors) are fully discharged.
Use an easily legible and understandable warning sign to ensure that the device is
▶
not reconnected to the mains supply before all the work has been completed.
Inside the device:
Setup regulations
14
WARNING!
Danger from machines falling or toppling over.
This can result in serious injury and damage to property.
Make sure that all system components are steady and secure when setting them up.
▶
If using a floor bracket or wall bracket, always make sure that all the fastenings are
▶
secure.
Page 15
The device is tested to IP 21 protection, meaning:
20 cm (7.87 in.)
- Protection against penetration by solid foreign bodies with diameters exceeding 12.5
mm (0.49 in.)
- Protection against vertically falling drops of water
The device can be set up and operated in dry, closed areas that comply with degree of
protection IP21. Exposure to wet conditions must be avoided.
The device may only be operated in a
level position.
Cooling air
The charger must be set up in such a way that the cooling air can flow unimpeded
through the vents in the housing that are provided for that purpose. Ensure that there is
always a minimum clearance of 20 cm (7.87 in.) around the air inlets and outlets. The
surrounding air must be free from
- Excessive dust
- Electrically conductive particles (carbon black or swarf)
- Heat sources
EN
Cooling air is drawn in and flows out as indicated by the arrows in the following illustrations.
NOTE!
Danger due to partially or fully covered air inlets and outlets.
This can result in damage to property.
If several chargers are set up one behind the other, they should be offset.
▶
If the chargers are arranged in a line one behind the other without being offset, the space
between the chargers must be as follows:
- Minimum distance 20 cm (7.87 in.)
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Wall and floor
*
TX25
3
3
3
*
*
bracket
WARNING!
Danger due to work that has been carried out incorrectly and falling devices.
This can result in serious injury and damage to property.
This installation work must only be carried out by trained and qualified personnel.
▶
Take note of the safety rules in the Operating Instructions for the battery charger.
▶
Different wall plugs and screws are required depending on the supporting surface. Wall
plugs and screws are therefore not included in the scope of supply. The installer is responsible for selecting the correct wall plugs and screws.
WARNING!
Danger due to objects falling or toppling over.
This can result in serious injury and damage to property.
Ensure that all screw connections are secure.
▶
Use only with the charger provided by the manufacturer.
▶
Ensure the device is level when mounting.
▶
If the device is mounted on the wall, ensure the wall is capable of supporting the
▶
weight of the device.
Weight of wall bracket:
3 kW 1.35 kg (2.98 lb)
1
2
16
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417 (16.42)
182 (7.17)
38 (1.5) 123,5 (4.86)
40 (1.57) 89,5 (3.52)38 (1.5)
11 (.43)
8,5 (.33)
342 (13.46)
220 (8.66)
123 (4.84)
110 (4.33)
198 (7.8)
283 (11.14)
38 (1.5)
20 (.79) 90 (3.54)
38 (1.5)
20 (.79)
24,5 (.96)
76 (2.99)
C1
mm (in.)
EN
External start/
stop
▶
▶
WARNING!
Danger if the plug connection is disconnected during the charging process
This can result in serious injury and damage to property.
Do not disconnect the plug connection during the charging process.
Do not touch live contacts on the charging plug.
The external start-stop function is implemented as standard.
Using the external start-stop function, the charging process can be controlled both via an
auxiliary contact and via an external switch.
If the charging cable is disconnected during charging, the external start/stop function prevents sparking and extends the service life of the contacts in this way.
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Control elements and connections
(3) (4)
(1)
(2)
(2)
(5)
(6)
(7)
(8)
Controls and
connections
No. Function
(1) USB port
(2) Position for options
(3) (-) Charging cable
(4) (+) Charging cable
(5) Mains cable
The USB port allows a USB flash drive to be used to update the device and also
to log the charging parameters while charging is in progress.
No. Function
(6) Control panel
(7) Optional LED strip
Lights up in different colours depending on the state of charge, as
explained in the "Control panel"
section
(8) Cover for option plug and char-
ging cables
The option plug and charging
cables can only be accessed by
removing the cover (8). The warning notices in the Safety section of
the "Options" chapter must be
obeyed.
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2
1
TX25
(1)
The cover (1) for the USB port can be se-
13 S 1 Dete
S 2 C2 G
C1 G
C1 L
13V O
C2 L
C1 H C2 H
Pin Pin
Plug
Code
Plug
Code
Plug
14p
11
9
7
5
3
1
14
12
10
4
6
8
2
cured with a screw.
EN
Pin assignment
of the option plug
14-pin option plug inside the housing
19
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Pin Plug
Dete (14)
C2 G (12)
(6) C2 H
(8) C2 L
code
Function
Pin Plug
Function
code
13 S 1 Status 1
11 S 2 Status 2 12 C2 G CAN 2GND
14 Dete Detect
wire white
wire brown
9 C1 G CAN 1GND 10 13 VO13 V
wire white
wire brown Power
Supply
Remote Control wire 1
Remote Control wire 4
Option Box wire brown Option Box wire white
CBG Easy GND CBG Easy VCC
Status
7 C1 L CAN 1Low 8 C2 L CAN 2Low
wire yellow wire yellow
Remote Control wire 3
Option Box wire yellow
CBG Easy Detect
5 C1 H CAN 1High 6 C2 H CAN 2High
wire green wire green
Remote Control wire 2
Option Box wire green
3 4
1 2
Gateway Link
Battery Link
Charging plug
pin assignment
Assignment of pilot and auxiliary contacts on the charging plug
20
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Control panel
(1)
(8)
(7)
(6)
(5)
(4)(3)(2)
EN
No. Function
(1) Display
Displays the current charging parameters.
Displays settings.
(2) "Menu" key
Selects the desired menu.
Returns to the higher-level menu.
(3) "Up/Down" keys
Selects the desired menu item.
Sets the desired value.
(4) "Pause/Start" key
For interrupting and resuming the charging process.
Confirms a menu item or setting.
(5) Blue indicator
Individually configurable:
State of charge
Power-Rate
C-Rate
Deactivated
(6) "Fault" indicator (red)
On steady: The charger outputs an error. The current conditions do not allow
proper charging. While the red indicator is on, charging cannot take place (charging interrupted). The relevant status code appears on the display.
Flashes briefly every 3 seconds: The charger outputs a warning. Charging is
continued despite the adverse charging parameters. The relevant status code
and the state of charge appear alternately on the display.
(7) "Charge" indicator (yellow)
Lit: during charging.
Flashes: if charging has been interrupted.
(8) "Battery charged" indicator (green)
Individually configurable:
State of charge
Charge is complete
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Charging the battery
Starting for the
first time
When the charger is first connected to the mains, the device is in SETUP mode.
The following basic settings must be changed or confirmed in this mode:
- Language (English, German, French, etc.)
- Date, time and time zone
- Length and cross-section of the charging cable
Connect the charger mains plug to the electrical mains supply.
1
Use the "Up/Down" keys to select the
2
desired menu language.
Confirm with the "Pause/Start" key.
3
English is set as the default language.
Use the "Up/Down" keys to select the
4
time zone.
Confirm with the "Pause/Start" key.
5
UTC+1 Central European Time (Berlin) is
set as the default time zone.
Adjust the following settings:
- Daylight saving time ON/OFF
- Hour format
- Time
- Date
Use the "Up/Down" keys to select the
6
desired setting.
Use the "Pause/Start" key to confirm
7
the setting.
Daylight saving time ON and the 24h
format are used as the default settings.
Use the "Up/Down" keys to set the
8
length of the charging cable.
Confirm with the "Pause/Start" key.
9
The charger is configured with the correct
charging cable length as per the order.
An incorrectly set charging cable length
can negatively influence the charging process.
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Use the "Up/Down" keys to set the
10
cross-section of the charging cable.
Confirm with the "Pause/Start" key.
11
The charger is configured with the correct
charging cable cross-section as per the order.
An incorrectly set charging cable crosssection can have a negative influence on
the charging process.
More information on the charger parameters can be found under "Configuration mode" in
the "Display" chapter.
EN
Charging
WARNING!
Danger due to improper handling of the lithium battery.
This can result in serious injury and damage to property.
Note the following points without exception:
▶
Only connect lithium batteries that have been approved by the manufacturer to the
▶
charger.
Never expose the lithium battery to naked flames. Excessive heat can cause the
▶
battery to ignite or explode.
If the lithium battery becomes damaged due to improper handling, poisonous sub-
▶
stances can escape which are harmful to health.
Do not drop the lithium battery into water. This may lead to a short circuit. This in
▶
turn can cause the battery to become hot, ignite or explode.
Do not charge batteries with visible damage.
▶
WARNING!
Danger due to a faulty battery.
This can result in serious injury and damage to property.
Before charging, ensure that the battery is in full working order.
▶
NOTE!
Danger due to very dirty charging plug contacts.
This can result in damage to property.
The resulting increase in contact resistance can lead to overheating and subsequent
▶
destruction of the charging plug.
Keep the charging plug contacts free from impurities and clean them if necessary.
▶
Connect the charger mains plug to the electrical mains supply
1
23
Page 24
The display appears in standard mode. The display shows the charger parameters:
- Connection status:
visual prompt to connect the battery
- Voltage range of the charger (V)
- Power range of the charger (kW)
- Day of the week, date and time
The charger parameters can be set individually. More information on the charger parameters can be found under Configuration mode in the "Display functions" chapter. Ensure that the battery to be charged matches the configuration of the battery charger.
Plug in the charging plug
2
Displays during
charging
If it is not possible to establish a data connection to the battery, the display shown below
appears. In this case, proceed as follows:
1. Check CAN line physically.
2. Check Battery Link settings.
The charger detects the connected battery and displays the following battery data alternately until the automatic charge start:
- State of charge in %
- Battery voltage
- Battery manufacturer
- Serial number of the Battery Management System
24
- State of charge in %
- Battery status (SoH)
- Software version for the Battery Management System
- Hardware version of the Battery Management System
As soon as the battery requests a charge, the charging process starts. If start-up delay is
activated, then charging will start at the end of the set delay time. More information can
be found under Configuration mode in the "Display" chapter.
Page 25
During the charging process the display shows the following values:
- Current state of charge (%)
- State of charge at charge start (%)
- Current charging voltage (V)
- Current charging current (A)
- Current charging power (kW)
- Battery temperature (°C)
- Charged energy since charge start
(kWh)
If the green/blue indicator is set to "state of charge" (see "Additional functions" in the
"Display" chapter), the green/blue indicator lights up once the state of charge exceeds a
defined % value.
If the charging process is interrupted because the "Pause/Start" key was pressed,
the display shows that the charging process has been stopped.
As soon as the battery has reached the desired state of charge, the display shown below
appears:
EN
Interrupting/
resuming the
charging process
To interrupt the charging process:
Press the "Pause/Start" key.
1
- Current state of charge (%)
- State of charge start / end (%)
- Charging time (HH:MM)
- Charged energy since charge start
(kWh)
- The green "Battery charged" indicator
is on.
- The battery is always ready to use
- The battery can remain connected to
the battery charger for as long as required
The blue indicator may also light up during
charging if configured to do so.
- e.g. Power-Rate, C-Rate
25
Page 26
While the charging progress is interrupted:
- The "Charge" indicator flashes (yellow).
To resume the charging process:
Press the "Pause/Start" key again.
2
As long as a battery is connected to the charger, only the charging process can be interrupted and resumed using the "Pause/Start" key. Display modes can be changed using
the "Menu" key as described in the "Display" section, but this is only possible when no
battery is connected to the charger.
Stopping charging
WARNING!
Danger when disconnecting the charging cables.
This can result in severe personal injury and damage to property due to sparking.
Before disconnecting the charging plug, first stop the charging process by pressing
▶
the "Pause/Start" key.
As soon as the battery is fully charged and has cooled down, the following indicators
light up:
- "Battery charged" indicator (green)
Depending on the blue indicator setting,
this will also light up if configured accordingly.
To stop the charging process:
Press the "Pause/Start" key.
1
Disconnect the charging plug.
2
26
Page 27
Display
EN
Overview of display modes
The device has the following display modes:
No. Function
Standard mode
In standard mode the display shows the charging parameters.
Statistics mode
Visualises the frequency of the device operating modes and shows the total
number of charging actions. Also shows an overview of the total and average
Ah produced and energy consumed per charge.
History mode
Provides information about the parameters for all the stored charging processes.
Configuration mode
Configuration mode enables all the settings for the device and the charging
process to be adjusted.
USB mode
USB mode enables a device to be updated, device configurations to be saved
and loaded, and the charging parameters to be recorded during the charging
process - all using a USB flash drive.
As long as a battery is connected to the charger, the charging process can only be interrupted and resumed using the "Pause/Start" key. Display modes can be changed using
the "Menu" key as described in the following sections that explain the individual modes,
but this is only possible when there is no battery connected to the charger.
Menu selection
During a pause in the charging process the menu selection is available, however only in
a limited form. In this case the display modes described below are available as follows:
Statistics mode and history mode remain unrestricted.
In configuration mode the following data is available:
- Date and time
- Device serial number
- Hardware version and serial number
- Software: main software, secondary software, primary software and characteristic
block version
In USB mode all options except for "Update" and "Load configuration" are available.
Change from standard mode to the menu selection as follows:
Press and hold the "Menu" key for approx. 5 seconds.
1
27
Page 28
Change from all other modes to the menu selection as follows:
Briefly press the "Menu" key.
1
To select the desired mode:
Use the "Up/Down" keys to select the symbol for the desired mode.
2
- e.g. the battery symbol for standard mode
Use the "Pause/Start" key to confirm the "Tick" symbol.
3
Standard mode Once the mains plug has been connected to the electrical mains supply, the display will
automatically operate in standard mode.
- Connection status:
visual prompt to connect the battery
- Voltage range of the charger (V)
- Power range of the charger (kW)
- Day of the week, date and time
If Charge&Connect is activated, a symbol appears at the top right of the display to show
the connection status to Charge&Connect:
If a battery is also connected:
The symbol flashes when the connection
to Charge&Connect is present.
The symbol flashes alternately when there
is no connection to Charge&Connect.
- State of charge in %
- Battery voltage
- Battery manufacturer
- Serial number of the Battery Management System
- State of charge in %
- Battery status (SoH)
- Software version for the Battery Management System
- Hardware version of the Battery Management System
28
The battery charger parameters can be set individually. More information can be found in
the "Configuration mode" section.
Page 29
Statistics mode In statistics mode, horizontal bars display
the frequency of the following device operating statuses:
- Idle
- Charging
- Floatingcharge
- Cooldown
- Error
Use the "Up/Down" keys to toggle between page 1/2 and page 2/2.
1
Page 2/2 shows the following values:
- Total number of charges.
- Total Ah output.
- Average Ah output per charge.
- Total energy consumed (kWh).
- Average energy consumed (kWh) per
charge.
The consumed energy display is a standard value and can deviate from the actual
amount of energy by up to 5% at nominal output. At lower power levels the deviation
may be higher.
EN
History mode History mode provides information about the parameters for all the stored charging pro-
cesses. In order to show changing or different displays, two versions of the display window are shown below:
Use the "Up/Down" keys to switch between the pages for each stored charging pro-
1
cess.
Contents of the display window
- Charge start date, e.g.: Friday, 13.11.20.
- Charge start time, e.g.: 11:50 or charging time, e.g.: 2 h 15 min.
- State of charge at charge start, e.g.: 3%.
- State of charge at charge end, e.g.: 99%.
- Voltage at charge end, e.g.: 54.5 V.
- Ah consumed, e.g.: 220 Ah.
- kWh consumed, e.g.: 12 kWh.
- Serial number of the Battery Management System.
Symbols shown
No. Function
Full battery
Charging has finished.
29
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No. Function
Flat battery
Charging has not been finished.
Exclamation mark with number
Warning has been output with the corresponding status code. More information can be found in the Status codes section.
Symbol with number
Error has been output with the corresponding status code. More information
can be found in the Status codes section.
Key symbol with a tick
Charging was stopped properly using the "Pause/Start" key.
Key symbol with a cross
Charging was stopped without using the "Pause/Start" key.
Charging details
Display of certain battery data at the beginning and end of the charging process:
Number of cells
Ah
Characteristic
Type of battery
Configuration
mode
Configuration mode provides the following setting options:
- "Charging settings": Charge settings
- Additional settings:
- Time delay
- Calendar
- Power limitation
- Disable Start button
- Check DC-connection
- "Additional functions": Additional functions
- Blue LED
- Green LED
- Battery Link
- Gateway Link
- Remote control system
- "General options": General settings
- Language
- Contrast
- Time (hh:mm:ss), time zone, daylight saving time / normal time
- Date (dd:mm:yy)
- Length of charging cable (m)
-
Charging cable cross section (mm2)
- AC current limitation
- Unit for temperature values
- Code for accessing the configuration menu activated/deactivated
- Time interval for the parameters recorded on the USB flash drive (s)
- Reset statistics
- Reset history
- resets settings to those when the charger left the factory or optionally to the manufacturer's defaults
- includes a double-check prompt ("OK?") that requires the operator to reconfirm
that this step is intended
30
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First the screen will appear in its initial
format, showing the date, time and software version.
The "Up/Down" keys can be used to retrieve the following information:
1
- Serial number of the charger plus serial number and version of the configuration
memory
- PC board for controller/power electronics: hardware version and serial number
- Software: main software, secondary software, primary software and characteristic block version
The procedure for opening the configuration menu is as follows:
Press the "Pause/Start" key
1
You will be prompted to enter a code.
EN
The code required is "1511", and is
entered as follows:
Using the "Up/Down" keys, enter the first digit of the code.
1
Press the "Menu" key to move to the next digit of the code.
2
Continue following the procedure described above until the complete code has been
3
entered.
Use the "Pause/Start" key to confirm the code entered.
4
You will now be prompted to select one of
the main menu items for the configuration
mode.
31
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When you select a menu item you may be
presented with a symbol prompting you to
read the Operating Instructions. Confirm
this prompt by pressing the "Pause/Start"
key again.
The procedure for navigating the configuration menu and its submenus is as follows:
Use the "Up/Down" keys to select the desired menu item.
1
Use the "Pause/Start" key to confirm the menu item, and reconfirm any double-
2
check prompt (e.g. "OK?").
Use the "Up/Down" keys as necessary to choose an item, e.g. "Off/On" or enter a
3
value.
Use the "Pause/Start" key to confirm what you have entered.
4
If the cursor moves to another setting or position after confirmation of the previous
5
setting, repeat the procedure described in points (3) and (4).
To exit the current menu:
Press the "Menu" key to return to the higher-level menu.
6
Charging settings The following contains a detailed description of the "Charging settings" menu item in con-
figuration mode. Navigation is performed as described in the Configuration mode section.
Select the "Charging settings" menu
1
item
A list appears with the following selection options:
32
Delay
Charge start delay
- Delay time (minutes) of the actual start of charging relative to the moment when
charge start was initiated.
Page 33
At mains failure restart charging
- If this option is selected, the charging process is restarted automatically as soon as
the grid supply becomes available again after a disruption to the electrical grid supply.
At mains failure
- Restart charge
- Automatic / continue charge
If the "Restart charge" option is selected, the charging process is restarted automatically
as soon as the grid supply becomes available again after a disruption to the electrical
grid supply.
If the "Automatic / continue charge" option is selected, the charging process is resumed
automatically as soon as the grid supply becomes available again after a disruption to
the electrical grid supply.
Calendar - optional
The calendar function allows charging to be started automatically according to the following criteria:
- Time window in which charging is not to be started if a battery is connected
- Time window in which charging is to be started if a battery is connected
EN
To activate the calendar function, se-
1
lect the "ON" setting and confirm
The following settings are possible under the "Calendar" function:
Day Setting 1-7:
The day settings allow up to seven different charging phase time profiles to be
defined.
Charge:
- Time window in which charging is to
be started
(e.g. 00:00-06:00, 20:00-24:00)
Stop:
- Time window in which charging must
not take place
(e.g. 06:00-20:00)
Please note! Ongoing charging operations are affected by the set time windows.
- If in the example above a battery is connected at 05:45, charging will be stopped at
the end time defined by the set time window (in this example, at 06:00). Charging
will be resumed when the next charging phase begins.
- If the battery is connected during the "stop" time window, charging is started automatically during the next time window.
33
Page 34
Each time window can be changed in
stages of 15 minutes. Up to 15 time windows can be defined for each day setting.
Either "Charge" or "Stop" can be selected
for each time window.
AC power limit
- Requirement: "Charge" is selected
- A maximum value for AC power can be set for each time window. The charger must
not exceed this value during this phase.
The AC power limit can be set in stages of
0.5 kW.
The minimum and maximum values differ
depending on the different device classes.
The minimum value is approx. 25% of the
maximum output power of the charger.
Please note! Setting a power limit can have a negative effect on the charger's efficiency.
Week Setting:
- Three different week settings can be
defined.
A previously created day setting can be
assigned to any day of the week.
Year Setting:
- Multiple periods throughout the year
may be defined, each containing a
single week setting (e.g. 1/1 - 7/1).
34
Disable Start Button
- ON:
- The charging process cannot be started using the "Pause/Start" key; one reason for this is to prevent unauthorised intervention.
- OFF:
- The charging process can be started using the "Pause/Start" key
Page 35
Check DC-Connection
- ON:
- An error is output if an open circuit is detected several times per charging action
and the battery remains connected throughout (e.g. poor plug contact)
- OFF:
- An error is not output if an open circuit is detected.
EN
Additional functions
The following contains a detailed description of the "additional functions" menu item in
configuration mode. Navigation is performed as described in the "Configuration mode"
section.
Select the "additional functions" menu
1
item
A list appears with the following selection options:
Blue LED:
- Setting of the "Blue LED" indicator
- Governed by state of charge: The blue LED lights up once the set state of
charge (in %) has been reached.
- ("Power-Rate"), in %
The Power-Rate is the current output power related to the maximum output
power of the device in %.
The blue indicator lights up when the current Power-Rate is above the defined
value.
- ("C-Rate"), given as a factor of 0.1 to 2.0C
The C-Rate (charging rate) is the charging current related to the nominal capacity of the battery. With a C-Rate of 1C, charging takes place in one hour. 2C
corresponds to a charging time of half an hour.
The blue indicator lights up when the current C-Rate is above the defined factor.
- ("OFF"), blue LED is deactivated
- ("Battery cooled"), battery has cooled down
The blue indicator lights up when the current temperature value of the battery is
below the defined value.
Green LED:
- Setting of the "Green LED" indicator
- Governed by state of charge: The green indicator lights up once the set state of
charge (in %) has been reached.
- Charging is complete ("Charge complete"): The green indicator lights up when
charging is complete.
35
Page 36
CAN connection to the battery ("Battery Link")
- Allows you to set the Battery Link.
- Auto-Configured "ON":
Connection parameters for Battery
Link are configured automatically.
- A tick appears against "Status" as
soon as the Battery Link is successfully connected. Otherwise a "x" is
shown.
- Auto-Configured "OFF":
Connection parameters for Battery
Link are adjustable.
- A tick appears against "Status" as
soon as the Battery Link is successfully connected. Otherwise a "x" is
shown.
Gateway Link
- Enables the Charge&Connect option to be switched on and off.
- In addition, the status and statistics for the Gateway Link communication are displayed.
- Status: Submenu containing status information about gateway and Charge&Connect
(see following description of "Status" menu).
A tick appears against "Status" as soon as there is a connection to Charge&Connect. Otherwise a "x" is shown.
- Gateway control: Submenu containing gateway control commands (see following
description of "Gateway control" menu).
- Statistics: Submenu for statistics of the CAN connection, for example for
troubleshooting.
"Status" menu
"Status" has its own menu to show details about gateway and connection status. In order
for Charge&Connect to function properly, the 4 tick symbols arranged one below the other must be set.
36
Page 37
- CAN connection: Connection status from battery charger to gateway.
- Internet connection: Connection status from the gateway to the Internet.
- Cloud connection: Connection status from the gateway to the Charge&Connect
Cloud.
- NTP Server: Connection status from the gateway to the NTP server.
- Version: Software version of the gateway.
- ETH-IP: Ethernet IP address of the gateway, if available. Otherwise n/a.
- WLAN-IP: WLAN-IP address of the gateway, if available. Otherwise n/a.
- VPN-IP: VPN-IP address of the gateway, if available. Otherwise n/a.
- Service mode: Status showing whether the service mode is activated on the gateway.
If service mode is activated on the gateway, a tick appears. Otherwise a "x" is
shown.
"Gateway control" menu
"Gateway control" has its own menu with gateway control commands.
EN
- Reset to factory settings: Reset gateway to factory settings. If necessary, the network connection at the gateway must then be reconfigured.
- Start network configuration: Starts network configuration mode on the gateway.
- Start remote service mode: Starts service mode on the gateway to enable detailed
error analyses.
- End service mode: Exits service mode on the gateway.
Remote control system
The contrast for the remote control system can be adjusted.
General settings Detailed explanation of the "general options" menu item in configuration mode.
Select the "general options" menu
1
item.
37
Page 38
A list appears with the following selection options:
- Language
- Display settings
- Time and Date
Charging cable:
- Basic length of charging cable (m)
Cable cross section:
- Cross-section of the charging cable (mm²)
- Contrast
- LED brightness
- Show Ah at charge end ON/OFF
- daylight saving time / normal time
- Predefined time zones
- User-defined time zones
AC current consumption:
Temperature:
- Adapt the maximum consumed device
current to the on-site electrical installation or the device connector fitted on
the device.
- The minimum and maximum values
differ depending on the different
device classes. The minimum value is
approx. 25% of the maximum nominal
current of the charger.
- Temperature in °C / °F
38
Page 39
Code:
- Code entry required / not required to access configuration mode ("Code ON / OFF")
USB Logging Time:
- Time interval (s) for recording charging parameters on the USB flash
drive (USB Logging Time)
Reset statistics
Reset history
For more detailed information on the statistics and history, please refer to the "Statistics
mode" and "History mode" sections.
EN
Reset settings The menu item below "General options" offers two alternative ways of resetting all the
settings:
Reset Factory Settings:
- Resets to factory settings.
Reset Default Settings:
- Resets settings to the manufacturer's
defaults.
USB mode In USB mode, the display shows whether
or not a USB flash drive is connected.
The USB flash drive must conform to the
following specifications:
- Formatting: FAT32
- 32 Gigabyte maximum
- Non multi-partitioned
The I-SPoT VIEWER (www.fronius.com/i-spot) software supports the visualisation and
evaluation of data on the USB flash drive.
Only insert the USB flash drive when charging is not in progress or if the charging process has been interrupted.
If the charging process is only interrupted, not completed, it is only possible to read out
data. A new update or configuration cannot be loaded.
Navigating in USB mode
Use the "Pause/Start" key to access the following settings.
1
Use the "Up/Down" keys to scroll between the settings.
2
39
Page 40
Use the "Pause/Start" key to confirm the desired setting.
3
To start a data download, confirm this again with the "Pause/Start" key. If you do not confirm with the "Pause/Start" key, the download will start automatically after one minute.
A USB flash drive may be connected while charging is in progress, after the "Pause/
Start" key has been pressed. However, this can only be used to read out data. An update
or new configuration cannot be loaded.
Safely remove
- Safely remove the USB flash drive as soon as the desired action has been completed.
Update
- A list of the suitable update files stored on the USB flash drive opens.
- Select and confirm the desired file in the same way as scrolling through the settings.
- Do not change the automatically assigned file names of the update file!
- The latest firmware is available in the Download area of the Fronius website.
- The firmware installation instructions are included in the download's zip file.
Download
- The data relating to the logged charging parameters stored in the device's datalogger is saved to the USB flash drive for the I-SPoT VIEWER.
- Additionally, events as well as the device settings and user curves (configuration)
are saved.
- The following time ranges can be selected for the datalogger:
1 month
3 months
Everything
Since last time
Download optional
The following options are available:
- I-SPoT VIEWER
The logged data is saved in the same way as for the "Download" function, but saving only the I-SPoT VIEWER data.
- Save datalogger
The logged data is saved in the same way as for the "Download" function, but is
saved as "csv" files rather than in the I-SPoT VIEWER format.
(Automatically created folder structure for the ".csv" files: *
Fronius\<device serial number>\Charges\<yyyymmdd>\<hhmmss.csv>)
- Save events.
Events are saved to the USB flash drive.
- Save configuration.
The device settings are saved to the USB flash drive.
Load configuration
- Loads a suitable device configuration stored on the USB flash drive onto the device.
Load dealer text
- A text file can be loaded from the USB flash drive that is displayed as soon as the
device enters an error state.
- The text file can, for example, contain the contact details of the distributor.
- The file must be saved on the USB flash drive as a ".txt" file in "unicode" format.
- The file name must be "dealer.txt".
- The number of characters is restricted to 99.
40
* If a USB flash drive is connected while charging is in progress, the csv files are
saved directly to the USB flash drive. In this case, the folder structure is also cre-
Page 41
Status codes
ated automatically and differs due to the presence of the "Datalog" folder instead
of the "Charges" folder.
EN
If a fault occurs during operation, specific status codes may be displayed. Faults can result from the following:
- Battery fault
- The voltage of the connected battery is unsuitable.
- The device has overheated.
- There is a software or hardware fault.
Battery fault:
If the battery signals a fault, the battery charger displays this fault as a battery fault including the corresponding fault number for the battery. The respective fault is explained
in the battery's Operating Instructions.
If an error message appears on the display and if you cannot resolve the error yourself:
Note the displayed status code: e.g. "Statecode (31)".
1
Note the configuration of the device.
2
Contact your authorised service centre.
3
Freely-defined text, which could for example include the contact details of the distributor, can be displayed if the device is in an error state.
Status codes caused by external factors
No. Cause / Remedy
(11) Check mains voltage
(12) Check mains (phase failure)
(13) External temperature sensor faulty
(14) Electrolyte circulation faulty (pressure switch not switching)
(15) Control voltage not detected
(16) External start/stop is not closed.
(17) Open circuit voltage detection triggered more than once during charging (e.g.
worn charging contacts)
Status codes in the event of a battery fault
No. Cause / Remedy
(22) Battery undervoltage
(23) Battery overvoltage
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(24) Battery too hot (with external temperature sensor only)
(25) Battery too cold (with external temperature sensor only)
(26) Cell fault detected
(27) Battery not supported
(28) Battery heavily discharged - safety charging is being carried out
(29) Battery is connected with reverse polarity
(30) Thermal runaway
Status codes in the event of a CAN fault (battery)
No. Cause / Remedy
(51) Battery not responding
(52) Battery data cannot be requested
(53) Battery voltage not supported
(54) Communication fault
(55) Battery fault
(56) Battery does not switch on
(57) Message time limit exceeded
(58) Registration failed
Status codes in the event of a gateway fault
No. Cause / Remedy
(101) Setting CAN Connect is active and no CAN connection to the gateway could be
established for at least 2 minutes.
(102) No gateway connection to the back-end.
Status codes in the event of a charging error
No. Cause / Remedy
(31) Timeout in I1 phase
(32) Timeout in U1 phase
(33) Battery overvoltage in the I2 phase
42
(34) Ah limit exceed
(35) Timeout in I2 phase
(36) Target voltage in I2 phase not reached (with format characteristic only)
(37) Problem with RI charge
(38) Set charging time cannot be reached
(39) Timeout in RI charge
Page 43
Status codes in the event of a fault in the primary circuit
No. Cause / Remedy
(500) Module 1 (top) temperature sensor faulty
(501) Module 2 (bottom) temperature sensor faulty
(502) PCB temperature sensor faulty
(503) Primary overtemperature
(504) Fan blocked/faulty
(505) Intermediate circuit over/undervoltage
(506) Intermediate circuit imbalance
(507) Primary supply voltage outside the tolerance
(508) Power failure
(509) Wrong device configuration
(510) Primary EEPROM faulty
(527) Phase shifter overcurrent
(528) Charging relay switched off during load operation
EN
(530) Communication error
(532) Microcontroller error (e.g. division by 0)
(533) Reference voltage outside the tolerance
(534) Start-up error
(535) PFC overcurrent
(536) Phase shifter or PFC faulty
Status codes in the event of a fault in the secondary circuit
No. Cause / Remedy
(520) Secondary temperature sensor faulty
(521) Secondary overtemperature
(522) Output fuse faulty
(523) Secondary supply voltage outside the tolerance
(524) Secondary reference voltage outside the tolerance
(525) Current offset
(526) Current offset outside the tolerance
(527) Power module overcurrent (primary)
(529) No secondary communication
(530) No primary communication
(531) Secondary EEPROM faulty
43
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(532) Microcontroller fault
(537) Voltage measurement faulty
(570) Secondary relay cannot be switched
(571) ADC/SPI error
Status codes in the event of a fault in the controller
No. Cause / Remedy
(540) Configuration memory chip missing/faulty
(541) No secondary communication
(542) Secondary initialisation failed
(543) Program/memory fault in characteristic control
(544) Program/memory fault in characteristic control
(545) Primary initialisation failed
(546) Update failed
(547) Load/save settings failed
(548) Load/save characteristic settings failed
(549) Charging could not be resumed after a power failure
(550) Time not set
(551) Hardware change detected
(552) Configuration memory chip invalid
(553) Primary update failed
(554) Fault in the master-slave communication
(555) Incorrect device software
(557) Interruption of the InterLock communication
(558) The second device, which is connected via the InterLock option, has an error
(559) The second device, which is connected via the InterLock option, is incompatible
with this device
44
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Options
Safety In order to connect optional components, it may be necessary to open the housing. The
following warning notices must be obeyed:
WARNING!
Danger from electric shocks.
This can result in serious injury or death.
The housing must never be opened by anyone other than a service technician
▶
trained by the manufacturer.
The device must be disconnected from the grid before starting any work with the
▶
housing open.
A suitable measuring instrument must be used to ensure that electrically charged
▶
components (e.g. capacitors) are fully discharged.
Use an easily legible and understandable warning sign to ensure that the device is
▶
not reconnected to the grid before all the work has been completed.
WARNING!
Danger due to work that has been carried out improperly.
This can result in serious injury and damage to property.
All work involved with connecting optional components must only be carried out by
▶
qualified specialist technicians.
If Installation Instructions or User Information is available for the optional component
▶
concerned, all warning notices and instructions therein must be obeyed.
In the case of all optional components with electrical connections, once the connec-
▶
tion work is complete, a safety inspection must be carried out in accordance with relevant national and international standards and directives.
Further details on safety inspections can be obtained from your authorised service
▶
centre.
They will provide you with any documents you may require on request.
▶
EN
WARNING!
Danger from devices falling or toppling over.
This can result in serious injury and damage to property.
Due to its weight, the device must be secured using suitable fittings to prevent it
▶
from toppling or falling over.
The wall and floor brackets provided by the manufacturer must be used.
▶
LED strip The LED strip acts as a status indicator and lights up in the same colours as the display
elements on the control panel. An LED strip including a diffuser is installed in the gap
between the front wall and upper part of the housing.
Air filter In dusty environments, the air filter prevents the inside of the device from becoming dirty.
This avoids a possible reduction in power and other problems. Detailed information can
be found in the corresponding User Information.
Cleaning interval as required (manufacturer's recommendation: monthly)
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Wall and floor
425 (16.73)
482 (18.98) 115 (4.53)
428 (16.85)
456 (17.95)
462 (18.19)
415 (16.34)
418 (16.46)
446 (17.56)
452 (17.80)
6,5 (.26)
38 (1.5)38 (1.5)
53.8
(2.12)
53.8
(2.12)
6,5 (.26)6,5 (.26)
76 (2.99)
205 (8.07)
76 (2.99)
14 (.55)
6,5 (.26)
14 (.55)
mm (in.)
C1
bracket
The robust wall and floor bracket with integrated cable holder ensures safe installation at
the place of use. Detailed information and diagrams can be found in under "Wall and
floor bracket" in the "General information" chapter.
"Mobile" kit A carrying strap makes it easier to move the device.
Mounting plate The mounting plate may be used as a space-saving floor or wall bracket.
Remote control
system
The remote control system allows the device to be fully controlled from a distance of up
to 30 m (98 ft., 5.1 in.). This option includes a full control panel in an aluminium housing
that provides IP42 protection.
Gateway Link The Gateway Link makes it easy to connect the gateway to the battery charger. The
gateway can be connected without opening the charger.
Gateway The gateway is the connecting link between the battery charger and Charge&Connect.
More detailed information can be found in the corresponding User Information.
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Technical data
EN
SelectION 3 kW
230 V
WARNING!
An electric shock due to a fault current can be fatal.
Nothing other than a type B residual current circuit breaker should ever be used for connecting the device to the grid.
Mains voltage
1)
~ 230 V, ± 15%
Grid frequency 50/60 Hz
Mains fuse protection
2)
max. 16 A
Minimum mains lead cross section 1.5 mm² (0.002325 in.²)
Protection class I (with ground conductor)
3)
Max. permitted mains impedance Z
max
on PCC
None
Standby usage 5.1 W
EMC device class B
Dimensions L x W x H 417 x 110 x 198 mm
(16.42 x 4.33 x 7.8 in.)
Housing C1
Pollution degree 3
Degree of protection
4)
IP21
Overvoltage category II
Operating temperature
5)
-20 °C to +40 °C
(-4 °F to 104 °F)
Storage temperature -25 °C to +80 °C
(-13 °F to 176 °F)
Relative humidity maximum 85%
Maximum altitude above sea level 2000 m (6561 ft)
Mark of conformity according to rating plate
Product standard EN62477-1
Device-specific
data
Max. AC
current
Max. AC
power
Nominal
voltage
Max. charging cur-
Weight
rent
3kW 24V 15.5 A 3340 W 24 V 120 A 8.7 kg
(19.18 lb)
3kW 48V 15.2 A 3280 W 48 V 60 A 8.7 kg
(19.18 lb)
(1) The device is approved for operation on neutral-earthed networks.
6)
(2)
The thermal stress of the automatic circuit breaker must not exceed 30,000 A2s.
(3) Interface to a 230/400 V and 50 Hz public grid.
(4) For indoor use only, do not expose to rain or snow.
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(5) A high ambient temperature may result in power degradation (derating).
(6) With standard mains lead and charging cable.
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EN
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EN
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