Operating
Instructions
SelectION
30 kW
EN-US
Operating instructions
42,0426,0376,EA 010-24052022
Table of contents
SelectION power categories 5
Safety Instructions 6
General 6
Intended Use 6
Environmental conditions 6
Grid connection 7
Dangers due to Grid and Charging Current 7
Dangers due to the battery 7
General information on working with lithium batteries 8
Personal protection and protection of others 9
Safety Measures in Normal Operation 9
EMC device classifications 9
EMC Measures 10
Data backup 10
Maintenance 10
Repair 10
Obligations of the operating company 10
Safety Inspection 10
Markings on the device 11
Disposal 11
Copyright 11
General information 12
Explanation of Safety Instructions 12
Device concept 12
Customer-specific information 12
Correct battery configuration 12
Grid connection 13
Correct routing of the mains/charging cables 14
Warning notices on the device 14
Warning notices inside the device 17
Setup regulations 18
Dimensions 20
Removing the pallet 20
Floor mounting 21
Wall mounting 21
External start/stop 23
Operating controls and connections 24
Operating controls and connections 24
Option plug pin assignment 26
Charging plug pin assignment 27
Control panel 28
Charging the battery 29
Starting for the first time 29
Charging process 30
Displays during charging 31
Pausing/resuming the charging process 32
Ending the charging process 33
Display 34
Overview of display modes 34
Menu selection 34
Standard mode 35
Statistics mode 36
History mode 36
Configuration mode 38
Charging settings 40
Additional functions 42
General options 46
Reset settings 48
USB mode 48
Status codes 50
EN-US
3
Power path status codes 53
Options 55
Safety 55
Charging lights 55
LED strip 56
Air filter 56
Remote control system 56
Gateway Link 56
Gateway 56
Relay board 56
Charging 57
Charge 50 % 57
Charge 80 % 57
Charge not complete 58
Charge Finish 58
Cumulative Error 58
Cumulative error + warning 58
Signal Lamp 58
Immobiliser 58
Blue LED 58
Technical data 59
SelectION 30 kW 400 V 59
4
SelectION power categories
EN-US
Battery voltage Device type Max. charging
current
80 V 30 kW 80 V 375 A G1 3~ 400 V
Housing Mains voltage
5
Safety Instructions
General The device has been manufactured using state-of-the-art technology and ac-
cording to recognized safety standards. If used incorrectly or misused, however,
it can cause
injury or death to the operator or a third party
-
damage to the device and other material assets belonging to the operating
-
company
inefficient operation of the equipment
-
All persons involved in the commissioning, operation, maintenance, and servicing
of the device must
be suitably qualified
-
have completely read and followed these operating instructions
-
The operating instructions must always be at hand wherever the device is being
used. In addition to the operating instructions, all applicable local rules and regulations regarding accident prevention and environmental protection must also
be followed.
All safety and danger notices on the device
must be kept in a legible state,
-
must not be damaged/marked,
-
must not be removed,
-
must not be covered, pasted, or painted over.
-
For the location of the safety and danger notices on the device, refer to the section headed "General Information" in the operating instructions for the device.
Before switching on the device, eliminate any faults that could compromise
safety.
Your personal safety is at stake!
Intended Use The device is to be used exclusively for its intended purpose. Utilization for any
other purpose, or in any other manner, shall be deemed to be not in accordance
with the intended purpose. The manufacturer shall not be liable for damage resulting from this nor for faulty or incorrect work results.
Proper use also means:
Completely reading and obeying the operating instructions and all safety in-
-
structions and danger notices,
Carrying out all the specified inspection and servicing work,
-
Complying with all instructions from the battery and vehicle manufacturers.
-
The device must be handled correctly in order for it to work. Never pull on the
cable when handling the device.
Environmental
conditions
6
Operation or storage of the device outside the stipulated area will be deemed as
not in accordance with the intended purpose. The manufacturer accepts no liability for any damage resulting from improper use.
For exact information on permitted environmental conditions, please refer to the
"Technical data" chapter.
Grid connection Devices with a high output can influence the energy quality of the grid due to
their current consumption.
This may affect a number of device types in terms of:
Connection restrictions, requirements regarding maximum permissible grid
-
impedance *) or
-
criteria regarding the minimum required short circuit power
*)
both at the interface with the public grid
*)
See technical data
In this case, the operator or the person using the device should check whether or
not the device is allowed to be connected, where appropriate through discussion
with the grid operator.
IMPORTANT! Ensure secure grounding of the grid connection.
EN-US
Dangers due to
Grid and Charging Current
Dangers due to
the battery
Work with battery charging systems poses a number of dangers, such as:
electrical hazard due to grid and charging current.
-
hazardous electromagnetic fields that may pose a risk of death for individu-
-
als with pacemakers.
An electric shock can be fatal. Every electric shock poses a risk of death. To prevent electric shock during operation:
do not touch any voltage-carrying parts inside or outside of the device.
-
never touch the battery poles.
-
do not short-circuit the charging cable or charging terminals.
-
All cables and leads must be secured, undamaged, insulated, and adequately dimensioned. Loose connections, scorched, damaged, or under-dimensioned
cables and leads must be repaired immediately by an authorized specialist.
The substances inside the battery to be charged can have a dangerous impact on
the environment and the health of humans and animals.
If the battery is damaged, observe the following points:
Ensure that escaping liquids cannot penetrate into the soil or groundwater
-
If contamination has already occurred, take corrective steps as prescribed by
-
applicable national regulations
There is a risk of fire if the battery overheats. Protect the battery from heat.
(e.g., from the permanent effects of heat and fire)
Toxic vapors which can irritate the airways may escape from the battery if it is
damaged or used improperly.
If this occurs:
Get fresh air
-
Consult a physician if irritation continues
-
If the battery is defective, liquid may leak out.
Avoid contact with the liquid
-
Hand over the battery to the authorized service body for repair
-
Clean and inspect parts that have come into contact with the liquid
-
Operation or storage in potentially explosive atmospheres is prohibited.
Special regulations apply in rooms subject to fire and explosion hazards
- Observe the relevant national and international regulations.
7
To comply with European Directive 2006/66/EC on batteries and its implementation in national law, used batteries must be collected separately and returned to
an approved recycling facility. Any battery that you no longer require must be returned to your distributor or else taken to the approved collection or recycling
facilities in your area. Ignoring this European directive may have potentially adverse effects on the environment and your health.
As soon as it can be assumed that the battery has been mechanically damaged,
the battery must be disposed of at the nearest recycling collection point in accordance with national laws and guidelines.
In case of any uncertainties or questions regarding disposal, contact the authorized service body.
General information on working
with lithium batteries
Lithium batteries are sealed, gas-tight units and harmless, provided that the
-
manufacturer's instructions are observed during use and handling
Never use battery chargers that are not suitable for the type of battery
-
Do not short circuit
-
Do not damage mechanically (pierce, deform, disassemble, etc.)
-
Do not heat or burn above the permissible temperature
-
Always store batteries in a dry and cool place
-
Lithium batteries, when handled properly under the parameters specified by
-
the manufacturer, are safe during use
Incorrect handling or circumstances leading to improper operation may
-
cause leakage of battery contents and decomposition products, resulting in
violent reactions that endanger health and the environment
Since a wide variety of chemical substances are used inside batteries, the
-
manufacturer's instructions for immediate action and first-aid measures
must always be followed in the event of an accident
Lithium batteries must be handled in accordance with the manufacturer's in-
-
structions under all circumstances
This applies in particular to compliance with the limits for maximum current
-
load, charging and discharging cutoff voltages, as well as mechanical and
thermal loads
The battery charger and battery are matched to each other and must not be
-
modified or tampered with under any circumstances, as this may result in
considerable safety risks
Lithium batteries should preferably be stored at room temperature and in a
-
dry place (for details, refer to the manufacturer's instructions on the storage
temperature range)
Avoid large temperature fluctuations (e.g., do not store near heaters, do not
-
expose to continuous sunlight)
8
In case of leakage of substances due to damage or improper handling, the
-
manufacturer's instructions must be followed without fail
This includes in particular the use of personal protective equipment
-
When storing larger quantities of lithium batteries, the local authorities
-
should be consulted
Training of employees in the proper handling of lithium batteries (analogous
-
to hazardous materials)
EN-US
Personal protection and protection of others
Safety Measures
in Normal Operation
Keep persons, especially children, away from the device and working area during
operation. However, if persons are in the vicinity:
Inform them of any dangers (hazardous electrolytes and gases, risk due to
-
grid and charging current, etc.)
Provide suitable protective equipment
-
Before leaving the working area, ensure that no personal injury or property damage can occur in your absence.
Operate devices with ground conductors only on a grid with a ground conductor
and a socket with a ground conductor contact. Operating the device on a grid
without a ground conductor or on a socket without a ground conductor contact is
considered gross negligence. The manufacturer is not responsible for any damage resulting from improper use.
Only operate the device in accordance with the degree of protection shown on
the rating plate.
Never commission the device if it is damaged.
Have the grid and device supply lead regularly inspected by an electrician to ensure that the ground conductor is functioning properly.
EMC device classifications
Safety devices that are not fully functional and components with defects must
be repaired by an authorized specialist before the device is turned on.
Never bypass or disable protection devices.
A freely accessible mains plug is required after installation.
Devices in emission class A:
Are only designed for use in industrial areas
-
Can cause wiring-related or radiated interference in other areas.
-
Devices in emission class B:
Satisfy the emissions criteria for residential and industrial areas. This is also
-
true for residential areas in which the energy is supplied from the public lowvoltage grid.
EMC device classification as per the rating plate or technical data.
9
EMC Measures In certain cases, even though a device complies with the standard limit values for
emissions, it may affect the application area for which it was designed (e.g., when
there is sensitive equipment at the same location, or if the site where the device
is installed is close to either radio or television receivers).
If this is the case, then the operating company is obliged to take appropriate action to rectify the situation.
Data backup The user is responsible for backing up any changes made to the factory settings.
The manufacturer accepts no liability for any deleted personal settings.
Maintenance Check the mains plug, mains cable, charging lead, and charging terminals for
damage before each commissioning.
If dirt accumulates on the device, clean the surface of the device housing with a
soft cloth and only with solvent-free cleaning agents.
Repair Repair work must only be carried out by authorized personnel. Use only original
spare and wearing parts (also applies to standard parts). It is impossible to guarantee that third-party parts are designed and manufactured to meet the demands made on them, or that they satisfy safety requirements.
Obligations of
the operating
company
Safety Inspection
Do not carry out any alterations, installations, or modifications to the device
without first obtaining the manufacturer’s permission.
The operating company must only allow persons to work with the device if they
are familiar with the basic occupational safety and accident prevention regu-
-
lations and are trained in handling the device
have read and understood these Operating Instructions, especially the
-
"Safety rules" section, and have confirmed this with their signature
are trained according to the requirements for the work results.
-
The safety-conscious work of the personnel must be checked regularly.
The manufacturer recommends that a safety inspection of the device be performed at least every 12 months.
A safety inspection by a certified electrician is recommended
after changes,
-
after alterations,
-
after repair, service and maintenance,
-
at least every 12 months.
-
10
For the safety inspection, follow the appropriate national and international
standards and guidelines.
You can obtain more information about the safety inspection from your service
center. The service center will provide the necessary documents upon request.
Markings on the
device
Disposal To comply with European directives and national law, waste electrical and elec-
Copyright Copyright of these Operating Instructions remains with the manufacturer.
Devices bearing the CE label satisfy the essential requirements of applicable directives.
Devices bearing the EAC mark of conformity satisfy the requirements of the relevant standards for Russia, Belarus, Kazakhstan, Armenia, and Kyrgyzstan.
tronic equipment must be collected separately and sent for environmentallyfriendly recycling. Used devices must be returned to a distributor or an approved
collection and recycling facility in your area. Proper disposal of used devices promotes the sustainable recycling of material resources. Ignoring this may have potentially adverse effects on the environment and your health.
Packaging materials
Materials collected separately. Check the regulations in your area. Reduce the
volume of cardboard.
Text and illustrations were accurate at the time of printing. Fronius reserves the
right to make changes. The contents of the Operating Instructions shall not
provide the basis for any claims whatsoever on the part of the purchaser. If you
have any suggestions for improvement, or can point out any mistakes that you
have found in the Operating Instructions, we will be most grateful for your comments.
EN-US
11
General information
Explanation of
Safety Instructions
DANGER!
Indicates an immediate danger.
Death or serious injury may result if appropriate precautions are not taken.
▶
WARNING!
Indicates a possibly dangerous situation.
Death or serious injury may result if appropriate precautions are not taken.
▶
CAUTION!
Indicates a situation where damage or injury could occur.
Minor injury or damage to property may result if appropriate precautions are
▶
not taken.
NOTE!
Indicates the possibility of flawed results and damage to the equipment.
Device concept The technology is enclosed in a robust industry-standard housing. The extremely
compact design meets all requirements for safety standards, reduces space requirements, and protects the components for a long service life.
Featuring a graphic display, an integrated datalogger, new interfaces, and additional options, the device is perfectly equipped for the future.
Customer-specific information
Correct battery
configuration
If customer-specific information exists for the supplied device, this is provided
with the device.
WARNING!
Danger due to unsuitable batteries connected to the battery charger.
Serious personal injury and property damage as a result of escaping gases, ignition, or explosion may result.
Only connect batteries to the battery charger which are suitable for the
▶
charger in terms of their type and voltage, and which correspond to the settings on the charger.
The battery charger must only be used with lithium-ion batteries approved
▶
by Fronius.
12
WARNING!
Grid connection
Danger due to charging cables lying around.
Injuries due to getting caught or tripping on loose cables can be the result.
Lay the charging cables so that no one can trip over them or get caught on
▶
them.
WARNING!
Danger when disconnecting the charging plug while charging is in progress.
This can result in severe personal injury and damage to property.
Before disconnecting the charging plug, end the charging process by press-
▶
ing the Stop / Start key.
When charging is complete, wind up the charging cables or place them on
▶
the cable holder, if available.
WARNING!
Danger of a residual current.
This may result in serious injuries or death.
If necessary, only use a type B residual current circuit breaker for the grid
▶
connection of the device.
The minimum cross-section of the ground conductor must comply with the
▶
local safety regulations for high ground conductor power systems.
The device has an increased leakage current. This must be taken into account
▶
when installing the device in accordance with national regulations.
The leakage current as a function of the mains voltage is specified in the
▶
"Technical data" chapter.
EN-US
WARNING!
Danger due to incorrect operation.
This can result in severe personal injury and damage to property.
Do not use the functions described here until you have fully read and under-
▶
stood the following documents:
Operating Instructions
▶
All Operating Instructions for system components, in particular the safety
▶
rules
Operating Instructions and safety rules provided by the battery and vehicle
▶
manufacturers
WARNING!
Danger of faulty or insufficient grid power supply.
This can result in severe personal injury and damage to property.
The requirements for the grid power supply according to the "Technical data"
▶
chapter must be fulfilled.
13
Correct routing
of the mains/
charging cables
CAUTION!
Danger due to overheating as a result of incorrectly laid mains/charging cables.
Risk of damage to the components.
Lay the mains/charging cable without a loop.
▶
Do not cover the mains/charging cable.
▶
Charging cables longer than 5 m (16 ft. 4.85 in.) must be laid individually (no
▶
bundling).
Charging cables longer than 5 m (16 ft. 4.85 in.) can have an increased sur-
▶
face temperature (be aware of hot surfaces).
In the following cases, pay special attention that the surface temperature of
▶
the charging cables does not exceed 80 °C (176 °F):
- Ambient temperature is 30 °C (86 °F) or more
- Cross-section of the charging cable is 95 mm2 or more
- Length of the charging cable is 5 m (16 ft. 4.85 in.) or more
The mains/charging cable may only be replaced by a qualified electrician.
▶
Warning notices
on the device
A number of safety symbols can be seen on the battery charger's rating plate.
These safety symbols must not be removed or painted over.
On the rating plate there is a 4-digit number which allows you to calculate the
production date. If you subtract the value 11 from the first two digits, you get the
14
year of production. The last two digits represent the calendar week in which the
xxxxxxxx
xxxxxxxx
xxxxxxxx
Gerätebezeichnung
xxxx
OVC III
HIGH LEAKAGE CURRENT! Ensure proper grounding
4,001,xxx Setup xxxx xxxx xxxx
Fronius International GmbH
Froniusstraße 1
A-4643 Pettenbach
Austria
Ser. No.:
Part No.:
U
DC nom.
I
DC max.
I
AC max.
U
AC nom.
P
AC max.
Production Date Code
80V
375A
54.0A
3~ NPE 400V 50/60Hz
32290W
Platform G1IP20
Protective class I
Ladevorgang immer stoppen bevor das Ladekabel abgezogen wird!
Nur mit zugelassener Lithium Ionen Batterie verwenden!
Always stop charging before you disconnect the charging cable!
Use only with approved lithium ion battery!
Toujours arrêter la charge avant de déconnecter le câble de charge!
Utiliser uniquement avec des batteries lithium-ion agréées!
¡Detener siempre la carga antes de desconectar el cable de carga!
¡Utilizar exclusivamente baterías de iones de litio homologadas!
Interrompere sempre la carica prima di scollegare il cavo di carica!
Utilizzare solo con la batteria agli ioni di litio approvata!
Li
WARNUNG - WARNING - ATTENTION
ADVERTENCIA - AVVISO
42,0409,0420
device was produced.
Example: Value on rating plate = 3205
32 - 11 = 21: Production year 2021
05: Calendar week 05
EN-US
An electric shock can be fatal. The housing must never be opened by
anyone other than a service technician trained by the manufacturer.
The device must be disconnected from the grid before starting any
work with the housing open. A suitable measuring device must be used
to ensure that electrically charged components (e.g., capacitors) are
completely discharged. Ensure that the device remains disconnected
from the grid until all work is complete.
Do not use the functions until you have fully read the Operating Instructions.
Possible sources of ignition, such as fire, sparks, and naked flames,
must be kept away from the battery.
The charger can cause DC fault currents in the ground conductor. If a
residual current device (RCD) is used on the grid side to protect
against electric shock, this must be a type B RCD. The device has an
increased leakage current. This must be taken into account when installing the device in accordance with national regulations.
15
Do not dispose of the product with domestic waste, but in accordance
with the disposal regulations for waste electrical and electronic equipment applicable at the place of installation.
16
Warning notices
WARNING Hazardous Voltage
Kondensator Entladezeit < 3 min.
Capacitor discharge time < 3 min.
Décharge de condensateur < 3 min.
Condensador tiempo de descarga < 3 min.
Condensatore tempo di scaricamento < 3 min.
inside the device
WARNING!
Danger from electrical current.
This may result in serious injuries or death.
The housing may only be opened by service technicians trained by the manu-
▶
facturer.
Before starting work, switch off all devices and components involved, and
▶
disconnect them from the grid.
Secure all devices and components involved so they cannot be switched back
▶
on.
After opening the device, use a suitable measuring instrument to check that
▶
electrically charged parts (such as capacitors) have been discharged.
With the aid of a clearly legible, understandable warning sign, ensure that
▶
the device remains disconnected from the grid until all work has been completed.
Inside the device:
EN-US
17
Setup regula-
(1) (1)
(2) (2)
tions
WARNING!
Danger from system components falling or toppling over.
This can result in severe personal injury and damage to property.
After delivery, remove the device from the pallet as described in the "Remov-
▶
ing the pallet" section.
Set up all system components in a stable position.
▶
After installation, it is essential to fix the device to the floor or to the wall by
▶
means of a wall bracket.
When using a floor bracket or wall bracket, always ensure that all fastening
▶
elements, including the wall bracket, are firmly seated.
The devices must not be stacked, nor may objects be placed on top of the
▶
devices.
The device must be secured against tipping over during transport.
▶
The load must always be secured by suitable means.
▶
During transport, the respective cables must be fixed to the cable holder on
▶
the rear.
When transporting with a platform stacking truck and, in some cases, with a
▶
hand pallet truck, the anti-tipping devices (1) may need to be removed.
Is it possible to store the anti-tipping devices (1) at the rear of the device by
▶
fixing them with butterfly nuts (2).
If necessary, the anti-tipping devices (1) must be refitted in the positions
▶
provided for them.
The device has been tested according to degree of protection IP20. This means:
Protection against the penetration of solid foreign bodies with a diameter of
-
more than 12.5 mm (0.49 in.)
No protection against water
-
The device must be set up and operated in dry, closed rooms in accordance with
degree of protection IP20. Avoid exposure to moisture.
The permissible operating position of the device is horizontal on the base.
Cooling air
The device must be set up so that cooling air can flow through the housing openings provided unhindered. There must always be a minimum distance of 0.2 m
(7.874 in.) from the air inlet and outlet openings. The ambient air must be free
from
Excessive dust exposure
-
Electrically conductive particles (carbon black or metal chips)
-
Heat sources
-
The cooling air flows in and out as indicated by the arrow symbols in the following illustrations.
18
NOTE!
30 cm (11.81 in.)
Danger due to partially or completely covered air intake and outlet openings.
This can result in damage to property.
The setup of several devices one behind the other should be staggered.
▶
EN-US
If the devices are arranged in a line one behind the other without being
staggered, the minimum distance between the devices must be as follows:
30 cm (11.81 in.)
19
Dimensions
mm (in.)
780 (30.71) 369 (14.53)
1090 (42.91)
110 (4.33)
600 (23.62)
145 (5.71)
Removing the
pallet
After delivery, remove the device from
the pallet.
WARNING!
Danger when operating the device on
the pallet.
This can result in severe personal injury and damage to property.
The device must not be operated
▶
on the pallet.
After installation, it is essential to
▶
fix the device to the floor or to the
wall by means of a wall bracket.
Detailed information about the
▶
wall bracket can be found in the
"Wall mounting" section.
20
Floor mounting
750 (29.53)mm (in.)
369 (14.53)
13
(.51)
35
(1.38)
300
(11.81)
Center
240 (9.45)
mm (in.)
950 (37.4)
(1) (1)
EN-US
Wall mounting
Drill holes (1) according to the
1
screws and dowels used.
If the surface allows it, the SW10
screws (3) and washers (4) can be used,
which are used to store the wall bracket as shown in the figure below.
Otherwise, the use of other suitable
screws and washers is required.
21
(3) (3)
(4)
(2)
(4)
Remove the wall bracket (2):
(4)
(3)(3)
(2)
(4)
1
2
(2)
(5) (6)(6)
2
Remove the SW10 screws (3)
-
and washers (4)
Pre-mount the wall bracket (2) on
3
a suitable wall using previously
loosened SW10 screws (3) and
washers (4).
Otherwise, the use of other suitable
screws and washers is required.
Push the device onto the wall so
4
that the cable holder (5) is positioned between the two fastening
screws (6) of the wall bracket (2).
Swing off and secure the wall
5
bracket (2).
22
(7)(2)(7)
If the wall bracket (2) is not required,
(8) (8) (2)
secure it to the rear of the device using
the butterfly nuts (7) for storage.
Alternatively, there is an additional
storage option for the wall bracket (2)
on the right side of the device. It is secured by means of TX25 screws (8)
with 3 Nm.
EN-US
External start/
stop
WARNING!
Danger if the plug connection is disconnected during the charging process
This can result in severe personal injury and damage to property.
Do not disconnect the plug connection while the charging process is running.
▶
Do not touch live contacts on the charging plug.
▶
The external start-stop function is implemented as standard.
The external start-stop function allows the charging process to be controlled
both via an auxiliary contact and via an external switch.
If the charging cable is disconnected while charging is in progress, the external
start-stop prevents sparking and thus extends the service life of the contacts.
23
Operating controls and connections
(1)
(2)
(3)
(7)
(5)
(6)
(4)
(8) (10)(9)
Operating controls and connections
No. Function
(1) (+) Charging cable
(2) Position for options
(3) (-) Charging cable
(4) Position for the optional remote control system or charging lights
(5) USB port
The USB port supports a device update and the logging of charging parameters during the charging process via a USB thumb drive. A maximum
supply current of 0.5 A is available.
(6) Positions for relay-related options
Detailed information can be found in the "Options" chapter.
(7) Mains cable
(8) Optional LED strip
Lights up in the appropriate colors depending on the state of charge, according to the indicators explained in the "Control panel" section
(9) Control panel
(10) Connection area for options
The connection area inside the device is only accessible by removing the
connection plate on the front of the device.
24
To do this, follow the warnings given in the Safety section in the "Options"
chapter.
EN-US
25
Option plug pin
17 G / 2 13V / 1
Y / 3 R / 4
B Dete
C2 G
C1 G 13V O
C1 L C2 L
C1 H C2 H
Pin Pin
Plug
Code
Plug
Code
Plug
18p
15
13
11
9
7
5
3
1
18
16
14
12
10
8
6
4
2
assignment
Connections for 18-pin option plug on
the P-Control PC board inside the
housing
Pin Plug
Code
17 G / 2 Ext. LED Green
Remote Control wire 2 Power Supply Remote Control
CBG Easy VCC
15 Y / 3 Ext. LED Yellow 16 R / 4 External LED Red
Remote Control wire 3 Remote Control wire 4
CBG Easy De-
13 B Ext. LED Blue 14 Dete Detect
CBG Easy GND White wire
11 12 C2 G CAN 2GND
Brown wire
9 C1 G CAN 1GND 10 13VO13 V Power
Brown wire White wire
Function
tect
Pin Plug
Code
18 13V /113 V Ext. LED
Function
wire 1
Supply
7 C1 L CAN 1Low 8 C2 L CAN 2Low
Yellow wire Yellow wire
5 C1 H CAN 1High 6 C2 H CAN 2High
Green wire Green wire
3 4
1 2
Gateway Link
Battery Link
26
Charging plug
Dete (14)
C2 G (12)
(6) C2 H
(8) C2 L
pin assignment
Assignment of pilot and auxiliary contacts on the charging plug
EN-US
27
Control panel
(1)
(8)
(7)
(6)
(5)
(4)(3)(2)
No. Function
(1) Display
Display of the current charging parameters.
Display of settings.
(2) "Menu" key
Select the desired menu.
Return to the higher-level selection.
(3) "Up / Down" keys
Select the desired menu item.
Set the desired value.
(4) "Pause / Start" key
Pause and resume the charging process.
Confirm a menu item or setting.
(5) Blue indicator
Individually configurable:
State of charge
Power rate
C rate
Deactivated
(6) "Error" indicator (red)
Lights up continuously: The device outputs an error. The current situation
does not allow for proper charging. While the red indicator is lit, charging
cannot take place (charging paused). The display shows a corresponding
status code.
Flashes briefly every 3 s: The device outputs a warning. Charging parameters are unfavorable, but charging continues. The display alternately
shows the corresponding status code and the state of charge.
28
(7) "Charge" indicator (yellow)
Lights up: during charging.
Flashes: when charging has been paused.
(8) "Battery is charged" indicator (green)
Individually configurable:
State of charge
Charging is complete
Charging the battery
EN-US
Starting for the
first time
When the battery charger is connected to the grid for the first time, the device is
in SETUP mode.
In this mode, the following basic settings must be made or confirmed:
Language (English, German, French, etc.)
-
Date, time, and time zone
-
Charging cable length and charging cable cross-section
-
Connect the mains plug of the battery charger to the electrical network.
1
Use the "Up / Down" keys to select
2
the desired menu language.
Confirm with the "Pause / Start"
3
key.
English is set as the default language.
Use the "Up / Down" keys to select
4
the time zone.
Confirm with the "Pause / Start"
5
key.
The time zone UTC+1 Central
European Time (Berlin) is set as default.
The following settings must be made:
Daylight saving time ON/OFF
-
Hourly format
-
Time
-
Date
-
Use the "Up / Down" keys to select
6
the desired setting.
Press the "Pause / Start" key to
7
confirm each setting.
Daylight saving time ON and the 24hour format are set as default.
Use the "Up / Down" keys to set
8
the appropriate charging cable
length.
Confirm with the "Pause / Start"
9
key.
The battery charger is configured with
the correct charging cable length according to the order.
An incorrectly set charging cable
length can have a negative effect on
the charging process!
29
Use the "Up / Down" keys to set
10
the appropriate charging cable
cross-section.
Confirm with the "Pause / Start"
11
key.
The battery charger is configured with
the correct charging cable cross-section according to the order.
An incorrectly set charging cable
cross-section can have a negative effect on the charging process!
Detailed information on the battery charger parameters can be found in the
"Configuration mode" section of the "Display" chapter.
Charging process
WARNING!
Danger due to improper handling of the lithium battery.
This can result in severe personal injury and damage to property.
The following points must be observed:
▶
Only connect lithium batteries approved by the manufacturer to the battery
▶
charger.
Do not expose the lithium battery to an open flame. The battery may ignite or
▶
explode when exposed to excessive heat.
If the lithium battery is damaged due to improper handling, it may emit toxic
▶
substances which are hazardous to your health.
Do not immerse the lithium battery in water. This can lead to a short circuit,
▶
causing the battery to heat up, ignite, or explode.
Do not charge batteries with apparent damage.
▶
WARNING!
Danger in the event of a defective battery.
This can result in severe personal injury and damage to property.
Ensure that the battery is fully functional before starting the charging pro-
▶
cess.
30
NOTE!
Danger due to heavy contamination of the charging plug contacts.
This can result in damage to property.
Due to the increased contact resistance, overheating and subsequent de-
▶
struction of the charging plug can occur.
Keep the charging plug contacts free of contamination and clean if neces-
▶
sary.
Connect the mains plug of the battery charger to the electrical network.
1
The display appears in standard mode. The display shows the battery charger
parameters:
Displays during
charging
Connection status:
-
Graphic prompt to connect the
battery
Voltage range of the battery char-
-
ger (V)
Power range of the battery charger
-
(kW)
Weekday, date and time
-
The battery charger parameters are individually adjustable. Detailed information
on the battery charger parameters can be found in the Configuration mode section of the "Display functions" chapter. Make sure that the battery to be charged
corresponds to the battery charger configuration.
Plug in the charging plug
2
If it is not possible to establish a data connection to the battery, the display
shown below appears. The following procedure should then be followed:
Check CAN line physically.
1.
Check Battery Link settings.
2.
EN-US
The battery charger detects the connected battery and displays the following
battery data alternately until the automatic charge start:
State of charge in %
-
Rated battery voltage
-
Battery manufacturer
-
Serial number of the Battery Man-
-
agement System
State of charge in %
-
Battery status (SoH)
-
Software version for the Battery
-
Management System
Hardware version of the Battery
-
Management System
As soon as the battery requests a charge, the charging process starts. If the
start-up delay is activated, the charging process starts after the set delay time
has elapsed. Detailed information can be found in the Configuration mode section of the "Display" chapter.
31
During the charging process the display shows the following values:
Current state of charge (%)
-
State of charge at charge start (%)
-
Current charging voltage (V)
-
Current charging current (A)
-
Current charging power (kW)
-
Battery temperature (°C)
-
Charged energy since charge start
-
(kWh)
If the green/blue indicator is set to "State of charge" in accordance with the "Additional functions" section of the "Display" chapter, the green/blue indicator
lights up when the state of charge has exceeded a certain % value.
If charging is interrupted by pressing
the "Pause / Start" key, the display indicates that charging has stopped.
As soon as the battery has reached the desired state of charge, the display
shown below appears:
Current state of charge (%)
-
State of charge start / end (%)
-
Charging time (HH:MM)
-
Charged energy since charge start
-
(kWh)
The green "Battery is charged" in-
-
dicator lights up.
Battery is always ready for use
-
The battery can remain connected
-
to the battery charger for any
amount of time
The blue indicator may also light up
during charging if configured to do so.
For example: Power-Rate, C-Rate
-
Pausing/resuming the charging
process
32
Pause the charging process as follows:
Press the "Pause / Start" key.
1
While charging is paused:
The "Charge" indicator flashes (yel-
-
low).
Resume the charging process as follows:
Press the "Pause / Start" key again.
2
As long as a battery is connected to the battery charger, the charging process
can only be paused and resumed by pressing the "Pause / Start" key. It is only
possible to change the display modes with the "Menu" key, as described in the
"Display" chapter, after disconnecting the battery from the battery charger.
EN-US
Ending the charging process
WARNING!
Danger when disconnecting the charging cables.
This can result in severe personal injury and damage to property as a result of
sparking.
Before disconnecting the charging plug, end the charging process by press-
▶
ing the "Pause / Start" key.
As soon as the battery is fully charged, the following indicators light up:
"Battery is charged" indicator
-
(green)
Depending on the setting of the blue
indicator, it will also start to light up if
configured to do so.
End the charging process as follows:
Press the "Pause / Start" key.
1
Disconnect the charging plug.
2
When the charging contacts are open, the automatic open-circuit detection ensures that the charging contacts are voltage-free.
33
Display
Overview of display modes
The device has the following display modes:
No. Function
Standard mode
In standard mode, the display shows the charging parameters.
Statistics mode
Visualizes the frequency of the operating states of the device and
shows the total number of charges, as well as an overview of the absolute and average Ah delivered and energy consumed per charge.
History mode
Provides information regarding the parameters of all stored charging
processes.
Configuration mode
Configuration mode enables all settings to be made for the device and
the charging process.
USB mode
USB mode supports a device update, the backup and uploading of
device configurations, as well as logging of charging parameters during
the charging process via USB thumb drive.
As long as a battery is connected to the battery charger, the charging process
can only be interrupted and resumed by pressing the "Pause/Start" button. It is
only possible to change the display modes with the "Menu" button, as described
in the following sections which explain the individual modes, after disconnecting
the battery from the battery charger.
Menu selection
While charging has been paused, however, a limited menu selection is available.
The display modes described in detail below are available in this case as follows:
Statistics mode and history mode remain unrestricted.
The following data can be called up in configuration mode:
Date and time
-
Device serial number
-
Hardware version and serial number
-
Software: Main software, secondary software, primary software and curve
-
block version
In USB mode, all functions except "Update" and "Load configuration" can be carried out.
34
Switch to the menu selection from standard mode as follows:
Press and hold the "Menu" button for approx. 5 seconds.
1
Switch to the menu selection from the other modes as follows:
Press the "Menu" button briefly.
1
Open the desired mode:
Use the "Up/Down" buttons to select the symbol for the desired mode.
2
e.g. the battery symbol for standard mode
-
Press the "Pause/Start" button to confirm the "check mark" symbol.
3
Standard mode After connecting the mains plug to the electrical grid, the display is automatic-
ally in standard mode.
Connection status:
-
Graphic prompt to connect the
battery
Voltage range of the battery char-
-
ger (V)
Power range of the battery charger
-
(kW)
Weekday, date, and time
-
If Charge&Connect is activated, a symbol appears at the top right of the display
to show the connection status to Charge&Connect:
EN-US
If a battery is also connected:
The symbol flashes when the connection to Charge&Connect is present.
The symbol flashes alternately when
there is no connection to Charge&Connect.
State of charge in %
-
Rated battery voltage
-
Battery manufacturer
-
Serial number of the Battery Man-
-
agement System
35
State of charge in %
-
Battery status (SoH)
-
Software version for the Battery
-
Management System
Hardware version of the Battery
-
Management System
The battery charger parameters can be set individually. Detailed information can
be found in the "Configuration mode" section.
Statistics mode In statistics mode, horizontal bars
visualize the frequency of the following
operating states of the device:
Idle
-
Charging
-
Floatingcharge
-
Cooldown
-
Error
-
Use the "Up/Down" buttons to switch between page 1/2 and page 2/2.
1
Page 2/2 shows the following values:
Total number of charges
-
("Charges").
Total Ah delivered.
-
Average Ah delivered per charge
-
("Charge").
Total energy consumed (kWh).
-
Average energy consumed (kWh)
-
per charge ("Charge").
The display of the consumed energy is intended as a guide value and may deviate
from the actual amount of energy by up to 5% at the rated power. The deviation
may be higher at lower power.
History mode History mode provides information regarding the parameters of all stored char-
ging processes. The display window is shown twice below in order to be able to
show changing or different displays:
36
Use the "Up / Down" keys to switch between the pages for each saved char-
1
ging process.
Contents of the display window
Start date of the charge, e.g.: Friday, 13.11.20.
-
Start time of the charge, e.g.: 11:50 or charging time, e.g.: 2 h 15 min.
-
State of charge at charge start: e.g.: 3 %.
-
State of charge at charge end: e.g.: 99 %.
-
Voltage at charge end: e.g.: 54.5 V.
-
Input power Ah, e.g.: 220 Ah.
-
Input power kWh, e.g.: 12 kWh.
-
Serial number of the battery management system.
-
Displayed symbols
No. Function
Full battery
Charge completed.
Empty battery
Charge not completed.
Exclamation mark with digit
Warning was output, with code for the corresponding status code.
Detailed information can be found in the Status codes section.
Symbol with digit
Error was output, with code for the corresponding status code. Detailed information can be found in the Status codes section.
EN-US
Button symbol with tick
Charge was correctly ended with "Pause / Start" key.
Button symbol with cross
Charge was terminated without pressing the "Pause / Start" key.
Charging details
Display of certain battery data at the beginning and end of charging:
Number of cells
Ah
Characteristic
Type of battery
37
Configuration
mode
The configuration mode offers the following setting options:
Charging settings: Settings for the charging process
-
Other settings:
-
Time delay
-
Calendar
-
Power limiter
-
Deactivate Start key
-
DC connection check
-
"Additional functions": Additional functions
-
Blue LED
-
Green LED
-
Relay board
-
External lamp
-
Battery Link
-
Gateway Link
-
Remote control system
-
"General options": General settings
-
Language
-
Contrast
-
Time (hh:mm:ss), time zone, daylight saving time / standard time
-
Date (dd:mm:yy)
-
Charging cable length (m)
-
-
Charging cable cross-section (mm2)
AC current limitation
-
Unit for temperature values
-
Code for entering the configuration menu activated/deactivated
-
Time interval for the parameters logged on the USB thumb drive (s)
-
Reset statistics
-
Reset history
-
Reset to the delivery settings or optionally to the factory (manufacturer's de-
-
fault) settings
With confirmation prompt ("OK?") for further confirmation
-
First the screen appears in the basic
settings with display of date and time,
as well as the software version.
Use the "Up / Down" keys to call up the following information:
1
Device serial number as well as serial number and version of the config-
-
uration memory
PC board for control/power electronics: Hardware version and serial
-
number
Software: Main software, secondary software, primary software, and char-
-
acteristic block version
Enter the configuration menu as follows:
Press the "Pause / Start" key
1
38
A prompt for the code appears.
Enter the required code "1511" as follows:
Use the "Up / Down" keys to enter the first digit of the code.
1
Press the "Menu" key to move to the next digit of the code.
2
Continue as described above until the complete code is entered.
3
Confirm entry with the "Pause / Start" key.
4
EN-US
The selection of the main menu items
for configuration mode appears.
When selecting a menu item, a graphical prompt to read the Operating Instructions may appear. Confirm this
prompt by pressing the "Pause / Start"
key again.
Navigate through the configuration menu and its submenus as follows:
Select the desired menu item with the "Up / Down" keys.
1
Press the "Pause / Start" key to confirm the menu item and press again to
2
confirm any confirmation prompt (e.g., "OK?").
If necessary, use the "Up / Down" keys to make a selection, e.g., "Off / On" or
3
enter a value.
Press the "Pause / Start" key to confirm the entry.
4
If the cursor moves to the next setting or digit after confirming, proceed
5
again as described in points (3) and (4).
To exit the current menu:
Press the "Menu" key to return to the higher-level selection.
6
39
Charging settings
The following section provides a detailed explanation of the "Charging settings"
menu item in configuration mode. Navigation is carried out as described in the
Configuration mode section.
Select the "Charging settings"
1
menu item
A list appears with the following selection options:
Delay
charge start delay
Delay time (minutes) between the activation time of the charge start and the
-
actual charge start.
at mains failure restart charging
If this option is activated, the charging process is automatically restarted
-
after a fault in the electrical network as soon as the electrical network is
available again.
at mains failure
Restart charging
-
Automatic/continue charging
-
If the "Restart charging" option is activated, the charging process is automatically restarted after a fault in the electrical network as soon as the electrical network is available again.
If the "Automatic/continue charging" option is activated, the charging process is
automatically continued after a fault in the electrical network as soon as the
electrical network is available again.
Calendar - optional
40
The calendar function enables charging to be started automatically according to
the following criteria:
Time window within which no charging should take place when a battery is
-
connected
Time window within which charging should take place when a battery is con-
-
nected
To activate the calendar function,
1
select and confirm the "ON" setting
The following settings are possible within the calendar function:
Day setting 1-7:
The day settings allow up to 7 different charging phase time profiles to
be defined.
Charge:
Time window within which charging
-
should start
(e.g.: 0:00-6:00, 20:00-24:00)
EN-US
Stop:
Time window within which no char-
-
ging should take place
(e.g.: 6:00-20:00)
Please note! Ongoing charges are influenced by the set time windows.
If a battery is connected at 05:45 in the above example, charging is stopped
-
by the specified end time (6:00 in the example) of the set time window. The
subsequent charging phase resumes the charging process.
If the battery is connected within the stop time window, charging will start
-
automatically in the next time window.
Each time window can be adjusted in
15-minute increments. It is possible to
assign up to 15 time windows per day
setting.
For each time window, either Charge or
Stop can be selected.
AC power limit
Requirement: "Charge" is selected
-
A maximum AC power can be set per time window, which the device must
-
not exceed in this phase.
The "AC power limit" can be adjusted
in increments of 0.5 kW.
The minimum and maximum values differ for the different device classes.
The minimum value is approx. 25% of
the maximum output power of the
device concerned.
41
Please note! The efficiency of the device can be negatively influenced by a set
power limit.
Week Setting:
It is possible to configure 3 differ-
-
ent week settings.
Each day of the week can be assigned
one of the previously created day settings.
Year Setting:
It is possible to assign a week set-
-
ting to several calendar periods
(e.g., 1.1. - 7.1.).
Additional functions
Disable Start Button
ON:
-
It is not possible to start the charging process using the "Pause / Start"
-
key, which prevents unauthorized access, for example.
OFF:
-
It is possible to start the charging process using the "Pause / Start" key
-
Check DC-Connection
ON:
-
An error is output if an open circuit is detected several times per charge
-
and the battery remains connected (e.g., bad plug contact)
OFF:
-
No error is output when an open circuit is detected.
-
The following section provides a detailed explanation of the "Additional functions" menu item in configuration mode. Navigation is carried out as described in
the "Configuration mode" section.
Select the "Additional functions"
1
menu item
42
A list appears with the following selection options:
Blue LED:
Setting for the "Blue LED" indicator
-
(C-Rate), given as a factor of 0.1 to 2.0C
-
The C rate (Charging Rate) is the charging current in relation to the nominal capacity of the battery. With a C rate of 1C, charging takes place in
one hour. 2C corresponds to a charging time of half an hour.
The blue indicator lights up when the current C rate is above the defined
factor.
(Power-Rate), in %
-
The power rate is the current output power related to the maximum output power of the device in %.
The blue indicator lights up when the current power rate is above the
defined value.
Setting according to the state of charge: The blue LED starts to light up
-
from the set state of charge (in %).
Battery cooled
-
If the temperature falls below or exactly reaches the set temperature,
the blue indicator lights up.
(OFF), blue LED is deactivated
-
EN-US
Green LED:
Setting of the green LED indicator
-
Setting according to the state of charge: The green indicator starts to
-
light up from the set state of charge (in %).
Charging is complete (Charge complete): The green indicator lights up
-
when charging is complete.
43
Relays:
In the selection for the relay board, one of the following functions can be set for
each terminal:
Charging
-
Charge 50 %
-
Charge 80 %
-
Charge Finish
-
Charge OK
-
Charge not complete
-
Signal if the battery is prematurely disconnected from the battery char-
-
ger
Can be set from 1 to 10 s
-
Cumulative Error
-
Signal in the event of an error
-
A power failure can be displayed as an error ("ON" setting).
-
If the device is in an error state, a freely defined text can be displayed,
-
which can contain the contact details of the distributor, for example.
Detailed information can be found in the "USB mode" chapter.
-
Cumulative error + warning
-
In the same way as the "Cumulative Error" function, the corresponding
-
relay picks up as soon as an error or warning is present.
Signal lamp
-
It is possible to connect one or more suitable lamps to the relay board to
-
indicate the state of charge or the operating status of the battery charger.
Detailed information can be found in the "Signal lamp" section of the
-
"Options" chapter.
Immobiliser
-
ON
-
The relay picks up continuously as soon as the battery charger is connec-
-
ted to the grid.
Blue LED
-
Individually configurable:
C rate
-
Power rate
-
State of charge
-
Battery cooled
-
Deactivated
-
Setting for external lamp ("External lamp")
According to the "Charging lights" section of the "Options" chapter, suitable signal lamps can be connected in order to visualize the state of charge or the operating status of the battery charger.
The following settings are available:
Normal (conventional signal lamps)
-
RGB (LED strip)
-
CAN connection to the battery ("Battery Link")
Allows you to set the Battery Link.
-
Auto-Configured "ON":
-
Connection parameters for Battery Link are configured automatically.
A tick symbol appears next to
-
"Status" as soon as the Battery
Link is successfully connected.
Otherwise an "x" is displayed.
44
Auto-Configured "OFF":
-
Connection parameters for Battery Link are adjustable.
A tick symbol appears next to
-
"Status" as soon as the Battery
Link is successfully connected.
Otherwise an "x" is displayed.
Gateway Link
Enables the Charge&Connect option to be switched on and off.
-
In addition, the status and statistics for the Gateway Link communication are
-
displayed.
Status: Submenu containing status information about gateway and
-
Charge&Connect (see below description of "Status" menu).
A tick symbol appears next to "Status" as soon as there is a connection to
Charge&Connect. Otherwise an "x" is displayed.
Gateway control: Submenu with gateway control commands (see below de-
-
scription of "Gateway control" menu).
Statistics: Submenu for statistics of the CAN connection, for example for
-
troubleshooting.
EN-US
"Status" menu
"Status" has its own menu to display details about gateway and connection
status. In order for Charge&Connect to function properly, the 4 tick symbols arranged one below the other must be set.
CAN connection: Connection status from battery charger to gateway.
-
Internet connection: Connection status from the gateway to the Internet.
-
Cloud connection: Connection status from the gateway to the Charge&Con-
-
nect Cloud.
NTP Server: Connection status from the gateway to the NTP server.
-
Version: Software version of the gateway.
-
ETH-IP: Ethernet IP address of the gateway, if available. Otherwise n/a.
-
WLAN-IP: WLAN-IP address of the gateway, if available. Otherwise n/a.
-
VPN-IP: VPN-IP address of the gateway, if available. Otherwise n/a.
-
Service mode: Status showing whether service mode is activated on the gate-
-
way.
If service mode is activated on the gateway, a tick symbol appears. Otherwise
an "x" is displayed.
45
"Gateway control" menu
"Gateway control" has its own menu with gateway control commands.
Reset to factory settings: Reset gateway to factory settings. If necessary, the
-
network connection on the gateway must then be reconfigured.
Start network configuration: Starts network configuration mode on the gate-
-
way.
Start remote service mode: Starts service mode on the gateway to enable
-
detailed error analyses.
End service mode: Exits service mode on the gateway.
-
Remote control system
The contrast for the remote control system can be adjusted.
General options Detailed explanation of the "General options" menu item in configuration mode.
Select the "General options" menu
1
item.
A list appears with the following selection options:
Language
-
Display
-
Contrast
-
LED brightness
-
Show Ah at charge end
-
ON/OFF
Time and Date
-
Daylight saving time/standard
-
time
Predefined time zones
-
User-defined time zones
-
46
Charging cable:
Cable cross section:
Cross section of the charging cable (mm²)
-
AC current consumption:
Simple length of the charging
-
cable (m)
Adaptation of the maximum device
-
current to the electrical installation on site, or to the device plug
which has been installed on the
device.
EN-US
The minimum and maximum values
-
differ for the different device
classes. The minimum value is approx. 25% of the maximum nominal current of the device concerned.
Temperature:
Temperature in °C/°F
-
Code:
Code entry required/not required to enter configuration mode ("Code ON/
-
OFF")
47
USB Logging Time:
Time interval for the charging
-
parameters logged on the USB
thumb drive (s) ("USB Logging
Time")
Reset statistics
Reset history
Detailed information regarding statistics and history can be found in the "Statistics mode" and "History mode" sections.
Reset settings The menu item below "General options" offers 2 possibilities to reset all settings:
Reset Factory Settings:
Reset the settings made to the
-
factory settings.
Reset Default Settings:
Resetting the settings made to the
-
manufacturer's default settings.
USB mode In USB mode, the display shows
whether a USB thumb drive is plugged
in.
The USB thumb drive must meet the
following specifications:
Formatting: FAT32
-
32 Gigabyte maximum
-
No multiple partitioning
-
The I-SPoT-VIEWER software (www.fronius.com/i-spot) supports the visualiza-
tion and evaluation of the data on the USB thumb drive.
Only plug in the USB thumb drive when no charging process is taking place or
the charging process has been interrupted.
If the charging process has only been interrupted and not completely ended, it is
only possible to read data and not to perform an update or load a configuration.
48
Navigating in USB mode
Press the "Pause/Start" button to change to the settings listed below.
1
Use the "Up/Down" buttons to scroll between the settings.
2
Press the "Pause/Start" button to confirm the desired setting.
3
To start a data download, confirm this again with the "Pause/Start" button. If this
repeated confirmation with the "Pause/Start" button is not carried out, the
download starts automatically after one minute.
While a charging process is in progress, the USB thumb drive may be connected
after pressing the "Pause/Start" button. It is only possible to read data and not to
perform an update or load a configuration.
Safely remove
Safely remove the USB thumb drive once the desired action is complete.
-
Update
A list of suitable update files stored on the USB thumb drive opens.
-
The desired file is selected and confirmed in the same way as scrolling
-
through the settings.
Do not rename the automatically assigned file name of the update file!
-
The latest firmware is available in the download area of the Fronius website.
-
Firmware installation instructions are included in the zip file of the down-
-
load.
Download
The data of the logged charging parameters stored in the data logger of the
-
device is saved for the I-SPoT VIEWER on the USB thumb drive.
Events as well as device settings and user curves (configuration) are also
-
saved.
The following time ranges can be selected for the data logger:
-
1 month
3 months
All
Since last time
EN-US
Download optional
The following options are available:
I-SPoT VIEWER
-
The logged data is saved in the same way as for the "Download", but only with
the data for the I-SPoT VIEWER.
Save data logger
-
The logged data is saved in the same way as for the "Download", but as "csv"
files rather than in the I-SPoT VIEWER format.
(Automatically created folder structure for the ".csv" files: *
Fronius\<Device serial number>\Charges\<yyyymmdd>\<hhmmss.csv>)
Save events.
-
Events are saved on the USB thumb drive.
Save configuration.
-
The device settings are saved on the USB thumb drive.
Load configuration
Loads a suitable device configuration stored on the USB thumb drive into the
-
device.
Load dealer text
Here a text file can be loaded from the USB thumb drive, which is displayed
-
as soon as the device is in an error state.
The text file can contain the contact details of the dealer, for example.
-
The file must be saved on the USB thumb drive in the ".txt" format in "uni-
-
code".
The file name must be "dealer.txt".
-
The number of characters is limited to 99.
-
49
Status codes
* If a USB thumb drive is plugged in during charging, the csv files are saved
directly on the USB thumb drive. The folder structure, which is also created automatically, contains the "Datalog" folder instead of the "Charges"
folder.
If a fault occurs during operation, specific status codes may be displayed. This
can be caused by the following:
Battery error
-
A battery with an unsuitable voltage has been connected.
-
The device has overheated.
-
A software or hardware error has occurred.
-
Battery error:
If the battery reports an error state, the battery charger will display this error as
a battery error including the corresponding error number of the battery. The respective error explanation can be found in the Operating Instructions for the
battery.
If an error message appears on the display and the error cannot be rectified independently:
Note down the displayed status code: e.g., "Statecode (31)".
1
Note the configuration of the device.
2
Contact your authorized Service Partner.
3
If the device is in an error state, a freely defined text can be displayed, which
can contain the contact details of the distributor, for example.
Status codes with an external cause
No. Cause / Remedy
(11) Check mains voltage
(12) Check grid (phase failure)
(13) External temperature sensor defective
(14) Electrolyte circulation defective (pressure switch does not switch)
50
(15) No control voltage detected
(16) External start/stop is not closed.
(17) Open circuit detection triggered several times during a charge (e.g.: worn
charging contacts)
Status codes in the event of a battery fault
No. Cause / Remedy
(22) Battery undervoltage
(23) Battery overvoltage
(24) Battery too hot (only with external temperature sensor)
(25) Battery undertemperature (only with external temperature sensor)
(26) Cell defect detected
(27) Battery not supported
(28) Battery heavily discharged - safety charge in progress
(29) Incorrect battery polarity
(30) Thermal Runaway
Status codes in the event of a CAN error (battery)
No. Cause / Remedy
(51) Battery not responding
EN-US
(52) Battery data cannot be queried
(53) Battery voltage not supported
(54) Communication error
(55) Battery error
(56) Battery does not switch on
(57) Message time limit exceeded
(58) Login failed
Status codes in the event of a gateway error
No. Cause / Remedy
(101) CAN Connect setting is active and no CAN connection could be estab-
lished to the gateway for at least 2 minutes.
(102) Gateway has no connection to the back-end.
Status codes in the event of a charging error
No. Cause / Remedy
(31) Time exceeded in the I1 phase
(32) Time exceeded in the U1 phase
(33) Battery overvoltage in the I2 phase
(34) Ah exceeded
(35) Time exceeded in the I2 phase
51
(36) Target voltage in the I2 phase not reached (only with format characterist-
ic)
(37) RI charge error
(38) Set charging time cannot be reached
(39) Time exceeded during RI charge
Status codes in the event of an error in the primary circuit
No. Cause / Remedy
(500) Temperature sensor module 1 (top) defective
(501) Temperature sensor module 2 (bottom) defective
(502) Temperature sensor PCB defective
(503) Primary overtemperature
(504) Fan blocked / defective
(505) Over-/undervoltage in intermediate circuit
(506) Asymmetry in intermediate circuit
(507) Primary supply voltage out of tolerance
(508) Grid failure
(509) Incorrect device configuration
(510) Primary EEPROM faulty
(527) Phaseshifter overcurrent
(528) High charge relay switched off during load operation
(530) Communication problem
(532) Microcontroller error (e.g., division by 0)
(533) Reference voltage out of tolerance
(534) Startup problem
(535) PFC overcurrent
(536) Phaseshifter or PFC faulty
Status codes in the event of an error in the secondary circuit
No. Cause / Remedy
52
(520) Secondary temperature sensor defective
(521) Secondary overtemperature
(522) Output fuse defective
(523) Secondary supply voltage out of tolerance
(524) Secondary reference voltage out of tolerance
(525) Current offset
(526) Current offset out of tolerance
(527) Power module overcurrent (primary)
(529) No secondary communication
(530) No primary communication
(531) Secondary EEPROM defective
(532) Microcontroller error
(537) Voltage measurement faulty
(570) Secondary relay cannot be switched
(571) ADC/SPI problem
Status codes in the event of an error in the control system
No. Cause / Remedy
(540) Configuration memory block missing/defective
(541) No secondary communication
(542) Secondary Init failed
EN-US
(543) Program/memory error in the characteristic control
(544) Program/memory error in the characteristic control
(545) Primary Init failed
(546) Update failed
(547) Load/save settings failed
(548) Load/save curve settings failed
(549) Charge could not be continued after a power failure
(550) Time not set
(551) Hardware change detected
(552) Configuration memory block invalid
(553) Primary update failed
(554) Master-slave communication faulty
(555) Incorrect device software
(557) Interruption of the InterLock communication
(558) The second device, which is connected via the InterLock, has an error
Power path
status codes
(559) The second device, which is connected via the InterLock option, is incom-
patible with this device
The status code indicates which power path is affected:
(1): Power path 1 - e.g. state code (542-1)
-
(2): Power path 2 - e.g. state code (542-2)
-
53
(1)
(2)
54
Options
17 G / 2 13V / 1
Y / 3 R / 4
B Dete
C2 G
C1 G 13V O
C1 L C2 L
C1 H C2 H
Pin Pin
Plug
Code
Plug
Code
Plug
18p
15
13
11
9
7
5
3
1
18
16
14
12
10
8
6
4
2
Safety The housing has to be partially opened to connect the options. Observe the fol-
lowing warnings:
WARNING!
Danger due to work that is not carried out properly.
This can result in severe personal injury and damage to property.
All work associated with connecting the options may only be carried out by
▶
qualified personnel.
If Installation Instructions or User Information exist for the corresponding
▶
option, all warnings and instructions contained therein must be followed.
For all options with electrical connections, a safety inspection must be car-
▶
ried out in accordance with the applicable national and international standards and guidelines after connection work has been carried out.
You can obtain more information about the safety inspection from your au-
▶
thorized Service Partner.
The Service Partner will provide the necessary documents upon request.
▶
EN-US
Charging lights Suitable external indicators can be connected to the connections inside the
device, as shown in the figure, to indicate the state of charge or the operating
status of the battery charger. The working voltage of each external indicator
must be 13 V, and the sum of the current drawn by all external indicators must
not exceed 0.5 A.
Connections for the charging lights on
the option plug
Pin Function Color
18 Supply 13 V.
17 The battery is fully charged. Green
16 An error has occurred (common error). Red
15 Lights up: Battery is charging.
Flashing: Charge has been interrupted.
Yellow
55
Pin Function Color
13 Freely configurable. Blue
If the RGB (LED strip) setting is stored in the menu, the connection (15) (yellow)
is not supported. The normal (conventional external indicators) or RGB (LED
strip) setting for the "External lamp" function is explained in the "Additional
functions" section of the "Display" chapter.
LED strip The LED strip serves as a status indicator and lights up in the corresponding col-
ors in the same way as the display elements of the control panel. An LED strip
including diffuser is installed in the gap between the front wall of the housing
and the upper part of the housing.
Air filter In dusty environments, the air filter prevents contamination of the inside of the
device. This prevents any reduction in performance or other impairment of the
device. Detailed information can be found in the corresponding User Information.
Cleaning interval as required (manufacturer's recommendation: monthly)
Remote control
system
Gateway Link The Gateway Link enables the easy connection of the gateway to the battery
Gateway The gateway is the link between the battery charger and Charge&Connect. De-
Relay board
The remote control system allows full operation of the device from a distance of
up to 30 m (98 ft., 5.1 in.). This option contains a full control panel in an aluminum housing with degree of protection IP42.
charger. The gateway can be connected without opening the battery charger.
tailed information can be found in the corresponding User Information.
WARNING!
Danger when using the relay board for safety-critical functions.
This can result in severe personal injury and damage to property.
Do not use the relay board for safety-critical functions.
▶
NOTE!
56
Danger due to non-compliance with the permissible mains voltage tolerance.
Malfunctions and damage to property may result.
For the relay board option, the input voltage L-N is restricted to a maximum
▶
of 250 V compared to the battery charger.
Risk of Electric Shock!
Do not operate at circuits
more than 250 V to ground!
0... 30V DC/4A
0... 250V AC/4A
Use Copper Conductors Only!
C Common
NC Normally Closed
NO Normally Opened
L Line
N Neutral Wire
max. 1A
AC Output!
42,0409,0008
C NC NO C NC NO C NC NO
L/C NC NO N
WARNING!
The optional relay board enables the external evaluation of the battery charger's
operating states and the state of charge of the connected battery. It is also possible to supply one or more external loads with input voltage L-N. This requires an
existing neutral conductor in the electrical network. An explanation of the configuration for the outputs of the relay board can be found in the Operating Instructions for the battery charger: Chapter "Display", section "Additional functions".
Detailed information on the relay board can be found in the instructions supplied
with the relay board option.
Enclosed is an overview of options directly related to the relay board. These relay
board-specific options are controlled via the outputs of the relay board:
Charging
-
Charge 50 %
-
Charge 80 %
-
Charge Finish
-
Main Charge Finished
-
Charge OK
-
Charge not complete
-
Signal if the battery is prematurely disconnected from the battery charger
Cumulative Error
-
Cumulative error + warning
-
Signal Lamp
-
Immobiliser
-
ON
-
Blue LED
-
EN-US
Charging The "Charging" option is suitable for controlling a signal lamp, for example. While
charging is in progress, the corresponding relay automatically picks up.
Charge 50 % The "Charge 50 %" option is suitable for controlling a signal lamp, for example.
The corresponding relay switches as soon as the battery is charged to 50%.
Charge 80 % The "Charge 80 %" option is suitable for controlling a signal lamp, for example.
The corresponding relay switches as soon as the battery is 80% charged.
57
Charge not complete
Charge Finish The "Charge Finish" option is suitable for controlling a signal lamp, for example.
The "Charge not complete" option is suitable for controlling an acoustic signal
generator, for example. If the battery is disconnected from the battery charger
before the charging process is completed, the relay switches for an adjustable
time of 1 to 10 seconds.
When the configured charging characteristic is complete, the corresponding relay automatically picks up.
Cumulative Error
Cumulative error
+ warning
Signal Lamp Alternatively to the charging lights, it is possible to connect one or more suitable
Immobiliser The optional immobilizer device prevents the vehicle from being inadvertently
The "Cumulative Error" option is suitable for controlling a signal lamp, for example. Every time an error is detected, the corresponding relay automatically
picks up.
In the same way as the "Cumulative Error" function, the corresponding relay
picks up as soon as an error or warning is present.
lamps to the relay board to indicate the state of charge or the operating status of
the battery charger. The lamps can be designed for a voltage of up to 30 V DC or
up to 250 V AC on a grid that is grounded at the neutral point.
If the lamps are floating, the switching current must not exceed 4 A. A lamp that
is controlled via the 230 V supply relay may be operated at an output current of
max. 1 A.
started while charging is in progress. This protects the vehicle, the battery, and
the charging cables from damage.
As soon as the vehicle is connected to the grid, the corresponding relay picks up
and blocks the ignition lock signal, for example. Another example is the control
of a suitable signal lamp as a visual representation that charging is in progress.
Blue LED Blue indicator
Individually configurable:
State of charge
-
Power rate
-
C rate
-
Deactivated
-
58
Technical data
EN-US
SelectION 30
kW 400 V
WARNING!
An electric shock due to a residual current can be fatal.
Only use a type B residual current circuit breaker for the grid connection of the
device.
Grid voltage (-10% / +30%)
Optional:
Mains fuse protection
1)
3~ NPE 400 V / 50/60 Hz
3~ PE 400 V / 50/60 Hz
63 A
Minimum cross-section of the grid lead 10 mm² (0.0155 in²)
Typical leakage current
2)
360 VAC - 3.3 mA A.C.
400 VAC - 4.2 mA A.C.
520 VAC - 4.8 mA A.C.
Duty cycle 100 %
EMC device class B
Standby consumption 25.9 W
Safety class 1
Max. permitted grid impedance Z
3)
PCC
Degree of protection
4)
max
on
41 mOhm
IP 20
Overvoltage category III
Operating temperature
5)
-20 °C to +40 °C
(-4 °F to 104 °F)
Storage temperature -25 °C to +80 °C
(-13 °F to 176 °F)
Relative humidity max. 85%
Maximum operating altitude above sea level 2000 m (6561 ft)
Mark of conformity According to rating plate
Product standard EN62477-1
Dimensions l x w x h 780 x 369 x 1090 mm
(30.71 x 14.53 x 42.91 in.)
Housing G1
Weight (with standard grid and charging
110 kg (242.51 lbs.)
cable)
Pollution degree 3
Device-specific data
Device Max. AC
current
Max. AC
power
Nominal
voltage
Max. charging current
30 kW 80 V 54.0 A 32,290 W 80 V 375 A
59
(1) The device may be operated on grids that are grounded at the neutral
point with a maximum outer conductor nominal voltage of 400 V.
A mains voltage tolerance L-N of 207 V to 250 V applies to the relay
board option.
(2) The minimum cross-section of the ground conductor must comply with
the local safety regulations for high ground conductor power systems.
The device has an increased leakage current. This must be taken into account when installing the device in accordance with national regulations.
The earth leakage current is less than 12.6 mA.
(3) Interface to a 230/400 V and 50 Hz public grid.
(4) For indoor use only, must not be exposed to rain or snow.
(5) At a high ambient temperature, a power reduction may occur (power de-
rating).
60
EN-US
61
62
EN-US
63
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