Operating
Instructions
Robacta Reamer V Comfort
EN-US
Operating instructions
42,0426,0385,EA 005-02082022
Table of contents
Safety Instructions 5
General 5
Intended Use 5
Environmental Conditions 5
Obligations of the Operating Company 6
Obligations of Personnel 6
Particular Hazard Areas 6
Personal Protection and Protection of Others 7
EMC Device Classifications 7
EMC Measures 7
EMF measures 8
Safety Measures at the Setup Location and during Transport 8
Safety Measures in Normal Operation 8
Maintenance and repair 9
Safety Inspection 9
Disposal 9
Safety Symbols 10
Copyright 10
General 11
General 13
Device concept 13
Functionality of the cleaning device 13
Applications 13
Warning notices on the cleaning device 13
Transport 16
Transport equipment 16
Transport Instructions on the packaging 16
Scope of Supply and Options 17
Scope of supply 17
Available options 17
EN-US
Operating controls, connections and mechanical components 19
Safety 21
Safety 21
Operating controls, connections and mechanical components 22
Operating controls, connections, and mechanical components 22
Harting Han12P (X1) connecting plug configuration for the robot control 26
General 26
Harting Han12P (X1) connecting plug configuration 26
Installation and Startup 27
Safety 29
Safety 29
Ensuring that the cleaning device is depressurized 30
Before installation 31
Intended Use 31
Operating personnel, maintenance personnel 31
Setup regulations 31
Specifications for the Compressed Air Supply 31
Measures to ensure safe operation of the device when operating personnel are untrained 32
Screwing the Cleaning Device to the Solid Surface 33
Screwing the cleaning device and work stand to the surface 33
Screw the cleaning device to the surface 34
Welding Torch Cleaning Position 36
Welding torch cleaning position 36
Adjusting the Gas Nozzle Clamping Device 37
Adjusting the gas nozzle clamping device 37
3
Fitting the Cleaning Cutter 38
Fitting the cleaning cutter 38
Adjusting the Position of the Cleaning Motor 39
Adjusting the position of the cleaning motor 39
Configuring the Injection Device 40
Configuring the injection device 40
Install electrically controlled wire cutter (option) 41
Functionality of the electrically controlled wire cutter 41
Maximum wire diameter 41
Installing the electrically controlled wire cutter 41
Setting up the Compressed Air Supply 43
Setting up the cleaning device compressed air supply, compressed air relief valve function 43
Starting Up the Parting Agent Atomizer 44
Filling the parting agent container (1 liter) and connecting it to the cleaning device 44
Connecting the parting agent container (10 liter) to the cleaning device 45
Manually Checking the Cleaning Device Functions 48
Safety 48
Manually checking the cleaning device functions 48
Start up the Cleaning Device 51
Requirements for starting up 51
Start-up Operation 51
Cleaning Program Sequence 52
Safety 52
Cleaning program sequence 53
Cleaning signal sequence 57
Defined signal input 57
Signal outputs defined in time 57
Signal input of the optional wire cutter 57
Signal input that cannot be defined in time 57
Signal inputs that cannot be defined in time 57
Service, maintenance and disposal 59
Safety 61
Safety 61
Ensuring that the cleaning device is depressurized 62
Service, maintenance and disposal 63
General 63
Before every start-up 63
Daily 63
Weekly 63
Every 6 months 63
Whenever required 63
Empty parting agent collecting container 64
Disposal 65
Troubleshooting 67
Safety 69
Safety 69
Ensuring that the cleaning device is depressurized 70
Troubleshooting 71
Errors in the Program Sequence 71
Technical data 73
Technical data 75
Robacta Reamer V Comfort 75
Appendix 77
Declaration of conformity 79
4
Safety Instructions
General The device has been manufactured using state-of-the-art technology and ac-
cording to recognized safety standards. If used incorrectly or misused, however,
it can cause
injury or death to the operator or a third party,
-
damage to the device and other material assets belonging to the operating
-
company,
inefficient operation of the device.
-
All persons involved in the commissioning, operation, maintenance, and servicing
of the device must
be suitably qualified,
-
have knowledge of automated welding and
-
have read these Operating Instructions and any system component operating
-
instructions in full and follow them carefully.
The Operating Instructions must always be at hand wherever the device is being
used. In addition to the Operating Instructions, all applicable local rules and regulations regarding accident prevention and environmental protection must also
be followed.
All safety and danger notices on the device must
must be kept in a legible state
-
not be damaged/marked
-
not be removed
-
not be covered, pasted, or painted over
-
EN-US
For the location of the safety and danger notices on the device, refer to the section headed "General" in the Operating Instructions for the device.
Before switching on the device, remove any faults that could compromise safety.
Your personal safety is at stake!
Intended Use The device is to be used exclusively for its intended purpose.
The device is intended exclusively for the mechanical cleaning of Fronius robot
welding torches in automatic mode.
Utilization for any other purpose, or in any other manner, shall be deemed to be
"not in accordance with the intended purpose." The manufacturer is not responsible for any damage resulting from improper use.
Proper use also means
Reading these Operating Instructions in their entirety
-
Following all instructions and safety rules in these Operating Instructions
-
Carrying out all the specified inspection and servicing work
-
The device is designed for operation in industry and business. The manufacturer
shall not be liable for any damage resulting from use in a living area.
The manufacturer shall also not be liable for faulty or incorrect work results.
Environmental
Conditions
Operation or storage of the device outside the stipulated area will be deemed as
not in accordance with the intended purpose. The manufacturer is not responsible for any damage resulting from improper use.
5
Temperature range of the ambient air:
During operation: 0°C to + 40°C (32°F to 104°F)
-
During transport and storage: -25°C to +55°C (-13°F to 131°F)
-
Relative humidity:
Up to 50% at 40°C (104°F)
-
Up to 90% at 20°C (68°F)
-
Ambient air: free of dust, acids, corrosive gases or substances, etc.
Altitude above sea level: up to 2000 m (6500 ft.)
Obligations of
the Operating
Company
Obligations of
Personnel
Particular Hazard Areas
The operating company must only allow persons to work with the device if they
Are familiar with the basic occupational safety and accident prevention regu-
-
lations and are trained in handling the device
Have read and understood these Operating Instructions, especially the sec-
-
tion "Safety Rules," and have confirmed this with their signature
Are trained according to the requirements for the work results
-
The safety-conscious work of the personnel must be checked regularly.
All persons who are assigned to work with the device must do the following before beginning the work:
Follow the basic regulations for occupational safety and accident prevention
-
Read these Operating Instructions, especially the section "Safety Rules," and
-
confirm that they have understood and will follow them by signing
Before leaving the workplace, ensure that no personal injury or property damage
can occur in one's absence.
Do not linger in the operating area of the robot.
Always integrate the device into a higher-level safety system in a secured area.
If this area has to be accessed for preparatory or maintenance work, ensure that
the entire system is shut down for the duration of access to this area
-
and remains shut down to prevent unintended operation, e.g., as a result of a
-
control error.
If untrained operating personnel have access to the device, the compressed air
supply to the device must be disconnected for the duration of this access in accordance with "Performance Level d" of ISO 13849-1.
In addition to these Operating Instructions, the safety rules of the robot manufacturer must be followed.
The human body, and, in particular, hands, face and hair, plus items of clothing
and all tools, must be kept away from moving components, such as:
the rotating cleaning cutter
-
the cleaning motor that moves up and down
-
the gas nozzle clamping device that moves in and out
-
Wire cutter
-
Do not touch the cleaning cutter immediately after operation - burning hazard.
Follow the special safety regulations for handling the cleaning cutter in the Operating Instructions.
6
Protect hands, face and eyes from flying parts (chips, etc.) and compressed air/
parting agent mixture discharged from the parting-agent injection nozzle.
Personal Protection and Protection of Others
Covers must only be opened/removed during maintenance, installation and repair work.
During operation:
ensure that all covers are closed, and all side parts have been mounted prop-
-
erly
keep all covers closed
-
You are exposed to numerous hazards while handling the device. In addition to
these Operating Instructions, the safety rules of the manufacturer of the entire
welding system must be followed.
Keep persons, especially children, away during the operation of the devices and
during the welding process. However, if persons are in the vicinity:
instruct them about all hazards (crush hazard posed by moving mechanical
-
parts, injury hazard from the cleaning cutter, flying chips or similar, discharged compressed air/parting agent mixture, injury hazard due to flying
sparks, blinding hazard due to arcs, welding fume hazardous to health, noise
exposure, possible hazard due to mains current or welding current, etc.)
Provide suitable protective equipment, or
-
construct suitable protective walls and curtains.
-
EN-US
EMC Device
Classifications
EMC Measures In certain cases, even though a device complies with the standard limit values for
Devices in emission class A:
Are only designed for use in industrial settings
-
Can cause line-bound and radiated interference in other areas
-
Devices in emission class B:
Satisfy the emissions criteria for residential and industrial areas. This is also
-
true for residential areas in which the energy is supplied from the public lowvoltage grid.
EMC device classification as per the rating plate or technical data.
emissions, it may affect the application area for which it was designed (e.g., when
there is sensitive equipment at the same location, or if the site where the device
is installed is close to either radio or television receivers).
If this is the case, then the operating company is obliged to take appropriate action to rectify the situation.
Check and evaluate possible problems and the interference immunity of equipment in the vicinity according to national and international regulations:
Safety devices
-
Grid power lines, signal lines, and data transfer lines
-
EMC and telecommunications equipment
-
Devices for measuring and calibrating
-
7
Supporting measures to avoid EMC problems:
Grid power supply
1.
If electromagnetic interference occurs despite a grid connection that
-
complies with regulations, take additional measures (e.g., use a suitable
grid filter).
Control lines
2.
Keep them as short as possible
-
Route them close together (also to avoid EMF problems)
-
Route them far from other lines
-
Equipotential bonding
3.
Shield, if necessary
4.
Shield other devices in the vicinity
-
Shield the entire welding installation
-
EMF measures Electromagnetic fields may cause health problems that are not yet known:
Effects on the health of persons close by, e.g., those with pacemakers and
-
hearing aids
Persons with pacemakers must seek advice from their doctor before staying
-
in the immediate vicinity of the device and the welding process
Keep distances between welding power-leads and the head/torso of the
-
welder as great as possible for safety reasons
Do not carry welding power-leads and hosepacks over your shoulder or wrap
-
them around your body or body parts
Safety Measures
at the Setup
Location and
during Transport
Safety Measures
in Normal Operation
A toppling device can be deadly! Install the device horizontally on a flat, stable
surface free of vibration, anchor it securely on the surface, and secure against
toppling.
Special regulations apply in areas at risk of fire or explosion
Follow the appropriate national and international regulations.
-
Use instructions and checks within the company to ensure that the vicinity of the
workplace is always clean and organized.
Take care to ensure that the applicable national and regional guidelines and accident prevention regulations are observed when transporting the device, especially guidelines concerning hazards during transport and shipment.
It is essential to conduct a visual inspection of the device to check for damage
after it has been transported but before it is commissioned. Have any damage repaired by trained service technicians before commissioning the device.
Only operate the device when all safety devices are fully functional. If the safety
devices are not fully functional, there is a risk of
injury or death to the operator or a third party,
-
damage to the device and other material assets belonging to the operating
-
company,
inefficient operation of the device.
-
Safety devices that are not fully functional must be repaired before the device is
started up.
Never bypass or disable safety devices.
Before starting up the device, ensure that no one can be put in danger.
8
The device must be examined at least once a week for externally detectable damage and functionality of the safety devices.
Only use appropriate original parting agents from the manufacturer.
-
When handling parting agent, observe the information on the parting agent
-
safety data sheet. The parting agent safety data sheet can be obtained from
your service center or via the manufacturer's website.
Do not mix parting agents from the manufacturer with other parting agents.
-
If damage occurs due to the use of other parting agents, the manufacture is
-
not liable for this and all warranty claims are forfeited.
Properly dispose of used parting agent according to national and internation-
-
al regulations.
EN-US
Maintenance and
repair
Safety Inspection
It is impossible to guarantee that bought-in parts are designed and manufactured to meet the demands made of them, or that they satisfy safety requirements.
Use only original spare and wearing parts (also applies to standard parts).
-
Do not carry out any modifications, alterations, etc. to the device without the
-
manufacturer's consent.
Components that are not in perfect condition must be replaced immediately.
-
When ordering, please give the exact designation and part number as shown
-
in the spare parts list, as well as the serial number of your device.
The housing screws provide the ground conductor connection for earthing the
housing parts.
Only use original housing screws in the correct number and tightened to the specified torque.
The manufacturer recommends that a safety inspection of the device be performed at least every 12 months.
A safety inspection by a certified electrician is recommended:
after changes
-
after alterations
-
after repair, care, and maintenance
-
at least every 12 months.
-
For the safety inspection, follow the appropriate national and international
standards and guidelines.
You can obtain more information about the safety inspection and calibration
from your service center. The service center will provide the necessary documents upon request.
Disposal To comply with European directives and national law, waste electrical and elec-
tronic equipment must be collected separately and sent for environmentallyfriendly recycling. Used devices must be returned to a distributor or an approved
collection and recycling facility in your area. Proper disposal of used devices promotes the sustainable recycling of material resources. Ignoring this may have potentially adverse effects on the environment and your health.
Packaging materials
Materials collected separately. Check the regulations in your area. Reduce the
volume of cardboard.
9
Safety Symbols Devices with CE marking satisfy the essential requirements of the relevant dir-
ectives (e.g. the low-voltage, electromagnetic compatibility, and machinery directives).
Devices marked with the CSA test mark satisfy the requirements of the relevant
standards for Canada and the USA.
Copyright Copyright of these Operating Instructions remains with the manufacturer.
Text and illustrations were accurate at the time of printing. Fronius reserves the
right to make changes. The contents of the Operating Instructions shall not
provide the basis for any claims whatsoever on the part of the purchaser. If you
have any suggestions for improvement, or can point out any mistakes that you
have found in the Operating Instructions, we will be most grateful for your comments.
10
General
11
12
General
Device concept The cleaning device is intended to
automatically clean MIG/MAG welding
torches. The cleaning device can be
used to reliably clean the inside of gas
nozzles and the face of the gas nozzles
in a range of welding torch geometries.
This significantly increases the service
life of wearing parts. At the same time,
the even application of parting agent
prevents the build-up of new dirt.
EN-US
Functionality of
the cleaning
device
Applications The cleaning device is exclusively suited for operation in automation and robot
Warning notices
on the cleaning
device
The gas nozzle clamping device on the front of the cleaning device holds the
-
gas nozzle in place during the cleaning process
A cleaning cutter is used for cleaning
-
After cleaning, the parting-agent injection nozzle parting agent is sprayed in-
-
to the gas nozzle and onto the face of the gas nozzle
applications and can be used for a range of materials.
Main applications:
Automotive and supply industry
-
Equipment engineering
-
Chemical plant construction
-
Mechanical engineering, rail vehicle construction
-
Construction machinery and special-purpose vehicle construction
-
The cleaning device has warning notices and a rating plate fitted. These warning
notices and the rating plate must not be removed or painted over.
13
Art.No.
Chargen No.
0.1A24V I1U1
p
max
6bar (87PSI)
Robacta Reamer V Comfort
42,0411,0333
Warning notices on the cleaning device
PLEASE NOTE! Risk of serious injury from mechanically moving
parts.
Keep the device de-energized and depressurized during maintenance and servicing.
Do not use the functions described here until you have fully
read and understood the following documents:
These Operating Instructions
-
-
For indoor use only
All system component Operating Instructions, especially
the safety rules
Dispose of old devices in accordance with safety rules and not in
normal domestic waste.
14
Wear eye protection
Warning before the device switches on automatically
EN-US
15
Transport
Transport equipment
Transport Instructions on the
packaging
Transport the device using the following transport equipment:
On a pallet using a counterbalanced lift truck
-
On a pallet using a lift truck
-
Manually
-
WARNING!
Danger from devices and objects falling.
This can result in severe personal injury and damage to property.
When transporting the device by counterbalanced lift truck or lift truck, se-
▶
cure the device to prevent it from falling.
Do not turn, brake, or accelerate in a sudden, jerking manner.
▶
CAUTION!
Danger due to improper transport.
This can result in damage to property.
Follow the transport instructions on the device packaging.
▶
16
Scope of Supply and Options
(1)
(2)
(3)
(4)
(5)
Scope of supply
EN-US
Available options
(1) Robacta Reamer V Comfort cleaning device
(2) Compressed air relief valve
(3) Leather seal for the parting agent injection device
(4) Wrench for cleaning motor
(5) Collecting container together with suitable holder
Included in scope of supply, but not shown:
Harting Han12P (X1) connecting plug without cable
-
Operating Instructions
-
Mounting material to assemble the cleaning device:
-
4 screws
-
4 washers
-
4 lock washers
-
4 nuts
-
The "Robacta Reamer" parting agent (item number 42,0411,8042) and the cleaning cutter are not included in the scope of supply.
The following options are available for the cleaning device:
Work stand
-
Wire cutter
-
17
18
Operating controls, connections
and mechanical components
19
20
Safety
Safety Please follow the safety rules below when using all the functions described in the
"Operating controls, connections, and mechanical components" chapter.
WARNING!
Danger from incorrect operation and work that is not carried out properly.
This can result in severe personal injury and damage to property.
All the work and functions described in this document must only be carried
▶
out by trained and qualified personnel.
Read and understand this document.
▶
Read and understand all the Operating Instructions for the system compon-
▶
ents, especially the safety rules.
EN-US
21
Operating controls, connections and mechanical
(1)
(2)
(3)
(4)
(5)
(6)
components
Operating controls, connections, and mechanical components
(1) Gas nozzle clamping device
Holds the gas nozzle in place during the cleaning process
(2) Parting agent injection device
includes the parting-agent injection nozzle;
ensures that the parting agent only reaches the inside/face of the gas
nozzle
(3) Parting-agent injection nozzle
Sprays the parting agent into the gas nozzle and onto the face of the gas
nozzle
(4) Cleaning cutter
(5) Cleaning motor
Drives the cleaning cutter
(6) Lifting device
Lifts the cleaning motor with the cleaning cutter into the gas nozzle during the cleaning process
22
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(7) Connection for actuator
For switching an option
(8) Connection for sensor
For connecting a sensor
(9) "Start cleaning" screw
For manual testing
The function of the gas nozzle clamping device (piston of the clamp-
-
ing device extends)
The immersion depth of the cleaning cutter in the gas nozzle (lifting
-
device moves the cleaning motor upwards)
The function of the cleaning motor (cleaning motor starts)
-
EN-US
(10) "Spray in parting agent" screw
For manually checking the injection device (compressed air or compressed air/parting agent mixture is sprayed out of the parting-agent injection nozzle)
(11) Compressed air connection for wire cutter option
(12) Electrical connection for wire cutter option
(13) Protective cover
23
(14)
(15)
(16)
(17)
(14) Touch sense
See enclosed documentation 42,0410,2571
(15) Connection for sensor
For connecting a sensor
(16) Compressed air connection
For supplying dry compressed air at 6 bar (86.99 psi) - for more information on compressed air quality, see section Specifications for the Com-
pressed Air Supply on page 31
Thread identification compressed air connection: G ¼“
(17) Harting Han12P (X1) connection socket
+ 24 V DC power supply
CAUTION!
Danger from overcurrent.
Damage to the Harting Han12P (X1) connection power supply may result.
Provide the power supply with 500 mA fuse protection against overcurrent.
▶
24
(19)
(18)
(20)
(22)
(21)
(18) TCP (ToolCenterPoint) with protective cover
(19) Parting agent collecting container
For collecting excess parting agent after the injection process
(20) Parting agent container
(21) Side cover
EN-US
(22) Fill-level control sensor
25
Harting Han12P (X1) connecting plug configuration for the robot control
General
Harting Han12P
(X1) connecting
plug configuration
CAUTION!
Danger from overcurrent.
Damage to the Harting Han12P (X1) connection power supply may result.
Provide the power supply with 500 mA fuse protection against overcurrent.
▶
CAUTION!
Danger due to long control line.
Malfunctions in the signal transmission may result.
Keep the control line between the robot control and the cleaning device as
▶
short as possible.
The Harting Han12P (X1) connecting plug for connecting the cleaning device to
the robot control is included in the scope of supply. The cable harness has to be
adjusted for the robot control connection technology.
26
Harting Han12P (X1) connecting plug configuration – cable-side view
Input and output signals:
Start cleaning input signal (clamp gas nozzle, cleaning motor on, cleaning
1.
motor off)
Spray parting agent input signal
2.
GND
3.
+ 24 V DC
4.
Gas nozzle free output signal
5.
Cleaning motor top output signal
6.
Parting agent level OK output signal
7.
Sensor output signal
8.
Sensor output signal
9.
Actuator output signal
10.
GND for the sensors
11.
Cut wire electrode input signal
12.
Installation and Startup
27
28
Safety
Safety Please follow the safety rules below when carrying out all the tasks described in
the "Installation and commissioning" chapter.
WARNING!
Danger from incorrect operation and work that is not carried out properly.
This can result in severe personal injury and damage to property.
All the work and functions described in this document must only be carried
▶
out by trained and qualified personnel.
Read and understand this document.
▶
Read and understand all the Operating Instructions for the system compon-
▶
ents, especially the safety rules.
WARNING!
Danger due to machines starting automatically.
This can result in severe personal injury and damage to property.
In addition to these Operating Instructions, observe the safety rules of the
▶
robot manufacturer and welding system manufacturer. For your personal
safety, make sure that all protective measures have been taken in the robot's
operating area and remain in effect while you are in this area.
EN-US
WARNING!
Danger due to moving mechanical parts, flying debris (chips, etc.), and compressed air/parting agent mixture discharged from the parting-agent injection
nozzle.
This can result in severe personal injury and damage to property.
Before carrying out any work, disconnect the customer's compressed air and
▶
power supply from the cleaning device and the associated system components and make sure that the compressed air and power supply remain disconnected until all work has been completed.
Before carrying out any work, ensure that the cleaning device is depressur-
▶
ized - the necessary steps for this can be found in the following section En-
suring that the cleaning device is depressurized from page 30.
WARNING!
If the cleaning device is supplied with voltage and/or compressed air, there is a
risk of serious injury from: rotating cleaning cutter, cleaning motor moving up/
down, gas nozzle clamping device moving out/in, activated wire cutter, flying
parts (chips, etc.), compressed air/parting agent mixture escaping from the
parting-agent injection nozzle.
This can result in severe personal injury and damage to property.
If work is required on the cleaning device while the cleaning device is being supplied with voltage and/or compressed air, take the following safety measures.
Keep your body, especially hands, face and hair, as well as objects and all
▶
items of clothing away from the cleaning cutter, cleaning motor, lifting
device, gas nozzle clamping device, wire cutter, and parting-agent injection
nozzle.
Wear hearing protection.
▶
Wear protective goggles with side protection.
▶
29
Ensuring that
the cleaning
device is depressurized
To ensure that the cleaning device is depressurized, try to briefly activate the
cleaning device without the compressed air supply. To do this, proceed as follows:
Take protective measures:
1
The cleaning cutter, lifting device, gas nozzle clamping device, wire cut-
-
ter, and parting-agent injection nozzle could be activated. Therefore,
keep your body, especially hands, face and hair, as well as objects and all
items of clothing, away from the aforementioned parts
Wear hearing protection
-
Wear protective goggles with side protection
-
Ensure that the cleaning device is disconnected from the compressed air
2
supply
Briefly turn the "Start cleaning" screw on the cleaning device 90° to the right
3
and immediately back to the starting position
If the cleaning device does not react to the rotation of the screw, the
-
cleaning device is depressurized
If the cleaning device reacts to the rotation of the screw, the cleaning
-
device is still connected to the compressed air supply.
In this case, make sure that the cleaning device is disconnected from the
compressed air supply before starting any work and then ensure that the
cleaning device is depressurized
30
Before installation
Intended Use The cleaning device is used exclusively to mechanically clean Fronius robot weld-
ing torches in automatic mode within the limits of technical data, especially to
clean the gas nozzle and gas nozzle internal space. Any other use does not constitute proper use. The manufacturer shall not be liable for any damage resulting
from such improper use.
Proper use also means
Reading these Operating Instructions in their entirety
-
Following all instructions and safety rules in these Operating Instructions
-
Carrying out all the specified inspection and servicing work
-
EN-US
Operating personnel, maintenance personnel
Setup regulations
WARNING!
Danger due to machines starting automatically.
This can result in severe personal injury and damage to property.
In all situations, the device must only ever be operated by one person. In ad-
▶
dition, make sure that there are no other people in the device's operating
area while it is in operation.
In all situations, the device must only ever be maintained by one person. In
▶
addition, make sure that there are no other people in the device's operating
area while work on it is ongoing.
The cleaning device has been tested according to protection class IP 21. This
means:
Protection against solid foreign bodies larger than Ø 12.5 mm (0.49 in.)
-
No protection against penetrating water
-
The device should not be set up and operated outdoors. The installed electrical
components should be protected against direct exposure to moisture.
WARNING!
Specifications
for the Compressed Air Supply
Danger from devices falling or toppling over.
This can result in severe personal injury and damage to property.
Always screw the cleaning device to the surface.
▶
To ensure the proper functioning of the cleaning device, fulfill the following specifications for the compressed air supply:
Set up a compressed air supply using the pressure relief valve and com-
-
pressed air filter
Guarantee the compressed air quality in accordance with ISO 8573-1:2001,
-
class 7 4 3, instrument air
-
Solid particle concentration £ 10 mg/m
Pressure concentration point vapor £ + 3°C
-
-
Oil concentration £ 1 mg/m
3
3
31
Measures to ensure safe operation of the
device when operating personnel are untrained
If untrained operating personnel have access to the device, the compressed air
supply to the device must be disconnected for the duration of this access in accordance with "Performance Level d" of ISO 13849-1.
We recommend FESTO's MS6-SV soft-start and quick exhaust valve for interrupting the compressed air supply as required.
32
Screwing the Cleaning Device to the Solid Surface
Screwing the
cleaning device
and work stand
to the surface
WARNING!
Danger from devices falling or toppling over.
This can result in severe personal injury and damage to property.
Always screw the work stand to the surface.
▶
The screws for securing the work stand are not included in the scope of sup-
▶
ply of the work stand. The installer is responsible for selecting the correct
screws.
Always screw the cleaning device to the work stand.
▶
Set up the work stand (available as
1
an option) on a level, solid, and vibration-free surface (foundation)
Position the work stand so that
-
the robot's approach route to
the cleaning device on the
work stand is as short as possible
Tightly screw the work stand to the
2
surface (foundation) using the selected mounting materials
EN-US
Secure the cleaning device and the collecting container holder using the mounting material supplied with the cleaning device.
3
Place components on the work stand and secure
33
4
Attach the collecting container as shown
Screw the cleaning device to the
surface
WARNING!
Danger from devices falling or toppling over.
This can result in severe personal injury and damage to property.
Always screw the cleaning device to the surface.
▶
If the material thickness of the surface is less than 5 mm (0.197 in.), use the
▶
mounting material supplied with the cleaning device for securing.
If the material thickness of the surface exceeds 5 mm (0.197 in.), the sup-
▶
plied mounting material must not be used for securing. In this case, the installer is responsible for selecting the proper mounting materials.
Set up the cleaning device and the collecting container holder on a level, sol-
1
id, and vibration-free surface (foundation).
Position the cleaning device so that the robot's approach route to the
-
cleaning position is as short as possible.
2
34
Place components on the surface and secure
3
Attach the collecting container as shown
EN-US
35
Welding Torch Cleaning Position
Welding torch
cleaning position
The welding torch (gas nozzle) must be centered over the cleaning motor / cleaning cutter, with 1-2 mm (0.039 - 0.079 inches) distance to the protective cover.
36
Adjusting the Gas Nozzle Clamping Device
(1)
(3)
(2)
(4)
EN-US
Adjusting the
gas nozzle
clamping device
CAUTION!
Danger due to incorrectly adjusted gas nozzle clamping device.
The welding torch may be damaged.
Set the gas nozzle clamping device so that no reaction forces can be trans-
▶
mitted to the robot.
Only clamp gas nozzles on a cylindrical surface.
▶
Only clamp the gas nozzle in a central position over the cleaning motor.
▶
Loosen the Allen screws on guide bolts (1) and (2)
1
Move the welding torch to the cleaning position
2
Central to the cleaning motor
-
Use the adjusting screw (3) to position the clamping device (4) so that the
3
clamping device is positioned against the gas nozzle
Tighten the Allen screws on guide bolts (1) and (2)
4
37
Fitting the Cleaning Cutter
Fitting the
cleaning cutter
CAUTION!
Danger due to hot cleaning cutter as a result of operation.
Serious burns may result.
Before handling the cleaning cutter, allow it to cool to room temperature
▶
(+25 °C, +77 °F).
CAUTION!
Danger due to incompatible wearing parts.
Property damage and malfunctions may result.
Only use contact tips, gas nozzles and cleaning cutters provided by the man-
▶
ufacturer. No liability is accepted for damage caused by the use of contact
tips, gas nozzles, or cleaning cutters from other manufacturers.
The cleaning cutter is not included in the scope of supply. Find the right cleaning
cutter in the Spare Parts List for the welding torch used: https://spare-
parts.fronius.com/
Remove the protective cover from the cleaning device
1
2
38
Mount the protective cover on the cleaning device so that it is in its original
3
position once again
Adjusting the Position of the Cleaning Motor
(6) (5)
(1)
(3)
(4)
(2)
Adjusting the
position of the
cleaning motor
EN-US
Remove protective cover (1)
1
Remove the gas nozzle from the torch body
2
Loosen the screw (2) on the lifting device
3
Make sure that the lifting device (3) is in the bottom lift position
4
Move the welding torch into the cleaning position (approx. 1 - 2 mm/0.039 -
5
0.079 in. above the protective cover, central to the cleaning motor)
Manually slide the lifting device (3) to the top lift position and hold it in this
6
position
Manually slide the cleaning motor (4) with cleaning cutter into the cleaning
7
position
Make sure that the cleaning cutter does not touch any welding torch
-
components
See enlarged view (5) for welding torches with insulating sleeve
-
See enlarged view (6) for welding torches with spatter guard
-
Mount the cleaning motor (4) in this position in the lifting device (3) - tighten
8
the screw (2) on the lifting device
Perform a function test with the gas nozzle removed: Manually slide the
9
cleaning motor into the top position
The cleaning cutter must surround the contact tip without colliding with
-
it. If the cleaning cutter is in contact with welding torch parts, adjust the
position of the cleaning motor
Fit the gas nozzle onto the torch body
10
Perform a function test with the gas nozzle fitted: Manually slide the cleaning
11
motor into the top position
The cleaning cutter must plunge into the gas nozzle without colliding
-
with it. If the cleaning cutter is in contact with welding torch parts, adjust
the position of the cleaning motor
Mount the protective cover on the cleaning device so that it is in its original
12
position
39
Configuring the Injection Device
Configuring the
injection device
If the opening of the standard leather seal is too large or too small for the gas
nozzle used, a leather seal with a different internal diameter can be fitted.
The available leather seals can be found in the Spare Parts List: https://spare-
parts.fronius.com/
Replace leather seal:
1
Remove existing leather seal
2
Fit leather seal with smaller diameter
40
Install electrically controlled wire cutter (option)
EN-US
Functionality of
the electrically
controlled wire
cutter
Maximum wire
diameter
Installing the
electrically controlled wire cutter
The opening and closing of the electrically controlled wire cutter is triggered by
an active signal from the robot control.
The wire cutter can be used to cut wire electrodes with a diameter of up to
1.6 mm (0.063 in.)
1 2
3
41
4
Use the mounting material supplied
with the wire cutter.
Ensure that the recesses in the
spacers face the cleaning device.
5
The wire cutter is electrically controlled via the robot control.
42
Setting up the Compressed Air Supply
EN-US
Setting up the
cleaning device
compressed air
supply, compressed air relief
valve function
Set up the compressed air supply:
Disconnect the compressed air supply to the cleaning device and ensure that
1
this compressed air supply remains disconnected while the tasks described
below are being carried out on the device
Screw the supplied compressed air relief valve on to the compressed air con-
2
nection on the cleaning device
Connect the compressed air supply to the compressed air relief valve
3
You can interrupt and restore the compressed air supply to the cleaning device
by moving the compressed air relief valve back and forth - see description below.
The following illustration shows the compressed air relief valve closed = compressed air supply to the device interrupted:
Compressed air relief valve closed
The following illustration shows the compressed air relief valve open = device is
being supplied with compressed air:
Compressed air relief valve open
43
Starting Up the Parting Agent Atomizer
Filling the parting agent container (1 liter)
and connecting
it to the cleaning
device
Only use the "Robacta Reamer" parting agent (item number 42,0411,8042)
provided by the manufacturer. Its composition is specifically tailored for use with
the cleaning device. Correct operation is not ensured when other products are
used.
1
2
44
3
4
EN-US
5
Connecting the
parting agent
container (10
liter) to the
cleaning device
Only use the "Robacta Reamer" parting agent (item number 42,0411,8042)
provided by the manufacturer. Its composition is specifically tailored for use with
the cleaning device. Correct operation is not ensured when other products are
used.
1
45
2
1
*
1
4
2
3
The existing 1-liter parting agent container and hose are no longer required if a
10-liter parting agent container is used.
3
* "Long parting agent hose" option (42,0300,3007)
The hose of the "long parting agent hose" option (42,0300,3007) must not be extended.
4
Connect long parting agent hose option and parting agent container to the cleaning device
46
5
1100mm (43.31inch)max. 1000mm (39.37inch)
To ensure proper operation of the injection device, do not position the parting
agent container above the cleaning device:
EN-US
Do not position the parting agent container above the cleaning device.
To ensure proper operation of the injection device, position the parting agent
container no more than 1000 mm (39.37 inches) below the cleaning device:
Position the parting agent container a maximum of 1000 mm (39.37 inches) below the cleaning
device
47
Manually Checking the Cleaning Device Functions
Safety
Manually checking the cleaning
device functions
WARNING!
For the following tasks, the cleaning device must be supplied with compressed
air. This results in danger from the rotating cleaning cutter, cleaning motor moving up/down, gas nozzle clamping device moving out/in, flying parts (chips,
etc.), compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
This can result in severe personal injury and damage to property.
Keep your body, especially hands, face and hair, as well as objects and all
▶
items of clothing away from the cleaning cutter, cleaning motor, lifting
device, gas nozzle clamping device, wire cutter, and parting-agent injection
nozzle.
Wear hearing protection.
▶
Wear protective goggles with side protection.
▶
The relevant function is deactivated when the slots of the "Start cleaning" and
"Spray in parting agent" screws are in a horizontal position.
Move the welding torch into the cleaning position - see section Welding
1
torch cleaning position on page 36
Disconnect the connection between the cleaning device and the robot con-
2
trol
Connect the cleaning device's compressed air supply
3
Start cleaning function
Check the following while the function is executed:
The function of the gas nozzle clamping device (piston of the clamping
-
device extends)
The immersion depth of the cleaning cutter in the gas nozzle (lifting device
-
moves the cleaning motor upwards)
The function of the cleaning motor (cleaning motor starts)
-
48
4
Start cleaning
5
EN-US
Deactivate the function
Spray in parting agent function
Check the following while the function is executed:
Whether the gas nozzle is adequately wetted with parting agent
-
49
6
Inject parting agent
7
50
Deactivate the function
Start up the Cleaning Device
EN-US
Requirements
for starting up
Start-up Operation
The following requirements must be met in order to start up the cleaning device:
If present, cleaning device work stand screwed tightly to the surface
-
Cleaning device screwed tightly to the surface
-
Gas nozzle clamping device adjusted
-
Cleaning cutter fitted
-
Position of the cleaning motor set
-
Wire cutter installed if available
-
Parting agent atomizer started up
-
Compressed air supply set up
-
Functions manually checked
-
Cleaning device connected to the robot control unit
-
All covers installed and all safety devices in good order and installed in the
-
location intended
An active signal from the robot control starts up the cleaning device.
51
Cleaning Program Sequence
Safety
CAUTION!
Danger due to improper installation and commissioning.
This can result in damage to property.
The cleaning device's functions must be manually checked before starting
▶
automatic operation.
Only start automatic mode once the cleaning device has been installed and
▶
commissioned properly.
NOTE!
If wetting agent has not been applied to the inside of the welding torch, this may
lead to the permanent contamination of the welding torch when welding begins.
Always wet the inside of the welding torch with the manufacturer's parting
▶
agent before starting an automatic mode.
52
Cleaning program sequence
Start
Move to position C
- Approx. 25 mm (0.98 in.) adjacent to
wire cutter
- Speed: High-speed mode
Move to position D
- Move into wire cutter
- Speed: 10 cm/s
(236.22 ipm)
Set
- External signal “Cut wire electrode”
Wait 0.5 seconds
Move to position G
- Approx. 50 mm (1.97 in.) centrally
above wire cutter
- Speed: 10 cm/s
(236.22 ipm)
Wire cutter option
EN-US
Reset
- External signal “Cut wire electrode”
53
Move to position A
- Approx. 50 mm (1.97 in.) centrally
above cleaning device
- Speed: High-speed mode
Output query (output signal Gas
nozzle free)
- Low or high
Query = low
(Gas nozzle clamped)
Query = high
(Gas nozzle free)
Move to position B (cleaning position)
- Move into gas nozzle clamping
device
- Speed: 10 cm/s
(236.22 ipm)
Set
- Blow out compressed air through
welding torch
Set
- Input “Start cleaning”
Output query (output signal cleaning
motor top)
- Low or high
Stop
Query = low
(Cleaning motor not at the top)
54
Stop
Query = high
(Cleaning motor at the top)
Reset
- Input “Start cleaning”
Wait 1.5 seconds
Reset
- Blow out compressed air through
welding torch
Output query (output signal
Gas nozzle free)
- Low or high
Query output = high
(Gas nozzle free)
Move to position A
- Approx. 50 mm (1.97 in.) centrally
above cleaning device
- Speed: 10 cm/s
(236.22 ipm)
EN-US
Query = low
(Gas nozzle clamped)
Stop
Move to position E
- Approx. 50 mm (1.97 in.) centrally
above parting agent injection device
- Speed: 10 cm/s
(236.22 ipm)
55
Move to position F
(injection position)
- Approx. 10-35 mm (0.39-1.38 in.)
deep into the injection device - Speed:
10 cm/s
(236.22 ipm)
Set
-Input "Spray in parting agent“
Wait 0.7 seconds
Reset
-Input "Spray in parting agent“
Move to position E
- Approx. 50 mm (1.97 in.) centrally
above parting agent injection device
- Speed: 10 cm/s
(236.22 ipm)
End
56
Cleaning signal sequence
EN-US
Defined signal
input
Signal outputs
defined in time
Start cleaning signal:
= Pin 1 on the Harting Han12P connecting plug (X1)
Spray in parting agent signal:
= Pin 2 on the Harting Han12P connecting plug (X1)
Gas nozzle free:
= Pin 5 on the Harting Han12P connecting plug (X1)
Signal input of
the optional wire
cutter
Signal input that
cannot be
defined in time
Cleaning motor top:
= Pin 6 at the Harting Han12P connecting plug (X1)
Cut wire electrode:
= Pin 12 on Harting Han12P connecting plug (X1)
Actuator option:
= Pin 10 on the Harting Han12P connecting plug (X1)
Signal inputs
that cannot be
defined in time
Parting agent level OK:
= Pin 7 on the Harting Han12P connecting plug (X1)
57
Wire end reached:
= Pin 8 on the Harting Han12P connecting plug (X1)
Sensor option:
= Pin 9 on Harting Han12P connecting plug (X1)
58
Service, maintenance and disposal
59
60
Safety
Safety Follow the safety rules below when carrying out all the tasks described in the
"Service, maintenance, and disposal" chapter.
WARNING!
Danger from incorrect operation and work that is not carried out properly.
This can result in severe personal injury and damage to property.
All the work and functions described in this document must only be carried
▶
out by trained and qualified personnel.
Read and understand this document.
▶
Read and understand all the Operating Instructions for the system compon-
▶
ents, especially the safety rules.
WARNING!
Danger due to machines starting automatically.
This can result in severe personal injury and damage to property.
In addition to these Operating Instructions, observe the safety rules of the
▶
robot manufacturer and welding system manufacturer. For your personal
safety, make sure that all protective measures have been taken in the robot's
operating area and remain in effect while you are in this area.
EN-US
WARNING!
Danger due to moving mechanical parts, flying debris (chips, etc.), and compressed air/parting agent mixture discharged from the parting-agent injection
nozzle.
This can result in severe personal injury and damage to property.
Before carrying out any work, disconnect the customer's compressed air and
▶
power supply from the cleaning device and the associated system components and make sure that the compressed air and power supply remain disconnected until all work has been completed.
Before carrying out any work, ensure that the cleaning device is depressur-
▶
ized - the necessary steps for this can be found in the following section En-
suring that the cleaning device is depressurized from page 62
WARNING!
If the cleaning device is supplied with voltage and/or compressed air, there is a
risk of serious injury from: rotating cleaning cutter, cleaning motor moving up/
down, gas nozzle clamping device moving out/in, activated wire cutter, flying
parts (chips, etc.), compressed air/parting agent mixture escaping from the
parting-agent injection nozzle.
This can result in severe personal injury and damage to property.
If work is required on the cleaning device while the cleaning device is being supplied with voltage and/or compressed air, take the following safety measures.
Keep your body, especially hands, face and hair, as well as objects and all
▶
items of clothing away from the cleaning cutter, cleaning motor, lifting
device, gas nozzle clamping device, wire cutter, and parting-agent injection
nozzle.
Wear hearing protection.
▶
Wear protective goggles with side protection.
▶
61
CAUTION!
Danger due to hot cleaning cutter as a result of operation.
Serious burns may result.
Before handling the cleaning cutter, allow it to cool to room temperature
▶
(+25 °C, +77 °F).
Ensuring that
the cleaning
device is depressurized
To ensure that the cleaning device is depressurized, try to briefly activate the
cleaning device without the compressed air supply. To do this, proceed as follows:
Take protective measures:
1
The cleaning cutter, lifting device, gas nozzle clamping device, wire cut-
-
ter, and parting-agent injection nozzle could be activated. Therefore,
keep your body, especially hands, face and hair, as well as objects and all
items of clothing, away from the aforementioned parts
Wear hearing protection
-
Wear protective goggles with side protection
-
Ensure that the cleaning device is disconnected from the compressed air
2
supply
Briefly turn the "Start cleaning" screw on the cleaning device 90° to the right
3
and immediately back to the starting position
If the cleaning device does not react to the rotation of the screw, the
-
cleaning device is depressurized
If the cleaning device reacts to the rotation of the screw, the cleaning
-
device is still connected to the compressed air supply.
In this case, make sure that the cleaning device is disconnected from the
compressed air supply before starting any work and then ensure that the
cleaning device is depressurized
62
Service, maintenance and disposal
General The cleaning device does not usually require maintenance. To ensure the cleaning
device remains operational over time, there are a number of care and maintenance tasks that need to be carried out, however:
EN-US
Before every
start-up
Daily
Check the fill level in the parting agent container and top up the parting
-
agent container if necessary
Check the fill level in the parting agent collecting container and drain the
-
parting agent collecting container if necessary
Check for wear of the cleaning cutter and replace the cleaning cutter if ne-
-
cessary
Drain the cleaning device's collecting container
-
Drain the wire cutter's collecting container, if present
-
In general, you should visually inspect the cleaning device and ensure that
-
any damage is repaired immediately (before commissioning)
CAUTION!
Danger due to cleaning agents containing solvents.
This can result in damage to property.
Only clean the cleaning device with cleaning products that are free of
▶
solvents.
Remove deposited parting agent and contamination from the device
1
Weekly
Every 6 months
Whenever required
CAUTION!
Danger due to cleaning agents containing solvents.
This can result in damage to property.
Only clean the parting agent container with cleaning products that are free
▶
of solvents.
Check the parting agent container for contamination and clean if necessary
1
Blow out the intake filter in the parting agent container from the inside out
2
with compressed air using the intake hose (for more information see section
Starting Up the Parting Agent Atomizer from page 44)
Open the device and check the pneumatic valves to ensure
1
No leaks
-
All screws are screwed tightly in place
-
All screw joints are fixed firmly in place on the pneumatic valves
-
Open the device and
Blast the inside of the device clean with dry and reduced compressed air
1
63
Lightly oil the guides on the lifting device's lifting cylinder
2
Restore the original state of the device
3
Empty parting
agent collecting
container
1
3
2
Unlock housing (slide up ~ 3 cm / 1.18 inches)
4
Rotate housing
5
Dispose of old parting agent properly
Return the empty parting agent collecting container together with the hous-
6
Pull the housing off the parting agent hose
ing to its original position
64
Disposal Materials should be disposed of according to valid local and national regulations.
EN-US
65
66
Troubleshooting
67
68
Safety
Safety Follow the safety rules below when carrying out all the tasks described in the
"Troubleshooting" chapter.
WARNING!
Danger from incorrect operation and work that is not carried out properly.
This can result in severe personal injury and damage to property.
All the work and functions described in this document must only be carried
▶
out by trained and qualified personnel.
Read and understand this document.
▶
Read and understand all the Operating Instructions for the system compon-
▶
ents, especially the safety rules.
WARNING!
Danger due to machines starting automatically.
This can result in severe personal injury and damage to property.
In addition to these Operating Instructions, observe the safety rules of the
▶
robot manufacturer and welding system manufacturer. For your personal
safety, make sure that all protective measures have been taken in the robot's
operating area and remain in effect while you are in this area.
EN-US
WARNING!
Danger due to moving mechanical parts, flying debris (chips, etc.), and compressed air/parting agent mixture discharged from the parting-agent injection
nozzle.
This can result in severe personal injury and damage to property.
Before carrying out any work, disconnect the customer's compressed air and
▶
power supply from the cleaning device and the associated system components and make sure that the compressed air and power supply remain disconnected until all work has been completed.
Before carrying out any work, ensure that the cleaning device is depressur-
▶
ized - the necessary steps for this can be found in the following section En-
suring that the cleaning device is depressurized from page 70
WARNING!
If the cleaning device is supplied with voltage and/or compressed air, there is a
risk of serious injury from: rotating cleaning cutter, cleaning motor moving up/
down, gas nozzle clamping device moving out/in, activated wire cutter, flying
parts (chips, etc.), compressed air/parting agent mixture escaping from the
parting-agent injection nozzle.
This can result in severe personal injury and damage to property.
If work is required on the cleaning device while the cleaning device is being supplied with voltage and/or compressed air, take the following safety measures.
Keep your body, especially hands, face and hair, as well as objects and all
▶
items of clothing away from the cleaning cutter, cleaning motor, lifting
device, gas nozzle clamping device, wire cutter, and parting-agent injection
nozzle.
Wear hearing protection.
▶
Wear protective goggles with side protection.
▶
69
CAUTION!
Danger due to hot cleaning cutter as a result of operation.
Serious burns may result.
Before handling the cleaning cutter, allow it to cool to room temperature
▶
(+25 °C, +77 °F).
Ensuring that
the cleaning
device is depressurized
To ensure that the cleaning device is depressurized, try to briefly activate the
cleaning device without the compressed air supply. To do this, proceed as follows:
Take protective measures:
1
The cleaning cutter, lifting device, gas nozzle clamping device, wire cut-
-
ter, and parting-agent injection nozzle could be activated. Therefore,
keep your body, especially hands, face and hair, as well as objects and all
items of clothing, away from the aforementioned parts
Wear hearing protection
-
Wear protective goggles with side protection
-
Ensure that the cleaning device is disconnected from the compressed air
2
supply
Briefly turn the "Start cleaning" screw on the cleaning device 90° to the right
3
and immediately back to the starting position
If the cleaning device does not react to the rotation of the screw, the
-
cleaning device is depressurized
If the cleaning device reacts to the rotation of the screw, the cleaning
-
device is still connected to the compressed air supply.
In this case, make sure that the cleaning device is disconnected from the
compressed air supply before starting any work and then ensure that the
cleaning device is depressurized
70
Troubleshooting
EN-US
Errors in the
Program Sequence
Parting agent is not injected
Parting agent container is full
Cause:
Remedy:
Cause:
Remedy:
Cause:
Remedy:
Cause:
Remedy:
Cause:
Remedy:
Injection quantity too low
Extend injection time
Intake filter of the parting agent hose in the parting agent container
is contaminated
Clean the suction filter of the parting agent hose with compressed air
(for more information, see section Starting Up the Parting Agent At-
omizer from page 44)
No signal from robot
Check robot program
Parting-agent injection nozzle blocked
Clean the parting-agent injection nozzle
Notify the service team (parting-agent injection nozzle needs replacing)
Vacuum pump defective
Contact service team (vacuum pump needs replacing)
Cause:
Remedy:
Welding torch has been poorly cleaned or is damaged
Cause:
Remedy:
Cause:
Remedy:
Cause:
Remedy:
Cause:
Remedy:
Solenoid valve has mechanical fault
Contact service team (solenoid valve needs replacing)
Position of the cleaning motor incorrectly set
Set the position of the cleaning motor correctly - see section Adjust-
ing the position of the cleaning motor from page 39
Gas nozzle is clamped in incorrect position
Adjust the gas nozzle clamping device - see section Adjusting the
gas nozzle clamping device from page 37
Cleaning cutter does not fit the welding torch geometry
Fit a correct cleaning cutter
Cleaning cutter worn
Replace cleaning cutter
71
Lifting device does not move up or down
Cause:
Remedy:
Compressed air supply missing
Set up the compressed air supply
Cause:
Remedy:
Cause:
Remedy:
Cause:
Remedy:
Cause:
Remedy:
Cleaning motor not working
Cause:
Remedy:
Cause:
Remedy:
Cause:
Remedy:
No signal from robot
Check robot program
Solenoid valve has mechanical fault
Contact service team (solenoid valve needs replacing)
Throttle valve cannot be adjusted or is faulty
Contact service team (throttle valve needs replacing)
Seal on lifting cylinder is faulty
Contact service team (lifting cylinder needs replacing)
Compressed air supply missing
Set up the compressed air supply
No signal from robot
Check robot program
Cleaning motor has mechanical fault
Contact service team (cleaning motor needs replacing)
Cause:
Remedy:
Solenoid valve has mechanical fault
Contact service team (solenoid valve needs replacing)
72
Technical data
73
74
Technical data
EN-US
Robacta Reamer
V Comfort
Supply voltage + 24 V DC
Nominal output 2.4 W
Nominal pressure 6 bar
86.99 psi
Air consumption 420 l/min
443.81 qt./min
Thread identification compressed air connection
Standard I/O (X1) Input: + 24 V DC/max. 100 mA
Cleaning time 4.5 - 6.5 s
Overall cycle time 5.0 - 9.0 s
Capacity of the parting agent container 1 l
Protection class IP 21
Mark of conformity CE, CSA
Safety symbols S
"Performance Level" c
G ¼“
Output: + 24 V DC/max. 30 mA
.26 gal. (US)
Maximum noise emission (LWA) 82 dB (A)
EMC device class
Dimensions l x w x h 255 x 245 x 370 mm
Weight
(not including parting agent and optional
wire cutter)
1)
A device in emissions class A is not intended for use in residential areas in
which the power is supplied via a public low-voltage grid. The electromagnetic
compatibility may be influenced by conducted or radiated radio frequencies.
1)
A
10.04 x 9.84 x 14.57 in.
11.25 kg
24.8 lb.
75
76
Appendix
77
78
Declaration of conformity
EN-US
79
Loading...