How it Works
Fronius
Loading...
R
Loading...
Loading...
Robacta Reamer V 70 Han12P

Fronius Robacta Reamer V 70 Han12P Operating Instruction [EN]

Download
Operating Instructions
Robacta Reamer V 70 Han12P
Operating Instructions
EN
42,0426,0220,EN 012-03082022
Contents
Safety rules 5
General 11
General 13
Transport 16
Transport devices 16 Transport notices on the packaging 16
Scope of supply and options 17
EN
Controls, connections and mechanical components 19
Safety 21
Controls, connections and mechanical components 22
Control elements, connections and mechanical components 22
Harting Han12P connecting plug (X1) pin assignment for robot control 24
Installation and commissioning 25
Safety 27
Before commissioning 29
Screwing the cleaning device to the underlying surface 31
Screwing the cleaning device and installation stand to the underlying surface 31 Screwing the cleaning device to the underlying surface 32
Torch cleaning position 34
Adjust gas nozzle clamping device 35
3
Fitting the cleaning cutter 36
Adjusting the position of the cleaning motor 37
Adjusting the position of the cleaning motor 37
Configuring the spray device 38
Installing the electrically controlled wire cutter (optional) 39
How the electrically-controlled wire cutter works 39 Maximum wire diameter 39 Installing the electrically controlled wire cutter 39
To establish the compressed air supply: 41
Establishing the compressed air supply for the cleaning device, function of the com­pressed air relief valve
Starting up the parting agent nebuliser 42
Filling the parting agent container (1 litre) and connecting it to the cleaning device 42 Connecting the parting agent container (10 litres) to the cleaning device 43 Adjusting the parting agent nebuliser spray amount 43
Manually checking the cleaning device functions 45
Safety 45 Manually checking the cleaning device functions 45
Starting up the cleaning device 47
Cleaning programme 48
Signal waveform for cleaning 53
Signal inputs 53 Signal outputs 53 Signal waveform optional wire cutter (input) 53
41
Care, maintenance and disposal 55
Safety 57
Care, maintenance and disposal 59
Troubleshooting 61
Safety 63
Troubleshooting 65
Technical data 67
Technical data 69
Robacta Reamer V 70 Han12P 69
Appendix 71
Robacta Reamer V 70 Han12P Circuit Diagram 73 Robacta Reamer V 70 Han12P pneumatic diagram 74 Declaration of conformity 75
4
Safety rules
General The device is manufactured using state-of-the-art technology and according to
recognised safety standards. If used incorrectly or misused, however, it can cause:
injury or death to the operator or a third party,
-
damage to the device and other material assets belonging to the operating
-
company, inefficient operation of the device.
-
All persons involved in commissioning, operating, maintaining and servicing the device must:
be suitably qualified,
-
have sufficient knowledge of automated welding, and
-
read and carefully follow these operating instructions as well as the operat-
-
ing instructions for all system components.
The operating instructions must always be at hand wherever the device is being used. In addition to the operating instructions, attention must also be paid to any generally applicable and local regulations regarding accident prevention and en­vironmental protection.
All safety and danger notices on the device
must be in a legible state,
-
must not be damaged,
-
must not be removed,
-
must not be covered, pasted or painted over.
-
EN
For the location of the safety and danger notices on the device, refer to the sec­tion headed "General" in the operating instructions for the device. Before commissioning the device, rectify any faults that could compromise safety.
This is for your personal safety!
Proper use The device is to be used exclusively for its intended purpose.
The device is intended solely for the mechanical cleaning of Fronius robot weld­ing torches in automatic mode. Any use above and beyond this purpose is deemed improper. The manufacturer shall not be held liable for any damage arising from such usage.
Proper use includes:
carefully reading these operating instructions
-
following all the instructions and safety rules in these operating instructions
-
performing all stipulated inspection and maintenance work
-
The device is designed for use in industry and the workshop. The manufacturer accepts no responsibility for any damage caused through use in a domestic set­ting.
The manufacturer likewise accepts no liability for inadequate or incorrect results.
Environmental conditions
Operation or storage of the device outside the stipulated area will be deemed as not in accordance with the intended purpose. The manufacturer shall not be held liable for any damage arising from such usage.
5
Ambient temperature range:
during operation: 0 °C to + 40 °C (32 °F to 104 °F)
-
during transport and storage: -25 °C to +55 °C (-13 °F to 131 °F)
-
Relative humidity:
up to 50 % at 40 °C (104 °F)
-
up to 90 % at 20 °C (68 °F)
-
Keep ambient air free from dust, acids, corrosive gases and substances, etc.
Can be used at altitudes of up to 2000 m (6500 ft)
Obligations of the operator
Obligations of personnel
Specific hazards Stay out of the working area of the robot.
The operator must only allow persons to work with the device who:
are familiar with the fundamental instructions regarding safety at work and
-
accident prevention and have been instructed in how to use the device have read and understood these operating instructions, especially the sec-
-
tion "safety rules", and have confirmed as much with their signatures are trained to produce the required results.
-
Checks must be carried out at regular intervals to ensure that operators are working in a safety-conscious manner.
Before using the device, all persons instructed to do so undertake:
to observe the basic instructions regarding safety at work and accident pre-
-
vention to read these operating instructions, especially the "Safety rules" section and
-
sign to confirm that they have understood them and will follow them.
Before leaving the workplace, ensure that people or property cannot come to any harm in your absence.
The device must be incorporated into a higher-level safety system within a se­cured area.
If this area has to be accessed when setup and maintenance work is carried out, make sure that
the entire system is switched off for the duration of the work in this area
-
and that it is prevented from starting up accidentally, e.g. as the result of a
-
control fault.
If untrained operators have access to the device, its compressed air supply must be disconnected for the duration of work in accordance with "Performance Level d" of the ISO 13849-1 standard.
In addition to these Operating Instructions, the safety rules issued by the robot manufacturer must also be observed.
Keep your body, especially your hands, face, hair, clothing and all tools away from moving parts, such as:
rotating cleaning cutter
-
upwards/downwards travelling cleaning motor
-
extending/retracting gas nozzle clamping device
-
wire cutter
-
6
Do not touch cleaning cutters immediately after use - risk of burns. Observe the special safety rules in the Operating Instructions for handling cleaning cutters.
Protect hands, face and eyes against flying parts (shavings, etc.) and compressed air/parting agent mixture escaping from the parting-agent injection nozzle.
Covers may only be opened/removed for the duration of any maintenance, in­stallation or repair work.
During operation
Ensure that all covers are closed and fitted properly
-
Keep all covers closed
-
EN
Protecting your­self and others
EMC Device Classifications
Anyone working with the device exposes themselves to numerous risks. In addi­tion to these Operating Instructions, the safety rules of the manufacturer of the entire welding system must also be observed.
Keep all persons, especially children, out of the working area while any devices are in operation or welding is in progress. If, however, there are people in the vi­cinity:
Make them aware of all the dangers and health risks (crushing from mechan-
-
ically-powered parts, injury from cleaning cutter, flying shavings and similar matter, escaping compressed air/parting agent mixture, flying sparks, dazzling by arc, inhaling of harmful welding fumes, noise, possible danger from mains or welding current, etc.) Provide suitable protective equipment
-
Alternatively, erect suitable safety screens/curtains
-
Devices in emission class A:
Are only designed for use in industrial settings
-
Can cause line-bound and radiated interference in other areas
-
Devices in emission class B:
Satisfy the emissions criteria for residential and industrial areas. This is also
-
true for residential areas in which the energy is supplied from the public low­voltage mains.
EMC device classification as per the rating plate or technical data.
EMC measures In certain cases, even though a device complies with the standard limit values for
emissions, it may affect the application area for which it was designed (e.g. when there is sensitive equipment at the same location, or if the site where the device is installed is close to either radio or television receivers). If this is the case, then the operator is obliged to take appropriate action to recti­fy the situation.
Check for possible problems, and check and evaluate neighbouring devices' res­istance to interference according to national and international requirements:
Safety devices
-
Power, signal and data transfer lines
-
IT and telecommunications devices
-
Measuring and calibrating devices
-
7
Supporting measures for avoidance of EMC problems:
Mains supply
1. If electromagnetic interference arises despite correct mains connection,
-
additional measures are necessary (e.g. use a suitable line filter).
Control lines
2. must be kept as short as possible
-
must run close together (to avoid EMF problems)
-
must be kept well apart from other leads
-
Equipotential bonding
3.
Shield, if necessary
4. Shield off other nearby devices
-
Shield off entire welding installation
-
EMF measures Electromagnetic fields may pose as yet unknown risks to health:
Effects on the health of persons in the vicinity, e.g. those with pacemakers
-
and hearing aids Individuals with pacemakers must seek advice from their doctor before ap-
-
proaching the device or any welding that is in progress For safety reasons, maintain as large a distance as possible between the
-
welding power-leads and the head/torso of the welder Do not carry welding power-leads and hosepacks over the shoulders or wind
-
them around any part of the body
Safety measures at the installa­tion location and during transport
Safety measures in normal opera­tion
A device toppling over could easily kill someone. Place the device horizontally on a level, firm and solid surface and anchor it securely to prevent it toppling over.
Special regulations apply in rooms at risk of fire or explosion
Observe relevant national and international regulations.
-
Use internal directives and checks to ensure that the workplace environment is always clean and clearly laid out.
When transporting the device, observe the relevant national and local guidelines and accident prevention regulations. This applies especially to guidelines regard­ing the risks arising during transport.
After transporting the device, it must be visually inspected for damage before commissioning. Any damage must be repaired by trained service technicians be­fore commissioning the device.
Only operate the device if all safety devices are fully functional. If the safety devices are not fully functional, there is a risk of
injury or death to the operator or a third party,
-
damage to the device and other material assets belonging to the operator,
-
inefficient operation of the device.
-
Any safety devices that are not functioning properly must be repaired before switching on the device.
Never bypass or disable safety devices.
Before switching on the device, ensure that no one is likely to be endangered.
Check the device at least once a week for obvious damage and proper function­ing of safety devices.
8
Only use suitable original parting agent from the manufacturer.
-
Observe the information on the parting agent safety data sheet when hand-
-
ling parting agent. The parting agent safety data sheet may be obtained from your service centre or downloaded from the manufacturer's website. Do not mix the manufacturer's parting agent with other parting agents.
-
If damage results from using a different parting agent, the manufacturer ac-
-
cepts no liability. In addition, no warranty claims will be entertained. Used parting agent must be disposed of properly in accordance with the rel-
-
evant national and international regulations.
EN
Commissioning, maintenance and repair
Safety inspec­tion
It is impossible to guarantee that bought-in parts are designed and manufac­tured to meet the demands made of them, or that they satisfy safety require­ments.
Use only original spare and wearing parts (also applies to standard parts).
-
Do not carry out any modifications, alterations, etc. to the device without the
-
manufacturer's consent. Components that are not in perfect condition must be replaced immediately.
-
When ordering, please give the exact designation and part number as shown
-
in the spare parts list, as well as the serial number of your device.
The housing screws provide the ground conductor connection for earthing the housing parts. Only use original housing screws in the correct number and tightened to the spe­cified torque.
The manufacturer recommends that a safety inspection of the device is per­formed at least once every 12 months.
A safety inspection should be carried out by a qualified electrician
after any changes are made
-
after any additional parts are installed, or after any conversions
-
after repair, care and maintenance has been carried out
-
at least every twelve months.
-
For safety inspections, follow the appropriate national and international stand­ards and directives.
Further details on safety inspection and calibration can be obtained from your service centre. They will provide you on request with any documents you may re­quire.
Disposal Waste electrical and electronic equipment must be collected separately and re-
cycled in an environmentally-friendly way, in accordance with the European Dir­ective and national legislation. Used equipment must be returned to the distrib­utor or disposed of via an approved local collection and disposal facility. Correct disposal of used equipment promotes the sustainable recycling of material re­sources. Failing to dispose of used equipment correctly can lead to adverse health and/or environmental impacts.
Packaging materials
Separate collection according to material. Check your local authority regulations. Crush containers to reduce size.
9
Safety symbols Devices with the CE mark satisfy the essential requirements of the applicable
directives (e.g. low-voltage and electromagnetic compatibility directives, ma­chinery directive).
Devices with the CSA test mark satisfy the requirements of the relevant stand­ards in Canada and the USA.
Copyright Copyright of these operating instructions remains with the manufacturer.
The text and illustrations are all technically correct at the time of printing. We reserve the right to make changes. The contents of the operating instructions shall not provide the basis for any claims whatsoever on the part of the pur­chaser. If you have any suggestions for improvement, or can point out any mis­takes that you have found in the instructions, we will be most grateful for your comments.
10
General
11
12
General
Principle The cleaning device is used to auto-
matically clean MIG/MAG welding torches. This cleaning device allows you to thoroughly clean the inside and front of the gas nozzle on a wide range of welding torch shapes. The result is a significant increase in the service life of wearing parts. At the same time, evenly applying parting agent prevents the build-up of dirt.
EN
Functionality of the cleaning device
Application areas
Warning notices on the cleaning device
The gas nozzle clamping device on the front of the cleaning device holds the
-
gas nozzle in place during cleaning A cleaning cutter is used to clean the nozzle
-
After the cleaning process, a parting agent is applied to the inside and front
-
of the gas nozzle through the parting-agent injection nozzle
The cleaning device is exclusively intended for use in robot and other automated applications, and can be used for a wide range of materials.
The main application areas are:
Automotive and component supply industry
-
Equipment construction
-
Chemical plant construction
-
Machine and tracked vehicle manufacturing
-
Construction machinery and special vehicles
-
The cleaning device is fitted with warning notices and a rating plate. The warning notices and rating plate must not be removed or painted over.
13
Type
Art.No.
Chargen No.
U1
I1
p
max
24 V
6 bar (87psi.)
www.fronius.com
Warning notices on the cleaning device
WARNING! Risk of serious injury from:
Mechanically powered components
-
Compressed air/parting agent mixture escaping from the parting-agent injec-
-
tion nozzle Flying parts (shavings, etc.)
-
Keep the device free from current and pressure during maintenance and servi­cing.
14
Do not use the functions described here until you have fully read and understood the following documents:
These Operating Instructions
-
All the Operating Instructions for the system components, especially the
-
safety rules
For indoor use only
Wear eye protection
Warning of automatic start-up of the device
EN
15
Transport
Transport devices
Transport no­tices on the packaging
The device is to be transported by the following devices:
On pallets using a forklift truck
-
On pallets using a lift truck
-
Manual
-
WARNING!
Danger from machines and objects falling.
This can result in serious injury and damage to property.
Secure the device to prevent it from falling over when transporting on a fork-
▶
lift truck or lift truck. Avoid sudden changes in direction, braking or acceleration.
▶
CAUTION!
Danger due to improper transport.
This can result in damage to property.
Observe the transport notices on the device packaging.
▶
16
Scope of supply and options
(1)
(2)
(3)
(4)
(5) (6)
EN
Scope of supply
(1) Robacta Reamer V 70 Han12P
(2) Leather seal for the parting
(3) Spatter tray retainer (4) Spatter tray (5) Tightening key for cleaning mo-
(6) Compressed air relief valve
Included in scope of supply, but not shown:
Harting Han12P connecting plug (X1) without cable
-
Operating instructions
-
Fixings for assembling the cleaning device:
-
4 screws
-
4 washers
-
4 lock washers
-
4 nuts
-
cleaning device
agent spray device
tor
Available op­tions
The "Robacta Reamer" parting agent (item number 42,0411,8042) and the clean­ing cutter are not included in the scope of supply.
The following options are available for the cleaning device:
Installation stand
-
Wire cutter
-
Fill-level control sensor
-
17
18
Controls, connections and mechan-
ical components
19
20
Safety
Safety Observe the following safety rules for all work described in the "Control ele-
ments, connections and mechanical components" section.
WARNING!
Danger due to incorrect operation and incorrectly performed work.
This can result in serious injury and damage to property.
All the work and functions described in this document must only be carried
▶
out by trained and qualified personnel. Read and understand this document.
▶
Read and understand all the Operating Instructions for the system compon-
▶
ents, especially the safety rules.
EN
21
Controls, connections and mechanical compon-
(3)
(2)
(1)
(4)
(5)
(6)
(7) (8)
(9)
(10)
(16)
(15)
(13) (14)
(12)
(11)
ents
Control ele­ments, connec­tions and mech­anical compon­ents
Side view
No. Function
(1) Parting agent adjuster
For adjusting the amount of parting agent sprayed inside the gas nozzle
(2) Compressed air connection
For a dry compressed air supply at 6 bar (86.99 psi) Thread identification compressed air connection: G ¼ ″
(3) Harting Han12P connection socket (X1)
For a + 24 V DC supply
CAUTION!
Danger from overcurrent.
Damage to the Harting Han12P (X1) connection supply may result.
Secure supply against overcurrent with a 500 mA slow-blow fuse.
▶
(4) Parting agent spatter tray
(5) Parting agent container
(6) Gas nozzle clamping device
holds the gas nozzle in place during cleaning
Front view
22
(7) Parting agent spray device
Includes the parting-agent injection nozzle Ensures that the parting agent is only applied to the inside and front of the gas nozzle
(8) Parting-agent injection nozzle
Applies the parting agent to the inside and front of the gas nozzle
(9) Cleaning cutter
(10) Protective covering
(11) "Start cleaning" screw
Manually checks the following:
Function of the gas nozzle clamping device (clamping device piston
-
extends) The insertion depth of the cleaning cutter in the gas nozzle (lifting
-
device moves the cleaning motor upwards) Function of the cleaning motor (cleaning motor starts)
-
(12) "Spray in parting agent" screw
For manually checking the spray device (compressed air or compressed air/parting agent mixture is sprayed out of the parting-agent injection nozzle)
(13) Compressed air connection for the wire cutter option
(14) Electrical connection for the wire cutter option
(15) Cleaning motor
Drives the cleaning cutter
(16) Lifting device
Lifts the cleaning motor and the cleaning cutter when cleaning the inside of the gas nozzle
EN
23
Loading...
+ 53 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use