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/ Perfect Charging / Perfect Welding / Solar Energy
PowerLiner:
VR 1500 / 5000
Robacta Drive / Robacta Drive CW
Robacta Drive CMT / CMT Buffer
F Ext.
Bedienungsanleitung
DE
Schweißzubehör
Operating instructions
Welding accessories
EN-US
42,0410,1754 017-27072021


Inhaltsverzeichnis
Sicherheit 4
Sicherheit 4
Montage-Übersicht 5
QuickConnect PowerLiner VR 1500 5
QuickConnect PowerLiner VR 5000 5
Connection PowerLiner Drive 6
Connection PowerLiner CW Drive 6
Connection PowerLiner Drive CMT 6
Connection PowerLiner CMT Buffer 7
Connection PowerLiner F Ext. 7
QuickConnect PowerLiner am 4-Rollen Drahtantrieb VR 1500 montieren 8
QuickConnect PowerLiner am 4-Rollen Drahtantrieb VR 1500 montieren 8
QuickConnect PowerLiner am 4-Rollen Drahtantrieb VR 5000 montieren 9
QuickConnect PowerLiner am 4-Rollen Drahtantrieb VR 5000 montieren 9
QuickConnect PowerLiner an Robacta Drive montieren 10
QuickConnect PowerLiner an Robacta Drive montieren 10
QuickConnect PowerLiner auf externe Komponenten montieren 11
QuickConnect PowerLiner an externen Komponenten montieren 11
DE
3

Sicherheit
Sicherheit
WARNUNG!
Gefahr durch Fehlbedienung und fehlerhaft durchgeführte Arbeiten.
Schwerwiegende Personen- und Sachschäden können die Folge sein.
Alle in diesem Dokument beschriebenen Arbeiten und Funktionen dürfen nur von
▶
geschultem Fachpersonal ausgeführt werden.
Dieses Dokument lesen und verstehen.
▶
Sämtliche Bedienungsanleitungen der Systemkomponenten, insbesondere Sicher-
▶
heitsvorschriften lesen und verstehen.
WARNUNG!
Gefahr durch elektrischen Strom.
Schwere Verletzungen oder Tod können die Folge sein.
Vor Beginn der Arbeiten alle beteiligten Geräte und Komponenten ausschalten und
▶
von Stromnetz trennen.
Alle beteiligten Geräte und Komponenten gegen Wiedereinschalten sichern.
▶
4

Montage-Übersicht
QuickConnect
PowerLiner
VR 1500
* Kunststoff-Motorplatte 104 mm / 4,094 in., Schweißdraht-Fass 330 mm / 12,992 in.
DE
QuickConnect
PowerLiner
VR 5000
* Alu-Motorplatte 90 mm / 3,543 in
5

Connection
4,100,871
137 mm / 5.394 in.
*
*
4,100,862
55 mm / 2.165 in.
PowerLiner Drive
Connection
PowerLiner CW
Drive
* Robacta Drive 161 mm / 6,417 in.
Connection
PowerLiner Drive
CMT
* Robacta Drive 162 mm / 6,378 in.
* Robacta Drive 89 mm / 3,504 in.
6

Connection
*
4,100,762
56 mm
2.205 in.
PowerLiner CMT
Buffer
Connection PowerLiner CMT Buffer IN
* Robacta Drive 45 mm / 1,772 in.
Connection PowerLiner CMT Buffer OUT
DE
Connection
PowerLiner F Ext.
* Robacta Drive 45 mm / 1,772 in.
* Fronius Zentralanschluss 225 mm / 8,858 in.
7

QuickConnect PowerLiner am 4-Rollen Drahtantrieb VR 1500 montieren
QuickConnect
PowerLiner am 4Rollen Drahtantrieb VR 1500
montieren
1 2
3
4
* Schraube nur leicht anziehen - nicht festziehen!
5 6
8

QuickConnect PowerLiner am 4-Rollen Drahtan-
trieb VR 5000 montieren
QuickConnect
PowerLiner am 4Rollen Drahtantrieb VR 5000
montieren
1
DE
2
9

QuickConnect PowerLiner an Robacta Drive mon-
tieren
QuickConnect
PowerLiner an
Robacta Drive
montieren
1 2
3 4
* Schraube nur leicht anziehen - nicht festziehen!
5 6
10

QuickConnect PowerLiner auf externe Komponen-
ten montieren
QuickConnect
PowerLiner an
externen Komponenten montieren
Drahtfass:
1
Drahtende-Sensor:
1
DE
Drahtspulen-Aufnahme:
1
11

12

Table of contents
Safety 14
Safety 14
Installation Overview 15
QuickConnect PowerLiner VR 1500 15
QuickConnect PowerLiner VR 5000 15
Connection PowerLiner Drive 16
Connection PowerLiner CW Drive 16
Connection PowerLiner Drive CMT 16
Connection PowerLiner CMT Buffer 17
Connection PowerLiner F Ext. 17
Installing Quick-Connect PowerLiner on the 4-Roller Wire Drive VR 1500 18
Installing Quick-Connect PowerLiner on the 4-Roller Wire Drive VR 1500 18
Installing Quick-Connect PowerLiner on the 4-Roller Wire Drive VR 5000 19
Installing Quick-Connect PowerLiner on the 4-Roller Wire Drive VR 5000 19
Installing Quick-Connect PowerLiner on the Robacta Drive 20
Installing Quick-Connect PowerLiner on the Robacta Drive 20
Installing Quick-Connect PowerLiner on External Components 21
Installing Quick-Connect PowerLiner on External Components 21
EN-US
13

Safety
Safety
WARNING!
Danger from incorrect operation and work that is not carried out properly.
This can result in severe personal injury and damage to property.
All the work and functions described in this document must only be carried out by
▶
trained and qualified personnel.
Read and understand this document.
▶
Read and understand all the Operating Instructions for the system components,
▶
especially the safety rules.
WARNING!
Danger from electrical current.
May result in serious injuries or death.
Before starting work, switch off all devices and components involved, and discon-
▶
nect them from the grid.
Secure all devices and components involved so they cannot be switched back on.
▶
14

Installation Overview
QuickConnect
PowerLiner
VR 1500
* Plastic motor plate 104 mm / 4.094 in., Wire drum 330 mm / 12.992 in.
EN-US
QuickConnect
PowerLiner
VR 5000
* Aluminium motor plate 90 mm / 3.543 in
15

Connection
4,100,871
137 mm / 5.394 in.
*
*
4,100,862
55 mm / 2.165 in.
PowerLiner Drive
Connection
PowerLiner CW
Drive
* Robacta Drive 161 mm / 6.417 in.
Connection
PowerLiner Drive
CMT
* Robacta Drive 162 mm / 6.378 in.
* Robacta Drive 89 mm / 3.504 in.
16

Connection
*
4,100,762
56 mm
2.205 in.
PowerLiner CMT
Buffer
Connection PowerLiner CMT Buffer IN
EN-US
* Robacta Drive 45 mm / 1.772 in.
Connection PowerLiner CMT Buffer OUT
Connection
PowerLiner F Ext.
* Robacta Drive 45 mm / 1.772 in.
* Fronius central connector 225 mm / 8.858 in.
17

Installing Quick-Connect PowerLiner on the 4-Roller Wire Drive VR 1500
Installing QuickConnect PowerLiner on the 4-Roller Wire Drive VR
1500
1 2
3
4
* Lightly tightening the screw (do not tight firmly)
5 6
18

Installing Quick-Connect PowerLiner on the 4-Rol-
ler Wire Drive VR 5000
Installing QuickConnect PowerLiner on the 4-Roller Wire Drive VR
5000
1
2
EN-US
19

Installing Quick-Connect PowerLiner on the
Robacta Drive
Installing QuickConnect PowerLiner on the
Robacta Drive
1 2
3 4
* Lightly tightening the screw - do not tight firmly!
5 6
20

Installing Quick-Connect PowerLiner on External
Components
Installing QuickConnect PowerLiner on External
Components
Wire drum:
1
Wire end sensor:
1
EN-US
Wirespool holder:
1
21

22

EN-US
23

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AUSTRIA
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