Operating
Instructions
RI FB/i FANUC 1.0
RI MOD/i CC-M40 Ethernet/IP - 2P
EN-US
Operating instructions
42,0426,0223,EA 023-01092022
Table of contents
General 4
Safety 4
Device Concept 4
Block Diagram 5
Scope of Supply 5
Required Tools and Materials 5
Installation Requirements 5
Connections and Indicators 6
Connections on the Robot Interface 6
LEDs on Robot Interface PCB 6
LEDs for Power Supply Diagnosis 7
LEDs for Network Connection Diagnosis 8
Connections and Indicators on RJ 45 module 9
Technical data 11
Environmental Conditions 11
Robot Interface Technical Data 11
Data Transfer Properties 11
Configuration Parameters 11
Configuration of robot interface 13
General 13
Configuring the Process Image 13
Setting the IP Address 13
Configuring the Robot Interface 14
Installing the Robot Interface 15
Safety 15
Preparation 15
Routing the Data Cable 16
Installing the Robot Interface 17
Final Tasks 17
Installing the Bus Module 18
Safety 18
Installing the Bus Module 18
Input and Output Signals Standard Image FANUC 1.0 19
Data types 19
Availability of input signals 19
Input signals (from robot to power source) 19
Value range for Working mode 28
Value range Process line selection 28
Value Range for TWIN Mode 29
Value Range for Documentation mode 29
Value range Process controlled correction 29
Value Range for Command value selection 29
Value range Process controlled correction 2 29
Availability of the output signals 30
Output signals (from power source to robot) 30
Assignment of Sensor Statuses 1–4 36
Value range Safety status 36
Value Range for Function status 36
Value Range for Process Bit 37
TAG Table for Input Signals 37
Value Range for Cooling unit mode 38
Value Table 38
TAG Table for Output Signals 40
EN-US
3
General
(3)(1) (2) (5)(4)
Robot
Control
(6) (7) (8)
Safety
Danger from incorrect operation and work that is not carried out properly.
Serious injury and damage to property may result.
▶
▶
▶
Danger from unplanned signal transmission.
Serious injury and damage to property may result.
▶
Device Concept The robot interface serves as an interface between the power source and stand-
ardized bus modules supporting a wide range of communication protocols.
Fronius may factory-fit the robot interface in the power source but it can also be
retrofitted by appropriately trained and qualified personnel.
WARNING!
All the work and functions described in this document must only be carried
out by trained and qualified personnel.
Read and understand this document.
Read and understand all the Operating Instructions for the system components, especially the safety rules.
WARNING!
Do not transfer safety signals via the interface.
4
(1) Robot control system
(2) SpeedNet data cable
(3) Robot interface
(4) Power source
(5) Cooling unit
(6) Interconnecting hosepack
(7) Wirefeeder
(8) Robot
Block Diagram
Spider NT241
RI FB/i FANUC 1.0
Data
24 V
Module
(1)
(2)
(3)
EN-US
Scope of Supply
Required Tools
and Materials
Screwdriver TX8
-
Screwdriver TX20
-
Screwdriver TX25
-
Diagonal cutting pliers
-
(1) RI FB/i FANUC 1.0
(2) Data cable
4-pin
(3) Cable ties
(4) These Operating Instructions
(not pictured)
Installation Requirements
The robot interface may only be installed in the designated opening on the rear
of the power source.
5
Connections and Indicators
(2) (3)
(1)
(14)
(13)
(12)
(11)
(2)
(1)
(9)
(10)
(8)
(7)
(3) (4)
(5) (6)
Connections on
the Robot Interface
LEDs on Robot
Interface PCB
(1) Power supply connection
2-pin
(2) SpeedNet data cableconnec-
tion
4-pin
(3) Bus module connection
6
(1) ETH1 LED Green For diagnosing the network connec-
tion.
(2) ETH2 LED Orange
For details, see section below titled
"LEDs for Network Connection Diagnosis"
(3) LED 3 Green
(4) LED 4 Green
(5) LED 5 Green
(6) LED 6 Red
(7) +3V3 LED Green For diagnosing the power supply.
(8) +24V LED Green
No function
Flashes at 4 Hz = No SpeedNet
-
connection
Flashes at 20 Hz = Establishing
-
SpeedNet connection
Flashes at 1 Hz = SpeedNet con-
-
nection established
Lights up when an internal error occurs.
Remedy: Restart the robot interface.
If this does not resolve the issue, inform the service team.
For details, see section below titled
"LEDs for Power Supply Diagnosis"
EN-US
LEDs for Power
Supply Diagnosis
(9) DIG OUT 2 LED Green
(10) DIG OUT 1 LED Green
(11) LED 11 Green
(12) LED 12 Green
(13) LED 13 Green
(14) LED 14 Green
LED Indicat-orMeaning Cause
Off
+24V
Lights up
No supply voltage available
for interface
24 VDC supply voltage
present on robot interface
Digital output 2. LED lights up when
active
Digital output 1. LED lights up when
active
No function
Robot interface power
-
supply not established
Power supply cable
-
faulty
+3V3
Off
Lights up
No operating voltage
present on robot interface
3 VDC operating voltage
present on robot interface
24 VDC supply voltage
-
not present
Robot interface power
-
supply unit is faulty
7
LEDs for Network Connection
Diagnosis
LED Indicat-orMeaning Cause
No network connection
-
established for interface
Network cable faulty
-
ETH1
Off No network connection
Lights up
Flashes Data transfer in progress
Network connection established
ETH2
Off
Lights up
Transmission speed
10 Mbit/s
Transmission speed
100 Mbit/s
8
Connections and
(12)(11)(10)
(14)(13)
(9)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Indicators on RJ
45 module
(1) TX+
(2) TX-
(3) RX+
EN-US
(4),
(5)
(6) RX-
(7),
(8)
(9) Connection/activity at connection 2 LED
(10) MS LED (module status)
(11) RJ-45 Ethernet connection 2
(12) RJ-45 Ethernet connection 1
Not normally used; to ensure
signal completeness, these
pins must be interconnected
and, after passing through a
filter circuit, must terminate
at the ground conductor
(PE).
Not normally used; to ensure
signal completeness, these
pins must be interconnected
and, after passing through a
filter circuit, must terminate
at the ground conductor
(PE).
(13) Connection/activity at connection 1 LED
(14) NS LED (network status)
NS LED (Network Status)
Status Meaning
Off No supply voltage or no IP address
Lights up green Online, one or more connections established
(CIP category 1 or 3)
Flashes green Online, no connections established
Lights up red Double IP address, serious error
Flashes red Overrun of time for one or more connections
(CIP category 1 or 3)
MS LED (Module Status)
Status Meaning
Off No supply voltage
Lights up green Controlled by a Scanner in Run state and, if CIP Sync is
enabled, time is synchronized to a Grandmaster clock
Flashes green Not configured, Scanner in Idle state, or, if CIP Sync is
enabled, time is synchronized Grandmaster clock
Lights up red Major error - exception state, serious fault, etc.
9
MS LED (Module Status)
Flashes red Correctable error - the module is configured, but there
is a difference between the parameters stored and the
parameters used (configuration process image, IP address)
Connection/Activity LED
Status Meaning
Off No connection, no activity
Lights up green Connection established (100 Mbit/s)
Flickers green Activity (100 Mbit/s)
Lights up yellow Connection established (10 Mbit/s)
Flickers yellow Activity (10 Mbit/s)
10
Technical data
EN-US
Environmental
Conditions
Robot Interface
Technical Data
CAUTION!
A risk is posed by prohibited environmental conditions.
This can result in severe damage to equipment.
Only store and operate the device under the following environmental condi-
▶
tions.
Temperature range of ambient air:
During operation: -10 °C to +40 °C (14 °F to 104 °F)
-
During transport and storage: -20 °C to +55 °C (-4 °F to 131 °F)
-
Relative humidity:
Up to 50% at 40 °C (104 °F)
-
Up to 90% at 20 °C (68 °F)
-
Ambient air: free of dust, acids, corrosive gases or substances, etc.
Altitude above sea level: up to 2000 m (6500 ft).
Power supply Internal (24 V)
Degree of protection IP 23
Data Transfer
Properties
Configuration
Parameters
RJ-45 Connection
Transmission technology:
Ethernet
Medium (4 x 2 twisted-pair copper cable):
Category 3 (10 Mbit/s)
Category 5 (100 Mbit/s)
When selecting the cables, plugs, and termination resistances, the ODVA recommendation for the planning and installation of EtherNet/IP systems must
be observed.
The EMC tests were carried out by the manufacturer with the cable IEC5ES8VG0030M40M40-F.
Transmission speed:
10 Mbit/s or 100 Mbit/s
Bus connection:
RJ-45 Ethernet
In some robot control systems, it may be necessary to state the configuration
parameters described here so that the bus module can communicate with the robot.
11
Parameter Value
Vendor ID 534
Device Type C
hex
Product Code 340
hex
(12
hex
(1332
)
dec
(832
dec
dec
)
)
12
Configuration of robot interface
(1)
(2)
EN-US
General
Configuring the
Process Image
The DIP switch on the robot interface
is used to configure:
The process image (standard im-
-
age)
The IP address
-
Default setting for process image:
Positions 7 and 8 of DIP switch set to
OFF (1) = standard image = RI FB/i
FANUC 1.0
Default setting for IP address =
192.168.0.2:
Positions 6, 5, 4, 3, 1 of DIP switch
-
set to OFF (1)
Position 2 of DIP switch set to ON
-
(2)
DIP Switch
8 7 6 5 4 3 2 1 Configuration
OFF OFF
OFF ON
- - - - - -
- - - - - -
Standard-Image
(FANUC 1.0)
Not used
Setting the IP
Address
ON OFF
ON ON
- - - - - -
- - - - - -
Not used
Not used
The process image defines the volume of data transferred and the system compatibility.
You can set the IP address as follows:
Via the DIP switches within the range defined by 192.168.0.xxx
-
(xx = DIP switch setting = 0 to 63)
Setting the Address via the DIP Switches:
DIP switch
IP address
8 7 6 5 4 3 2 1
- -
- -
- -
OFF OFF OFF OFF OFF ON
OFF OFF OFF OFF ON OFF
ON ON OFF ON ON OFF
192.168.0.1
192.168.0.2
:
192.168.0.54
- -
ON ON OFF ON ON ON
192.168.0.55
13
The IP address can be set via positions 1 to 6 of the DIP switch.
The configuration is carried out in binary format. In decimal format, the setting
range is 0 through 63.
The following IP address is set via the DIP switches on delivery:
IP address: 192.168.0.2
-
Subnet mask: 255.255.255.0
-
Default gateway: 0.0.0.0
-
Configuring the
Robot Interface
Set the DIP switch in accordance with the desired configuration
1
NOTE!
Risk due to invalid DIP switch settings.
This may result in malfunctions.
Whenever changes are made to the DIP switch settings, the interface must
▶
be restarted. This is the only way for the changes to take effect.
Restart the interface = interrupting and restoring the power supply or ex-
▶
ecuting the relevant function on the website of the power source (SmartManager).
14
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