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Profinet Robacta TX
Profinet Robacta TX 10i
Operating Instructions
Robot option
EN-US
42,0426,0092,EA 006-30122014
0
Dear reader,
Introduction Thank you for the trust you have placed in our company and congratulations on buying this
high-quality Fronius product. These instructions will help you familiarize yourself with the
product. Reading the instructions carefully will enable you to learn about the many different
features it has to offer. This will allow you to make full use of its advantages.
Please also note the safety rules to ensure greater safety when using the product. Careful
handling of the product will repay you with years of safe and reliable operation. These are
essential prerequisites for excellent results.
EN-US
1
2
Contents
General ...................................................................................................................................................... 5
Profinet basics ...................................................................................................................................... 5
Application example.............................................................................................................................. 5
Robot control unit connection area on the torch neck changing station ............................................... 5
Fieldbus terminal allocation .................................................................................................................. 6
Device master file for fieldbus coupler BK9103 .................................................................................... 6
Address settings at fieldbus coupler using DIP switches...................................................................... 6
Data transmission properties ..................................................................................................................... 7
Data transmission properties ................................................................................................................ 7
Configuration parameters ..................................................................................................................... 7
Pin assignment for Profinet connection RJ 45 AIDA............................................................................. 7
Pin assignment for supply connection +24 V AIDA 1 and 2 ................................................................. 7
Establishing the power supply ................................................................................................................... 9
Safety.................................................................................................................................................... 9
Power supply options............................................................................................................................ 9
Establishing the power supply via the supply connection +24 V AIDA with 2 voltage circuits ............. 9
Establishing the power supply via the supply connection +24 V AIDA with 1 voltage circuit ............... 10
Establishing the power supply via the external power supply connection "A" (Robacta TX only) ........ 11
Connecting the robot control unit to the torch neck changing station ........................................................ 14
Safety.................................................................................................................................................... 14
Connecting the robot control unit data cable to the torch neck changing station.................................. 14
Robacta TX input and output signals ........................................................................................................ 15
Input signals (from torch neck changing station to robot) ..................................................................... 15
Output signals (from robot to torch neck changing station) .................................................................. 15
Robacta TX 10i input and output signals .................................................................................................. 17
Input signals (from torch neck changing station to robot) ..................................................................... 17
Output signals (from robot to torch neck changing station) .................................................................. 17
Robacta TX signal descriptions ................................................................................................................. 19
Signal description of input signals (from torch neck changing station to robot) .................................... 19
Signal description of output signals (from robot to torch neck changing station).................................. 20
Robacta TX 10i signal descriptions............................................................................................................ 22
Signal description of input signals (from torch neck changing station to robot) .................................... 22
Signal description of output signals (from robot to torch neck changing station).................................. 23
Troubleshooting ......................................................................................................................................... 25
Safety.................................................................................................................................................... 25
General ................................................................................................................................................. 25
Fieldbus status LEDs ............................................................................................................................ 26
Operating status LEDs.......................................................................................................................... 27
Supply display LEDs ............................................................................................................................. 28
Ethernet/Switch diagnostic LEDs.......................................................................................................... 28
Technical Data ........................................................................................................................................... 29
BK9103 ................................................................................................................................................. 29
EN-US
3
4
General
Profinet basics Profinet is a manufacturer-independent, open fieldbus standard for various applications in
manufacturing, process and building automation. Profinet is designed for both fast, timecritical data transmissions as well as comprehensive and complex communication tasks.
EN-US
Application example
(3)
(2)
(1)
(13)
(1) Cooling unit
(2) Power source
(3) Power source interface
(4) Hose pack connection
(5) Wire-feed unit
(6) Welding torch
(7) Robot
(8) Drum coil
(9) Torch neck changing station
(10) Profinet interface
(11) Profinet data cable
(12) Robot control unit
(13) Profinet data cable
(4)
(11)(12) (10) (8) (7)
(9)
(5)
(6)
Robot control
unit connection
area on the torch
neck changing
station
(1)
(2)
(3)
(4)
(1) Supply connection +24 V AIDA 1
(2) Profinet connection RJ 45 AIDA
(3) Profinet connection RJ 45 AIDA
(4) Supply connection +24 V AIDA 2
5
Fieldbus terminal
allocation
The following shows the fieldbus terminal allocation factory setting:
Device master file
for fieldbus coupler BK9103
Address settings
at fieldbus coupler using DIP
switches
BK 9103
Additional fieldbus terminals can be installed in a robot interface. However, the number is
limited by the size of the housing.
NOTE! The process data frame changes when additional fieldbus terminals are
installed.
A device master file is assigned to every participant in a Profinet network. The device master file contains all information about the participant. The device master file is required for
the network configuration and is available in the Download area at the following Internet
address: http://www.beckhoff.at/
The DIP switches on the fieldbus coupler are used to select different addressing options
and the Profinet name. The device conforms to Profinet standards when
- DIP switches 1-8 are set to - OFF -
- DIP switches 9 and 10 are set to - ON -
KL1408
KL1408
KL1408
KL2408
KL2612
KL9010
All other modes are available as options.
NOTE! You must restart the fieldbus coupler to apply any changes made to fieldbus coupler address settings.
6
Data transmission properties
EN-US
Data transmission properties
Configuration parameters
Pin assignment
for Profinet connection RJ 45
AIDA
Transmission technology Ethernet
Network topology Star, line
Medium Twisted pair cable
Transmission rate 100 Mbit/s, full duplex mode
Bus connection Profinet RJ 45 AIDA
Process data width 40 bits (standard configuration)
Process data format Intel
With some robot control units, it may be necessary to enter the configuration parameters
described here so that the bus module can communicate with the robot.
Parameter Value
Vendor ID 01B0
Device ID 0201
Station Type fronius-tx-4-100-707
18
hex
hex
Pin assignment
for supply connection +24 V
AIDA 1 and 2
Pin Signal
1 TD+
2 TD-
3 RD+
4-
5-
6 RD-
7-
8-
12345
Pin Remarks
1 +24 V power supply for fieldbus coupler (US1)
2 0 V power supply for fieldbus coupler (US1)
3 +24 V power supply for sensors/actuators - connected via the Emergency
Stop switch (US2)
7
Pin Remarks
4 0 V power supply for sensors/actuators - connected via the Emergency Stop
switch (US2)
5-
8
Establishing the power supply
EN-US
Safety
WARNING! Incorrect operation or shoddy workmanship can cause serious injury
or damage. All activities described in these operating instructions may only be
carried out by trained and qualified personnel. All functions described in these operating instructions may only be used by trained and qualified personnel. Do not
carry out any of the work or use any of the functions described until you have fully
read and understood the following documents:
- these operating instructions
- all the operating instructions for the system components, especially the safety rules
WARNING! Automated machinery can cause serious injury and damage. In addition to these operating instructions, you should also follow the safety rules provided by the robot manufacturer and welding system manufacturer. For your own
personal safety, please make sure that all safety measures in the work area of the
robot are in place and remain in effect while you are in this area.
WARNING! An electric shock can be fatal. Before starting the work, all devices
and components involved must be
- switched off
- unplugged from the mains
- secured against being switched on again
Power supply options
Establishing the
power supply via
the supply connection +24 V
AIDA with 2 voltage circuits
The following power supply options are available:
Type of power supply Description
Via supply connection + 24 V
AIDA with 2 voltage circuits
Via supply connection + 24 V
AIDA with 1 voltage circuit
Via the external power supply
connection "A" (Robacta TX only)
Proceed as follows for the interface power supply connection (+24 V AIDA with 2 voltage
circuits):
Fieldbus coupler and fieldbus terminals are supplied
separately with power
Fieldbus coupler and fieldbus terminals are supplied
jointly by only one voltage circuit
Fieldbus coupler and fieldbus terminals are supplied
jointly by only one voltage circuit
9
(1)
Connect the power supply to supply
1
connection +24 V AIDA (1)
Establishing the
power supply via
the supply connection +24 V
AIDA with 1 voltage circuit
Proceed as follows for the interface power supply connection (+24 V AIDA with 1 voltage
circuit):
Remove 8 screws (1)
1
Remove cover (2)
2
(1)
(1)
(1)
(1)
(4)
(3)
(1)
(1)
(2)
(1)
(1)
Disconnect plug (3) from plug (4)
3
10
(4)
(5)
(3)
(6)
Connect plug (5) to plug (4)
4
- Plug (3) remains unconnected
Connect the power supply to supply
5
connection +24 V AIDA (6)
EN-US
Establishing the
power supply via
the external power supply connection "A" (Robacta
TX only)
Place the cover (2) onto the torch neck
6
changing station
Secure 8 screws (1)
(1)
(1)
(1)
(1)
(1)
(1)
(2)
(1)
(1)
7
Proceed as follows for the interface external power supply connection "A":
NOTE! Fieldbus coupler and fieldbus terminals are supplied jointly by only one
voltage circuit via the external power supply connection "A".
11
(1)
(1)
Remove 8 screws (1)
1
Remove cover (2)
2
(1)
(1)
(1)
(4)
(3)
(1)
(2)
(1)
(1)
Disconnect plug (3) from plug (4)
3
(4)
(5)
(3)
Connect plug (5) to plug (4)
4
- Plug (3) remains unconnected
12
(1)
(6)
(1)
Connect the power supply to the exter-
5
nal power supply connection "A" (6)
Place the cover (2) onto the torch neck
6
changing station
Secure 8 screws (1)
7
EN-US
(1)
(1)
(1)
(1)
(2)
(1)
(1)
13
Connecting the robot control unit to the torch neck
changing station
Safety
WARNING! Incorrect operation or shoddy workmanship can cause serious injury
or damage. All activities described in these operating instructions may only be
carried out by trained and qualified personnel. All functions described in these operating instructions may only be used by trained and qualified personnel. Do not
carry out any of the work or use any of the functions described until you have fully
read and understood the following documents:
- these operating instructions
- all the operating instructions for the system components, especially the safety rules
WARNING! Automated machinery can cause serious injury and damage. In addition to these operating instructions, you should also follow the safety rules provided by the robot manufacturer and welding system manufacturer. For your own
personal safety, please make sure that all safety measures in the work area of the
robot are in place and remain in effect while you are in this area.
WARNING! An electric shock can be fatal. Before starting the work, all devices
and components involved must be
- switched off
- unplugged from the mains
- secured against being switched on again
Connecting the
robot control unit
data cable to the
torch neck changing station
(1)
(2)
Connect data cable to Profinet connec-
1
tion RJ 45 AIDA (1)
If available, connect additional network
2
participants via a data cable to Profinet
connection RJ 45 AIDA (2)
14
Robacta TX input and output signals
EN-US
Input signals
(from torch neck
changing station
to robot)
Serial no. Signal designation Range Action
E01 Torch neck sensor 1 - High
E02 Torch neck sensor 2 - High
E03 Torch neck sensor 3 - High
E04 Torch neck sensor 4 - High
E05 Torch neck sensor 5 - High
E06 Torch neck sensor 6 - High
E07 Torch neck sensor 7 - High
E08 Torch neck sensor 8 - High
E09 Torch neck sensor 9 - High
E10 Torch neck sensor 10 - High
E11 Wire sensor signal - High
E12 Pressure switch signal - High
E13 Gas nozzle free / 'TC Ready' - High
E14 Gas nozzle free / Cleaning motor lowered - High
E15 Cleaning motor turning - High
E16 Parting agent level OK - High
E17 Cleaning motor lowered / 'Cleaning Error' - High
E18 Cleaning motor raised - High
E19 Wire cutter closed - High
E20 Wire cutter open - High
E21 Robacta TX slide sensor - High
E22 'C-Sens. 4' signal 1 - High
E23 Robacta TX cover sensor 1 - High
E24 Robacta TX cover sensor 2 - High
Output signals
(from robot to
torch neck changing station)
Serial no. Signal designation Range Action
A01 Clamp gas nozzle and cleaning motor on /
Start cleaning
A02 Inject parting agent - High
A03 Cleaning motor up - High
A04 Cut wire - High
A05 Robacta TX cover valve 1 - High
A06 Robacta TX cover valve 2 - High
A07 'C-Act. 3' signal 1 - High
A08 Not used - -
A09 Change torch neck valve 1 - High
A10 Reserve relay OUT - -
A11 Not used - -
A12 Not used - -
A13 Not used - -
- High
15
Serial no. Signal designation Range Action
A14 Not used - -
A15 Not used - -
A16 Not used - -
16
Robacta TX 10i input and output signals
EN-US
Input signals
(from torch neck
changing station
to robot)
Serial no. Signal designation Range Action
E01 Torch neck sensor 1 - High
E02 Torch neck sensor 2 - High
E03 Torch neck sensor 3 - High
E04 Torch neck sensor 4 - High
E05 Torch neck sensor 5 - High
E06 Torch neck sensor 6 - High
E07 Torch neck sensor 7 - High
E08 Torch neck sensor 8 - High
E09 Torch neck sensor 9 - High
E10 Torch neck sensor 10 - High
E11 Wire sensor signal - High
E12 Not used - -
E13 Gas nozzle free / 'TC Ready' - High
E14 Gas nozzle free / Cleaning motor lowered - High
E15 Cleaning motor turning - High
E16 Parting agent level OK - High
E17 Cleaning motor lowered / 'Cleaning Error' - High
E18 Cleaning motor raised - High
E19 Wire cutter closed - High
E20 Wire cutter open - High
E21 Slide sensor - High
E22 'C-Sens. 4' signal 1 - High
E23 Cover sensor 1 - High
E24 Cover sensor 2 - High
Output signals
(from robot to
torch neck changing station)
Serial no. Signal designation Range Action
A01 Clamp gas nozzle and cleaning motor on /
Start cleaning
A02 Inject parting agent - High
A03 Cleaning motor up - High
A04 Cut wire - High
A05 Cover valve 1 - High
A06 Cover valve 2 - High
A07 'C-Act. 3' signal 1 - High
A08 Not used - -
A09 Not used - -
A10 Reserve relay OUT - -
A11 Not used - -
A12 Not used - -
A13 Not used - -
- High
17
Serial no. Signal designation Range Action
A14 Not used - -
A15 Not used - -
A16 Not used - -
18
Robacta TX signal descriptions
EN-US
Signal description of input signals (from torch
neck changing
station to robot)
Serial no. Signal designation Signal description
E01 Torch neck sensor 1 The respective torch neck is in the correspond-
E02 Torch neck sensor 2
E03 Torch neck sensor 3
E04 Torch neck sensor 4
E05 Torch neck sensor 5
E06 Torch neck sensor 6
E07 Torch neck sensor 7
E08 Torch neck sensor 8
E09 Torch neck sensor 9
E10 Torch neck sensor 10
E11 Wire sensor signal Checks if the wire electrode protrudes from the
E12 Pressure switch signal Compressed air supply for torch neck chang-
E13 Gas nozzle free / 'TC
Ready'
ing torch neck holder
torch neck after a successful torch neck
change.
ing station is OK.
The signal is sent starting at a range of 12.5 13 bar.
Signal only available as an option.
"Gas nozzle free" signal only for Robacta
Reamer V:
- Gas nozzle clamping device of the welding torch cleaning device is not holding a
gas nozzle
'TC Ready' signal only for Robacta TC devices:
- Welding torch cleaning device is ready
E14 Gas nozzle free / Cleaning
motor lowered
E15 Cleaning motor turning Signal only available as an option.
Signal only available as an option.
"Gas nozzle free" signal for Robacta Reamer V
Easy only:
- gas nozzle clamping device on welding
torch cleaning device is not holding a gas
nozzle
"Cleaning motor lowered" signal for Robacta
Reamer aluminium brush head only:
- cleaning motor is lowered
"Cleaning motor turning" signal only for Robacta Reamer V:
- Cleaning motor is turning and emitting
constant pulses
19
Serial no. Signal designation Signal description
E16 Parting agent level OK Signal only available as an option.
"Parting agent level OK" signal only for Robacta Reamer V:
- There is parting agent in the parting agent
container
E17 Cleaning motor lowered /
'Cleaning Error'
E18 Cleaning motor raised Signal only available as an option.
E19 Wire cutter closed Signal only available as an option.
E20 Wire cutter open Signal only available as an option.
E21 Robacta TX slide sensor Signal only available as an option.
E22 'C-Sens. 4' signal 1 Reserve signal for sensor
E23 Robacta TX cover sensor 1 Signal only available as an option.
E24 Robacta TX cover sensor 2 Signal only available as an option.
Signal only available as an option.
"Cleaning motor lowered" signal only for Robacta Reamer V and Robacta Reamer aluminum brush head:
- Cleaning motor is lowered
'Cleaning Error' signal only for Robacta TC devices:
- Error during cleaning
"Cleaning motor raised" signal only for Robacta Reamer V:
- Cleaning motor is raised
- Wire cutter is closed
- Wire cutter is open
- Torch neck has been placed in the Robacta TX slide
- Robacta TX cover 1 is open
- Robacta TX cover 2 is open
Signal description of output signals (from robot
to torch neck
changing station)
20
Serial no. Signal designation Signal description
A01 Clamp gas nozzle and
cleaning motor on / Start
cleaning
A02 Inject parting agent Signal available as an option.
Signal only available as an option.
"Clamp gas nozzle and cleaning motor on" signal for Robacta Reamer V only:
- activates the gas nozzle clamping device
and the cleaning motor
"Start cleaning" signal for Robacta Reamer devices (except for Robacta Reamer V), Robacta
TC devices:
- activates the cleaning process
"Inject parting agent" signal only for Robacta
Reamer V:
- Activates the injection of the parting agent
Serial no. Signal designation Signal description
A03 Cleaning motor up Signal available as an option.
"Cleaning motor up " signal only for Robacta
Reamer V:
- Activates the upward movement of the
cleaning motor
A04 Cut wire Signal available as an option.
- Activates the wire cutter
A05 Robacta TX cover valve 1 Signal available as an option.
- Opens and closes a Robacta TX cover
A06 Robacta TX cover valve 2 Signal available as an option.
- Opens and closes a Robacta TX cover
A07 'C-Act. 3' signal 1 Reserve signal for actuator
A08 Not used -
A09 Change torch neck valve 1 Activates the torch neck change
A10 Reserve relay OUT Reserve signal for actuator (relay contact)
A11 Not used -
A12 Not used -
A13 Not used -
A14 Not used -
A15 Not used -
A16 Not used -
EN-US
21
Robacta TX 10i signal descriptions
Signal description of input signals (from torch
neck changing
station to robot)
Serial no. Signal designation Signal description
E01 Torch neck sensor 1 The respective torch neck is in the correspond-
E02 Torch neck sensor 2
E03 Torch neck sensor 3
E04 Torch neck sensor 4
E05 Torch neck sensor 5
E06 Torch neck sensor 6
E07 Torch neck sensor 7
E08 Torch neck sensor 8
E09 Torch neck sensor 9
E10 Torch neck sensor 10
E11 Wire sensor signal Checks if the wire electrode protrudes from the
E12 Not used -
E13 Gas nozzle free / 'TC
Ready'
ing torch neck holder
torch neck after a successful torch neck
change.
Signal only available as an option.
"Gas nozzle free" signal only for Robacta
Reamer V:
- Gas nozzle clamping device of the welding torch cleaning device is not holding a
gas nozzle
'TC Ready' signal only for Robacta TC devices:
- Welding torch cleaning device is ready
E14 Gas nozzle free / Cleaning
motor lowered
E15 Cleaning motor turning Signal only available as an option.
E16 Parting agent level OK Signal only available as an option.
Signal only available as an option.
"Gas nozzle free" signal for Robacta Reamer V
Easy only:
- gas nozzle clamping device on welding
torch cleaning device is not holding a gas
nozzle
"Cleaning motor lowered" signal for Robacta
Reamer aluminium brush head only:
- cleaning motor is lowered
"Cleaning motor turning" signal only for Robacta Reamer V:
- Cleaning motor is turning and emitting
constant pulses
"Parting agent level OK" signal only for Robacta Reamer V:
- There is parting agent in the parting agent
container
22
Serial no. Signal designation Signal description
E17 Cleaning motor lowered /
'Cleaning Error'
E18 Cleaning motor raised Signal only available as an option.
E19 Wire cutter closed Signal only available as an option.
E20 Wire cutter open Signal only available as an option.
E21 Slide sensor Signal only available as an option.
E22 'C-Sens. 4' signal 1 Reserve signal for sensor
E23 Cover sensor 1 Signal only available as an option.
E24 Cover sensor 2 Signal only available as an option.
Signal only available as an option.
"Cleaning motor lowered" signal only for Robacta Reamer V and Robacta Reamer aluminum brush head:
- Cleaning motor is lowered
'Cleaning Error' signal only for Robacta TC devices:
- Error during cleaning
"Cleaning motor raised" signal only for Robacta Reamer V:
- Cleaning motor is raised
- Wire cutter is closed
- Wire cutter is open
- Torch neck has been placed in the slide
- cover 1 is open
- cover 2 is open
EN-US
Signal description of output signals (from robot
to torch neck
changing station)
Serial no. Signal designation Signal description
A01 Clamp gas nozzle and
cleaning motor on / Start
cleaning
A02 Inject parting agent Signal available as an option.
A03 Cleaning motor up Signal available as an option.
A04 Cut wire Signal available as an option.
Signal only available as an option.
"Clamp gas nozzle and cleaning motor on" signal for Robacta Reamer V only:
- activates the gas nozzle clamping device
and the cleaning motor
"Start cleaning" signal for Robacta Reamer devices (except for Robacta Reamer V), Robacta
TC devices:
- activates the cleaning process
"Inject parting agent" signal only for Robacta
Reamer V:
- Activates the injection of the parting agent
"Cleaning motor up " signal only for Robacta
Reamer V:
- Activates the upward movement of the
cleaning motor
- Activates the wire cutter
23
Serial no. Signal designation Signal description
A05 Cover valve 1 Signal available as an option.
- Opens and closes a cover
A06 Cover valve 2 Signal available as an option.
- Opens and closes a cover
A07 'C-Act. 3' signal 1 Reserve signal for actuator
A08 Not used -
A09 Not used -
A10 Reserve relay OUT Reserve signal for actuator (relay contact)
A11 Not used -
A12 Not used -
A13 Not used -
A14 Not used -
A15 Not used -
A16 Not used -
24
Troubleshooting
EN-US
Safety
WARNING! Incorrect operation or shoddy workmanship can cause serious injury
or damage. All activities described in these operating instructions may only be
carried out by trained and qualified personnel. All functions described in these operating instructions may only be used by trained and qualified personnel. Do not
carry out any of the work or use any of the functions described until you have fully
read and understood the following documents:
- these operating instructions
- all the operating instructions for the system components, especially the safety rules
WARNING! Automated machinery can cause serious injury and damage. In addition to these operating instructions, you should also follow the safety rules provided by the robot manufacturer and welding system manufacturer. For your own
personal safety, please make sure that all safety measures in the work area of the
robot are in place and remain in effect while you are in this area.
WARNING! An electric shock can be fatal. Before starting the work, all devices
and components involved must be
- switched off
- unplugged from the mains
- secured against being switched on again
General
CAUTION! Disconnecting or connecting bus terminal contacts while energized
can cause damage. Before disconnecting or connecting bus terminal contacts,
disconnect the mains power.
(4)
(5)
Fieldbus coupler BK9103
NOTE! After the error has been corrected, the fieldbus coupler does not change
the flashing sequence in many cases. The power supply should be turned off/on
or a software reset should be used to restart the fieldbus coupler.
(3)
(2)
(1)
(1) Operating status LEDs
(2) Fieldbus status LEDs
(3) Supply display LEDs
- The left LED shows the supply to
the fieldbus coupler
- The right LED shows the supply to
the power contacts
(4) Ethernet/Switch diagnostic LEDs
When an error occurs, the operating status
LEDs or the fieldbus status LEDs indicate
the type of error and the error location.
(5) DIP switches
25
Fieldbus status
LEDs
Ethernet/IP diagnosis
IP Address OK Off 0.5 s Off Off
Not a valid IP address (DIP switches 9 and 10 turned
to 'ON')
Online Off On Off Off
Offline PLC stop Off 0.1 s Off Off
Timeout 0.5 s Off Off Off
IP address configuration error
Flashing in alternation (triggered
by a Profinet tool)
PN Err (red) PN Run
(green)
0.1 s Off Off Off
On Off Off Off
0.5 s 0.5 s Off Off
DIAG E (red) DIAG R
(green)
Configuration diagnosis
OK Off Off Off On
Incorrect module Off Off Slot number 1 x
Missing module
(physical)
Missing module
(in the configuration)
No Profinet name
assigned
Substitute* Off Off Slot number 5 x
* A substitute is set for modules that are configured incorrectly but still operational (example: KL22xx2 configured, but a KL2xx4 is inserted in the slot instead)
NOTE! If several errors occur, the last faulty module is always displayed.
Error display example
A KL2xx4 terminal is configured for the fifth slot, but only 4 modules are inserted. The error
is displayed as follows:
1. LED DIAG E flashes quickly, LED DIAG R is off
2. LED DIAG E is on, LED DIAG R displays the error code - flashing 2 x for 0.5 seconds
3. LED DIAG E and LED DIAG R are off
4. LED DIAG E displays the reason for the error - flashing 5 x for 0.5 seconds (slot number in this case), LED DIAG R is off
PN Err (red) PN Run
(green)
Off Off Slot number 2 x
Off Off Slot number 3 x
Off Off Off 4 x
DIAG E (red) DIAG R
(green)
26
/('',$*(
/('',$*5
EN-US
Operating status
LEDs
Error display
Error code Reason
(UURUFRGH
Cause Remedy
5HDVRQIRUHUURU
for error
Steady,
constant
flashing
- EMC problems - Check power supply for
under- or over-voltage
peaks
- Take EMC measures
- If this is a communication
bus error, localize the error by turning the bus coupler off/on
1 pulse 0 pulses EPROM checksum error Reset factory settings using
the KS2000 configuration software
1 pulse Overflow in code buffer Insert fewer bus terminals.
Too many entries in the table
for the programmed configuration
2 pulses Unknown data type Software update of the bus
coupler
2 pulses 0 pulses Programmed configuration, in-
correct table entry
n pulses
(n>0)
Table comparison (bus terminal n)
3 pulses 0 pulses Communication bus command
error
Check that programmed configuration is correct
Incorrect table entry
- No bus terminal inserted
- One of the bus terminals
is faulty, remove half of
the inserted bus terminals
and check whether or not
there is still an error with
the remaining bus terminals. Repeat the process
until you locate the faulty
bus terminal.
27
Error code Reason
for error
4 pulses 0 pulses Communication bus data er-
n pulses Break behind bus terminal n Check whether or not the 9010
5 pulses n pulses Communication bus error
6 pulses 0 pulses Initialization error Replace bus coupler
1 pulse Internal data error Turn bus coupler off/on
4 pulses DIP switch incorrect for BootP Set 1-8 to the -Off- position
8 pulses Internal data error Turn bus coupler off/on
16 pulses IP socket error Turn bus coupler off/on
14 pulses n pulses nth bus terminal has an incor-
15 pulses n pulses Number of bus terminals no
16 pulses n pulses Length of communication bus
Cause Remedy
Check whether or not the n+1
ror, break behind the bus coupler
during register communication
with bus terminal n
rect format
longer matches
data no longer matches
bus terminal is inserted cor-
rectly, replace if necessary
bus terminal is inserted
Replace nth bus terminal
Restart bus coupler. If the er-
ror reoccurs, replace the bus
terminal.
Restart bus coupler. If the er-
ror reoccurs, reset the factory
settings using the KS2000
configuration software.
Restart bus coupler. If the er-
ror reoccurs, reset the factory
settings using the KS2000
configuration software.
Supply display
LEDs
Ethernet/Switch
diagnostic LEDs
LED Meaning
Left LED off No power to bus coupler
Right LED off No + 24 V DC power supply connected to the power contacts
LED On Flashing Off
Link/Act Physical connection
available
10 / 100 MBaud 100 MBaud - 100 MBaud
Communication
available
No physical connection
available
28
Technical Data
EN-US
BK9103
Number of bus terminals 64 (255 with communication bus
upgrade)
Digital peripheral signals 256 inputs/outputs
Analog peripheral signals 128 inputs/outputs
Protocols Profinet RT (TCP-ADS for Ethernet
access with KS2000 configuration
software)
Configuration options Via the KS2000 configuration file or
the control unit
Max. number of bytes 512 bytes of input data and 512
bytes of output data
Power supply 24 VDC (-15%/+20%)
Input current 70 mA + (total communication bus
current)/4
Inrush current Approx. 2.5 x continuous current
Communication bus power supply up to 1750 mA
Power contact voltage Max. 24 V
Power contact current loading Max. 10 A
Dielectric strength 500 Vrms (Power contact/power
supply/fieldbus)
Pre-fuse sensitivity <= 10 A
Weight approx. 170 g
Relative humidity 95% without condensation
Vibration/Shock resistance According to EN 60068-2-6 / EN
60068-2-27, EN 60068-2-29
EMC immunity/emission According to EN 61000-6-2 / EN
61000-6-4
Installation position Any
Degree of protection IP20
DC
29
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