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MagicCleaner "Stand Alone"
MagicCleaner "Stand Alone" 110V
Operating instructions
EN
Weld seam cleaning
42,0426,0024,EN 002-21052021
Contents
Safety rules 5
Explanation of safety notices 5
General 6
Utilisation for intended purpose only 6
Environmental conditions 6
Obligations of the operating company 7
Obligations of personnel 7
Protection for yourself and other persons 7
Instructions for the correct handling of cleaning agents 8
Hazards from mains and cleaning current 9
EMC precautions 10
Particular danger spots 11
Safety precautions at the installation site and when being transported 11
Safety precautions in normal operation 12
Commissioning, maintenance and repair 12
Safety inspection 12
Safety symbols 13
Copyright 13
General information 14
General Remarks 14
Design concept 14
Functional sequence 14
Utilization for intended purpose only 15
Setting-up instructions 15
Transport requirements 15
Options 15
Mains connection 16
MagicCleaner 16
MagicCleaner 110V 16
Technical data 17
MagicCleaner 17
MagicCleaner 110V 17
Controls, connections and mechanical components 18
Safety 18
Controls 18
Connections and mechanical components 19
Operating modes 20
Manual cleaning 20
Auto cleaning 20
Polishing / burnishing 20
Printing 20
Cleaning , Polishing / burnishing 21
Safety 21
Preparation 21
Fitting a new cleaning cloth on the cleaning electrode 21
Start-up 21
Cleaning procedure 22
Removal of electrolyte and heavy metal residues 22
Printing, if MagicCleaner is exclusively used for printing 23
General remarks 23
Imprinting film for short-term use 23
Preparation 23
Mount the printing felt on the cleaning electrode 23
Start-up 24
Printing procedure 24
Printing, if MagicCleaner is used for cleaning, polishing/burnishing and for printing 25
General remarks 25
Imprinting film for short-term use 25
Preparation 25
Mount the printing felt on the cleaning electrode 25
EN
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Start-up 26
Printing procedure 26
Care, maintenance and disposal 27
General remarks 27
Every start-up 27
Weekly 27
Every 6 months 27
Disposal 27
Replacing the cleaning electrode 28
Safety 28
Preparations 28
Removing the cleaning electrode 28
Fitting the cleaning electrode 29
4
Safety rules
EN
Explanation of
safety notices
DANGER!
Indicates immediate danger.
If not avoided, death or serious injury will result.
▶
WARNING!
Indicates a potentially hazardous situation.
If not avoided, death or serious injury may result.
▶
CAUTION!
Indicates a situation where damage or injury could occur.
If not avoided, minor injury and/or damage to property may result.
▶
NOTE!
Indicates a risk of flawed results and possible damage to the equipment.
IMPORTANT!
Indicates tips for correct operation and other particularly useful information.
This does not indicate a potentially hazardous situation.
If you see any of the symbols depicted in the "Safety rules" chapter, special care is
required.
5
General
The device is manufactured using state-of-the-art technology and accord-
ing to recognised safety standards. If used incorrectly or misused,
however, it can cause:
- injury or death to the operator or a third party,
- damage to the device and other material assets belonging to the operating company,
- inefficient operation of the device.
All persons involved in commissioning, operating, maintaining and servicing the device must:
- be suitably qualified,
- read and follow these operating instructions carefully.
The operating instructions must always be at hand wherever the device is
being used. In addition to the operating instructions, attention must also be
paid to any generally applicable and local regulations regarding accident
prevention and environmental protection.
All safety and danger notices on the device
- must be in a legible state,
- must not be damaged,
- must not be removed,
- must not be covered, pasted or painted over.
Before switching on the device, rectify any faults that could compromise
safety.
Utilisation for
intended purpose
only
This is for your personal safety!
The machine may only be used for jobs as defined by the “Intended pur-
pose”.
Utilisation for any other purpose, or in any other manner, shall be deemed
to be "not in accordance with the intended purpose". The manufacturer
shall not be liable for any damage resulting from such improper use.
The machine is designed to be used in industrial and workshop environ-
Utilisation in accordance with the “intended purpose” also comprises
- complete reading and following of all the instructions given in this
manual
- complete reading and following of all the safety instructions and
danger warnings
- performing all stipulated inspection and servicing work.
ments. The manufacturer shall not be liable for any damage resulting from
use of the machine in residential premises.
Likewise Fronius will accept no liability for defective or faulty work results.
Environmental
conditions
6
Operation or storage of the device outside the stipulated area will be
deemed as not in accordance with the intended purpose. The manufacturer
shall not be held liable for any damage arising from such usage.
Ambient temperature range:
- during operation: -10 °C to + 40 °C (14 °F to 104 °F)
- during transport and storage: -20 °C to +55 °C (-4 °F to 131 °F)
Relative humidity:
- up to 50% at 40 °C (104 °F)
- up to 90% at 20 °C (68 °F)
EN
Obligations of the
operating company
Obligations of
personnel
The surrounding air must be free from dust, acids, corrosive gases or substances, etc.
Can be used at altitudes of up to 2000 m (6561 ft. 8.16 in.)
The operating company undertakes to allow only such people to work with
the device who:
- are familiar with the fundamental instructions regarding safety and
accident prevention, and have been instructed how to use the device
- have read and understood the "Safety rules" section and warning
notices in these operating instructions, and then signed them to confirm this
- are trained to produce the required results.
Checks must be carried out at regular intervals to ensure that operators are
working in a safety-conscious manner.
Before using the device, all persons instructed to do so undertake:
- to observe the basic instructions regarding safety at work and accident prevention
- to read the "Safety rules" section and warning notices in these operating instructions, and sign them to confirm that they have understood
them and will follow them.
Protection for
yourself and
other persons
Before leaving the work area, ensure that people or property cannot come
to any harm in your absence.
When working with this machine, you are exposed to many different haz-
ards such as:
- irritation and/or cauterization of skin in case of contact with cleaning
agent (cleaning electrolyte, brightening electrolyte, electrolyte powder
and printing electrolyte)
- danger of serious eye injury in case of contact with cleaning agent
- general hazards when handling chemicals
- electrical hazards from mains and cleaning current
- harmful vapours
7
Anybody working on the workpiece during cleaning must wear suitable
protective clothing with the following characteristics:
- resistant against acids and chemicals
- isolating and dry
- must cover whole body, be undamaged and in good condition
Protective clothing” also includes:
- wearing a pair of appropriate regulation goggles (with sideguards)
- wearing stout footwear that will also insulate even in wet conditions
- wearing protective gloves (hand protection), impermeable, resistant
against acids and chemicals
- wearing protective apron (e.g. when refilling chemicals)
Instructions for
the correct handling of cleaning
agents
Immediately remove any working garment contaminated with cleaning
agent!
- Don’t eat and drink during working
- Keep cleaning agent away from food, drink and fodder
- Wash your hands before breaks and at the end of a working day
Keep other people - especially children, pregnant women and sick persons
- well away from the equipment and the working operation while this is in
progress. If there are still any other persons nearby during workinging, you
must
- draw their attention to all the dangers
- provide them with suitable protective equipment and/or
- erect suitable protective partitions or curtains.
The following aspects must be observed when handling cleaning agents
(cleaning electrolyte, brightening electrolyte, electrolyte powder and printing
electrolyte). For more detailed data please refer to the relevant safety data
sheets. You will find the current safety data sheets on the FroniusHomepage under http://www.fronius.com.
First-aid measures
- After inhaling of vapours provide for supply of fresh air. In case of complaint see a doctor.
- After contact with skin wash with water and soap and rinse carefully. In
case of continued irritation of skin see a doctor.
- After swallowing do not cause vomiting. Rinse mouth and drink a lot of
water, see a doctor immediately.
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- After contact with eyes rinse eyes several minutes under running water
with eyelid open (eye shower) and see a doctor.
Storage / safekeeping
- Use only containers especially approved for cleaning agents
- Keep container closed tightly
- Don’t store together with alkali (lyes) and metals
- Store in a cool and dry place
- Provide for acid-proof floor
- Keep under lock and key and without the reach of children
Other instructions
- Don’t heat to avoid thermal decomposition (development of toxic
gases)
- Provide for emergency cooling in case of fire close by
- Avoid contact with eyes, skin and mucous membranes
- Use only in well ventilated areas. In case of insufficient ventilation use
respiratory protection
- For diluting always put acid into water - not the other way round!
- Dispose of cleaning agents and/or uncleaned packagings as provided
by national regulations. Don’t dispose together with domestic waste!
EN
Hazards from
mains and cleaning current
- Don’t let agent get into drain system, into waters or the ground water
(e.g. via the ground).
An electric shock can be fatal. Every electric shock is hazardous to life.
Do not touch any live parts, either inside or outside the machine.
Ensure sufficient protection for yourself and for other people by means of a
dry base or cover that provides adequate insulation against the ground/
frame potential. The base or cover must completely cover the entire area
between your body and the ground/frame potential.
All cables and other leads must be firmly attached, undamaged, properly
insulated and adequately dimensioned. Immediately replace any loose connections, scorched, damaged or underdimensioned cables or other leads.
Do not loop any cables or other leads around your body or any part of your
body.
Have the mains and the machine supply leads checked regularly by a qualified electrician to ensure that the PE (protective earth) conductor is functioning correctly.
Only run the machine on a mains network with a PE conductor, and
plugged into a power outlet socket with a protective-conductor contact.
If the machine is run on a mains network without a PE conductor and
plugged into a power outlet socket without a protective-conductor contact,
this counts as gross negligence and the manufacturer shall not be liable for
any resulting damage.
9
Wherever necessary, use suitable measures to ensure that the workpiece is
sufficiently grounded (earthed).
EMC precautions
Switch off any appliances that are not in use.
Before doing any work on the machine, switch it off and unplug it from the
mains.
Put up a clearly legible and easy-to-understand warning sign to stop anybody inadvertently plugging the machine back into the mains and switching
it back on again.
After opening up the machine:
- discharge any components that may be storing an electrical charge
- ensure that all machine components are electrically dead.
If work needs to be performed on any live parts, there must be a second
person on hand to immediately switch off the machine at the main switch in
an emergency.
It is the responsibility of the owner/operator to ensure that no electromagnetic interference is caused to electrical and electronic equipment.
If electromagnetic interference is found to be occurring, the owner/operator
is obliged to take all necessary measures to prevent this interference.
Examine and evaluate any possible electromagnetic problems that may
occur on equipment in the vicinity, and the degree of immunity of this
equipment, in accordance with national and international regulations:
- safety features
- mains, signal and data-transmission leads
- IT and telecoms equipment
- measurement and calibration devices
- the health of persons in the vicinity, e.g. users of heart pacemakers
and hearing aids
- users of heart pacemakers must take medical advice before going
anywhere near welding equipment or welding workplaces
Electromagnetic fields may cause as yet unknown damage to health.
Ancillary measures for preventing EMC problems:
1. Mains supply
- If electromagnetic interference still occurs, despite the fact that
the mains connection is in accordance with the regulations, take
additional measures (e.g. use a suitable mains filter).
2. Power supply lines
- Keep these as short as possible
- Arrange them so that they run close together
- Lay them well away from other leads.
3. Equipotential bonding
4. Workpiece grounding (earthing)
- where necessary, run the connection to ground (earth) via suitable
capacitors.
5. Shielding, where necessary
- Shield other equipment in the vicinity
- Shield the entire welding installation.
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