Fronius FTV-20 FTV-50 Operating Instruction [EN]

/ Perfect Welding / Solar Energy / Perfect Charging

FTV 20

FTV 50

Operating Instructions

EN

Carriage

42,0426,0096,EN V09 - 04072016

Table of contents

General ............................................................................................................................................................ 3

Principle......................................................................................................................................................3

Device concept ........................................................................................................................................... 3

Application areas ........................................................................................................................................ 3

Proper use of FTV 20 ................................................................................................................................. 3

Proper use of FTV 50 ................................................................................................................................. 4

Warning notices on the rating plate ............................................................................................................ 5

Carriage components ...................................................................................................................................... 6

Standard equipment ................................................................................................................................... 6

Options and accessories ............................................................................................................................ 6

Controls and connections ................................................................................................................................ 7

Connections for FTV 20 carriage ............................................................................................................... 7

Connections for FTV 50 carriage ............................................................................................................... 7

FRC-40 remote control ............................................................................................................................... 8

Welding position and seam tracking ................................................................................................................9

Welding positions FTV 20 ..........................................................................................................................9

Welding positions FTV 50 ..........................................................................................................................9

Preparing the carriage ................................................................................................................................... 10

Checking the surface of the workpiece and the carriage to ensure they are clean .................................. 10

Carriage strain relief ................................................................................................................................. 10

Check the eccentric guide rollers ............................................................................................................. 10

Using the switchable magnetic feet .......................................................................................................... 11

Using the vacuum feet with lever ............................................................................................................. 11

Using the vacuum equipment ................................................................................................................... 12

Welding positions of vacuum equipment .................................................................................................. 12

Removing the vacuum equipment ............................................................................................................ 12

Replacing the guide rail ............................................................................................................................ 13

Adjusting the eccentric guide rollers ........................................................................................................ 14

Adjusting the motor .................................................................................................................................. 15

Commissioning .............................................................................................................................................. 16

Checking the connections ........................................................................................................................ 16

Switching on system components ............................................................................................................ 16

Dening carriage parameters ................................................................................................................... 16

Loading a welding program ...................................................................................................................... 16

Carrying out a test run .............................................................................................................................. 17

Starting the welding process .................................................................................................................... 17

Troubleshooting ............................................................................................................................................. 18

General.....................................................................................................................................................18

Basic requirements for the system to work .............................................................................................. 18

Carriage....................................................................................................................................................18

Control error messages ............................................................................................................................ 19

Maintenance and care ................................................................................................................................... 20

Personnel ................................................................................................................................................. 20

Maintenance record ................................................................................................................................. 20

Maintenance operations and intervals ..................................................................................................... 20

Recommended lubricants ........................................................................................................................ 20

Carriage components ............................................................................................................................... 21

Technical data ............................................................................................................................................... 22

FTV 20 carriage........................................................................................................................................22

FTV 20 dimensions .................................................................................................................................. 22

FTV 50 carriage........................................................................................................................................23

FTV 50 dimensions .................................................................................................................................. 23

1

Accessories and options ............................................................................................................................... 24

System overview ...................................................................................................................................... 24

Installation kits .......................................................................................................................................... 24

Spare parts list .............................................................................................................................................. 25

FTV 20 circuit diagrams ................................................................................................................................ 40

FTV 50 circuit diagrams ................................................................................................................................ 46

EU-Declaration of conformity ........................................................................................................................ 53

2

General

Principle The FTV 20 and FTV 50 carriages are mobile straight-line carriages which travel along

a rail on a toothed rack. The carriages are used for welding mechanised butt and llet

welds.

Device concept

FTV 20 carriage

The carriages have been designed for exibility and to improve productivity in the
execution of longitudinal weld seams.

Various accessories, such as magnetic feet or vacuum feet, allow quick and easy
positioning on the workpiece.

The carriage is powered via a mains cable.
It is controlled and operated by a remote control.

Application areas The FTV 20 and FTV 50 carriages can be used in all situations where a high degree of

exibility is required when executing longitudinal weld seams:

- Welding of longitudinal members

- Shipyards

- Production halls

- Building sites

Proper use of
FTV 20

The FTV 20 carriage must only be used for creating mechanised butt and llet welds in

the PA position.
Any other use shall be deemed improper and the manufacturer will assume no responsi­bility for any damages arising.

Can be used in the following welding processes:

- MIG / MAG process

- TIG process

- Plasma process

3

Proper use of
FTV 50

The FTV 50 carriage must only be used for creating mechanised butt and llet welds in
the:

- PA position

- PC position

- PG position

- PF position

Any other use shall be deemed improper and the manufacturer will assume no
responsibility for any damages arising.

Can be used in the following welding processes:

- MIG / MAG process

- TIG process

- Plasma process

Proper use of both carriages also includes:

- carrying out all maintenance work at the appropriate intervals

- keeping a service book with the most important data (date, operator, activities carried
out)

- using the spare parts stipulated by Fronius

- following all the information in the operating instructions

- using this document in combination with the operating instructions for the integrated
system components (power source, wire-feed unit, etc.)

NOTE! Any use of the machine other than for its intended purpose or

unauthorised conversion or modications, shall be deemed improper use.

Any liability or warranty from the manufacturer is hereby invalidated.

4

Warning notices
on the rating
plate

A number of safety symbols can be seen on the rating plate a󰀩xed to the carriage. The

safety symbols must not be removed or painted over.

FTV 20

U

1

230 V

2

U

Art.No.:

Ser.No.:

A-4600 Wels

www.fronius.com

YM:2010

1~

50/60 Hz

42/24 VDC

L x W x H max. load

440 x 500 x 355 mm

EN 12100

I1

1 A

2

I

6,3/0,4 ADC

20 kg

8,045,279

v

max

300 cm/min

P

230 VA

weight

18 kg

FTV 20 rating plate

Do not use the functions until you have fully read all the operating instructions.

Do not dispose of used devices with domestic waste. Dispose of them according to
safety rules.

5

Carriage components

Standard
equipment

Options and
accessories

- Driven via cog and toothed rack

- Limit position function in both directions

- Mains cable with plug (12m)

- Power source control line (10m)

- FRC-40 remote control with cable (3m)

- Holder for FRC-40 remote control

- FGU 4 spindle cross support

- FSU 7 ball joint with FTH torch holder

- Wire-feed unit mount

- Rail system with toothed rack

- Mounting system, permanent magnetic feet, with mounting plate for PA position

- Mounting system, switchable magnetic feet (PA position)

- Mounting system, vacuum feet with lever

- Vacuum equipment, complete

Vacuum

equipment

Magnetic feet,

switchable

Wire-feed unit

Control device

FRC-40

FGU 4

Vacuum feet

with lever

FSU 7

6

Controls and connections

Connections for
FTV 20 carriage

WARNING! Operating the equipment incorrectly can cause serious injury and

damage. Do not use the functions described here until you have thoroughly

read and understood the following documents:

- These operating instructions

- All the operating instructions for the system components, especially the
safety rules

(1)

(2)

(3)

(4)

No. Function
(1) Mains connection with fuse

to connect the mains cable

(2) On/O󰀨mainsswitch

to switch the carriage and connected

remote control on and o󰀨

(3) Remote control connection

(control unit)

to connect the manual remote control

(4) Power source control

Connections for
FTV 50 carriage

Connections for FTV 20 carriage

(1)

(2)

(3)

(4)
(5)

No. Function
(1) Mains connection with fuse

to connect the mains cable

(2) On/O󰀨mainsswitch

to switch the carriage and connected

remote control on and o󰀨

(3) Remote control connection

(control unit)

to connect the manual remote control

(4) Power source control
(5) Control of external I-kit start

7

FRC-40
remote control

The FRC-40 remote control allows the user to save and load up to 99 complete param­eter lists.
The working parameters created for one single component can be saved using a pro­gram number selected by the user.
These parameter lists can be reloaded at any time, and corrected as required. Programs
can be saved and loaded from any parameter page.

A robot interface enables nished jobs to be called up from the power source using the

FRC-40 remote control.

(1)

(2)

(3)

(4)

(5)(6)(7)

FRC-40 remote control

(6) "Manual mode" button

to manually position the carriage

(7) "START" button

to start an automatic program sequence

No. Function
(1) Touchscreen display

for menu navigation

(2) Emergency Stop button

(3) Multi-function wheel

to select and edit the welding

parameters

(4) STOP button

stops the automatic program

sequence

(5) "Welding ON/OFF" selector switch

to select the automatic program

sequence with or without welding

NOTE! Detailed information about loading and saving programs and using the
remote control can be found in the FRC-40 operating instructions.

8

Welding position and seam tracking

Welding
positions
FTV 20

Welding
positions
FTV 50

The following welding positions are possible:

- PA position

The following welding positions are possible:

- PA position

- PC position

- PG position

- PF position

9

Preparing the carriage

Checking the
surface of the
workpiece and
the carriage to
ensure they are
clean

Carriage strain
relief

Before positioning the carriage, check the following:

- The surface of the workpiece must be clean (no sand, shavings, etc.)

- The bottom plate of the carriage must be clean and free of shavings

- The drive wheels and guides must be undamaged and clean

- The guide rails and toothed racks must be clean, undamaged and free of welding
spatter

When using vacuum feet:

- The suction feet must be undamaged, clean and free of shavings or welding spatter

When using a magnetic mounting system:

- The magnetic feet must be clean and free of shavings and dirt that could be attracted
by the magnets.

To attain optimum wirefeed, observe the following when laying the hosepack:

- Do not allow the hosepack to become kinked

- Always lay the hosepack as straight as possible

- Suspend the hosepack (it must not come into contact with the oor), use balancers

and hosepack holders (e.g. universal hosepack holder)

Check the eccen­tric guide rollers

Hosepack handling

Carriage, delivered without rail:

Mount and adjust the carriage on rail, as described in the following chapters:

- Replacing the guide rail

- Adjusting the eccentric guide rails

- Adjusting the motor

Carriage, delivered on rail:

Check the eccentric guide rollers and motor, as described in the following chapters:

- Adjusting the eccentric guide rollers

- Adjusting the motor

10

Using the
switchable
magnetic feet

(1)

When switchable magnetic feet are used,
the rail and carriage can be accurately
positioned on the part.

Now switch on the magnetic feet (1).
The rail attaches itself to the part.

To remove the rail, switch the magnetic

feet (1) o󰀨 again.

Using the
vacuum feet
with lever

(1)

Two or three pairs of magnetic feet are
needed for every metre of rail.

NOTE! The adhesive force of the switchable magnetic feet is only designed for
the PA welding position.

Position the rail and carriage at the desired
position.

Now turn the levers (2) on the vacuum
feet.

(2)

Two or three pairs of vacuum feet are
needed for every metre of rail.

NOTE! The adhesive force of the vacuum feet with manual lever is only
designed for the PA welding position.

11

Using the
vacuum
equipment

WARNING!
Risk of injury and damage due to
unsecured carriage rail.

A carriage rail that has toppled over or fallen down can cause serious
injuries and considerable damage.
Always secure the rail using a securing device (belt or chain) that has a load­bearing capacity of at least 200 kg.

The manufacturer accepts no liability for any injuries or damage arising from a
vertical installation without the use of a load securing device.

(2)

(1)

(2)

Welding
positions
of vacuum
equipment

Removing
the vacuum
equipment

1. Insert the vacuum tubing into the slide valve (1).

2. Place the rail into the desired position on the part.

Secure the rail to prevent it from toppling over or falling down.

3. Switch on the vacuum pump so that the rail can attach itself.

4. Secure the carriage rail to the stop points (2) using a belt or chain to prevent it from

falling down.

IMPORTANT! The securing device must have a load-bearing capacity of at least 200 kg.

The vacuum equipment is suitable for the following welding positions:

PA position (FTV 20 and FTV 50)
PC position (FTV 50 only)
PG position (FTV 50 only)
PF position (FTV 50 only)

1. Ensure that the carriage rail is secured to prevent it from toppling over or falling

down.

2. Switch o󰀨 the vacuum pump.

3. Open the sliding valve (1) and detach the vacuum tubing.

4. Detach the carriage rail from the part and remove the load securing device.

12

Replacing the
guide rail

The carriage is already tted to the guide rail when it is delivered.

As the various grip feet can be screwed onto the rail in pairs, the carriage can remain
permanently attached to the rail.

If the rail needs to be replaced because it is damaged, etc., proceed as follows:

1. Remove the actuators (1) on the

(1)

rail.

2. Loose motor:

- Remove the carriage cover.

- Loose the four allen head
screws (see picture)

3. - Loose the eccentric guide rollers
(2) on the bottom side of the
carriage.

4. - Remove the rail.

(2) (2)

5. Remove the actuators on the new rail..

6. To t the new rail, press the dirt trap on the rail guide into the guides with your

ngers.

13

Replacing the
guide rail

(continued)

7. Ask a second person to carefully push the rail into the carriage guides until the cog
on the bottom side of the carriage grips the toothed rack of the rail.

8. Ret the actuators on the new rail.

NOTE! The cog and toothed rack must mesh properly so that there is no play.
If the cog does not mesh properly into the toothed rack, stop the carriage
movement immediately to prevent any damage.

Adjusting the
eccentric guide
rollers

After mounting a new rail, the eccentric guide rails (a) must be adjusted:

(a)

(a)

1. Screw the rollers towards the rail..

(a)

14

Adjusting the
eccentric guide
rollers

(continued)

2. Fix the roller with the allen key..
Grasp the outer holes of the ec-

centric roller with ne pincers and
x the eccentric roller.

Adjusting
the motor

The motor is adjusted in enlongated slots with four socket head screws.
When replacing the rail, the motor must be loosened before removing the rail.
If only the gear wheel must be adjusted, without chainging the rail, the four allen screws
must be loosened (see picture).

1. Move the motor towards the
toothed rack until the cog and
toothed rack of the rail mesh
properly again without any play.

2. Tighten the four socket head
screws.

3. Replace the carriage top cover.

15

Commissioning

Checking the
connections

WARNING! Operating the equipment incorrectly can cause serious injury and

damage. Do not use the functions described here until you have thoroughly

read and understood the following documents:

- These operating instructions

- All the operating instructions for the system components, especially the
safety rules

The following activities and work steps apply to the installed system. All connections
must be established. Before start-up, check the connections of the following system
components:

- Power source

- Cooling circuit

- Gas cylinder

- Wire-feed unit

- Welding torch with hosepack

- Workpiece

Precise information on the assembly and connection of the system components can be
found in the relevant system component operating instructions.

Switching on
system
components

Deningcarriage

parameters

Loading a
welding program

IMPORTANT! There are no xed rules for the sequence in which the system

components are switched on. They can be switched on in any order.

On the following system components turn the main switch to the "ON - 1" position:

- Carriage control unit

- Power source

- Wire-feed unit (if power is not supplied from the power source)

Carry out the following settings for the welding process:

- Traversing speed

- Path

- Select the correct welding program

IMPORTANT! For each workpiece a corresponding welding program must be created.

This contains a list of welding parameters that is saved under a specic program number

(job number). These programs can be reloaded at any time, and corrected as required.
The programs are managed from the FRC-40 remote control.

Load the relevant welding program.
Detailed information on "Managing welding programs" can be found in the operating
instructions for the FRC-40 remote control.

16

Carrying out a
test run

Perform a test run to check that all system components work together correctly. This is
done without an arc and thus allows you to check all movements during the process.

1. Set the "Welding ON / OFF" selector
switch (1) to the "OFF" position.

2. Press the "START" button (2).
The automatic program sequence
starts.
IMPORTANT! Never leave the
machine unattended, particularly
when it is moving automatically.

NOTE! After you have pressed

(2)

(1)

the "START" button, the carriage
only starts to move once the
predetermined start-up delay time
has elapsed.

FRC-40 remote control

3. Carry out a visual check during the process.

4. If necessary, make the relevant corrections (welding torch position, direction of travel
of carriage, traversing speed, etc.).

Starting the
welding process

5. After the test, move the carriage back to its original position.

Start the welding process:

1. Set the "Welding ON / OFF" selector switch (1) to the "ON" position.

2. Press the "START" button (2). The automatic program sequence starts.

17

Troubleshooting

General

Basic
requirements for
the system to
work

Carriage

In the event of faults, note that the functioning of the entire system depends on many
additional components (power source, wire-feed unit, etc.) that are also potential sources
of problems.

- Connections established between separate system components

- System components are supplied with electricity and the mains voltage is as

specied (see rating plate)

Carriage is switched on but does not move

Cause: Carriage overloaded (e.g. the torch cables pull the carriage up)

Remedy: Relieve cable strain (suspend)

Cause: The driving cog of the carriage does not mesh properly in the

toothed rack of the guide rail

Remedy: Check that the carriage is tted correctly to the guide rail

Cause: Dirt, shavings or welding spatter on the guide rail, in the toothed

rack or on the cog on the underside of the carriage

Remedy: Check the listed components and clean them if necessary

Cause: The carriage drive is damaged

Remedy: Contact your Fronius service team

Play on the torch

Cause: Play on the handles

Remedy: Tighten handles

Cause: Play on the guide rails

Remedy: Tighten the pressure screws

18

Control error
messages

EMERGENCY STOP

Cause: Emergency stop signal activated by the Emergency Stop protection

device. All controls are disabled during an emergency stop

Remedy: Rectify the Emergency Stop situation and release the Emergency

Stop button

Nocurrentowsignal

Cause: No arc ignition

Remedy: Clean the surface of the workpiece and reignite the arc

Cause: Fault on the power source

Remedy: Check the settings on the power source

Correct if necessary

Cause: No robot interface in use

Remedy: Integrate ROB 3000 robot interface

Cause: Faulty connection to power source

Remedy: Check the connection to the power source

Limit reached - adjust with manual mode button

Cause: The relevant limit switch on the carriage has been activated

Remedy: Leave the limit position using the manual mode button

Cause: The limit switch was actuated unintentionally

Remedy: Leave the limit position using the manual mode button

Cause: Mechanical fault on limit switch

Remedy: Replace the limit switch (spare parts list, carriage)

19

Maintenance and care

Personnel

Maintenance
record

Maintenance
operations and
intervals

WARNING! Risk of injury and damage from incorrectly performed
maintenance.

All maintenance work on the FTV 20 and FTV 50 carriages must only be
carried out by trained technicians. It is essential to adhere to the maintenance
intervals and maintenance procedures. The manufacturer accepts no liability
for any damage caused by inadequate or poorly performed maintenance.

The operator must put the following organisational measures in place with regard to

maintenance:

- keeping a service book with the most important data (date, operator, maintenance

activities carried out)

NOTE! Before beginning maintenance work, switch o󰀨 device and disconnect

from mains supply.

Item Part Action Interval

A

Linear guides Clean, check oil lm M

B

Thread play Clean, regrease M

C

Rack and pinion Clean, regrease M

D

Toothed belt Pretension, check for tears M

E

Rollers and rails Clean, check position M

F

Ventilation openings Clean W

G

Terminal contacts Clean W

H

Wheels / rollers, underbody,

Clean D

guide rails

Recommended
lubricants

D Daily

W Weekly

M Monthly

1/2 y Half-yearly

Y Yearly

Important! Lubricants with solid lubricant additives (e.g.: MoS2, graphite and PTFE) are

not suitable for guiding systems.

Lubricant DIN DIN number Comment

Lubricating grease KP 2-K 51502 / 51825 Lithium soap-based

grease

Lubricating oil CLP32-100 51517 Part 3 ISO VG 32-100

Conductive paste --- --- Item no. 48,0009,0157

20

Carriage
components

H

C

A

B

G

A

B

A

C

H

G

E

E

C

E

E

21

Technical data

FTV 20
carriage

FTV 20
dimensions

Max. load 20 kg

Welding signal 2-/4-step mode

Welding position PA

Travel speed 1-300 cm/min

Track width 110 mm

Power consumption 230 VA

Mains voltage 230 V / 50 - 60 Hz

Control voltage 24 V

Net weight without remote control 18 kg

Net weight of rail (1 metre) 10.2 kg

B

D

C

A

A 440 mm

B 230 mm

C 260 mm

D 353 mm

E 500 mm

E

22

FTV 50 carriage

Max. load capacity PA and PC position 50 kg

Max. load capacity PG and PF position 20 kg

Welding signal 2-/4-step mode

Travel speed 1-180 cm/min

Track width 110 mm

Power consumption 230 VA

Mains voltage 230 V / 50 - 60 Hz

Control voltage 24 V

Net weight without remote control 25 kg

Net weight of rail (1 metre) 10.2 kg

FTV 50
dimensions

D

A

A 440 mm

B 230 mm

C 375 mm

D 469 mm

E 500 mm

B

C

E

23

Accessories and options

System overview

For starting
external
device

FRC40

Pneumatic cylinder
FPT100 8,045,228

or

FPT150 8,045,227

38,0100,0188

FCU11/FCU12/FRC12:

KD4010:

38,0100,0128

1

38,0100,0035

Rob

3000

38,0101,0014

Power source

TUCHEL

38,0100,0018

38,0100,0281

2

Rob

3000

38,0101,0014

Power source

24V+DC

38,0100,0081

Installation kits in
FTV20/FTV50:

1

Installation kit

2

Installation kit

Installation kits ROB A installation kit

Item number: 8,100,138

ROB A/B installation kit for controlling two power sources:
Item number: 8,100,142

A

ROB

A: 8,100,138

ROB

A/B: 8,100,142

24

B

LE GEND:

---------Option
______ Standard

(included in scope of supply)

Spare parts list

8,045,279 FTV 20

Article number: Drawing number: Description:

42,0401,0545 DIN7981_ST2_9X9_5-C-Z Lens head screw 2,9 x 9,5

38,0003,0109 68-0800-0013 Flanged socket

42,0401,0893 68-1200-0069 Screw DeltaPT T20ip4x8

32,0405,0160 68-0800-0375 Attachment housing (Pin) for power source

38,0003,0114 68-0800-0019 EB plug with lter 230V

43,0002,0305 68-0800-0012 Main switch

58,1361,4003 58-1361-4003 Reinforcement plate

25

8,045,279 FTV 20

Article number: Drawing number: Description:

48,0008,0056 68-0400-0173-LI Wiper lubricating system 14 le.

48,0489,0101 48-0489-0101 Spur gear

48,0003,0198 68-0100-1004 Collet chuck, fastening torque 15Nm

38,0002,0003 68-0800-0036 Limit switch

42,0401,0368 DIN912_M4X25 Cylinder head screw

48,0008,0056 68-0400-0173-RE Wiper lubricating system 14 ri.

48,0489,0315 48-0489-0315 Cap rail

4,085,183 68-0800-0377 SMP electronic board

48,0009,0229 DIN125-TEILL1_A5 Flat washer

38,0006,0091 68-0800-0378 Power supply 230V, 36VDC/3,3A

26

8,045,279 FTV 20

Article number: Drawing number: Description:

38,0102,0047 68-0800-0379 SPS FX3G-24MT-ESS

48,0006,0046 68-0100-1006 Vibration absorber

38,0102,0040 - Stepper motor electronic board

48,0489,0320 48-0489-0320 Intermediate plate

38,0102,0044 68-0100-1005 Stepper motor

48,0489,0309 48-0489-0309 Motor bracket

48,0008,0055 68-0100-0041 Bearing unit

48,0008,0054 68-0100-0042 Bearing unit

48,0489,0307 48-0489-0307 Slot prole

27

8,045,279 FTV 20

Article number: Drawing number: Description:

42,0401,0884 68-1200-0068 Taptite screw M5 x 10 SVZ

42,0300,2417 68-0800-0374 Covering cap 16/18,5/10,3/3,2

48,0489,0318 48-0489-0318 Shell plate 1

42,0401,0382 DIN912_M6X12 Cylinder head screw

42,0300,1677 68-0800-0376 Covering cap 30.0/33.8/11,5/3,2

58,1361,4002 58-1361-4002 Carriage side part

48,1361,4001 58-1361-4001 Carriage plate

42,0401,0311 DIN912_M5X16 Cylinder head screw

42,0401,0592 DIN7991_M6X20 Screw

48,0489,0316 48-0489-0316 Shell plate 2

48,0489,1000 48-0489-1000 Cap

28

8,045,280 FTV 50

Article number: Drawing number: Description:

BP8,0490,0314 48-0490-0314 Side shell

42,0401,0592 DIN7991_M6X20 Screw

29

8,045,280 FTV 50

Article number: Drawing number: Description:

42,0401,0545 DIN7981_ST2_9X9_5-C-Z Lens head screw 2,9 x 9,5

38,0003,0109 68-0800-0013 Flanged socket

58,1361,4003 58-1361-4003 Reinforcement plate

32,0405,0160 68-0800-0375 Attachment housing (Pin) for power source

42,0401,0893 68-1200-0069 Screw DeltaPT T20ip4x8

38,0003,0114 68-0800-0019 EB plug with lter 230V

43,0002,0305 68-0800-0012 Main switch

30

8,045,280 FTV 50

Article number: Drawing number: Description:

48,0490,0302 48-0490-0302 Distance plate

48,0490,0102 48-0490-0102 Spur gear

48,0003,0199 68-0100-0165 Collet chuck, fastening torque 19Nm

38,0002,0003 38,0002,0003 Limit switch

42,0401,0368 DIN912_M4X25 Cylinder head screw

38,0102,0042 68-0000-2496 Stepper motor driver

31

8,045,280 FTV 50

Article number: Drawing number: Description:

38,0102,0047 - SPS FX3G-24MT-ESS

4,085,183 68-0800-0377 SMP electronic board

48,0489,0315 48-0489-0315 Cap rail

4,085,158 68-0000-1467 Power supply

48,0490,0315 48-0490-0315 FPA-NT1 mounting plate

48,0489,0307 48-0489-0307 Slot prole 8 Al

48,0008,0054 68-0100-0042 Bearing unit 8D14z

48,0008,0055 68-0100-0041 Bearing unit 8D14e

48,0490,0309 48-0490-0309 Motor bracket

48,0006,0053 68-0100-1003 Stepper motor PK296 i=36

48,0006,0061 68-0300-0037 Permanent magnet single-face brake

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8,045,280 FTV 50

Article number: Drawing number: Description:

48,0489,1000 48-0489-1000 Cap

42,0401,0884 68-1200-0068 Taptite screw M5 x 10 SVZ

48,0490,0313 48-0490-0313 U-shell with bolt

48,0008,0056 68-0400-0173-RE Wiper lubricating system 14 re.

48,0008,0056 68-0400-0173-LI Wiper lubricating system 14 li.

42,0401,0383 DIN912_M6X16 Cylinder head screw

58,1361,4002 58-1361-4002 Carriage side part

48,1361,4001 58-1361-4001 Carriage plate

42,0401,0311 DIN912_M5X16 Cylinder head screw

42,0300,1677 68-0800-0376 Covering cap

42,0300,2417 68-0800-0374 Covering cap

33

48,0490,D000 Guide rail FTV/1/L1

48,0490,D304

48,0490,D305

48,0003,0251

Designation: Item number:

Toothed rack 15x15x1000 m=1,5 48,0490,D304

Groove prole L1 48,0490,D305

Shaft clamping prole 1000 mm 48,0003,0251

34

48,0490,H000 Guide rail FTV/1/L2

48,0490,H301

48,0003,0252

48,0490,H302

Designation: Item number:

Toothed rack 15x15x2000 m=1,5 48,0490,H301

Groove prole L2 48,0490,H302

Shaft clamping prole 1000 mm 48,0003,0252

35

48,0490,E000 Guide rail FTV/1/L3

48,0490,D304

48,0490,D305

48,0490,H301

48,0490,H302

DIN912_M4X20

Designation: Item number:

Toothed rack 15x15x2000 m=1,5 48,0490,H301

Toothed rack 15x15x1000 m=1,5 48,0490,D304

Groove prole L1 48,0490,D305

Groove prole L2 48,0490,H302

Shaft clamping prole 3000 mm 48,0003,0253

Socket head cap screw DIN912_M4X20

48,0003,0253

36

48,0004,0039

48,0490,C000 Energy chain for guide rail

48,0490,C301

48,0004,0040

48,0489,0314

48,0489,0305

48,0490,9302

Designation: Item number:

Mounting plate 48,0489,0305

Energy chain mounting bracket 48,0489,0314

Mounting plate 48,0490,9302

Energy chain channel 48.0490,C301

Connection element 1PZB 48,0004,0040

Chain segment E2 medium 48,0004,0039

37

58,1250,1500 Mounting system 5/Rail FTV/1 magnet/reversible

Designation: Item number:

Socket head cap screw

Slot nut M8 Item

Magnetic bridge FTV

Socket head cap screw

Adapter plate Flextrack-FTV

42,0401,0384

48,0007,0054

48,0005,1755

42,0401,0392

58,1250,1106

38

58,1250,1600 Vacuum bridge /1 Rail carriage FTV 20 /FTV 50

Designation: Item number:

Slot nut M8 Item 48,0007,0054

Vacuum bridge Flextrack 58,1250,1100

Socket head cap screw 42,0401,0392

Adapter plate Flextrack-FTV 58,1250,1106

Socket head cap screw 42,0401,0384

48,0490,F000 -I-kit Actuating cam 1 Rail FTV/1

48,0489,0311

48,0007,0049

Designation: Item number:

Cam 4 48,0489,0311

Slot nut 8 St M5 48,0007,0049

39

FTV 20 circuit diagrams

40

4142434445

FTV 50 circuit diagrams

46

47484950515253

EU-Declaration of conformity

FRONIUS INTERNATIONAL GMBH

TechSupport Automation

www.fronius.com

www.fronius.com/addresses

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