Fronius FTT 380 - 12000 Operating Instruction [EN]

Download

/ Battery Charging Systems / Welding Technology / Solar Electronics

FTT 380 - 12000

Operating instructions

Tilting turntable

42,0410,1770 V01-05042012

Dear reader,

Introduction

These operating instructions will help you familiarise yourself with the machine. It is in your interest to read these instructions carefully and to observe the directions contained herein. This will prevent faults and incorrect operation or possible damage to installed components.

Please also obey the safety rules; doing so will ensure greater safety when using the product. Careful handling of the machine will repay you with years of safe and reliable operation. These are essential prerequisites for excellent results.

Table of contents

General information 9

About this document ...................................................................................................................................... 11

Purpose of this document ........................................................................................................................ 11

Qualied technicians ................................................................................................................................ 11

Copyright .................................................................................................................................................. 11

Safety 13

Operational reliability and tips for the user .................................................................................................... 15

Proper use ................................................................................................................................................ 15

Improper use ............................................................................................................................................ 15

Conversions or modications ................................................................................................................... 15

Operating instructions .............................................................................................................................. 15

Duty to instruct ......................................................................................................................................... 16

Personal protective equipment ................................................................................................................. 16

Third-party and untrained personnel ........................................................................................................ 16

Keys ......................................................................................................................................................... 16

Securing electrical systems ...................................................................................................................... 17

Exposure to noise and vibration ............................................................................................................... 17

Machine movements going unnoticed ...................................................................................................... 17

Protective covers ...................................................................................................................................... 17

Additional safety measures ...................................................................................................................... 18

Local regulations ...................................................................................................................................... 18

Danger areas ................................................................................................................................................. 19

Illustration of danger areas ....................................................................................................................... 19

Description of danger areas ..................................................................................................................... 20

Safety features .............................................................................................................................................. 21

General.....................................................................................................................................................21

Emergency stop safety equipment ........................................................................................................... 22

Warning notices afxed to the machine ................................................................................................... 22

Other risks ..................................................................................................................................................... 25

General.....................................................................................................................................................25

Description of other risks .......................................................................................................................... 25

Description of the machine 27

Technical description ..................................................................................................................................... 29

Machine description ................................................................................................................................. 29

Operator workstations .............................................................................................................................. 30

Transport and storage ................................................................................................................................... 31

Handling and transporting items ..............................................................................................................31

After delivery ............................................................................................................................................ 32

Temporary storage ................................................................................................................................... 32

Transport and setup ................................................................................................................................. 32

Machine data ................................................................................................................................................. 34

Rating plate .............................................................................................................................................. 34

FTT 380/MA, 380/MO ...............................................................................................................................35

FTT 750/MA, 750/MO ...............................................................................................................................36

FTT 1500/MA, 1500/MO ...........................................................................................................................37

FTT 3000/MO, 4500/MO, 7500/MO ......................................................................................................... 38

FTT 12000/MO ......................................................................................................................................... 39

Load curves ................................................................................................................................................... 40

General.....................................................................................................................................................40

FTT380/MA............................................................................................................................................... 40

FTT380/MO, FTT750/MA ......................................................................................................................... 41

FTT750/MO, FTT1500/MA ....................................................................................................................... 42

FTT1500/MO, FTT3000/MO..................................................................................................................... 43

FTT4500/MO, FTT7500/MO..................................................................................................................... 44

FTT12000/MO .......................................................................................................................................... 45

Description of operating and display elements .............................................................................................. 46

Safety ....................................................................................................................................................... 46

Control cabinet ......................................................................................................................................... 46

Remote control ......................................................................................................................................... 47

Handwheel ("MA" model) .........................................................................................................................47

FRC-1 pedal remote control option .......................................................................................................... 48

FRC-2 pedal remote control option .......................................................................................................... 48

FRC-3 pedal remote control option .......................................................................................................... 48

4-step control installation kit option .......................................................................................................... 49

Axis overview ................................................................................................................................................50

Safety ....................................................................................................................................................... 50

Rotation axis ............................................................................................................................................50

Tilting axis ................................................................................................................................................ 50

Installation and start-up 51

Commissioning .............................................................................................................................................. 53

Characteristics of the installation site ....................................................................................................... 53

Space requirements ................................................................................................................................. 53

Foundations .............................................................................................................................................53

Stability ..................................................................................................................................................... 53

Connections ............................................................................................................................................. 54

Workpiece rotation work procedure ............................................................................................................... 56

Safety ....................................................................................................................................................... 56

Checking the connections ........................................................................................................................ 56

Switching on components ........................................................................................................................ 56

Activating the control voltage ................................................................................................................... 57

Checking the EMERGENCY STOP safety equipment ............................................................................. 57

Moving to start position and setting rotation speed .................................................................................. 57

Moving to loading position and clamping workpiece ................................................................................ 58

Moving to the welding position ................................................................................................................. 58

Dening parameters for the turntable (mechanisation) ............................................................................ 58

Starting rotation ........................................................................................................................................ 59

Reversing the direction of rotation ........................................................................................................... 59

Troubleshooting and maintenance 61

Troubleshooting ............................................................................................................................................. 63

General.....................................................................................................................................................63

Safety ....................................................................................................................................................... 63

Basic requirements for the system to work .............................................................................................. 63

Possible causes ....................................................................................................................................... 63

Maintenance, service ....................................................................................................................................66

Safety ....................................................................................................................................................... 66

Maintenance engineers ............................................................................................................................ 66

Stopping the machine ..............................................................................................................................66

Securing to prevent unexpected movements ........................................................................................... 66

Switch off machine and make sure that it cannot be switched back on again ......................................... 66

Maintenance record .................................................................................................................................67

Maintenance operations and intervals ..................................................................................................... 67

Recommended lubricants ........................................................................................................................ 68

Electrical system ...................................................................................................................................... 68

Cleaning lter mats ..................................................................................................................................68

Rotary motor.............................................................................................................................................68

Gearbox....................................................................................................................................................68

Cogs ......................................................................................................................................................... 69

Current collector ....................................................................................................................................... 70

Limit switches and cams .......................................................................................................................... 70

Nuts and bolts .......................................................................................................................................... 70

Pedestal bearing option (ball and roller) ................................................................................................. 70

Bronze bush option .................................................................................................................................. 70

Disassembly and disposal ............................................................................................................................. 71

Personnel ................................................................................................................................................. 71

Disassembling the machine ..................................................................................................................... 71

Disposal of components ........................................................................................................................... 71

Spare parts lists, accessories 73

General .......................................................................................................................................................... 75

Spare parts list (mechanical) .................................................................................................................... 75

Spare parts list (electronics) ..................................................................................................................... 75

Replacement parts, wearing parts and auxiliary materials ....................................................................... 75

Ordering details ........................................................................................................................................ 75

Accessories and options ...............................................................................................................................90

Installation kit ...........................................................................................................................................90

Control device ......................................................................................................................................... 90

Pedal remote control ................................................................................................................................ 90

Chuck ....................................................................................................................................................... 90

Annex 91

Declaration of conformity ............................................................................................................................... 93

General information

About this document

Purpose of this document

Qualied technicians

These operating instructions will inform you about the best way to commission and operate the machine. Look after the operating instructions carefully; they must always be to hand at the location where the machine is being used. They can be used as a reference should any operational or functional problems occur in the future.

These operating instructions are designed for trained technicians or persons with practical welding experience. Personnel must be trained through a veriable programme of regular instruction. Maintenance and repair of the machine may also only be carried out by trained technicians and in compliance with the specied maintenance activities and maintenance intervals. The manufacturer accepts no liability for damages caused by insufcient knowledge of how to operate the machine.

Copyright of these operating instructions remains with Fronius International GmbH. The text and illustrations are all technically correct at the time of going to print. We reserve the right to make changes. The contents of the operating instructions shall not provide the basis for any claims whatsoever on the part of the purchaser. If you have any suggestions for improvement, or can point out any mistakes that you have found in the instructions, we will be most grateful for your comments.

Safety

Operational reliability and tips for the user

Proper use

Improper use

The tilting turntables in the FTT range are used exclusively to move and position workpieces. Any use above and beyond this purpose is deemed improper. The manufacturer shall not be liable for any damage resulting from such improper use. Such use is at the sole risk of the machine operator.

Proper use also includes:

- Following all the information in the operating instructions

- Carrying out all maintenance work at the appropriate intervals

- Keeping a service book with the most important information (date, operator, activities carried out)

- Using the spare parts stipulated by Fronius

- If integrated into a system, using this document in combination with the operating instructions for the integrated system components (power source, wire-feed unit, etc.)

IMPORTANT! The equipment must only be used for its intended purpose, and must always be kept in perfect condition in terms of its safety features. This is the only way to ensure that the equipment remains operationally reliable.

Any use of the machine other than for its intended purpose shall be deemed improper use. This includes:

- Transporting people and animals

- Standing on the machine or using it as a work platform

- As a storage surface for tools

- Use outside the permitted technical operating limits

- Use in hazardous areas

Conversions or modications

Operating instructions

If the user carries out any unauthorised conversion or modication of the equipment, any liability or warranty from the manufacturer is invalidated. The electromagnetic characteristics of the equipment can be adversely affected by any kind of addition or modication. No modications or upgrades to the equipment should therefore be undertaken without rst consulting the manufacturer and receiving written approval.

The operating instructions help you to use the machine efciently and must be accessible at all times:

- Keep the various sections of the operating instructions near the machine at all times.

- Clearly mark the place where the instructions are kept.

- Ensure that all persons using the machine know where the operating instructions are located.

- The operating instructions will only be able to help you if you can nd them when there is a problem!

IMPORTANT! The manufacturer shall not be liable for any damage arising from failure to observe the operating instructions.

Duty to instruct The machine operator must, before they start work, train and instruct everyone working on

the machine about:

- the theoretical and practical aspects of the use of the welding table

- the relevant safety regulations.

Steps must be taken to ensure that only properly trained, qualied persons operate the machine. They must be familiar with:

- the function of each of the machine components and

- the operation of all electrical and mechanical machine control elements.

IMPORTANT! This obligation applies in particular to persons who only work occasionally on the machine (for set-up, maintenance, etc.)

Personal protective equipment

Third-party and untrained personnel

Keys

The plant operator must ensure that that no one may enter the danger areas without the correct work clothing and suitable protective equipment.

IMPORTANT! Ensure that the appropriate information signs are put up in the access areas to the machine!

Do not allow unauthorised persons access to the machine!

- Visitors or untrained persons may only approach the machine if accompanied by trained personnel.

- Display a "No unauthorised access" sign at appropriate locations in the access areas to the machine.

- Ensure that the machine is only operated under supervision and is locked when the operator leaves.

Access by unauthorised persons must be prevented or there will be a risk of serious accidents.

The following components can be locked:

- Control cabinet

- Main switch on control cabinet

The control cabinet is supplied with a key as standard.

IMPORTANT! The machine operator must lock the main switch using a padlock.

NOTE! The keys may only be given to persons who are responsible for, and

trained in, the relevant areas. If unauthorised persons gain access to the machine then lethal hazards can arise that will affect everyone in the vicinity.

The following measures regarding the whereabouts of keys must be put in place by the machine operator:

- Keep a record of who was given which key and when

- Keep unused keys locked away in a suitable place (key cabinet).

- Instruct users that machines should be locked if not being used, even for a short time and

- When the machine is unattended, all keys should be kept safely by the persons responsible.

- Check regularly to ensure that these measures are being implemented.

Securing electrical systems

- Only trained technicians may access the electrical working areas and any access by unauthorised persons must be prevented.

- Display a warning sign in a suitable location if not already present.

- Cordon off electrical working areas during assembly, repair, maintenance, etc. to ensure that no unauthorised persons can enter.

Operating pneumatic equipment

Exposure to noise and vibration

On machines with integral pneumatic equipment, observe the following:

- The operating air pressure must not exceed 8 bar unless other operating pressure values are specied in the machine's operating instructions.

- Fluctuations in compressed air result in erratic operation of the device.

- Contaminated compressed air shortens the service life of pneumatic components. A maintenance list for pneumatic components has therefore been included in the operating instructions.

- Keep the ambient air free from: dust, acids, corrosive gases or substances.

- Cylinders and other pneumatic components must only be dismantled by Froniustrained service technicians.

- When commissioning machines note that valves may have undened switching positions. This may result in uncontrolled movements. Always remain at a safe distance!

- Before you start work on the pneumatic equipment, the compressed air should be switched off, the machine vented, and measures taken to prevent it being switched back on.

It is not possible to provide a workplace-related emission value during welding (or cutting) as this is inuenced by both the process and the environment. It depends on a range of different parameters, such as:

- welding process (MIG/MAG welding, TIG welding)

- the type of power selected (DC or AC)

- the power range

- the type of weld metal

- the resonance characteristics of the workpiece

- the workplace environment, etc.

Machine movements going unnoticed

Protective covers

Positioning machines usually move slowly in comparison to other types of industrial machine, but the same safety rules apply. The machine is tted with a motor-driven rotating positioner, which could easily hit an unsuspecting person in the working area. Whenever the operator leaves the machine, it must be set to 'STOP'. Due to the low speed at which it runs, the operator could leave the machine without noticing that it is still running. All persons who operate the machine must wear protective equipment required for this type of operation.

All rotating parts on the positioning machine are tted with protective covers and safety devices. These must always be tted to the appropriate parts when the machine is in operation. If a protective device is removed for maintenance purposes, it must be replaced before starting to operate the machine again.

Additional safety measures

The operator alone is responsible for the immediate working environment. The following safety measures must be put in place and employed:

- Enclosing the machine and/or the workplace.

- Light curtains (protective, opaque, non-reective and reproof)

- Extraction and ltration equipment to reduce gas and vapour build-up should be specied by a specialist company and implemented by the customer.

- Eye protection must be worn when welding

- Shipping the workpiece to the site

- Shipping the workpiece from the site

- Ensuring that workers are wearing personal protective equipment while welding

Local regulations

In some countries, local statutory regulations may apply that are not included in these operating instructions. It is the duty of the plant operator to be aware of and comply with any local statutory regulations. This relates primarily to regulations concerning:

- Accident prevention

- Machine safety

- Protection of personnel (protective equipment)

- Environmental protection

- Electrical system

Danger areas

Illustration of danger areas

(5)

(3)

(1)

(4)

(2)

(4)

(6)

(3)

(7)

Description of danger areas

(1) Tilting turntable face plate

Before setting the face plate of the turntable in motion, ensure there is nothing in the danger area around the face plate. It is particularly important to ensure that clothing or body parts do not get caught up in the machine.

► Do not wear loose clothing. ► Avoid contact with the face plate when it is rotating.

(2) Current collector

The welding current is transferred in this area.

► Avoid touching the sliding contacts.

(3) Tilt pinion

The tilting action is produced by an AC motor that actuates the tilt pinion via a gearwheel. There is a risk of serious injury through the pinion catching or pulling in body parts as it moves in and out.

► Before tilting the face plate, ensure there is no one within the tilting range. ► Do not touch the tilt pinion.

(4) Risks when tilting

Serious injuries can be sustained if body parts are pulled into or snagged by machine parts when the turntable is tilting. Body parts can be crushed, pulled in, cut or otherwise injured.

► Before tilting the face plate, ensure there are no people or objects within the

tilting range.

► Keep hands and feet away from the open tilting gear.

(5) Face plate risks

Before setting the face plate of the turntable in motion, ensure there is nothing in the danger area around the face plate. Hands can be pulled in, cut or otherwise injured.

► Avoid contact with the face plate when it is rotating.

(6) Control cabinet

The control cabinet contains parts under high voltage. An electric shock can be fatal. The control cabinet must always be kept locked. It may only be opened for maintenance and/or repair purposes, and only by persons with relevant training (electricians).

(7) Clamped workpiece

Workpieces can be tilted to an angle of up to 135°. There is a risk of the workpiece falling if it is not properly secured or it is too heavy. This could cause serious injury due to body parts getting caught or crushed.

► Standing under the tilted workpiece is not permitted. ► Standing or sitting on the face plate or the workpiece is not permitted. ► To ensure your personal safety, keep a safe distance away from the tilting

device and the clamped workpiece.

► The machine operator must make sure that no unauthorised personnel are

able to gain access to this danger area.

► Never exceed the maximum load for the tilting turntable - see load capacity

chart.

Safety features

General Safety devices must not be removed, bypassed or changed, unless this is necessary

for the purposes of maintenance, repair or retrotting. In this case, immediate reinstallation and testing must be carried out by personnel with the appropriate training before using the machine again.

WARNING! Incorrect operation may result in serious injury or damage.

Do not use the functions described until you have thoroughly read and understood the following documents:

- these operating instructions

- all operating instructions for the system components if integrated into a system

WARNING! Risk of injury and damage from machines starting up automatically.

If the machine is integrated in a program sequence, machine movements take place automatically. For your personal safety, ensure that all protective measures have been implemented and will remain in place while you are within the working area of the machine.

Emergency stop safety equipment

(2) (1)

EMERGENCY

STOP

ROTATION

TILT

3 7

FTT tilting turntable with remote control

(1)

EMERGENCY STOP button, control cabinet

(2)

EMERGENCY STOP button, remote control

The tilting turntable has two EMERGENCY STOP buttons: on the control cabinet (1) and the remote control (2). One of these two buttons must be pressed in a dangerous situation or in an emergency. If the EMERGENCY STOP button is pressed, the control system responds as follows:

- The control voltage is deactivated.

- The drive disengages immediately and all movements are halted.

- The machine is prevented from restarting.

To resume operation:

1. Unlock the relevant EMERGENCY STOP button by pulling it out.

2. Press the "Control voltage ON" button.

NOTE! The EMERGENCY STOP safety equipment must always be checked before starting work to ensure it is functioning correctly.

Warning notices afxed to the machine

The machine operator must keep all warning and information signs displayed on the machine in a visible position and in legible condition. Such signs must not be removed or painted over. Damaged or illegible signs must be replaced with new ones immediately. If a sign has been destroyed and you are uncertain about what it used to look like, get in touch with our customer service.

Failure to mark danger areas represents a risk of serious or fatal injury to all personnel working in the vicinity of the machine! Warning and information signs should therefore be cleaned regularly.

DANGER! Risk of fatal injury from dangerous electrical voltage.

The areas bearing this symbol contain parts under high voltage. An electric shock can be fatal. The areas concerned must not be opened by unauthorised personnel!

Warning notices afxed to the machine

(continued)

WARNING! Risk of injury from moving parts.

The equipment bearing this symbol contains hazardous, moving tools that can cause serious injury. Hands can be crushed, pulled in, cut or otherwise injured. Avoid contact with these tools.

WARNING! Risk of injury from the geared drive.

The equipment bearing this symbol contains hazardous geared drives. These can cause serious injury by pulling in body parts. Avoid contact with the rotating cogs of the drive unit.

WARNING! Risk of burns from hot surfaces.

The parts, housing, or drives carrying this symbol get hot when in use for a long time. If touched they can cause burns to hands or other parts of the body. Avoid contact with these parts.

WARNING! Risk of falling or tripping due to obstacles that are difcult to see.

Equipment bearing this symbol contains hazardous obstacles that are difcult to see. These can cause serious injury due to tripping or falling. Special care must be taken in this area!

WARNING! Personnel must not enter the work zone. Risk of injury from moving machine parts.

Where this symbol is displayed, the work area contains hazardous, moving tools that can cause serious injury. Body parts can be crushed, pulled in, cut or otherwise injured. Personnel must not enter the marked area!

WARNING! Risk of skin injuries or burns caused by weldments

The residual heat produced during welding can cause weldments to become extremely hot or produce sharp ash. Wear protective gloves when inserting and removing parts.

WARNING! Risk of eye injury caused by arc radiation.

Wear suitable safety goggles or a visor (protection factors 9-15). Check and comply with DIN protection factors for welding lters.

Warning notices afxed to the machine

(continued)

Other information displayed on the machine:

- Rating plate

- Load curve

- Tilt scale

- Cable markings

Other risks

General

Description of other risks

Despite all the technical safety features and measures implemented to reduce risk, there is still a certain degree of risk in using the machine. In addition to instruction from FRONIUS experts, the warning signs on the machine must be observed at all times. The following additional risks should be considered when the machine is in the modes described.

- Risk of tripping/slipping near the machine

- Risk of tripping/slipping on transport routes, and loading and unloading areas

- Risk of tripping if materials are stored around the machine

- Risk of slipping/tripping/falling during setup, conguring or monitoring

- If not properly secured, workpieces may fall when the face plate tilts: The customer must ensure that the workpiece is properly secured.

- when xing the workpiece via central spindle (designated screw thread in chuck), workpieces can be manipulated up to a weight of 10000 kg. Otherwise the standard load capacity is permissible.

- Standing under the workpiece when tilted: working underneath the clamped workpiece is not permitted.

- Unexpected movement of machine components during setup, conguring or monitoring

- Risk of unexpected movement of machine if power supply is not properly secured and discharged

- Calibration, adjustment and monitoring tasks: customer must set up mobile lifting platform or pedestal.

- Glare hazard during welding: Fixed or mobile anti-glare protection should be installed by the customer and the area must be correctly screened off. Personal protective equipment (PPE) must be worn at all times when near the machine.

- High temperatures (risk of burns)

- Risks caused by workpieces and other substances: extraction and ltration equipment to reduce gas and vapour build-up should be specied by a specialist company and implemented by the customer.

- Hazards when working on the electrical supply

- Noise from additional power units and machines around the machine

- Ensure that the customer handles and stores the gas cylinders according to the manufacturer's instructions.

Description of the machine

Technical description

Machine description

EMERGENCY

STOP

ROTATION

STOP

ROTATION

LEFT

TILT UP

3 7

ROTATION

RIGHT

DOWN

TILT

FTT tilting turntable

The FTT tilting turntable is used to manually position (turn, tilt) workpieces and for mechanised welding. The machine has a rotation axle and a tilting axle with a range of 135°. Turning and tilting can take place separately or simultaneously. The face plate can rotate through 360° in all tilt positions. This does not apply to load congurations with large workpieces or workpieces with an irregular shape that stick out over the edge of the tilting turntable. On the 'MO' model the face plate is tilted by a motor, on the 'MA' model it is tilted manually using a handwheel. In the case of manual welding, the remote control is used to manually turn and tilt the workpiece until it is in the correct position for welding, and then rotation is started. The remote control is also used to stop rotation. In the case of mechanised welding, the tilting turntable is controlled and operated by a higher-level external control system. This control system mechanises welding by conguring the machine parameters and integrating the machine into a program sequence.

IMPORTANT! Each model has its own individual load-bearing capacity. For detailed information about maximum load values for the tilting turntable, see the "Machine data" and "Load curves" sections.

Operator workstations

(a)

(1)

Tilting turntable operating stations

(4)

(a)

(2)

(3)

The operator can be stationed on the left (1), on the right (2) or at the back of the turntable (4), from where the machine is operated using the remote control (a). Personnel must not stand or work in the tilting range (3)! The operator must stand such that the moving machine is always in view and there is no risk of being hit from the rear. The operator must always warn other people in the vicinity before the machine starts to move. All operating stations are to be kept clean and tidy at all times. Ensure that any materials that could cause an obstruction are not stored at the operating stations.

Look after the operating instructions carefully; they must always be to hand at the machine operating station.

Transport and storage

Handling and transporting items

CAUTION! Risk of damage due to incorrect handling of transport boxes.

The machine parts are secured for transport and delivered in boxes. These have various transport notices afxed to them. Observe the transport notices on the packaging or boxes.

SYMBOL EXPLANATION

Protect from moisture! The shipping item must be kept dry.

Keep upright during transport. Always store and transport shipping items with the arrows pointing upwards. Shipping items must not be laid on their side or upside-down. If this requirement is not observed, the goods may be damaged in transit.

When lifting and transporting a shipping item, note its centre of gravity. When lifting, always hold the item as close to this point as possible. This will prevent it from tipping over unexpectedly.

Fragile! Shipping items must always be handled with care.

Attach here! The lifting tackle (lashing chain, hoisting belt) is to be attached at the indicated points.

Avoid touching packages with this symbol when the relative humidity is low, especially if wearing insulating footwear or the oor is non-conductive. Low relative humidity is most common on warm, dry summer days and very cold winter days.

Lifting point! Only lift the shipping item or machine from points designated with this symbol.

After delivery Inspect the transport packaging (container, box) for damage.

IMPORTANT! Fronius International GmbH must be notied immediately of any

damage to the packaging. This will expedite the replacement of any damaged parts.

CAUTION! Risk of damage from build-up of condensation.

If parts are not unpacked immediately after delivery, moisture can form on or inside the parts (condensation). This can lead to serious damage as a result of the corrosion of parts or to short circuits in electronic/electrical equipment.

- Ensure that parts are at room temperature before commissioning. Do not attempt to accelerate this process by exposing the parts to a direct heat source. If condensation occurs, the parts must not be used until they have dried out completely (wait ve hours).

Temporary storage

Transport and setup

Store the parts in a sheltered place that is dry and free from dust.

Storage conditions:

- Never tilt the machine on its side

- Prevent the machine from sustaining any heavy impacts

- Put some wooden blocks down rst if storing on hard ground

If storing for more than three months:

- Oil exposed machine parts every month

- Protect the machine from dust and moisture

Check the condition of the installation site:

- The ground must be rm and level

Environment:

- not outdoors

- not in a hazardous area

- not in an area of increased electrical risk (including working in boilers, narrow spaces, in restricted areas, between or on electrically conductive parts, in damp or hot rooms).

The total weight of the machine can be found in the "Machine data" section. The loadcarrying equipment used must be designed for the total weight. Check its maximum load before lifting the machine.

WARNING! Risk of severe injury from falling loads.

Hoisting, rigging and slings may be damaged. Falling loads can cause death or serious injury. Body parts can be crushed, fractured or otherwise injured.

- Never stand under a freely suspended load.

- Make absolutely certain that all attachments are xed and secure before moving the machine

- Only use lifting gear with sufcient lifting capacity

- Never use damaged lifting gear

- Do not knot slings or lay them over sharp edges

- Always use slings of the same length

- Move the machine carefully, avoiding sudden movements

- Set the machine down carefully

- Use a specialist rm to move the machine if necessary

Transport and setup

(continued)

WARNING! Risk of serious injury and damage from incorrect lifting and transportation procedures.

Incorrect procedures and unsuitable or incorrect devices can cause serious injury and/or damage.

- Observe national regulations when transporting. Lifting equipment, ground conveyors and load-carrying equipment must conform to specications.

- Use the correct load-carrying equipment for transport and assembly.

- Only use the lifting lugs or lifting points (fork grooves) specied by the manufacturer to transport the machine safely.

- Wear gloves and safety footwear when moving the machine.

CAUTION! Risk of damage if cables are kinked or damaged.

Damaged cables can cause short circuits and consequently defects in the turntable control.

- Before lifting the machine, ensure that cables cannot be pulled, kinked or trapped.

Before lifting the machine, check for the following:

- Transport xings, such as pins and screws, have been completely removed?

- Rust or adhesive residues have been removed?

- All connection leads have been removed or properly secured?

Transporting the FTT tilting turntable

Machine data

Rating plate

The diagram below shows a rating plate for the FTT-380/ HS125/ MO. The machine data displayed is for example purposes only. The tables on the following pages provide detailed machine data for the FTT tilting turntable. Use your machine designation to nd the relevant machine data.

NOTE! Rating plates may not be removed or modied without the consent of Fronius International GmbH. Ensure that rating plates remain legible.

FTT 380/ HS125/ MO

A-4600 Wels

www.fronius.com

400

8,045,320

21109605

2,5 1,5

0,07 - 1,4

1150 947 935 380270

Example of rating plate for FTT380/ HS125/ MO

FTT 380/MA, 380/MO

Load Wi

Load W

Technical data FTT 380/MA FTT 380/MO

Max. horizontal load (Wi) 380 kg 380 kg

Max. vertical load (W) 250 kg 250 kg

Turning drive AC motor AC motor

Rotation speed 0.07-1.4 U/min 0.07-1.4 U/min

Max. tilting torque (T) 625 Nm 625 Nm

Max. torque (R) 375 Nm 375 Nm

Tilting range 0-135° 0-135°

T-slots for screws M16 M16

Dimensions

• A (permitted distance from face plate) 150 mm 150 mm

• B (permitted eccentricity) 150 mm 150 mm

• C 990 mm 990 mm

• D 790 mm 790 mm

• E 905 mm 905 mm

• F 800 mm 800 mm

• G 100 mm 100 mm

• H 610 mm 610 mm

Remote control with lead 8 m 8 m

Turning drive installed loads 0.18 kW 0.18 kW

Tilting drive installed loads - 0.18 kW

Mains voltage/frequency 230 V/50 Hz 400 / 3 / 50

Max. welding current transfer 300 A 300 A

Unladen weight 250 kg 270 kg

FTT 750/MA, 750/MO

Load Wi

Load W

Technical data FTT 750/MA FTT 750/MO

Max. horizontal load (Wi) 750 kg 750 kg

Max. vertical load (W) 500 kg 500 kg

Turning drive AC motor AC motor

Rotation speed 0.07-1.4 U/min 0.07-1.4 U/min

Max. tilting torque (T) 1500 Nm 1500 Nm

Max. torque (R) 750 Nm 750 Nm

Tilting range 0-135° 0-135°

T-slots for screws M16 M16

Dimensions

• A (distance from face plate) 150 mm 150 mm

• B (eccentricity) 150 mm 150 mm

• C 1350 mm 1350 mm

• D 920 mm 920 mm

• E 1000 mm 1000 m

• F 850 mm 850 mm

• G 150 mm 150 mm

• H 920 mm 920 mm

Remote control with lead 8 m 8 m

Turning drive installed loads 0.18 kW 0.18 kW

Tilting drive installed load 0.37 kW

Mains voltage/frequency 230 / 1 / 50 400 / 3 / 50

Max. welding current transfer 300 A 300 A

Unladen weight 270 kg 510 kg

FTT 1500/MA, 1500/MO

Load Wi

Load W

Technical data FTT 1500/MA FTT 1500/MO

Max. horizontal load (Wi) 1500 kg 1500 kg

Max. vertical load (W) 1000 kg 1000 kg

Turning drive AC motor AC motor

Rotation speed 0.07-1.4 U/min 0.07-1.4 U/min

Max. tilting torque (T) 3000 Nm 3000 Nm

Max. torque (R) 1500 Nm 1500 Nm

Tilting range 0-135° 0-135°

T-slots for screws M16 M16

Dimensions

• A (distance from face plate) 150 mm 150 mm

• B (eccentricity) 150 mm 150 mm

• C 1350 mm 1350 mm

• D 920 mm 920 mm

• E 1000 mm 1000 mm

• F 850 mm 850 mm

• G 150 mm 150 mm

• H 920 mm 920 mm

Remote control with lead 8 m 8 m

Turning drive installed loads 0.37 kW 0.37 kW

Tilting drive installed load 0.75 kW

Mains voltage/frequency 230 / 1 / 50 400 / 3 / 50

Max. welding current transfer 300 A 300 A

Unladen weight 510 kg 560 kg

FTT 3000/MO, 4500/MO, 7500/MO

Load Wi

Load W

Technical data FTT 3000/MO FTT 4500/MO FTT 7500/MO

Max. horizontal load (Wi) 3000 kg 4500 kg 7500 kg

Max. vertical load (W) 2000 kg 3000 kg 5000 kg

Turning drive AC motor AC motor AC motor

Rotation speed 0.05-1.0 U/min 0.05-1.0 U/min 0.05-1.0 U/min

Max. tilting torque (T) 6000 Nm 9000 Nm 24000 Nm

Max. torque (R) 3000 Nm 4500 Nm 7500 Nm

Tilting range 0-135° 0-135° 0-135°

T-slots for screws M20 M20 M20

Dimensions

• A (distance from face plate) 150 mm 150 mm 150 mm

• B (eccentricity) 150 mm 150 mm 300 mm

• C 1610 mm 1700 mm 2200 mm

• D 1250 mm 1350 mm 1600 mm

• E 1012 mm 1230 mm 1200 mm

• F 862 mm 1080 mm 1020 mm

• G 150 mm 150 mm 180 mm

• H 1070 mm 1220 mm 1525 mm

Remote control with lead 8 m 8 m 8 m

Turning drive installed loads 0.75 kW 1.1 kW 1.5 kW

Tilting drive installed load 1.1 kW 1.1 kW 2.2 kW

Mains voltage/frequency 400 / 3 / 50 400 / 3 / 50 400 / 3 / 50

Max. welding current transfer 300 A 300 A 300 A

Unladen weight 1220 kg 1380 kg 2200 kg

FTT 12000/MO

Load Wi

Load W

Technical data FTT 12000/MO

Max. horizontal load (W) 12000 kg

Max. vertical load (W) 8000 kg

Turning drive AC motor

Rotation speed 0.05-1.0 U/min

Max. tilting torque (T) 40800 Nm

Max. torque (R) 12000 Nm

Tilting by motor via toothed section 0-135°

Tilting speed for 135° 64 seconds

T-slots for screws M24

Dimensions

• A (permitted distance from face plate) 150 mm

• B (permitted eccentricity) 300 mm

• C 2250 mm

• D 1600 mm

• E 1360 mm

• F 1150 mm

• G 210 mm

• H 1525 mm

Remote control cable with lead 8 m

Mains cable with plug included

Turning drive installed loads 3.0 kW

Tilting drive installed load 3.0 kW

Mains voltage/frequency 400 / 3 / 50

Max. welding current transfer 600 A

Tilting turntable unladen weight 2550 kg

Load curves

General As with any other machine with moving parts, the tilting turntable must be operated with

care and foresight, so as to avoid injury to people or damage to the machine. To ensure the best results and a long machine service life, observe the load geometries listed below.

WARNING! Risk of injury and damage from falling workpiece.

Exceeding the maximum load on the face plate (rotating, tipping) may result in serious injury as the workpiece could fall. Body parts can be crushed, cut or otherwise injured.

- Never exceed the maximum load for the tilting turntable. The load on the machine must never exceed the load-bearing capacity for the machine.

FTT380/MA

G (kg)

250

225

200

175

150

125

100

100 150 200 250 300 350 400 450 500 550 600

DREHEN & KIPPEN / TURNING & TILTING

650 700 750

Abstand (mm) Distance (mm)

FTT380/MO

G (kg)

250

225

200

175

150

125

100

100 150 200 250 300 350 400 450 500 550 600

DREHEN & KIPPEN / TURNING & TILTING

650 700 750

Abstand (mm) Distance (mm)

FTT750/MA

G (kg)

500

450

400

350

300

250

200

150

100

100 150 200 250 300 350 400 450 500 550 600

DREHEN & KIPPEN / TURNING & TILTING

650 700 750

Abstand (mm) Distance (mm)

FTT750/MO

G (kg)

500

450

400

350

300

250

200

150

100

FTT1500/MA

G (kg)

1000

900

800

700

600

500

400

300

200

100 150 200 250 300 350 400 450 500 550 600

DREHEN & KIPPEN / TURNING & TILTING

650 700 750

Abstand (mm) Distance (mm)

100

100 150 200 250 300 350 400 450 500 550 600

DREHEN & KIPPEN / TURNING & TILTING

650 700 750

Abstand (mm) Distance (mm)

FTT1500/MO

G (kg)

1000

900

800

700

600

500

400

300

200

100

FTT3000/MO

G (kg)

2000

1800

1600

1400

1200

1000

800

600

400

100 150 200 250 300 350 400 450 500 550 600

DREHEN & KIPPEN / TURNING & TILTING

650 700 750

Abstand (mm) Distance (mm)

200

100 150 200 250 300 350 400 450 500 550 600

DREHEN & KIPPEN / TURNING & TILTING

650 700 750

Abstand (mm) Distance (mm)

FTT4500/MO

FTT7500/MO

G (kg)

2800

2400

2000

1600

1200

800

400

DREHEN & KIPPEN / TURNING & TILTING

G (kg)

5000

100 150 200 250 300 350 400 450 500 550 600

650 700 750

Abstand (mm) Distance (mm)

4500

4000

3500

3000

2500

2000

1500

1000

500

DREHEN / TURNING

100 150 200 250 300 350 400 450 500 550 600

KIPPEN / TILTING

650 700 750

Abstand (mm) Distance (mm)

FTT12000/MO

G (kg)

8000

7000

6000

5000

4000

3500

2000

1000

DREHEN / TURNING

100 150 200 250 300 350 400 450 500 550 600

KIPPEN / TILTING

NOTE! when xing the workpiece via central spindle (designated screw thread in chuck), workpieces can be manipulated up to a weight of 10000 kg. Otherwise the standard load capacity is permissible.

650 700 750

Abstand (mm) Distance (mm)

Description of operating and display elements

Safety

Control cabinet

WARNING! Incorrect operation may result in serious injury or damage.

Do not use the functions described until you have thoroughly read and understood the following documents:

- These operating instructions

- All operating instructions for the system components if integrated into a system

WARNING! Risk of injury and damage from machines starting up automatically.

If the machine is integrated in a program sequence (mechanisation), machine movements take place automatically.

- For your personal safety, ensure that all protective measures have been implemented and will remain in place while you are within the working area of the machine.

The machine control cabinet can be found on the rear of the machine. The control cabinet door must always be kept closed during operation. Operating the machine with the control cabinet door open is not permitted.

(1)

(2)

(1) EMERGENCY STOP button

EMERGENCY STOP safety equipment on the tilting turntable. The

EMERGENCY

STOP

button must be pressed in a dangerous situation or in an emergency. The control system responds as follows if the EMERGENCY STOP button is pressed:

OFF

► The control voltage is deacti-

vated.

► The drive disengages imme-

diately and all movements are halted.

► The machine is prevented from

restarting.

To resume operation:

(3)

1. Unlock the EMERGENCY STOP button by pulling it out.

FTT control cabinet

2. Press the "Control voltage ON" button.

(2) Control voltage ON button

Used to activate the control voltage. Required after the following operating statuses:

- after the controls are switched on using the main switch

- after pressing an EMERGENCY STOP button (remote control or control cabinet)

(3) Control cabinet main switch

For switching the control cabinet on (1-ON) and off (0-OFF). The main switch can be locked (padlock).

Remote control

EMERGENCY

STOP

ROTATION

STOP

ROTATION

LEFT

RIGHT

TILT

DOWN

3 7

(1) EMERGENCY STOP button

EMERGENCY STOP safety equipment on the tilting turntable. The

(1)

button must be pressed in a dangerous situation or in an emergency. The control system responds as

(2)

follows if the EMERGENCY STOP button is pressed:

(3)

► The control voltage is deacti-

vated.

► The drive disengages imme-

TILT

(4)

diately and all movements are halted.

► The machine is prevented from

(5)

restarting.

To resume operation:

1. Unlock the EMERGENCY STOP button by pulling it out.

2. Press the "Control voltage ON"

(6)

button on the control cabinet.

(2) Rotation STOP button

Used to stop the rotating face plate on the tilting turntable.

Handwheel ("MA" model)

FTT remote control

(3) Rotation L, rotation R button

Starts clockwise (R) or anti-clockwise (L) rotation of the face plate.

(4) Tilt UP, tilt DOWN button

Used to tilt the turntable face plate up(UP) or down (DOWN). Tilting continues for as long as the button is depressed.

(5) Speed of rotation potentiometer

Used to adjust the speed of rotation of the turntable face plate. Unit: rpm Setting range: differs depending on the model, for detailed information see the "Machine data" section.

(6) Cable gland

Cable gland with strain relief device and anti-kink protection.

(1) Handwheel

Used to tilt the face plate upwards or downwards. This manual tilting device is only available on the following FTT models:

- FTT380/MA

- FTT750/MA

- FTT1500/MA

(1)

FTT handwheel

FRC-1 pedal remote control option

FRC-1

Used to start rotation of the face plate

1. When the pedal is pressed and held down - rotation starts

2. When the pedal is released - rotation stops

NOTE! The direction of rotation is selected using a separate rotation direction switch on the control cabinet or via the FTT remote control.

FRC-1 pedal remote control

FRC-2 pedal remote control option

FRC-3 pedal remote control option

FRC-2

Used to start rotation of the face plate. Rotation continues for as long as the pedal is depressed. The speed of rotation can also be controlled using the pedal remote control. Increasing or decreasing the pressure on the pedal increases or decreases the speed of rotation of the face plate.

NOTE! The direction of rotation is selected using a separate rotation direction switch on the control cabinet or via the FTT remote control.

FRC-2 pedal remote control

FRC-3

Starts either anti-clockwise or clockwise rotation of the face plate.

FRC-3 pedal remote control

4-step control installation kit option

If the tilting turntable has the "4-step control installation kit" option, the following additional controls are available:

BETRIEB 2-T / 4-T

2-T / 4-T toggle switch

Used to select the required mode when using the FRC-1 pedal remote control to operate the turntable. Selection options: 2-step, 4-step

FRC-1

Used to start rotation of the face plate.

2-step mode:

1. When the pedal is pressed and held down - rotation starts

2. When the pedal is released - rotation stops

4-step mode:

1. When the pedal is pressed and released - rotation starts

2. When the pedal is pressed again and then released - rotation stops

NOTE! The direction of rotation is selected using a separate rotation direction switch on the control cabinet or via the FTT remote control.

Axis overview

Safety

Rotation axis

WARNING! Incorrect operation may result in serious injury or damage.

Do not use the functions described until you have thoroughly read and understood the following documents:

- These operating instructions

- All operating instructions for the system components if integrated into a system

X ... Rotation axis

Tilting axis

FTT rotation axis

FTT tilting axis

XS ... Tilting axis Tilting range: 0 - 135° On the 'MO' model the face plate is tilted by a motor, on the 'MA' model it is tilted manually using a handwheel. The specied setting can be read on the scale in degrees.

Installation and start-up

Commissioning

Characteristics of the installation site

Space requirements

Foundations

Foundations:

- level and rm

Environment:

- not outdoors

- not in a hazardous area

- not in an area of increased electrical risk (including working in boilers, narrow spaces, in restricted areas, between or on electrically conductive parts, in damp or hot rooms).

NOTE! The venting duct in the control cabinet (air inlet, air outlet) is a very important safety feature. When choosing the installation site, ensure that the cooling air can enter and exit unhindered through the air ducts. Any electroconductive metallic dust (e.g. from grinding work) must not be allowed to get sucked into the machine. The machine operator must ensure that there is a sufcient circulation of air through the entire machine.

For detailed information on machine dimensions, see the "Machine data" section.

If the foundations are made of concrete, check the following:

- currently applicable national building regulations

- the concrete must be free of cracks and the concrete quality must full the following standards:

- a) B25 according to DIN 1045:1988 (standard valid until 31.12. 2004)

- b) C20 / 25 according to DIN EN 206-1:2001 / DIN 1045-2:2001 (standard valid from 01.01.2005)

- Load-bearing capacity of the oor

- Total weight of the machine and the clamped workpiece

Stability

The machine must be used and operated in such a way that it remains stable. For example, stability can be adversely affected by:

- overload

- soft ground

- sudden acceleration

- when working on steep slopes

To ensure the machine remains stable when it is used and operated, the machine operator may need to adapt working methods to the local site conditions:

► Prevent the machine from being moved unintentionally, e.g. by a fork-lift truck. ► Prevent vibration and oscillation during operation. ► Ensure that loads are moved as close to the oor as possible (low centre of gravity). ► To ensure stability at maximum load, anchor the machine to a rm foundation. It should

be anchored to all the drill holes on the main body of the machine using the heavy-duty anchors supplied.

Stability

(continued)

To ensure the required anchoring forces are reliably generated, observe the specied dimensions for the concrete foundation, as shown in the diagram below:

(1) Concrete quality according to B25 or

C20 / 25

(1)

(2) Minimum thickness of concrete:

250 mm

(3) Minimum distance: 80 mm

(2)

(3)

Securing foundations

Connections

CAUTION! Risk of serious damage to property due to insufciently dimensioned electrical installations.

The mains lead and its fuse protection must be rated accordingly. The technical data shown on the rating plate applies. Detailed information can be found in the "Machine data" section.

- Check that the correct mains fuse is used. The appropriate fuse for the machine type must be used. Check the diagram and mains connection data below.

(10)

(20)

ROTATION

STOP

3 7

EMERGENCY

STOP

ROTATION

TILT

Only on FTT380/MA, FTT750/MA, FTT1500/MA*

(30)

"Manual positioning" application

(10) Mains connection: 3 x 400V + PE / 50Hz Mains fuse protection: FTT380/MO 16A FTT3000/MO 16A FTT380/HS125/MO 16A FTT4500/MO 16A FTT750/MO 16A FTT7500/MO 16A FTT1500/MO 16A FTT12000/MO 32A

(20) Mains connection: 230V / 50Hz / 16A IMPORTANT! This connector is only used on the FTT380/MA, FTT750/MA and

FTT1500/MA.

Connections

(continued)

(30) Earth connection Earth connection for power source and turntable; this must be established before

starting to weld.

CAUTION! Risk of damage to machine due to incorrect earth connection.

If the earth connection is not made or the earth cable has not been correctly connected to the earth connection point, this will result in damage to the turntable.

- Check that the earth connection is correct.

(10) (20) (30)

FCU-20.O FCU-50.O

* Only on FTT380/MA, FTT750/MA, FTT1500/MA

(40)

"Mechanisation" application with FCU control unit.

(10) Control cabinet mains connection: 3 x 400V + PE / 50Hz Mains fuse protection: FTT380/MO 16A FTT3000/MO 16A FTT380/HS125/MO 16A FTT4500/MO 16A FTT750/MO 16A FTT7500/MO 16A FTT1500/MO 16A FTT12000/MO 32A

(20) Mains connection 230V / 50Hz / 16A IMPORTANT! This connector is only used on the FTT380/MA, FTT750/MA and FTT1500/MA.

(30) External control unit mains connection: 230V / 50Hz / 16A

(40) Earth connection Earth connection for power source and turntable; this must be established before

starting to weld.

CAUTION! Risk of damage to machine due to incorrect earth connection.

If the earth connection is not made or the earth cable has not been correctly connected to the earth connection point, this will result in damage to the turntable.

- Check that the earth connection is correct.

Workpiece rotation work procedure

Safety

Checking the connections

WARNING! Incorrect operation may result in serious injury or damage.

Do not use the functions described until you have thoroughly read and understood the following documents:

- These operating instructions

- All operating instructions for the system components if integrated into a system

WARNING! Risk of injury and damage from machines starting up automatically.

If the machine is integrated in a program sequence (mechanisation), machine movements take place automatically.

- For your personal safety, ensure that all protective measures have been implemented and will remain in place while you are within the working area of the machine.

NOTE! Check the entire machine and tighten all nuts and bolts that may have come loose during shipping.

NOTE! Always check the electrical cables. Ensure they cannot be disconnected, pulled out, driven over by a workshop trolley or get trapped between the machine and the workpiece.

Switching on components

Check all connections between the individual components before starting up the turntable:

- Remote control

- Control cabinet

- External FCU control (with mechanisation)

- Earth connection

- Mains supply

IMPORTANT! There is no set sequence for switching on components. They can be switched on in any order.

On the following components turn the power switch to the "ON" (1) position:

- Control cabinet

- External FCU control (with mechanisation)

Activating the control voltage

EMERGENCY

STOP

Activating the control voltage

Press the "Control voltage ON" button (a) on the control cabinet.

Checking the EMERGENCY STOP safety equipment

NOTE! The EMERGENCY STOP safety equipment must be checked each time

before starting work to ensure it is functioning correctly. Carry out the check as follows:

- Control cabinet

- Remote control

- External control (with mechanisation)

EMERGENCY

STOP

Checking the EMERGENCY STOP function

1. Press the "EMERGENCY STOP" button (a) on the control cabinet.

2. Check that the following operating statuses are correct:

- the control voltage is deactivated

- the drive disengages immediately

and all movements are halted

- the machine is prevented from

restarting

To resume operation:

1. Unlock the "EMERGENCY STOP"

button (a) by turning it.

2. Press the "Control voltage ON" button (b).

Moving to start position and

NOTE! Keep loose chains, cables, etc. away from the workpiece and its

elements. Secure all cables properly to prevent them from becoming damaged.

setting rotation speed Use the remote control for this procedure, as follows:

1. Press the "Tilt UP" button to move the face plate to the start position.

2. Briey press the "Rotation L" or "Rotation R" button once. Rotation starts.

3. Adjust the speed using the "Rotation speed" potentiometer.

4. Press the "Rotation STOP" button to stop rotation.

Moving to loading position and clamping workpiece

WARNING! Risk of injury and damage from falling workpiece.

Not securing the workpiece properly or exceeding the maximum load on the face plate (rotating, tipping) may result in serious injury as the workpiece could fall. Body parts can be crushed, cut or otherwise injured.

- Standing under the tilted workpiece is not permitted.

- To ensure your personal safety, keep a safe distance away from the tilting device and the clamped workpiece.

- Never exceed the maximum load for the tilting turntable or the chuck - see load capacity chart.

- when xing the workpiece via central spindle (designated screw thread in chuck), workpieces can be manipulated up to a weight of 10000 kg. Otherwise the standard load capacity is permissible.

- When a workpiece is manipulated using a tilting turntable, suitable crane equipment must be employed to ensure safety.

NOTE! Sitting or standing on the workpiece or on the tilting turntable is not permitted.

1. Press the "Tilt UP" or "Tilt DOWN" button to move the face plate to the loading position

2. Slacken the chuck using the tightening key and position the workpiece. IMPORTANT! Out-of-round workpieces must not be secured in the chuck.

3. Tighten the chuck.

4. Check that the workpiece is in the correct position and is correctly secured in the chuck.

Moving to the welding position

Dening parameters for the turntable (mechanisation)

Use the remote control for this procedure, as follows:

1. Press the "Tilt UP" or "Tilt DOWN" button and position the workpiece in the required position for welding.

2. Start test run, press the "Rotation L" or "Rotation R" button

3. Carry out visual check. Check the concentricity of the workpiece. IMPORTANT! If the workpiece is not concentric, check that the following are correct:

- position and orientation of the workpiece

- all contact surfaces are clean and undamaged

4. If the position needs to be corrected, move the workpiece back to the loading position, carry out the correction and start from step 1 again.

5. If necessary, correct the speed using the "Rotation speed" potentiometer.

6. Press the "Rotation STOP" button to stop the test run.

Enter all working parameters required for the mechanised procedure on the external FCU control unit. Detailed information on entering and editing parameters as well welding program management can be found in the relevant control unit operating instructions.

Starting rotation

WARNING! Risk of injury and damage from machines starting up automatically.

If the machine is integrated in a program sequence (mechanisation), machine movements take place automatically. This could cause serious injury due to body parts being drawn into the machine.

- For your personal safety, ensure that all protective measures have been implemented and will remain in place while you are within the working area of the machine.

1. Press the "Rotation L" or "Rotation R" button. To stop the process early, press the "Rotation STOP" button.

2. To control the turntable using an external control unit (mechanisation), press the "START" button. To stop the process early, press the "STOP" button.

NOTE! Ensure that protruding parts (workpieces with an irregular shape) that stick out over the edge of the tilting turntable cannot come into contact with people or equipment.

Reversing the direction of rotation

NOTE! Always wait for all movement to stop before attempting to reverse the

direction. The direction must not be reversed directly.

1. Press the "Rotation STOP" button.

2. Wait for the face plate to stop turning.

3. Press the "Rotation L" or "Rotation R" button, as required.

Troubleshooting and maintenance

Troubleshooting

General

Safety

In the event of faults, note that the function of the machine depends on many additional components that are also potential sources of problems.

NOTE! Faults may only be corrected by a qualied technician (electrician) or by Fronius service personnel.

WARNING! An electric shock can be fatal.

Before opening the control cabinet or other devices:

1. Move the main switch to the "O" position

2. Unplug the device from the mains

3. Put up an easy-to-understand warning sign to stop anybody inadvertently switching it back on again

4. Wait for at least 10 minutes (to allow capacitors to discharge)

WARNING! Failure to connect a correctly-dimensioned earth lead may result in serious injury or damage.

The housing screws provide an adequate PE conductor connection for earthing the housing. They must NOT be replaced by any other screws that do not provide a reliable PE conductor connection.

Basic requirements for the system to work

Possible causes

- Connections established between separate components

- Components are supplied with electricity and the mains voltage is as specied (see rating plate)

Emergency stop situation

Emergency stop signal activated by the emergency stop safety device. All controls are disabled during an emergency stop.

Cause: The emergency stop safety device has been activated on the

control cabinet, remote control or external FCU control unit due to an emergency situation.

Remedy: Rectify emergency stop situation, unlock emergency stop button

and activate the control voltage using the "Control voltage ON" button.

No control voltage

After switching on the control cabinet using the main switch, control voltage is not activated.

Cause 1: No supply voltage available.

Remedy 1: Check supply voltage (3 x 400 V).

Cause 2: "EMERGENCY STOP" button activated.

Remedy 2: Rectify emergency stop situation, unlock emergency stop button

and activate the control voltage using the "Control voltage ON" button.

Possible causes

(continued)

No control voltage

After switching on the control cabinet at the mains switch, control voltage cannot be activated.

Cause 1: Phase sequence monitoring relay not active (phases not connected

in the right order or phase L1, L2 or L3 missing).

Remedy 1: Crossbond 2 phase windings, check phase winding for

completeness.

Cause 2: Faulty control transformer fuse.

Remedy 2: Replace fuse - for details see circuit diagram.

Cause 3: No connection from control cabinet to remote control or external

FCU control unit.

Remedy 3: Check connection.

No rotation

Cause 1: Fault on drive controller.

Remedy 1: Check fault message on drive controller and rectify fault.

For detailed information on fault messages, see "MOVIDRIVE operating instructions".

Cause 2: Remote control fault.

Remedy 2: Check controls.

Erratic rotation

Cause: "Rotation speed" potentiometer on remote control faulty, external

FCU control unit set value unstable.

Remedy: Check potentiometer, replace if necessary, contact Fronius

service personnel.

Tilting action not possible in both directions

Cause: Motor circuit breaker has tripped.

Remedy: Check motor circuit breaker, check that the drive is running

smoothly.

Tilting action not possible in one direction

Cause: Limit switch for tilting action faulty, connection faulty.

Remedy: Check limit switch is working, replace if necessary, check

connection.

No movements possible

Controls on the remote control are inoperative.

Cause 1: No connection from control cabinet to remote control, controls

on the remote control faulty.

Remedy 1: Check connecting cable and controls for damage, check connection

on the control cabinet.

Cause 2: Fault on drive controller.

Remedy 2: Check fault message on drive controller and rectify fault.

For detailed information on fault messages, see "MOVIDRIVE operating instructions".

Possible causes

(continued)

Face plate moving unevenly

Cause 1: Mechanical problem - drive fault, drive controller fault

Remedy 1: Check drive, contact Fronius service personnel.

Cause 2: Axial play on gearbox worm shaft.

Remedy 2: Insert appropriate discs on the pin of the worm shaft.

For details, see Drive motor operating instructions.

Welding on the tilting turntable is not possible

Cause: Earth not connected, sliding contacts in poor condition;

Remedy: Check earth connection, replace sliding contacts if necessary.

Maintenance, service

Safety

Maintenance engineers

Stopping the machine

WARNING! Risk of injury and damage during maintenance work.

Before commencing maintenance work:

- Turn the main switch on the control cabinet to the "0" position (OFF).

- Disconnect the control cabinet from the mains

- Switch off other components and unplug them from the mains

- Ensure that all moving parts are stationary

WARNING! Risk of injury and damage from incorrectly performed maintenance.

All maintenance work on the machine must only be carried out by trained operators. It is essential to adhere to the maintenance operations and intervals. The manufacturer accepts no liability for any damage caused by inadequate or poorly performed maintenance.

In order to prevent unexpected start-up during maintenance, the machine must be electrically deactivated and locked. The manufacturer does not provide padlocks for the machine. The plant operator must t padlocks on all lockable main switches. Never attempt to clean, lubricate or adjust the machine settings while the machine is running!

Securing to prevent unexpected movements

Switch off machine and make sure that it cannot be switched back on again

NOTE! The padlock keys may only be given to persons who are responsible for,

and trained in, the relevant area. If unauthorised persons gain access to the machine then lethal hazards can arise that will affect everyone in the vicinity.

All relevant axes must be moved to maintenance position before starting any maintenance work. If there is no maintenance position dened, then precautions must be taken to prevent any unexpected movements of the axes concerned.

1. Switch the main switch on the control cabinet to "0" (OFF).

2. Put padlock on main switch and lock.

Maintenance record

The following measures regarding maintenance must be put in place by the plant operator:

- Keeping a service book with the most important data (date, operator, maintenance activities carried out)

- Keep padlock keys locked away in a suitable container (key cabinet)

- Instruct personnel that the machine must be locked even if it is unsupervised for only a short time, and the keys stored away securely by those with responsibility.

- Keep a list of who was given which padlock key and when

Maintenance operations and intervals

NOTE! Use a dry cleaning cloth to clean the machine parts, unless a cleaning

agent is also indicated for the maintenance of a specic part.

Item Part Action Interval

Linear guides Clean, check oil lm; M

Threaded spindle Clean, regrease; M

Rack and pinion Clean, regrease; M

Toothed belt Pretension, check for tears; M

Current collector Clean, check for wear, check

connections;

Grounding (earthing)

Check connection. M

cable

Rollers and rails Clean, check position; M

Maintenance units Check the lter element and replace if

dirty, check the uid level;

Pneumatics, hydraulics Check interconnecting hosepacks and

M connections, check guide rods for dirt and check oil lm, test maintenance unit;

Linear and rotation

Clean, function test; M

components

Safety measures:

Function test. T

Emergency stop, limit switches, safety strips;

Bearing units, bearing

Regrease. M

blocks

Lubricating nipple Regreasing IMPORTANT! Only use low

M pressure lever-operated grease gun for lubrication.

Filter mats, ventilation

Clean with reduced compressed air. W

slots

T Daily

W Weekly

M Monthly

1/2 Y Half-yearly

Y Yearly

Recommended lubricants

IMPORTANT! Lubricants with solid lubricant additives (e.g. MoS2, graphite and PTFE)

are not suitable for guiding systems.

Lubricant DIN DIN number Comment

Lubricating grease KP 2-K 51502 / 51825 Lithium soap-based

grease

Lubricating oil CLP32-100 51517 Part 3 ISO VG 32-100

Conductive paste --- --- Item no.

48,0009,0175

Electrical system

Cleaning lter mats

NOTE! Air inlets and outlets on devices must never be covered, even partially.

Keep the oors in the immediate vicinity of the machine clean to ensure as little dirt as possible gets in the motor and the drive.

Under normal operating conditions the entire electrical system requires only a minimum of care and maintenance. However, it is vital to observe some important points to ensure it remains in a usable condition for many years.

- Check connecting cable and grounding (earthing) connection for signs of damage.

- Check that there is clearance of 0.5 m (1ft. 8in.) all around the machine to ensure that cooling air can ow and escape unhindered.

NOTE! Cleaning at excessively high pressure can cause cracks to appear in the lter mats. Reduce the pressure when cleaning lter mats!

If the temperature in the control cabinet becomes too hot during operation, the cooling performance is inadequate. The components in the control cabinet are not being sufciently cooled. This might be caused by dust contaminating the lter mat.

Clean the lter mat once a week:

1. Remove lter mats

2. Use dry compressed air at reduced pressure to clean the lter mat

3. Ret lter mats

Rotary motor

Gearbox

The motor is tted with sealed ball bearings and therefore requires no lubrication.

The liquid grease or gear oil in the gearbox should be changed after approx. 2000 operating hours. After a lengthy period of operation the gearbox worm shaft may show signs of axial play, resulting in the workpiece running jerkily. This can be rectied by inserting appropriate discs on the pin of the worm shaft. IMPORTANT! Detailed information on maintenance can be found in the gear motor operating instructions ("Inspection/Maintenance" section).

Cogs

The pair of cogs in the headstock and also the toothed section for the tilting action should be greased with a standard grease after every 100 operating hours.

NOTE! The diagram below shows the FTT-380/MA for example purposes. The layout and assembly of protective covers may look different from the machine type you are using.

NOTE! Never attempt to remove or adjust a machine part while there is a workpiece on the face plate.

1. Before carrying out maintenance, remove the following protective covers from the machine:

- Cog rotary unit

- Tilting pinion

2. Remove deposits with a cleaning cloth and carry out maintenance at (C). Keep the

geared drive free of dust and other deposits.

3. Ret all protective covers. IMPORTANT! Before start-up, ensure that all protective covers are undamaged and are correctly tted on the machine.

Current collector

1. Remove deposits with a cleaning cloth and carry out maintenance at (E).

IMPORTANT! Never use a wire brush or

a screwdriver on copper parts.

2. Check the contact surface between the sliding contact and the contact washer (E1). The sliding contact should make contact via the compression spring with the contact washer across its entire surface. Check the spring force of the compression spring.

Limit switches and cams

Nuts and bolts

Pedestal bearing option (ball and roller)

1. Carry out maintenance at (K)

2. Check limit switch cam (K1) for wear.

Check the machine regularly. Tighten all nuts and bolts that could have become loose over the course of time or that did not have screw locking agent reapplied after removal.

Lubricate all roller pedestal bearings and roller bearing heads. The grease must be free of impurities, e. g. acids or alkalis, dust, rust, metal particles or grinding materials.

- Pump the grease slowly until a slight bead forms around the seals. The bead indicates that lubrication is adequate and also provides protection from penetration by dirt.

- If the machine is shut down for any length of time, applying fresh grease beforehand will ensure maximum protection for the bearing bushes.

Bronze bush option

In the case of bronze bushes that have lubricating nipples, grade 2 grease should be pumped into the bearing until clean grease emerges from the bush. IMPORTANT! As different applications are possible, the lubrication interval is not specied. The time between one lubrication round and the next is dictated by practical experience with the machine.

Disassembly and disposal

Personnel

Disassembling the machine

The machine must only be disassembled and disposed by appropriately qualied technicians!

Electrical equipment:

DANGER! Risk of fatal injury from dangerous electrical voltage.

The areas bearing this symbol contain parts that are under dangerous electrical voltages. Electrically-charged parts (capacitors) can remained charged for a considerable length of time after they are switched off. An electric shock can be fatal! Before opening control cabinets or machines:

- Move the main switch to the "O" position

- Switch off all supply leads and unplug them from the mains

- Wait for at least 10 minutes (to allow capacitors to discharge)

- Put up an easy-to-understand warning sign to stop anybody inadvertently switching it back on again

- Check that the installation is no longer live

- Carry out earthing and short-circuiting

Securing machine units:

Disposal of components

WARNING! Risk of serious injury from machine components falling

Unsecured machine components may fall and cause serious physical injury in the course of disassembly. Body parts can be crushed, cut or otherwise injured.

- Before commencing disassembly, all relevant machine components must be secured.

- Comply with all transportation instructions

WARNING! Risk of environmental damage

Incorrect disassembly and disposal of the individual machine components can result in serious harm to the environment. The individual machine components must only be disposed of by appropriately qualied technicians.

Ensure that:

- all machine components and electrical parts are separated according to type and disposed of properly

- the consumables used are sorted and separated according to their properties

- all parts and consumables (such as lubricants, coolants, etc.) are disposed of in an environmentally responsible way in accordance with regional legislation and provisions

NOTE! If you have any further questions about disposal / recycling please address them to the manufacturer.

Spare parts lists, accessories

General

Spare parts list (mechanical)

Spare parts list (electronics)

Replacement parts, wearing parts and auxiliary materials

A list of spare mechanical parts for the FTT tilting turntable can be found in the next section. Use your machine model and the item number for your machine to nd the appropriate spare parts list. The machine data can be found on the rating plate.

The spare parts list for the tilting turntable electronics can be found in the "Circuit diagrams" document ("Parts list"). A copy of the circuit diagrams is supplied with the machine. To minimise downtime, it is advisable to keep spare parts for the electrical equipment in stock.

If replacement parts and wearing parts are installed by third parties, there may be resulting risks. Never install anything other than the correct original Fronius spare parts. The manufacturer cannot accept any liability for damage resulting from the use of replacement or wearing parts or auxiliary materials that are not approved by the manufacturer.

Ordering details

NOTE! Only trained technicians may change parts and may only do so after

consulting the installation and dismantling instructions supplied.

When ordering spare parts, please provide the following information:

- Exact designation of the spare part

- Associated item number as per spare parts list

- Model name of the machine

- Serial number (shown on the rating plate)

Spare parts list (mechanical)

Tilting turntable FTT range

FTT 380/MA 8,045,139

ITEM DESIGNATION ITEM NUMBER 1 Turning drive S37 DR63M4 BMG, 230/400V; 50 Hz; brake 400V 2 Tilting gear drive SF57 AD2 3 Pivot bearing MB 3530 DU 4 Bearing LM104911 / LM104949 5 Nilos ring 104949 AV 6 Handwheel 670 720 00 7 Turning pinion 233 017 8 Tilting pinion 234 018 9 Turning gearwheel 233 120 00 10 Tilting gearwheel 234 100 00 11 Earth pick-up 300 A

FTT tilting turntable

Ersatzteilliste / Spare parts list / Listes de pièces de rechange / Lista de repuestos / Lista de pecas sobresselentes / Lista dei Ricambi

012010

FTT 380/MO 8,045,335

ITEM DESIGNATION ITEM NUMBER 1 Pivot bearing MB 3530 DU 2 Turning pinion 233 017 3 Bearing LM104911 / LM104949 4 Nilos ring 104949 AV 5 Tilting drive SF57 DT71D4 BMG; 230/400V; 50 Hz; brake 400V 6 Tilting gearwheel 234 100 00 7 Turning gearwheel 233 120 00 8 Tilting pinion 234 018 9 Earth pick-up 300 A 10 Turning drive S37 DR63M4 BMG, 230/400V; 50 Hz; brake 400V

FTT tilting turntable

Ersatzteilliste / Spare parts list / Listes de pièces de rechange / Lista de repuestos / Lista de pecas sobresselentes / Lista dei Ricambi

012010

FTT 380/HS125/MO 8,045,320

ITEM DESIGNATION ITEM NUMBER 1 Tilting pinion 234018 2 Turning pinion 233017 3 Tilting drive SF57DT71D4 BMG 4 Turning drive S37DR63L4 BR EH1S 5 Turning ring bearing 03 0217 00 6 Ring mount 233 120 00 7 Tilting gearwheel 8 Pivot bearing 9 Earth pick-up 600 A

FTT tilting turntable

Ersatzteilliste / Spare parts list / Listes de pièces de rechange / Lista de repuestos / Lista de pecas sobresselentes / Lista dei Ricambi

012010

FTT 750/MA 8,045,140

ITEM DESIGNATION ITEM NUMBER 1 Current collector:

Holder 220192

Grinding tool 220193 2 Turning drive S47 DT71 D4 BMG, 11 rpm, M5B, Klk. 0°, 230/400 V, 50 Hz 3 Pair of cogs for turning drive:

Pinion 233 020

Gearwheel B4-183 4 Spindle bearing (set) sealed 33115 + AV + 33215 + AV 5 Tilting gear drive S67AD2, i = 62.35 6 Pinion for tilting drive 234 021

FTT tilting turntable

Ersatzteilliste / Spare parts list / Listes de pièces de rechange / Lista de repuestos / Lista de pecas sobresselentes / Lista dei Ricambi

012010

FTT 750/MO 8,045,148

ITEM DESIGNATION ITEM NUMBER 1 Turning drive S47 DT71D4 BMG, 230/400V; 50 Hz; brake 400V 2 Turning pinion 233 020 3 Tilting drive S67 DT71D4 BMG, 230/400V; 50 Hz; brake 400V 4 Tilting pinion 234 021 5 Earth pick-up 300 A 6 Pivot bearing MB 6060 DU 7 Bearing 33115 8 Bearing 33214 9 Nilos ring 33115 AV 10 Nilos ring 33214 AV 11 Turning gearwheel B4-184 12 Tilting gearwheel B3-116

FTT tilting turntable

Ersatzteilliste / Spare parts list / Listes de pièces de rechange / Lista de repuestos / Lista de pecas sobresselentes / Lista dei Ricambi

012010

FTT 1500/MA 8,045,242

ITEM DESIGNATION ITEM NUMBER 1 Current collector unit 2 Turning drive S47 DT71 D4 BMG, 8,7 rpm, M2A, 230/400 V, brake 400 V 3 Pair of cogs for turning drive 4 Spindle bearing sealed 5 Tilting gear drive S77 AD2 6 Pinion for tilting drive

FTT tilting turntable

Ersatzteilliste / Spare parts list / Listes de pièces de rechange / Lista de repuestos / Lista de pecas sobresselentes / Lista dei Ricambi

012010

FTT 1500/MO 8,045,149

ITEM DESIGNATION ITEM NUMBER 1 Turning drive S57 DT71D4 BMG, 230/400V; 50 Hz; brake 400V 2 Turning pinion 234 023 3 Tilting drive S77 DT80N4 BMG, 230/400V; 50 Hz; brake 400V 4 Tilting pinion 234 110 21 5 Earth pick-up 300 A 6 Bearing 33115 7 Bearing 33214 8 Nilos ring 33115 AV 9 Nilos ring 33214 AV 10 Turning gearwheel 2822 5078 11 Tilting gearwheel B3-116 12 Pivot bearing MB 6060 DU

FTT tilting turntable

Ersatzteilliste / Spare parts list / Listes de pièces de rechange / Lista de repuestos / Lista de pecas sobresselentes / Lista dei Ricambi

012010

FTT 3000/MO 8,045,150

ITEM DESIGNATION ITEM NUMBER 1 Turning drive S77 DRS80M4 BE2, 230/400V; 50 Hz; brake 400V 2 Ring mount 08030700 ZZ 00 3 Turning pinion 235 022 4 Pivot bearing 7050DU 5 Tilting drive S77 DRS80M6 BE2, 230/400V; 50 Hz; brake 400V 6 Tilting pinion 236 022 7 Tilting gearwheel B3-206 8 Turning gearwheel B3-265 9 Earth pick-up 300 A

FTT tilting turntable

Ersatzteilliste / Spare parts list / Listes de pièces de rechange / Lista de repuestos / Lista de pecas sobresselentes / Lista dei Ricambi

012010

FTT 4500/MO 8,045,151

ITEM DESIGNATION ITEM NUMBER 1 Tilting drive S87 DRS90M4 BE2, 230/400V; 50 Hz; brake 400V 2 Tilting pinion 236 022 3 Tilting gearwheel 2822 4152 4 Turning drive S77 DRS100M4 BE5, 230/400V; 50 Hz; brake 400V 5 Ring mount 08030700 ZZ 00 6 Turning gearwheel 2822 4156 7 Turning pinion 235 023 8 Earth pick-up 300 A 9 Pivot bearing 708090 BP 25

FTT tilting turntable

Ersatzteilliste / Spare parts list / Listes de pièces de rechange / Lista de repuestos / Lista de pecas sobresselentes / Lista dei Ricambi

012010

FTT 7500/MO 8,045,152

ITEM DESIGNATION ITEM NUMBER 1 Turning drive S97 DV100M4 BMG, 230/400V; 50 Hz; brake 400V 2 Turning pinion 236 019 3 Ring mount 231.20.0700.013 4 Tilting drive S97 DV112M6 BMG, 230/400V; 50 Hz; brake 400V 5 Tilting pinion 238 020 6 Tilting gearwheel 7 Pivot bearing 6040DU 8 Earth pick-up 300 A

FTT tilting turntable

Ersatzteilliste / Spare parts list / Listes de pièces de rechange / Lista de repuestos / Lista de pecas sobresselentes / Lista dei Ricambi

012010

FTT 12000/MO 8,045,153

ITEM DESIGNATION ITEM NUMBER 1 Turning drive K97R57DV100L4BMG, M6A, 7 rpm, 230/400 V, 50 Hz 2 Junction roller bearing 01-0880-00-ZZ 3 Turning pinion B4-409

4 Tilting drive

K107R77DV100L4BMG, M1A, Klk.270°, 2,0 rpm,

230/400 V, 50 Hz, brake voltage 400 V 5 Pivot bearing MB 7050 DU 6 Tilting pinion B4-410 7 Earth pick-up 600 A

FTT tilting turntable

Ersatzteilliste / Spare parts list / Listes de pièces de rechange / Lista de repuestos / Lista de pecas sobresselentes / Lista dei Ricambi

012010

Accessories and options

Installation kit

Control device

Pedal remote control

Chuck

Designation Item number

360° limit switch + cam installation kit for rotary unit (required in connection with FCU-20.O / FCU-50.O control device)

4-step control installation kit 8,045,371

Encoder installation kit ---

Designation Item number

FCU-20.O control unit 8,040,049,630

FCU-50.O control unit 8,040,054,630

Designation Item number

FRC-1 (start-stop) with 3 m cable 8,045,011

FRC-2 (start-stop-speed) with 3 m cable 4,045,426

FRC-3 (start-stop-preselection) with 3 m cable 8,046,005

* FGC three jaw chuck * FSG quick-action chuck * Installation kit for chuck

8,045,321

Technical explanation required

Annex

EU-KONFORMITÄTSERKLÄRUNG 2010 EC-DECLARATION OF CONFORMITY 2010 DECLARATION DE CONFORMITE DE LA CE, 2010

Wels, 2010-04-26

Die Firma Manufacturer La compagnie

FRONIUS INTERNATIONAL GMBH

Buxbaumstrasse 2, A-4600 Wels

erklärt in alleiniger Verantwortung, dass folgendes Produkt:

FTT 380/MA FTT 380/MO

Dreh-Kipptisch auf das sich diese Erklärung

bezieht, mit folgenden Richtlinien bzw. Normen übereinstimmt:

Richtlinie 2006/42/EG Maschinenrichtlinie

Richtlinie 2006/95/EG Niederspannungsrichtlinie

Europäische Normen inklusive zutreffende Änderungen DIN EN ISO 12100-1 DIN EN ISO 14121 EN 60204-1 (18.3 -18.7)

Die oben genannte Firma hält Dokumentationen als Nachweis der Erfüllung der Sicherheitsziele und die wesentlichen Schutzanforderungen zur Einsicht bereit.

Dokumentationsverantwortlicher: (technische Dokumentation)

Feichtinger Josef Günter Fronius Straße 1 A – 4600 Wels-Thalheim

Hereby certifies on it´s sole responsibility that the following product:

FTT 380/MA FTT 380/MO

Rotilting Positioner which is explicitly referred to by this

Declaration meet the following directives and standard(s):

Directive 2006/42/EC Machinery Directive

Directive 2006/95/EC Low Voltage Directive

European Standards including relevant amendments DIN EN ISO 12100-1 DIN EN ISO 14121 EN 60204-1 (18.3 -18.7)

Documentation evidencing conformity with the requirements of the Directives is kept available for inspection at the above Manufacture´s.

person responsible for documentation: (techn. documents)

Feichtinger Josef Günter Fronius Straße 1 A – 4600 Wels-Thalheim

se déclare seule responsable du fait que le produit suivant:

FTT 380/MA FTT 380/MO

Platine rotative qui est l’objet de la présente

déclaration correspondent aux suivantes directives et normes:

Directive 2006/42/CE Directive aux machines

Directive 2006/95/CE Directive de basse tension

Normes européennes avec amendements correspondants DIN EN ISO 12100-1 DIN EN ISO 14121 EN 60204-1 (18.3 -18.7)

En tant que preuve de la satisfaction des demandes de sécurité la documentation peut être consultée chez la compagnie susmentionnée.

responsable documentation: (technique documentation)

Feichtinger Josef Günter Fronius Straße 1 A – 4600 Wels-Thalheim

2010 ppa. Mag.Ing.H.Hackl

EU-KONFORMITÄTSERKLÄRUNG 2010 EC-DECLARATION OF CONFORMITY 2010 DECLARATION DE CONFORMITE DE LA CE, 2010

Wels, 2010-04-26

Die Firma Manufacturer La compagnie

FRONIUS INTERNATIONAL GMBH

Buxbaumstrasse 2, A-4600 Wels

erklärt in alleiniger Verantwortung, dass folgendes Produkt:

FTT 750/MA FTT 750/MO FTT 1500/MA FTT 1500/MO FTT 3000/MO FTT 4500/MO FTT 7500/MO

Dreh-Kipptisch auf das sich diese Erklärung

bezieht, mit folgenden Richtlinien bzw. Normen übereinstimmt:

Richtlinie 2006/42/EG Maschinenrichtlinie

Richtlinie 2006/95/EG Niederspannungsrichtlinie

Europäische Normen inklusive zutreffende Änderungen DIN EN ISO 12100-1 DIN EN ISO 14121 EN 60204-1 (18.3 -18.7)

Die oben genannte Firma hält Dokumentationen als Nachweis der Erfüllung der Sicherheitsziele und die wesentlichen Schutzanforderungen zur Einsicht bereit.

Dokumentationsverantwortlicher: (technische Dokumentation)

Feichtinger Josef Günter Fronius Straße 1 A – 4600 Wels-Thalheim

Hereby certifies on it´s sole responsibility that the following product:

FTT 750/MA FTT 750/MO FTT 1500/MA FTT 1500/MO FTT 3000/MO FTT 4500/MO FTT 7500/MO

Rotilting Positioner which is explicitly referred to by this

Declaration meet the following directives and standard(s):

Directive 2006/42/EC Machinery Directive

Directive 2006/95/EC Low Voltage Directive

European Standards including relevant amendments DIN EN ISO 12100-1 DIN EN ISO 14121 EN 60204-1 (18.3 -18.7)

Documentation evidencing conformity with the requirements of the Directives is kept available for inspection at the above Manufacture´s.

person responsible for documentation: (techn. documents)

Feichtinger Josef Günter Fronius Straße 1 A – 4600 Wels-Thalheim

se déclare seule responsable du fait que le produit suivant:

FTT 750/MA FTT 750/MO FTT 1500/MA FTT 1500/MO FTT 3000/MO FTT 4500/MO FTT 7500/MO

Platine rotative qui est l’objet de la présente

déclaration correspondent aux suivantes directives et normes:

Directive 2006/42/CE Directive aux machines

Directive 2006/95/CE Directive de basse tension

Normes européennes avec amendements correspondants DIN EN ISO 12100-1 DIN EN ISO 14121 EN 60204-1 (18.3 -18.7)

En tant que preuve de la satisfaction des demandes de sécurité la documentation peut être consultée chez la compagnie susmentionnée.

responsable documentation: (technique documentation)

Feichtinger Josef Günter Fronius Straße 1 A – 4600 Wels-Thalheim

2010 ppa. Mag.Ing.H.Hackl

EU-KONFORMITÄTSERKLÄRUNG 2010 EC-DECLARATION OF CONFORMITY 2010 DECLARATION DE CONFORMITE DE LA CE, 2010

Wels, 2010-04-26

Die Firma Manufacturer La compagnie

FRONIUS INTERNATIONAL GMBH

Buxbaumstrasse 2, A-4600 Wels

erklärt in alleiniger Verantwortung, dass folgendes Produkt:

FTT 12000/MO FTT 15000/MA FTT 21000/MO FTT 28000/MO FTT 35000/MO FTT 50000/MO FTT 56000/MO FTT 70000/MO

Dreh-Kipptisch auf das sich diese Erklärung

bezieht, mit folgenden Richtlinien bzw. Normen übereinstimmt:

Richtlinie 2006/42/EG Maschinenrichtlinie

Richtlinie 2006/95/EG Niederspannungsrichtlinie

Europäische Normen inklusive zutreffende Änderungen DIN EN ISO 12100-1 DIN EN ISO 14121 EN 60204-1 (18.3 -18.7)

Die oben genannte Firma hält Dokumentationen als Nachweis der Erfüllung der Sicherheitsziele und die wesentlichen Schutzanforderungen zur Einsicht bereit.

Dokumentationsverantwortlicher: (technische Dokumentation)

Feichtinger Josef Günter Fronius Straße 1 A – 4600 Wels-Thalheim

Hereby certifies on it´s sole responsibility that the following product:

FTT 12000/MO FTT 15000/MA FTT 21000/MO FTT 28000/MO FTT 35000/MO FTT 50000/MO FTT 56000/MO FTT 70000/MO

Rotilting Positioner which is explicitly referred to by this

Declaration meet the following directives and standard(s):

Directive 2006/42/EC Machinery Directive

Directive 2006/95/EC Low Voltage Directive

European Standards including relevant amendments DIN EN ISO 12100-1 DIN EN ISO 14121 EN 60204-1 (18.3 -18.7)

Documentation evidencing conformity with the requirements of the Directives is kept available for inspection at the above Manufacture´s.

person responsible for documentation: (techn. documents)

Feichtinger Josef Günter Fronius Straße 1 A – 4600 Wels-Thalheim

se déclare seule responsable du fait que le produit suivant:

FTT 12000/MO FTT 15000/MA FTT 21000/MO FTT 28000/MO FTT 35000/MO FTT 50000/MO FTT 56000/MO FTT 70000/MO

Platine rotative qui est l’objet de la présente

déclaration correspondent aux suivantes directives et normes:

Directive 2006/42/CE Directive aux machines

Directive 2006/95/CE Directive de basse tension

Normes européennes avec amendements correspondants DIN EN ISO 12100-1 DIN EN ISO 14121 EN 60204-1 (18.3 -18.7)

En tant que preuve de la satisfaction des demandes de sécurité la documentation peut être consultée chez la compagnie susmentionnée.

responsable documentation: (technique documentation)

Feichtinger Josef Günter Fronius Straße 1 A – 4600 Wels-Thalheim

2010 ppa. Mag.Ing.H.Hackl

FRONIUS INTERNATIONAL GMBH

TechSupport Automation

www.fronius.com

www.fronius.com/addresses

Fronius FTT 380 - 12000 Operating Instruction [EN]

Specifications and Main Features

Frequently Asked Questions

User Manual