Fronius Fronius Symo 10 - 20 kW, Fronius Eco (Online) Installation Instruction [EN]

Installation Instructions
Fronius Symo 10 - 20 kW Fronius Eco
Installation Instructions
EN
42,0426,0175,EN 028-10082022
Contents
Explanation of safety notices 5 Safety 5 Proper use/intended purpose 6 Choice of location 7 Installation position 8 General comments regarding choice of location 9
Attaching the Mounting Bracket 10
Safety 10 Selecting wall plugs and screws 10 Recommended screws 10 Opening the inverter 10 Fitting the mounting bracket to a wall 12 Installing the mounting bracket on a mast or beam 12 Fitting the mounting bracket to metal supports 13 Do not warp or deform the mounting bracket 13
Connecting the inverter to the public grid (AC side) 14
Safety 14 Monitoring the grid 14 Type of AC cable 14 Preparing the aluminium cables for connection 14 AC terminals 15 Cross-section of the AC cable 16 Connecting the inverter to the public grid (AC) 16 Maximum fuse rating on alternating current side 18
Fronius Eco - string fuses 20
Connection variants on multi-MPP and single-MPP tracker inverters 22
General 22 Multi MPP tracker - Fronius Symo -M inverter 22 Single MPP tracker - Fronius Eco inverter 25
Connecting solar module strings to the inverter 27
Safety 27 General comments regarding solar modules 28 DC terminals 28 Connecting aluminium cables 29 Solar module strings - checking the polarity and voltage 29 Connecting the solar module strings to the inverter 30
Data communication 33
Routing data communication cables 33 Installing the Datamanager in the inverter 33
Attaching the inverter to the mounting bracket 36
Attaching the inverter to the mounting bracket 36 Attaching the metall bracket 39
Starting for the first time 40
Starting the inverter for the first time 40
Notes regarding software updates 43
Notes regarding software updates 43
USB Stick as a Data Logger and for Updating Inverter Software 44
USB flash drive as a datalogger 44 Data on the USB flash drive 44 Data volume and storage capacity 45 Buffer memory 46 Suitable USB flash drives 46 USB stick for updating the inverter software 47 Removing the USB flash drive 47
Notes regarding maintenance 48
Maintenance 48 Cleaning 48
Australian Conduits 49
EN
3
Tightly sealing the conduits 49 Seal conduits 49
Serial number sticker for customer use 50
DC SPD option 51
Overview of DC SPD option 51 Retrofitting the DC SPDS option to the Fronius Symo 51 Retrofitting the DC SPDM option to the Fronius Symo 52 Retrofitting the DC SPDS option to the Fronius Eco 54 Factory-installed DC SPD option wiring 56 Accessing the Basic menu 57 Settings in the Basic menu 58
DC-plug +- pair MC4 option 60
General 60
4
Installation location and position
EN
Explanation of safety notices
DANGER!
Indicates immediate danger.
If not avoided, death or serious injury will result.
WARNING!
Indicates a potentially hazardous situation.
If not avoided, death or serious injury may result.
CAUTION!
Indicates a situation where damage or injury could occur.
If not avoided, minor injury and/or damage to property may result.
NOTE!
Indicates a risk of flawed results and possible damage to the equipment.
Safety
WARNING!
Danger due to incorrect operation and incorrectly performed work.
This can result in serious injury and damage to property.
Only qualified personnel are authorised to commission your inverter and only
within the scope of the respective technical regulations. Read the Installation and Operating Instructions before installing and com-
missioning the equipment.
WARNING!
Danger due to work that has been carried out incorrectly.
This may result in serious injury and damage to property.
Surge protective devices must only ever be installed and connected by a
qualified electrical installation engineer! Follow the safety rules.
Ensure that both the AC side and the DC side of the inverter are de-ener-
gised before carrying out any installation and connection work.
5
Fire prevention
CAUTION!
Danger due to poor or unprofessional installation.
This may result in damage to inverters and other live photovoltaic system com­ponents. Poor or unprofessional installation can cause overheating of cables and terminal connections and result in arcs. These can cause heat damage, which in turn may lead to fires.
Observe the following when connecting AC and DC cables:
Tighten all terminals to the torque specified in the operating instructions
Tighten all grounding terminals (PE / GND), including free ones, to the torque
specified in the operating instructions Do not overload cables
Check cables for damage and verify that they are laid correctly
Take note of the safety instructions, Operating Instructions and any local
connection regulations
Using fastening screws, always screw the inverter firmly to the mounting
bracket to the torque specified in the Operating Instructions. Ensure that the fastening screws are tight before starting the inverter!
Proper use/ intended pur­pose
Observe the manufacturer's connection, installation and operating instructions at all times. To reduce the hazard potential to a minimum, perform all installation and connection work carefully according to the instructions and regulations. Refer to the device Installation Instructions for the tightening torques to be used at the relevant terminal connections.
The inverter is intended exclusively to convert direct current from solar modules into alternating current and to feed this into the public grid. Utilisation not in accordance with the intended purpose comprises:
Any use above and beyond this purpose
-
Making any modifications to the inverter that have not been expressly ap-
-
proved by Fronius the installation of components that are not distributed or expressly ap-
-
proved by Fronius.
Fronius shall not be liable for any damage resulting from such action. No warranty claims will be entertained.
Proper use also includes:
Carefully reading and obeying all the instructions and all the safety and
-
danger notices in the Operating Instructions and Installation Instructions Performing all stipulated maintenance work
-
Installation as specified in the Installation Instructions
-
When designing the photovoltaic system, ensure that all components are oper­ated within their permitted operating ranges at all times.
Observe all the measures recommended by the solar module manufacturer to ensure that the solar module retains its properties in the long term.
Obey the regulations of the power supply company regarding connection meth­ods and energy fed into the grid.
6
Choice of loca-
IP 66
NH
3
tion
The inverter is suitable for indoor installation.
The inverter is suitable for outdoor installation.
Because of its IP 66 protection class, the inverter is resistant to water jets from any direction and can also be used in damp en­vironments.
In order to minimise the heating up of the inverter, do not ex­pose it to direct insolation. Install the inverter in a protected location, e.g. in the vicinity of the solar modules or beneath the eaves.
Fronius Symo:
U
at an altitude of:
DCmax
0 to 2000 m = 1000 V 2001 to 2500 m = 950 V 2501 to 3000 m = 900 V 3001 to 3400 m = 850 V
EN
IMPORTANT! The inverter must not be installed or used at alti-
tudes above 3400 m.
Fronius Eco:
U
at an altitude of:
DCmax
0 to 2000 m = 1000 V 2001 to 2500 m = 950 V
IMPORTANT! The inverter must not be installed or used at alti­tudes above 2500 m.
Do not install the inverter in:
Areas where ammonia, corrosive vapours, acids or salts are
-
present (e.g. fertiliser stores, ventilation openings from cattle sheds, chemical plants, tanneries, etc.)
During certain operating phases the inverter may produce a slight noise. For this reason it should not be installed in an occu­pied living area.
Do not install the inverter in:
Places where there is an increased risk of damage from farm
-
animals (horses, cattle, sheep, pigs, etc.) Stables or adjoining areas
-
Storage areas for hay, straw, chaff, animal feed, fertilisers,
-
etc.
7
Installation posi­tion
All inverters are designed to be dust-tight. However, in areas with a heavy build-up of dust, the thermal efficiency may still be impaired by dust forming on the cooling surfaces. Regular clean­ing is necessary in such situations. We therefore recommend not installing the inverter in areas and environments with high dust accumulation.
Do not install the inverter in:
Greenhouses
-
Storage or processing areas for fruit, vegetables or viticul-
-
ture products Areas used in the preparation of grain, green fodder or an-
-
imal feeds
The inverter is suitable for vertical installation on a vertical wall or column.
The inverter is suitable for a horizontal installation position.
The inverter is suitable for installation on a sloping surface.
Do not install the inverter on a sloping surface with its connection sockets at the top.
Do not install the inverter at an angle on a vertical wall or column.
Do not install the inverter horizontally on a vertical wall or pillar.
8
Do not install the inverter on a vertical wall or pillar with its con­nection sockets facing upwards.
Do not install the inverter overhanging with the connection sock­ets at the top.
Do not install the inverter overhanging with the connection sock­ets at the bottom.
Do not install the inverter on the ceiling.
EN
General com­ments regarding choice of loca­tion
Please note the following criteria when choosing a location for the inverter:
Install only on a solid, non-flammable surface
Max. ambient temperatures:
-40 °C / +60 °C
Relative humidity: 0-100%
The airflow within the inverter is from the right to the top (cold air taken in from the right, hot air dis­sipated out of the top). The exhaust air can reach a temper­ature of 70 °C.
If the inverter is installed in a switch cabinet or a similar sealed area, then forced-air ventilation must be provided to ensure adequate heat dissipation.
If the inverter is to be installed on the outer wall of a cattle shed, maintain a minimum all-round clearance of 2 m between the inverter and all ventilation and other openings in the building. The installation location must not be exposed to ammonia, corrosive vapours, salts or acids.
9
Attaching the Mounting Bracket
Safety
WARNING!
Danger due to residual voltage in capacitors.
This may result in an electric shock.
Wait for the capacitors to discharge. The discharge time is five minutes.
CAUTION!
Danger due to dirt or water on the terminals and contacts of the inverter's con­nection area.
This may result in damage to the inverter.
When drilling, ensure that terminals and contacts in the connection area do
not become dirty or wet. The mounting bracket without a power stage set does not conform to the
protection class of the inverter as a whole, and therefore must not be in­stalled without a power stage set. The mounting bracket should be protected from dirt and moisture during in-
stallation.
Note!
Degree of protection IP 66 is only applicable if
the inverter is placed in the mounting bracket and permanently attached us-
-
ing screws the cover for the data communication area is permanently attached to the
-
inverter with screws.
Selecting wall plugs and screws
Recommended screws
Opening the in­verter
Degree of protection IP 20 applies to the mounting bracket with no inverter.
Important! Different fixings may be required to fit the mounting bracket depend­ing on the type of underlying surface. Fixings are therefore not included in the scope of supply of the inverter. The installer is responsible for selecting the right type of fixing.
To install the inverter, the manufacturer recommends the use of steel or alumini­um screws with a diameter of 6 - 8 mm.
WARNING!
Danger from inadequate ground conductor connection.
This can result in serious injury and damage to property.
The housing screws provide a suitable ground conductor connection for
earthing the housing and must NOT be replaced by any other screws that do not provide a reliable ground conductor connection.
10
1 2
3 4
EN
11
Fitting the mounting brack­et to a wall
1 2
3
Installing the mounting brack­et on a mast or beam
When installing the inverter on a mast or support, Fronius recommends the "Pole Clamp" kit from Rittal GmbH (or­der no. SZ 2584.000). This kit enables the inverter to be in­stalled on round or rectangular masts with the following diameters: Æ from 40 to 190 mm (round mast), ÿ from 50 to 150 mm (rectangular mast)
12
Fitting the mounting brack­et to metal sup­ports
NOTE!
When mounted on metal supports, the inverter must not be exposed to rainwa­ter or splashing water from the rear.
Provide suitable rainwater protection or splash water protection.
The mounting bracket must be securely screwed to at least four points.
1
EN
Do not warp or deform the mounting brack­et
Note! When fitting the mounting bracket to the wall, ensure that the mounting
bracket does not become warped or deformed.
13
Connecting the inverter to the public grid (AC side)
Safety
WARNING!
Danger due to incorrect operation and incorrectly performed work.
This may result in serious injury and damage to property.
Only qualified staff are authorised to commission your inverter and only
within the scope of the respective technical regulations. Read the Installation and Operating Instructions before installing and com-
missioning the equipment.
WARNING!
Danger due to grid voltage and DC voltage from solar modules that are exposed to light.
This may result in an electric shock.
Ensure that both the AC side and the DC side of the inverter are de-ener-
gised before carrying out any connection work. Only an authorised electrical engineer is permitted to connect this equip-
ment to the public grid.
CAUTION!
Danger due to incorrectly tightened terminals.
This may result in heat damage to the inverter, which may lead to fire.
When connecting AC and DC cables, ensure that all the terminals are
tightened to the specified torque.
Monitoring the grid
Type of AC cable The following types of AC cable can be connected to the AC terminals of the in-
Preparing the aluminium cables for con­nection
To provide the best possible grid monitoring, the resistance in the leads to the AC-side terminals should be as low as possible.
verter:
Copper or aluminium: solid round conductor
-
Copper: fine-stranded round conductor, up to conductor
-
class 4
The AC-side terminals are suitable for connecting single-wire, round aluminium cables. Because of the formation of a non-conductive oxide layer due to the re­action of aluminium with air, the following points must be considered when con­necting aluminium cables:
the reduced rated currents for aluminium cables
-
the connection conditions listed below
-
Always follow the cable manufacturer instructions when using aluminium cables.
14
When designing cable cross-sections, take local regulations into account.
AC terminals
Connection conditions:
Carefully clean the oxide layer from the bare end of the cable by scraping it,
1
e.g. with a knife
IMPORTANT! Do not use brushes, files or emery paper, as the aluminium particles get trapped and can be transferred to other conductors.
Once the oxide layer is removed, rub the end of the cable with a neutral
2
grease, such as non-acidic and non-alkaline Vaseline Immediately connect the cable end to the terminal
3
IMPORTANT!Repeat the procedure if the cable has been disconnected and is to
be re-connected.
EN
Fronius Symo Fronius Eco
PE Ground conductor / earthing L1-L3 Phase conductor N Neutral conductor
Max. cross-section of each conductor cable: 16 mm²
Min. cross-section of each conductor cable: in accordance with the fuse rating on the AC side, but at least 2.5 mm²
The AC cables can be connected to the AC terminals without ferrules.
IMPORTANT! When using ferrules for AC cables with a cross-section of 16 mm², the ferrules must be crimped with a right-angled cross-section. The use of ferrules with insulating collars is only permitted up to a max. cable cross-section of 10 mm².
For a power category of 10-12 kW, an M32 PG gland (ø 7-15 mm) is fitted.
For a power category of 15-17.5 kW, an M32 PG gland is fitted (ø 18-25 mm) and an M32 PG gland (ø 7-15 mm) supplied.
From a power category of 20 kW upwards, an M32 PG gland (ø 18-25 mm) is fit­ted.
15
Cross-section of
min. 80°C / 176 °F
the AC cable
When using an M32 metric screw joint (reducer removed): cable diameter 11 - 21 mm (with a cable diameter of 11 mm the strain-relief force is reduced from 100 N to a maximum of 80 N)
With cable diameters greater than 21 mm, the M32 screw joint must be replaced by an M32 screw joint with a larger clamping area - item number: 42,0407,0780 ­strain-relief device M32x15 KB 18-25.
Connecting the inverter to the public grid (AC)
Note!
Form loops with the AC cables when connecting them to the AC terminals.
-
When securing the AC cables using a metric screw joint, ensure that the
-
loops do not protrude beyond the connection area.
Otherwise, under certain circumstances it may no longer be possible to close the inverter.
Note!
Make sure that the grid's neutral conductor is grounded. This may not be the
-
case for IT grids (insulated grids with no earthing); it will then not be possible to use the inverter. The neutral conductor must be connected in order to operate the inverter. A
-
neutral conductor that is too small may adversely affect the inverter feeding energy into the grid. The neutral conductor must have an amperage of at least 1 A.
IMPORTANT! The PE ground conductor of the AC cable must be laid in such a way that it is the last to be disconnected in the event that the strain-relief device should fail. This can be ensured, for example, by making it somewhat longer and by laying it in a loop.
1
2
16
Fronius Symo
3
Fronius Eco
4
With the Fronius Eco, the three phases and the neutral conductor must be passed through a ferrite ring. The fer­rite ring is supplied with the inverter. The ground conductor (PE) must not be passed through the ferrite ring.
The fastening screw must also be tightened for an unassigned ground conductor (PE) connection.
Note! Observe the torque values marked on the side underneath the terminals.
EN
If AC cables are laid over the shaft of the DC main switch or across the con­nection block of the DC main switch, they may be damaged when the invert­er is swung in or they may even prevent the inverter from being fully swung in.
IMPORTANT! Do not lay AC cables over the shaft of the DC main switch or across the connection block of the DC main switch.
If overlength AC or DC cables are to be laid in loops in the connection area, at­tach the cables with cable ties to the eyelets provided on the top and bottom of the connection block.
17
Maximum fuse rating on altern­ating current side
Fronius Symo Fronius Eco
Inverter Phases AC output Maximum output overcur-
rent protection
Fronius Symo 10.0-3-M 3 10,000 W C 80 A
Fronius Symo 12.0-3-M 3 12,000 W C 80 A
Fronius Symo 12.5-3-M 3 12,500 W C 80 A
Fronius Symo 15.0-3-M 3 15,000 W C 80 A
Fronius Symo 17.5-3-M 3 17,500 W C 80 A
Fronius Symo 20.0-3-M 3 20,000 W C 80 A
18
Fronius Eco 25.0-3-M 3 25,000 W C 80 A
Fronius Eco 27.0-3-M 3 27,000 W C 80 A
Note!
Local regulations, the electricity retailer or other factors may require a residual­current protective device in the AC connection lead. A type A residual-current circuit breaker with a trip current of at least 100 mA is generally sufficient in this case. In particular cases, and depending on local factors, however, the type A residual-current circuit breaker may trip at the
wrong time. For this reason, Fronius recommends that a residual-current circuit breaker that is suitable for frequency converters should be used.
EN
19
String fuses
Fronius Eco ­string fuses
WARNING!
Danger from voltage at the fuse holders.
This may result in an electric shock. The fuse holders are live when voltage is present on the DC connection of the inverter, even when the DC switch is switched off.
Make sure that the DC side is de-energised before carrying out any work on
the inverter fuse holder.
String fuses are used in the Fronius Eco to provide additional protection for the solar modules. The short circuit current Isc and the maximum series string fuse data (e.g. max-
imum series fuse rating) specified in the module data sheet of the respective PV module are crucial in affording the PV modules the correct fuse protection. The maximum string fuse rating per terminal is 20 A. The maximum MPP current (nominal current, operating current) I
The national regulations regarding fuse protection must be observed. The elec­trical engineer carrying out the installation is responsible for the correct choice of string fuses.
Inputs 1.1 - 1.3 and 2.1 - 2.3 are connected in parallel inside the device. This must be taken into account when providing the fuse protection.
is 15 A per string.
max
20
Note! To avoid the risk of a fire, only replace faulty fuses with new ones of the same type and rating.
As an option, the inverter can be supplied with the following fuses:
6 x 15 A string fuses on the DC+ input and 6 x metal pins on the DC- input.
-
The string fuses installed have a nominal voltage of 1000 V and measure 10x38 mm in size. 12 x metal pins
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