Fronius IS 15, FRONIUS IS 30 Operating Instructions Manual

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FRONIUS IS 15 / 30
GB
Operating instructions
Stand-alone inverter:
42,0426,0048,EN 012007
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Dear Reader
Introduction
Thank you for choosing Fronius - and congratulations on your new, technically high­grade Fronius product! This instruction manual will help you get to know your new machine. Read the manual carefully and you will soon be familiar with all the many great features of your new Fronius product. This really is the best way to get the most out of all the advantages that your machine has to offer.
Please also take special note of the safety rules - and observe them! In this way, you will help to ensure more safety at your product location. And of course, if you treat your product carefully, this definitely helps to prolong its enduring quality and reliability - things which are both essential prerequisites for getting outstanding results.
ud_fr_st_et_00493 012004
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Safety rules
DANGER!
WARNING!
CAUTION!
NOTE!
“DANGER!” indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. This signal word must be limited to the most extreme situations. This signal word is not used for hazards relating to property damage unless there is also a risk of personal injury appropriate to this level.
“WARNING!” indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. This signal word is not used for hazards relating to property damage unless there is also a risk of perso­nal injury appropriate to this level.
“CAUTION!” indicates a potentially hazardous situation which, if not avo­ided, may result in minor or moderate injury. It may also be used to draw attention to unsafe practices that may cause damage to property.
“NOTE!” indicates a situation which implies a risk of impaired results and damage to the equipment.
Important!
General Remarks
“Important!” indicates practical hints and other particularly useful informati-
on. It is not a signal word for a harmful or dangerous situation.
Whenever you see any of the symbols shown above, pay close attention to the contents of the manual!
This equipment has been manufactured in accordance with the state of the art and general safety-engineering principles. Nevertheless, incorrect opera­tion or misuse may still endanger
- the life and well-being of the operator or of third parties,
- the equipment and other tangible assets belonging to the owner/operator,
- working efficiently with the equipment.
All persons involved in any way with starting up, servicing and maintaining the equipment must
- be suitably qualified
- have good knowledge of dealing with electrical installations and
- read this instruction manual thoroughly and follow the instructions to the letter.
The instruction manual must be kept at the machine location at all times. In addition to the instruction manual, it is important to comply with both the generally applicable and local accident prevention and environmental protec­tion regulations.
All the safety instructions and warning signs on the machine itself:
- must be kept in a legible condition
- must not be damaged, must not be removed
- must not be covered, pasted or painted over
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General Remarks
(continued)
For information about where the safety instructions and warning signs are located on the machine, please refer to the section of your machine’s in­struction manual headed “General Remarks”.
Any malfunctions which might impair machine safety must be remedied immediately before the machine is switched on.
Your safety is at stake!
Utilisation for Intended Purpose Only
Ambient Conditions
The machine may only be used for jobs as defined by the “intended purpose”.
Utilisation for any other purpose, or in any other manner, shall be deemed "not in accordance with the intended purpose". The manufacturer shall not be liable for any damage resulting from such improper use.
Utilisation in accordance with the “intended purpose” also comprises
- thorough reading of and compliance with all the instructions, safety in­structions and warnings given in this manual
- performing all stipulated inspection and servicing work
- installation in accordance with the instruction manual
Where appropriate, the following guidelines should also be applied:
- regulations of the power supply company for input to the grid
- information provided by the manufacturer of the solar modules
Operation or storage of the machine outside the stipulated range is deemed “not in accordance with the intended use”. The manufacturer shall not be liable for any damage resulting therefrom.
Please refer to the technical data in your instruction manual for accurate information about the permissible ambient conditions.
Qualified Staff The servicing information provided in this instruction manual is only intended
for qualified staff. An electric shock can be fatal. Please do not carry out any activities other than those referred to in the documentation. This also applies even if you are suitably qualified.
All cables and other leads must be firmly attached, undamaged, properly insulated and adequately dimensioned. Have loose connections, scorched, damaged or under-dimensioned cables and wires repaired immediately by an authorised specialist company.
Maintenance and repair may only be carried out by an authorised specialist company.
There is no guarantee in the case of parts sourced from other suppliers that these parts have been designed and manufactured to cope with the stresses and safety requirements that will be placed on them. Use only original spare parts (this also applies to standard parts).
Do not carry out any alterations, installations or modifications to the machine without first getting the manufacturer’s permission.
Replace immediately any components that are not in perfect condition.
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Safety Precauti­ons at the Machi­ne Location
Ensure when installing machines with cooling-air vents that the cooling air can flow freely through the air vents without obstruction. Only operate the machine with the degree of protection specified on the rating plate.
Information on noise emission values
EMC device classifications
The inverter generates a maximum sound power level of <80 dB(A) (ref. 1pW) when operating under full load in accordance with IEC 62109-1.
The device is cooled as quietly as possible with the aid of an electronic tempe­rature control system, and depends on the amount of converted power, the ambient temperature, the level of soiling of the device, etc.
It is not possible to provide a workplace-related emission value for this device because the actual sound pressure level is heavily influenced by the installati­on situation, the power quality, the surrounding walls and the properties of the room in general.
Devices with emission class A:
- are only designed for use in an industrial setting
- can cause conducted and emitted interference in other areas.
Devices with emission class B:
- satisfy the emissions criteria for residential and industrial areas. This also applies to residential areas in which power is supplied from the public low-voltage grid.
EMC device classification as per the rating plate or technical specifications
EMC measures In certain cases, even though a device complies with the standard limit
values for emissions, it may affect the application area for which it was designed (e.g. when there is sensitive equipment at the same location, or if the site where the device is installed is close to either radio or television receivers). If this is the case, then the operator is obliged to take appropriate action to rectify the situation.
Mains connection
High-performance devices (> 16 A) can affect the voltage quality on the mains network because they can feed powerful current into the main supply. This may affect a number of types of device in terms of:
- connection restrictions
- criteria with regard to maximum permissible mains impedance
- criteria with regard to minimum short-circuit power requirement
*)
at the interface with the public mains network
*)
*)
see Technical Data
In this case, the plant operator or the person using the device should check whether or not the device is allowed to be connected, where appropriate through discussion with the power supply company.
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Electrical Installa­tions
Electrical installations may only be executed in accordance with the relevant national and regional standards and specifications.
ESD Protective Measures
Safety Precau­tions in Normal Operation
Safety markings
Danger of damage to electronic components due to electrostatic discharge. Take appropriate protective measures when replacing and installing the components.
Only operate the machine if all its protective features are fully functional. If any of the protective features are not fully functional, there is a danger to:
- the life and well-being of the operator or other persons
- the equipment and other tangible assets belonging to the owner/operator
- working efficiently with the equipment.
Have any safety features that are not fully functional repaired by an autho­rised specialist company before switching the machine on again.
Never bypass or disable safety features.
Equipment with the CE mark fulfils the basic requirements of the Guideline Governing Low-Voltage and Electromagnetic Compatibility. (More detailed information about this may be found in the Annex or in the section of your documentation headed “Technical Data”.)
Disposal
Data security
Copyright
Do not dispose of this device with normal domestic waste! To comply with the European Directive 2002/96/EC on Waste Electrical and Electronic Equipment and its implementation as national law, electrical equipment that has reached the end of its life must be collected separately and returned to an approved recycling facility Any device that you no longer require must be returned to our agent, or find out about the approved collec­tion and recycling facilities in your area. Ignoring this European Directive may have potentially adverse affects on the environment and your health!
The user is responsible for backing up data relating to changes made to factory settings. The manufacturer will not accept liability if personal settings are deleted.
Copyright to this instruction manual remains the property of the manufacturer.
The text and illustrations are all technically correct at the time of going to print. The right to make modifications is reserved. The contents of the instruction manual shall not provide the basis for any claims whatever on the part of the purchaser. We should be most grateful for your comments if you have any suggestions for improvement, or can point out to us any mistakes which you may have found in the manual.
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Table of contents
General remarks ........................................................................................................................................... 2
Basic system principle .............................................................................................................................. 2
Device concept......................................................................................................................................... 2
Application areas ...................................................................................................................................... 2
Options ..................................................................................................................................................... 2
Functional principle .................................................................................................................................. 3
Controls and connections .............................................................................................................................. 4
General remarks ...................................................................................................................................... 4
Controls and display ................................................................................................................................. 4
Connections and main switch .................................................................................................................. 5
Before commissioning ................................................................................................................................... 6
General remarks ...................................................................................................................................... 6
Utilisation in accordance with „intended purpose“ .................................................................................... 6
Setup regulations ..................................................................................................................................... 6
Connecting the battery and consumers ................................................................................................... 6
Fitting and connecting the inverter ................................................................................................................ 7
General remarks ...................................................................................................................................... 7
Fitting the inverter / Opening the connection compartment...................................................................... 7
Connecting the inverter / Starting up the consumers ............................................................................... 8
Operating scheme ........................................................................................................................................ 11
Symbols used..........................................................................................................................................11
Available modes ...................................................................................................................................... 11
Display ................................................................................................................................................... 12
Menu level ................................................................................................................................................... 13
General remarks .................................................................................................................................... 13
Navigation in the menu .......................................................................................................................... 13
Selecting the display visualisation .......................................................................................................... 15
Retrieve messages ................................................................................................................................ 15
Battery menu .......................................................................................................................................... 16
Inverter menu ......................................................................................................................................... 17
Consumer menu .................................................................................................................................... 18
External connection ..................................................................................................................................... 21
General remarks .................................................................................................................................... 21
Connecting external devices .................................................................................................................. 21
Configuring the relay .............................................................................................................................. 22
Multi-device mode ....................................................................................................................................... 23
General remarks .................................................................................................................................... 23
Connecting inverters to one another ...................................................................................................... 23
Connecting to single-phase mains supply .............................................................................................. 24
Connecting to three-phase mains supply ............................................................................................... 25
Connecting the battery Local / Central ................................................................................................... 25
Battery connection local / central ........................................................................................................... 26
Configuring the devices .......................................................................................................................... 27
Troubleshooting........................................................................................................................................... 28
General remarks .................................................................................................................................... 28
Service codes displayed ........................................................................................................................ 28
Service, maintenance and disposal............................................................................................................. 32
General .................................................................................................................................................. 32
On a regular basis or as required........................................................................................................... 32
Technical data ............................................................................................................................................. 33
FRONIUS IS 15 / IS 15 - 48 V ................................................................................................................ 33
FRONIUS IS 30 / IS 30 - 48 V ................................................................................................................ 34
Fronius worldwide
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General remarks
Basic system principle
Device concept
FRONIUS IS inverters open up totally new prospects for an off-grid power supply. The new stand-alone inverter is extremely light, can be connected in parallel, offers simple on-site servicing, total flexibility in terms of configuration and has an informative graphi­cal display.
Stand-alone systems store the power produced (e.g. from solar modules) in a battery and make it available as alternating current when required.
As the user’s electricity needs increase, up to 5 additional inverters per phase can be connected in parallel in 3 phase (maximum) operation, giving a total of 15 FRONIUS IS inverters in a system. The original set-up can be upgraded at any time by installing additional inverters, making the system extremely flexible and future-proof.
The backlit, self-explanatory display is a highlight in itself. The display provides informati­on on the entire system in both graphical and alphanumerical format. The well laid-out display provides detailed information and shows important readings including battery charge level and consumption values.
The company’s decades of experience in high frequency technology means that Fronius devices are exceptionally fault resistant. If a fault should occur, the faulty circuit board can be replaced quickly and easily on site by our After-Sales Service or by the installer. The device does not have to be dismantled or sent away. The result - downtime is kept to a minimum and the power supply is restored in the shortest time possible.
Application areas The FRONIUS IS is ideal for use on holiday cottages, mobile homes and boats right
through to entire village power supplies that can be easily supplied by stand-alone systems.
Options
Available options:
- Ambient temperature sensor
- Battery temperature sensor
- SYNC module IS kit
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Functional prin­ciple
The FRONIUS IS can be operated as a single device or in parallel mode in conjunction with several other devices, depending on the power required. Up to 5 devices may be operated in single-phase mode or up to 15 devices in three-phase mode.
Important! The Sync Module IS is also needed for multi-device operation.
Fig. 1 Single operation: 1-phase mode
Fig. 2 Multi-device operation: 2 to 5 devices are possible in 1-phase mode
Fig. 3 Multi-device operation: Up to 5 devices per phase are possible in 3-phase mode
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Controls and connections
General remarks
Controls and display
NOTE: As a result of firmware updates, you may find that there are functions
available on your device that are not described in these operating instructions or vice versa. Certain illustrations may also differ slightly from the actual cont­rols on your device. However, the functionality of these controls is identical.
WARNING! Operating the equipment incorrectly can cause serious injury and damage. You should not use the functions described until you have thoroughly read and understood the following documents:
- These operating instructions
- All the operating instructions for the system components, especially the safety regulations
(3)
(1)(2)
Fig. 4 Controls and display
No. Function
(1) Navigation keys
For navigating around the available operating modes and menus
(2) Display
Displays the operating status, toggles between graphical and numerical display
(3) Operating mode display
Displays the active operating mode
- STB: Standby mode
- AUTO: Load detection mode
- ON: Power supply switched on continuously
Important! To save energy, the inverter’s Setup menu can be used to define a time for
- Switching the display to Sleep mode
- Switching off the backlight Press any key to activate the display or the backlight.
General information on setting up the display can be found in the inverter Setup menu section
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Connections and main switch
(12)
(11)
(10)
(9)
(8)
(7)
(6)
(2)
(1)
Fig. 5 Connections and main switch
(3) (4) (5)
No. Function
(1) AC connection for consumers
For connecting AC consumers
(2) Strain relief device
(3) Switch contact connection
For switching external devices
(4) Bushing for battery connecting cable (-) terminal
(5) Bushing for battery connecting cable (+) terminal
(6) Main machine switch
(7) Battery cable connection (-) terminal
(8) Battery cable connection (+) terminal
(9) Data transfer interface
For sending data to other system components
(10) Inverter output jack
Output for connecting inverters when setting up a multi-device operation
(11) Inverter input jack
Input for connecting inverters when setting up a multi-device operation
(12) Display and navigation buttons
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Before commissioning
General remarks
Utilisation in accordance with „intended purpo­se“
WARNING! Operating the equipment incorrectly can cause serious injury and
damage. You should not use the functions described until you have thoroughly read and understood the following documents:
- These operating instructions
- All the operating instructions for the system components, especially the safety regulations
CAUTION! Risk of severe damage if the device is connected to the public mains supply. The device must NOT be connected to the public mains supply.
NOTE! To ensure reliable operation, the battery recharger should only be connected directly to the battery.
The device is designed solely to generate AC voltage from direct current (DC) drawn from suitable batteries. Utilisation for any other purpose, or in any other manner, shall be deemed to be „not in accordance with the intended purpose“. The manufacturer shall not be liable for any damage resulting from such improper use.
Proper usage also includes complying with all the instructions in the operating instruc­tions.
Setup regulations
Connecting the battery and consumers
The machine is tested to “Degree of protection IP20”, meaning:
- Protection against penetration by solid foreign bodies with diameters > 12 mm (.49 in.)
- No protection against water
The specified degree of protection only applies if the device is fitted correctly as descri­bed in the operating instructions.
The device must not be set up and operated outdoors. The built-in electrical parts must be protected from direct wetting. The device must not be turned upside down or fitted lying on its side in the box.
The venting duct is a very important safety feature. When choosing the machine locati­on, ensure that the cooling air can enter and exit unhindered through the air ducts. An all-round clearance of 20 cm (7.87") should be maintained.
The device is designed for the DC voltages indicated on the rating plate. The fuses needed for the connecting cables are described in the „Technical data“ section. Battery connecting cables and mains cables for the consumers should be fitted in accordance with national standards.
NOTE: Inadequately dimensioned electrical installations can lead to serious damage. The battery connecting cables and their fuses must be rated accordin­gly. The technical data shown on the rating plate shall apply.
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Fitting and connecting the inverter
General remarks
Fitting the inver­ter / Opening the connection compartment
WARNING! An electric shock can be fatal. If the device is connected to the
battery during installation, there is a risk of serious injury and damage. The connection compartment should only ever be opened by an authorised electri­cal engineer. Only carry out work on the machine when
- the mains switch is in the „O“ position,
- the device is isolated from the battery and the consumers.
The device is designed for all types of mains supply and may be connected by a licensed electrical installation engineer in accordance with the applicable national and international standards:
- The phase and PEN conductor are not connected to the box
- The DC input and AC output are electrically isolated
A trained electrician may also set up a TN network in which the inverter is earthed (a residual-current circuit-breaker may be used) with due regard to the relevant regulations.
Important! The inverter’s inputs and outputs should be fused in accordance with the applicable national and international standards.
WARNING! Risk of explosion! Do not install the device in areas in which highly flammable gas mixtures do or could occur. Explosive gas can build up at floor level when the batteries are charged. Do not install the device in the vicinity of batteries. Ensure that
- the device is installed at least 50 cm (approx. 18") above floor level
- the area has a plentiful supply of fresh air
NOTE! If fixing to the wall, please note the weight of the charger. The bracket must be fitted to a suitable wall using the correct dowels and screws.
1
*
2
*
3
* template provided
2
2
6
1
5
3
7
4
1
4
8
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Fitting the inver­ter / Opening the connection compartment
(continued)
3
4
Connecting the inverter / Starting up the consu­mers
2
1
Connecting the AC side
1
LN
1
2
1
3
Important! Tighten terminals with no more than 0.5 Nm torque.
2
Connecting the DC side
2
12 Nm
*
12 Nm
* Size 10
NOTE! Risk of damage if the battery cable polarity is reversed. Connect connecting cables with correct polarity and ensure that the electrical connection is correct.
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Connecting the inverter / Starting up the consu­mers
(continued)
Close inverter and finish fitting.
3
1
4
4
1
2
5
2
3
Connect inverter to the battery (single operation)
5
1
2
200 A
Max. length
200A
Min Ah
Min. requirement
Inverter Max. length Min. ø Min Ah
IS 15 2 m (6.56 ft.) 25 mm2 (.039 in2) 300 Ah
IS 15 - 48 V 3 m (9.84 ft.) 25 mm2 (.039 in2) 150 Ah
IS 30 1.5 m (4.9 ft.) 35 mm2 (.054 in2) 500 Ah
IS 30 - 48 V 2 m (6.56 ft.) 25 mm2 (.039 in2) 300 Ah
Min. ø
Recommended configuration
Inverter Max. length Min. ø Min Ah
IS 15 2 m (6.56 ft.) 35 mm2 (.054 in2) 500 Ah
IS 15 - 48 V 3 m (9.84 ft.) 35 mm2 (.054 in2) 250 Ah
IS 30 1,5 m (4.9 ft.) 50 mm2 (.077 in2) 1000 Ah
IS 30 - 48 V 2 m (6.56 ft.) 35 mm2 (.054 in2) 500 Ah
NOTE: Risk of damage if the battery cable polarity is reversed. Protect the battery’s negative terminal with a DC fuse (200 A). The battery cables used must be of the specified length and minimum diameter.
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Connecting the inverter / Starting up the consu­mers
(continued)
Start up the consumers
6
31
2
Important! For information on connecting and operating several inverters, see the Multi­device operation section.
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Operating scheme
Symbols used
Battery symbol
The number indicates the battery charge level
Inverter symbol
Symbol for the inverter
Consumer symbol
Symbol for all consumers
Messages symbol
Symbol for messages that appear during operation
Energy flow arrows
ON mode: Energy flows from the battery via the inverter to the consumer (continuous operation)
AUTO mode: The device checks whether there is a load switched on at regular intervals. When a load is detected, the device switches on with a slight delay until the consumer is switched off again (load detection mode).
Available modes
Numerical display symbol
Select to display the current power data
Graphical display symbol
Select to display the current operating status
Setting the required operating mode using the navigation buttons:
Stand-by mode STB
In Standby mode, the AC output voltage is switched off. This reduces consump­tion to the display and data communication components.
AUTO load detection mode
In Load detection mode, a test pulse is applied at the output at regular intervals. When a load is detected, the device switches on until the consumer is switched off again. This energy-saving mode may cause a slight delay when consumers are switched on, depending on the settings made in the Setup menu.
Continuous operation ON mode
In Continuous operation mode, there is a continuous AC voltage (230 V) pre­sent at the AC output. Any consumers that are connected are ready for use immediately.
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Display
The display has 2 visualisation modes:
Graphical visualisation
Displays the current operating status. Provides a quick over­view of the entire system.
Numerical visualisation
Displays the most important power values (may be customised in the Setup menu).
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Menu level
General remarks
Navigation in the menu
The system component menu levels are used to make settings for the battery, inverter and consumers. The menu level also contains detailed information about the individual system components.
Important! The device may have to be restarted when you confirm the settings.
To switch to menu level:
1. Press the OK button
2. Select the required menu using the navigation buttons
Select numerical display
Select graphical display
Retrieve existing messages
Battery menu
Inverter menu
Consumer menu
3. Press the OK button to open the required menu (e.g. Battery menu)
4. Page through the menu
5. Access the setup menu > Select SETUP and press the OK button
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Navigation in the menu
(continued)
6. Use the navigation buttons to select the required option and then press the OK button to access the submenu
7. Use the navigation buttons to make the required setting in the submenu
Change value
Move to next position
8. Press the OK button to confirm your settings and exit the submenu
To cancel settings: do not press any button for 20 seconds (exits automatically) or
Hold down for 1 second
9. Exit the Setup menu > Select EXIT and press the OK button
10. Exit the menu > Select EXIT and press the OK button
- To quickly exit a submenu or cancel a setting:
Hold down for 1 second
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Selecting the display visualisa­tion
To select the display visualisation:
1. Press the OK button to access the menu level
2. Select the required visualisation using the navigation buttons
3. Press the OK button to confirm the selected visualisation
Retrieve mes­sages
When events occur during operation, the device saves them in the form of messages. If there is a message available, the Messages symbol appears on the display.
To retrieve messages:
1. Press the OK button to access the menu level
2. Use the navigation button to select the Messages symbol and press the OK button to confirm
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Battery menu The Battery menu contains information about the battery state and settings.
BAT INFO Explanation
SOC (State Of Charge) State of charge of the battery
Ubat Battery voltage
Ibat Battery current
Ebat+ Energy drawn from the battery
TempB Battery temperature (with battery sensor option only)
> SETUP Press the OK button to access the Setup menu
> EXIT Press the OK button to exit the Battery menu
To access the battery Setup menu:
> Select SETUP and press the OK button
BAT SETUP Explanation
Low voltage off The battery voltage at which drawing energy from the
battery is stopped
Low voltage on The battery voltage at which drawing energy from the battery
is started once more
Voltage rel Nr. Set the voltage level for switching connected relays at
inverter. In the „REL-Nr. mode“ menu, „VOLTAGE LEVEL“ must be activated in the inverter Setup menu. This will be signaled by the set voltage value
Setting 24 V units: 17 - 32 V (factory setting 23 V)
48 V units: 34 - 64 V (factory setting 46 V)
Nominal temp bat Used to manually enter the battery ambient temperature.
This is only taken into account if there is no battery sensor connected
Ubat correction DC power correction factor for compensating for DC
conductor resistances and the battery’s internal resistance. The factor is preset at the factory for the recommended conductor cross-sections and battery sizes. (More information about the conductor cross-sections can be found in the Connecting the inverter sections) If you are using
- thicker conductor cross-sections, reduce the value accordingly
- thinner conductor cross-sections, increase the value accordingly
SOC detection State of charge detection in multi-device operation.
Local Local detection: The SOC is detected locally at the device
(separate battery supply for each inverter)
Central Central detection: SOC is detected by the master device
(common battery supply for all inverters)
> EXIT Press the OK button to exit the Setup menu
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Inverter menu
The Inverter menu contains the possible settings for the device options that can be connected, for the display and for single or multi-phase operation.
IS INFO Explanation
Rel-1 Switching state of relay 1
Rel-2 Switching state of relay 2
Mode Synchronisation settings (single / 1 - 3 phase)
Phase Phase set on the inverter
SycNo Synchronisation number in multi-phase operation or for
several devices per phase
> SETUP Press the OK button to access the Setup menu
> EXIT Press the OK button to exit the Battery menu
To access the inverter Setup menu: > Select SETUP and press the OK button to confirm
IS SETUP Explanation
REL-Nr. mode Used to set the function of the selected relay (if SOURCE
setting is selected in the Rel No. mode menu) ON Activate relay continuously OFF Deactivate relay continuously INFO All information about the system is signalled via the relay WARNING All system warnings are signalled via the relay VOLTAGE LEVEL Signalling uses the set voltage value
(„Voltage rel Nr.“ in „Batt Setup“ menu)
LCD mode Sets the time after which the display is switched off
5 sec 30 sec 2 min (factory default) 15 min ON The display is switched on continuously
LED mode Sets the time after which the display’s backlight is switched
off OFF Switches off the backlight continuously 5 sec 30 sec (factory default) 2 min 15 min ON Switches on the backlight continuously
SycNo / Phase Sets the device number and the phase to be used in multi-
phase operation (with SYNC module IS option only) Phase No. IS # No. Assigns a function to the inverter. Phase 1 - 3, inverter 1 - 5
(per phase).
Syc mode Sets the operating mode (with SYNC module IS option only)
Single Setting for operation with just one inverter (factory default)
1 Phase System Setting for operation with several (2 - 5) inverters on a phase 2 Phase System Setting for operation with at least 2 inverters in a 2-phase
system (split-face) 3 Phase System Setting for operation with at least 3 inverters in a 3-phase AC
system (up to 5 inverters per phase possible)
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Inverter menu
(continued)
Favourite No. 1 - 4 Displays favourite display values on the numerical display (1
- 4 = order in which they appear on the display) AC Power Power on the AC side in W AC S Apparent power in VA AC Voltage Voltage on the AC side in V AC kWh Output Energy supplied in kWh Bat Voltage Battery voltage in V Bat Current Current flowing from the battery to the inverter in A Bat Ah Input Energy supplied from the battery in Ah Bat Temp Battery temperature in °C (only with Battery Sensor option) SOC Current battery charge in % AC kWh all Energy supplied by the overall system in multi-device
operation in kWh AC Power P (2 - 3) Power of the selected phase in multi-phase operation in W AC Voltage P (2 - 3) Voltage of the selected phase in multi-phase operation in V
Clear news Clears the recorded messages
No Clear Cancels clearing messages Clear News Confirms that messages should be deleted
Clear counters Resets the power data counters
No Clear Cancels resetting the power data counters Clear Counters Confirms resetting the power data counters
Set to default Resets to factory default settings
No Default Cancels resetting to factory defaults Default Confirms resetting to factory defaults
Lock setup Prevents access to the Setup menu
0000 Enter the code using the navigation buttons and press OK to
confirm.
Consumer menu
Important! The lock is cancelled the next time you access
the Setup menu, so it must be reactivated every time you exit
the menu if you wish to use it.
> EXIT Press the OK button to exit the Setup menu
The Consumer menu contains information about the connected consumers and the working power they require.
LOAD INFO Explanation
Pout Active power in W
Eout Energy supplied to the consumers in Wh
Uout Output voltage in V
Sout Apparent power in VA
EoutN Total energy of the network in multi-device operation
Pout No. Active power of the phase concerned in multi-phase
operation
Uout No. Output voltage of the phase concerned in multi-phase
operation
> SETUP Press the OK button to access the Setup menu
> EXIT Press the OK button to exit the Battery menu
18
Page 27
Consumer menu
(continued)
To access the Consumer Setup menu: > Select SETUP and press the OK button
LOAD SETUP Explanation
Load detect profile Pre-defined load detect profiles
Manual Setting as per menu items (factory setting)
- Load on limit (ON)
- Load hysteresis
- Detect pulse
- Detect pause
Eco Energy-saving, slow load detect
ON 15 (5 W)
hysteresis 5
pulse 3 (60 ms)
pause 100 (2 s) Fast Increased energy consumption, fast load detect
ON 15 (5 W)
hysteresis 5
pulse 3 (60 ms)
pause 15 (300 ms) Refrigerator Long pulse (5 sec), followed by a 1 min pause (e.g. for
cooling units)
ON 50 (18 W)
hysteresis 10
pulse 250 (5 s)
pause 3000 (60 s)
Load on limit (ON) Sets the load detection sensitivity. Infinitely variable
Can be set from 0 - 300. Suggested values for SETTING WATTS
15 (factory default) 5
30 10
55 20
80 30
105 40
125 50
210 100
275 200
Load hysteresis Load detection hysteresis for switching off in
Load detection mode
P (W)
ON
OFF
(Load hysteresis)
Load detection (AUTO)
19
Continuous
operation (ON)
t (s)
Page 28
Consumer menu
(continued)
Detect pulse Number of load detection pulses (n1) in periods
Detect pause Number of load detection pauses (n2) in periods
P (W)
n
n
1
n
1
1
n
2
E.g.: 50 Hz consumers (period 1/50 s = 20 ms)
Detect pulse = 5 -> 5 x 20 ms = 100 ms Detect pause = 50 -> 50 x 20 ms = 1 s
> EXIT Press the OK button to exit the Setup menu
t (s)
20
Page 29
External connection
General remarks
Connecting external devices
Two relays can be used to switch additional external devices via the inverter. This allows consumers to be switched off automatically, for example, or a signal lamp to light up when the battery has dropped below the minimum voltage set in the Setup menu.
WARNING! An electric shock can be fatal. If the device is connected to the battery during installation, there is a risk of serious injury and damage. The connection compartment should only ever be opened by an authorised electri­cal engineer. Only carry out work on the machine when
- the mains switch is in the „O“ position,
- the device is isolated from the battery and the consumers.
Close the battery and open the inverter
1
1
2
2
2
1
200A
Connect external devices to relays
Relay connection:
3
(3)
(2)
1
2
(1) Root connection (2) NC contact connection (3) NO contact connection
Important! Only devices that meet the specifications in the Technical data section may be connected. Tighten terminals with no more than 0.5 Nm torque.
(1)
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Page 30
Connecting external devices
(continued)
Examples for connecting external devices to the relays
4
L N
AC
DC
Close inverter and connect battery
L N
Configuring the relay
5
1
3
2
Set the switching function for the relay:
1. Access the Inverter Setup menu
6
1
2
200A
2. Set the relay:
REL-Nr. mode Used to set the function of the selected relay (if
SOURCE setting is selected in the Rel No. mode menu) ON Activate relay continuously OFF Deactivate relay continuously INFO All information about the system is signalled via the relay WARNING All system warnings are signalled via the relay VOLTAGE LEVEL Signalling uses the set voltage value
(„Voltage rel Nr.“ in „Batt Setup“ menu)
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Page 31
Multi-device mode
General remarks
Connecting inverters to one another
If greater power is required, up to 5 inverters can be operated in parallel per phase. In this case, each inverter must be configured individually for its task within the system.
WARNING! Mains voltage can cause fatal injuries. The terminal area must only be opened by a qualified electrical installation engineer and must be de­energised first.
WARNING! An electric shock can be fatal. If the device is connected to the battery during installation, there is a risk of serious injury and damage. Only carry out work on the machine when
- the mains switch is in the „O“ position,
- the device is isolated from the battery and the consumers.
Close the battery and open the inverter
1
1
2
2
2
200A
1
3
23
Page 32
Connecting inverters to one another
(continued)
Connect inverters
Important! Note the input and output sockets when connecting the inverters.
3
*
IS 1 IS 2 IS 3
6
1
2
* Connect first and last inverters together
Close inverters
4
3
4
5
*
Connecting to single-phase mains supply
1
2
3
L
NLN
L
N
L
N
N L
Fig. 6 Wiring diagram for single-phase mains supply, 2 to 5 devices
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Page 33
Connecting to three-phase mains supply
L
NLN
L
N
N L
1
L
2
L
3
Fig. 7 Wiring diagram for three-phase AC mains supply (e.g. 1 device per phase)
L
NLN
N L
1
L
2
L
3
L
N
L
N
L
NLN
N
L
N
L
L
N
Connecting the battery Local / Central
Fig. 8 Wiring diagram for three-phase AC mains supply (e.g. 2 devices per phase)
In multi-device mode, the battery may be supplied
- Locally: separate battery supply for each inverter
- Centrally: common battery supply
Min. ø
Max.
length
200 A
200 A
200 A
Min Ah Min Ah Min Ah
Fig. 9 Connecting cables for detecting the battery supply locally
25
Page 34
Battery connec­tion local / cen­tral
(continued)
ø
min.
200 A
max. L
3 x min. Ah
Fig. 10 Connections for central detection of battery supply (recommended)
200 A
200 A
600 A
200 A
3 x ø
max. L
600 A
200 A
200 A
min.
3 x min. Ah
Fig. 11 Connections for central detection of battery supply (optional)
Min. requirement
Inverter Max. length Min. ø Min Ah
IS 15 2 m (6.56 ft.) 25 mm2 (.039 in2) 300 Ah
IS 15 - 48 V 3 m (9.84 ft.) 25 mm2 (.039 in2) 150 Ah
IS 30 1.5 m (4.9 ft.) 35 mm2 (.054 in2) 500 Ah
IS 30 - 48 V 2 m (6.56 ft.) 25 mm2 (.039 in2) 300 Ah
Recommended configuration
Inverter Max. length Min. ø Min Ah
IS 15 2 m (6.56 ft.) 35 mm2 (.054 in2) 500 Ah
IS 15 - 48 V 3 m (9.84 ft.) 35 mm2 (.054 in2) 250 Ah
IS 30 1.5 m (4.9 ft.) 50 mm2 (.077 in2) 1000 Ah
IS 30 - 48 V 2 m (6.56 ft.) 35 mm2 (.054 in2) 500 Ah
26
Page 35
Configuring the devices
NOTE: Risk of damage from consumers that are switched on while the inver-
ters are being configured. Before configuring the inverters, make sure that
- the consumers are disconnected
- all inverters are switched off
- the described sequence is followed exactly
1. Switch on the inverter to be configured
Access the Setup menu for the individual inverter
2. Select SycNo / Phase menu, then set the device number and the phase to be used to synchronise the devices
SycNo / Phase Sets the device number and the phase to be used in
multi-device operation
Phase No. IS # No. Assigns a function to the inverter. Phase 1 - 3,
inverter 1 - 5 (per phase).
3. Select the Syc mode menu and set the device to suit the operating mode
Syc mode Set the operating mode
1 Phase System Setting for operation with several (2 - 5)
inverters on a phase
2 Phase System Setting for operation with at least 2 inverters in a 2-
phase system (split-face)
3 Phase System Setting for operation with at least 3 inverters in a 3-
phase AC system (up to 5 inverters per phase possible)
4. In the battery Setup menu, set the type of connection for the battery supply for SOC detection.
SOC detection State of charge detection in multi-device operation.
Local Local detection: The SOC is detected locally at the
device (separate battery supply for each inverter)
Central Central detection: SOC is detected by the master device
(common battery supply for all inverters)
5. Switch off the inverter
6. Repeat the procedure until all the inverters in the system have been configured
7. Once all the inverters are configured, switch on all the inverters
8. Start up the consumers
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Page 36
Troubleshooting
General remarks
Service codes displayed
WARNING! An electric shock can be fatal. Before opening up the machine
- Move the mains switch to the „O“ position
- Disconnect the device from the battery
- Put up an easy-to-understand warning sign to stop anybody inadvertently switching it back on again
- Using a suitable measuring instrument, check to make sure that electri­cally charged components (e.g. capacitors) have been discharged
CAUTION! Inadequate PE conductor connections can cause serious injury and damage. The housing screws provide a suitable PE conductor connection for earthing (grounding) the housing and must NOT be replaced by any other screws which do not provide a reliable PE conductor connection.
If an error message that is not described here appears on the displays, then the fault is one that can only be put right by a service technician. Make a note of the error message shown in the display, and of the serial number and configuration of the device, and get in touch with our after-sales service, giving them a detailed description of the error.
Error number 101
Reset
Cause: The device has an internal error which has caused the device to
reset itself
Remedy: The device will rectify the error itself and automatically restart
Error number 112
System busy
Cause: Error while saving the settings Remedy: Repeat the setting process
Error number 120 – 123
Over temp
Cause: Temperature on the DC circuit board is too high Remedy: The device will restart automatically after it has cooled down
Clean air outlet if necessary
Error number 131
Over temp
Cause: Temperature of the AC circuit boards is too high Remedy: The device will restart automatically after it has cooled down
Clean air outlet if necessary
Error number 132
AC detected
Cause: There is a voltage at the AC output Remedy: Disconnect the AC output from the mains supply or other voltage
source
Error number 133
Internal err
Cause: Device error Remedy: Contact After-Sales Service
28
Page 37
Service codes displayed
(continued)
Error number 191
Display reset
Cause: The display has an internal error which has caused the display to
reset itself
Remedy: The device will rectify the error itself and the display automatically
restart
Error number 211
Low battery
Cause: Battery voltage is below the set minimum voltage threshold Remedy: Charge the battery or check which type of battery is connected
Error number 212
High battery
Cause: Battery voltage is above the set maximum voltage threshold Remedy: Switch off the external charge source or check what type of battery
is connected
Error number 213
Hot battery
Cause: Battery temperature is too high Remedy: Stop charging the battery and switch off all connected consumers
Error number 231
AC detected
Cause: There is a voltage at the AC output Remedy: Disconnect the AC output from the mains supply or other voltage
source
Error number 232
Over current
Cause: Too many consumers switched on Remedy: Switch off any consumers that are not required
Error number 301
Internal err
Cause: Device error Remedy: Contact After-Sales Service
Error number 302
Hardware
Cause: Wrong device configuration Remedy: Contact After-Sales Service
Error number 304
Internal err
Cause: Device error Remedy: Contact After-Sales Service
Error number 312
Internal err
Cause: Device error Remedy: Contact After-Sales Service
Error number 313
Internal err
Cause: Device error Remedy: Contact After-Sales Service
Error number 314
System busy
Cause: Error while saving the settings Remedy: Repeat the setting process
29
Page 38
Service codes displayed
(continued)
Error number 320 – 323
Internal err
Cause: Device error Remedy: Contact After-Sales Service
Error number 331
Internal err
Cause: Device error Remedy: Contact After-Sales Service
Error number 333
Over current
Cause: Short-circuit at AC output Remedy: Disconnect consumer and remedy short-circuit
Error number 334
Internal err
Cause: Device error Remedy: Contact After-Sales Service
Error number 335
Internal err
Cause: Device error Remedy: Contact After-Sales Service
Error number 336
Internal err
Cause: Device error Remedy: Contact After-Sales Service
Error number 391
Display lost
Cause: Communication with display not possible Remedy: Contact After-Sales Service
Error number 392
Display fault
Cause: Display error Remedy: Switch device off and on again
Error number 393
Old software
Cause: The AC processor software is not compatible with the new display
processor firmware
Remedy: Update the software (After-Sales Service)
Error number 401
Slave fault
Cause: In multi-device operation, the master device detected an error in one
of the slave devices
Remedy: Rectify the error on the slave device
Error number 402
Sync lost
Cause: Synchronisation signal not received from the master device several
times
Remedy: Check the communication connection
Error number 403
Sync lost
Cause: A reset was triggered on the parallel bus Remedy: The device will rectify the error automatically
30
Page 39
Service codes displayed
(continued)
Error number 404
No slave
Cause: Error in communication setup in multi-device operation. Remedy: Check the Setup settings and communication links and correct if
necessary
Error number 405
Internal err
Cause: Device error Remedy: Contact After-Sales Service
Error number 470
Twin slave
Cause: Two devices have the same device number Remedy: Check the device settings in the Setup menu and correct if necessa-
ry
Error number 471
Wrong slave
Cause: Wrong phase settings. Devices were identified with phase 2 or 3
settings, but the system is only configured for single-phase operation
Remedy: Check the Setup settings for the individual devices and correct if
necessary
Error number 472
Wrong slave
Cause: Wrong phase settings. Devices were identified with phase 3 settings,
but the system is only configured for 2-phase operation
Remedy: Check the Setup settings for the individual devices and correct if
necessary
Error number 473
No 2-1 found
Cause: Wrong phase settings. Devices with phase 2 settings were not
identified, but the system is only configured for 2 or 3-phase operati­on
Remedy: Check the Setup settings for the individual devices and correct if
necessary
Error number 474
No 3-1 found
Cause: Wrong phase settings. No device with the phase 3 master setting
was identified, but the system is only configured for 3-phase operati­on
Remedy: Check the Setup settings for the individual devices and correct if
necessary
Error number 591
Com error
Cause: The transmit buffer of the CAN interface is full Remedy: The device will rectify the error automatically
Error number 592
Com error
Cause: Communication at the CAN interface is not possible Remedy: Contact After-Sales Service
31
Page 40
Service, maintenance and disposal
General
On a regular basis or as required
The inverter only requires a minimum of service and maintenance under normal opera­ting conditions. However, several items must be followed in order for the inverter to remain operational for years to come.
WARNING! An electrical shock can be fatal. Before opening the unit
- Set power switch to - O -
- Disconnect unit from battery
- Attach a clear warning sign against turning the unit on
- Use a suitable measuring tool to ensure that electrically charged compon­ents (e.g. condensers) are discharged
- Check battery and power cable as well as all connections for damage
- Ensure that there is a 20 cm (7.87 in.) clearance all around the unit to allow cool air to flow freely and hot air to dissipate
NOTE! Air intake and exhaust openings on the unit should not be blocked or even partially covered.
Clean air filter
1
6x
2
1
2
7
3
1
2
4
3
4
6x
1
32
Page 41
Technical data
FRONIUS IS 15 / IS 15 - 48 V
IS 15 IS 15 - 48 V
DC input:
Rated voltage 24 V 48 V
Voltage range during operation 19 - 30 V 38 - 60 V
Max. input voltage 32 V 64 V
Nominal current 50 A 25 A
Max. current 60 A 30 A
AC output (related to DC nominal voltage):
Nominal voltage (+/- 10%) 230 V 230 V
Nominal output 1200 VA 1200 VA
Nominal current 5 A 5 A
Max. current 10 A 10 A
Output frequency 50 / 60 Hz * 50 / 60 Hz *
Load detection from 3 W 3 W
Permitted cos phi of the consumers 0.3 - 1 0.3 - 1
Distortion factor 3.0 % 3.0 %
Relay switching contacts: AC 250 V / 12 A 250 V / 12 A DC 30 V / 8 A 30 V / 8 A
60 V / 1.5 A 60 V / 1.5 A
General data:
Max. efficiency 93 % 93 %
Power consumption in continuous operation 16 W 16 W
Power consumption in load detection mode 6 W 6 W
Power consumption in standby mode 4 W 4 W
Power consumption in OFF mode 0 W 0 W
Temperature range - 20°C to 50°C** -20°C to 50°C**
-15.56°C to 50.00°C** -15.56°C to 50.00°C**
Dimensions l x w x h 384 x 267 x 181 mm 384 x 267 x 181 mm
15.1 x 10.5 x 7.1 in. 15.1 x 10.5 x 7.1 in.
Weight 8 kg 8 kg
17.64 lb. 17.64 lb.
Protection IP 20 IP 20
Marks of conformity CE CE
* Depending on the model ** Nominal output is no longer possible
33
Page 42
FRONIUS IS 30 / IS 30 - 48 V
IS 30 IS 30 - 48 V
DC input:
Rated voltage 24 V 48 V
Voltage range during operation 19 - 30 V 38 - 60 V
Max. input voltage 32 V 64 V
Nominal current 100 A 50 A
Max. current 120 A 60 A
AC output (related to DC nominal voltage):
Nominal voltage (+/- 10%) 230 V 230 V
Nominal output 2200 VA 2200 VA
Nominal current 10 A 10 A
Max. current 20 A 20 A
Output frequency 50 / 60 Hz * 50 / 60 Hz *
Load detection from 3 W 3 W
Permitted cos phi of the consumers 0.3 - 1 0.3 - 1
Distortion factor 3.0 % 3.0 %
Relay switching contacts: AC 250 V / 12 A 250 V / 12 A DC 30 V / 8 A 30 V / 8 A
60 V / 1.5 A 60 V / 1.5 A
General data:
Max. efficiency 93 % 93 %
Power consumption in continuous operation 16 W 16 W
Power consumption in load detection mode 6 W 6 W
Power consumption in standby mode 4 W 4 W
Power consumption in OFF mode 0 W 0 W
Temperature range - 20°C to 50°C** -20°C to 50°C**
-15.56°C to 50.00°C** -15.56°C to 50.00°C**
Dimensions l x w x h 384 x 267 x 181 mm 384 x 267 x 181 mm
15.1 x 10.5 x 7.1 in. 15.1 x 10.5 x 7.1 in.
Weight 8 kg 8 kg
17.64 lb. 17.64 lb.
Protection IP 20 IP 20
Marks of conformity CE CE
* Depending on the model ** Nominal output is no longer possible
34
Page 43
Page 44
Fronius Worldwide - www.fronius.com/addresses
Fronius International GmbH
4600 Wels-Thalheim, Günter-Fronius-Straße 1, Austria E-Mail: pv@fronius.com http://www.fronius.com
Under http://www.fronius.com/addresses you will find all addresses of our sales branches and partner firms!
Fronius USA LLC Solar Electronics Division
USAA
10421 Citation Drive, Suite 1100, Brighton, MI 48116 E-Mail: pv-us@fronius.com http://www.fronius-usa.com
ud_fr_se_so_00913 012007
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