Fronius Fronius CL USA Operating Instruction [EN]

/ Battery Charging Systems / Welding Technology / Solar Electronics
Fronius CL 36.0 / 48.0 / 60.0 WYE277
Fronius CL 33.3 / 44.4 / 55.5 DELTA
Operating Instructions
Inverter for grid-connected
EN-US
photovoltaic systems
42,0426,0083,EA 009-01042015
Dear Fronius Customer,
Introduction
Thank you for choosing Fronius - and congratulations on your new, high-quality, high­tech Fronius product. This introduction should provide you with general information about the equipment. Please read it carefully to learn about the many great features of your new Fronius product. This is the best way to get the most out of all the advantages that it has to offer.
Please also note the safety information and the safety precautions for the product installation location. Following all product instructions will ensure long-lasting quality and reliability. And these are the essential ingredients for outstanding results.
EN-US
ud_fr_st_et_01382 012008
IMPORTANT SAFETY
INSTRUCTIONS
SAVE THESE INSTRUCTIONS
General This manual contains important instructions for the Fronius CL, that must be followed
during installation and maintenance of the inverter.
The Fronius CL is designed and tested according to international safety requirements, but as with all electrical and electronic equipment, certain precautions must be observed when installing and/or operating the Fronius CL. To reduce the risk of personal injury and to ensure the safe installation and operation of the Fronius CL, you must carefully read and follow all instructions and safety instructions in these operating instructions.
Failure to follow these instructions and other relevant safety procedures may result in voiding of the warranty and/or damage to the inverter or other property!
Safety Instruc­tions
Electrical instal­lations
The following section “Safety Instructions“ contains different Warnings. A Warning descri­bes a hazard to equipment or personnel. It calls attention to a procedure or practice, which, if not correctly performed or adhered to, could result in damage to or destruction of part or all of the Fronius inverter and/or other equipment connected to the Fronius inverter or personal injury.
All electrical installations must be made in accordance with the National Electrical Code, ANSI/NFPA 70, and any other codes and regulations applicable to the installation site.
For installations in Canada the installations must be done in accordance with applicable Canadian standards.
Safety Instructions
Explanation of Safety Warnings!
General
„DANGER!“ Indicates an immediate danger. Death or serious injury may
result if appropriate precautions are not taken.
EN-US
„WARNING!“ indicates a potentially dangerous situation. Death or serious injury may result if appropriate precautions are not taken.
„CAUTION!“ Indicates a situation where damage or injury could occur. Minor injury or damage to property may result if appropriate precautions are not taken.
NOTE! Indicates a situation which could adversely affect work results and may cause damage to equipment.
„Important“ Highlights tips for correct operation and other particularly useful information. It does not indicate a potentially damaging or dangerous situation.
If you see any of the symbols depicted in the „Safety Rules,“ special care is required.
This equipment has been manufactured using state-of-the-art technology and in accordance with general safety regulations. However, incorrect operation or misuse may endanger:
- the life and well-being of the operator or third parties
- the equipment and other property of the owner/operator
- the efficient operation of the equipment.
All persons involved with equipment startup, service and maintenance must:
- be suitably qualified
- be familiar with electrical installations
- have completely read and followed these operating instructions
The operating instructions must be available at the equipment location at all times. In addition to the operating instructions, all applicable local rules and regulations regarding accident prevention and environmental protection must also be followed.
All safety instructions and warning signs on the equipment itself:
- must be maintained in legible condition
- must not be damaged
- must not be removed
- must not be covered or painted over
For information about where the safety instructions and warning signs are located on the equipment, please refer to the “General“ section of your equipment’s operating instructions.
Any equipment malfunctions which might impair safety must be remedied immediately before the device is turned on.
Your safety is at stake.
I
ud_fr_se_sv_01381 012012
Intended Use
The equipment may only be operated in compliance with its intended use.
Any other purpose does not constitute intended use. The manufacturer is not responsible for any damages resulting from unintended use.
Intended use also includes:
- reading and complying with all general information as well as safety information and warnings from the operating instructions
- compliance with all inspection and maintenance requirements
- installation as per operating instructions
Where appropriate, the following guidelines should also be applied:
- Utility company regulations regarding grid feed-in
- Information from solar module manufacturer
Ambient Conditi­ons
Qualified Person­nel
Operation and/or storage of the device outside of the stipulated range does not constitute intended use. The manufacturer is not responsible for any damages resulting from unintended use.
Please refer to the technical data in your operating instructions for informati­on about permitted ambient conditions.
The servicing information contained in these operating instructions is intended only for the use of qualified service engineers. An electric shock can be fatal. Please do not perform any actions other than those described in the docu­mentation. This also applies to qualified personnel.
All cables and wires must be secured, undamaged, insulated and adequately dimensioned. Loose connections, scorched, damaged or under-dimensioned cables and wires must be repaired immediately by an authorized specialist.
Maintenance and repair may only be carried out by an authorized specialist.
The use of third-party parts does not guarantee that they were designed and manufactured according to operational demands and safety requirements. Use only original spare parts (also applies to standard parts).
Safety Precauti­ons at Equipment Location
ud_fr_se_sv_01381 012012
Do not carry out any alterations, installations or modifications to the device without first obtaining the manufacturer’s permission.
Immediately replace any components that are not in perfect condition.
When installing devices with air vents, make sure that cool air can flow freely through the vents unobstructed. The device should only be operated in accordance with the protec­tion class listed on the rating plate.
II
Information on Noise Emission Values
The inverter generates a maximum sound power level of <80dB(A) (ref. 1pW) at full-load operation according to IEC 62109-1.
The cooling of the device takes place via an electronic temperature control system at the lowest possible noise level and depends on the power used, ambient temperature and the soiling level of the device, etc.
A workplace-related emissions value cannot be provided for this device because the actual noise level that occurs depends strongly on the installati­on situation, the grid quality, the surrounding walls and the general properties of the space.
EMC Device Classifications
Devices in emission class A:
- Are only designed for use in industrial settings
- Can cause grid-bound and radiated interference in other areas
Devices in emission class B:
- Satisfy the emissions criteria for residential and industrial areas. This is also true for residential areas in which the energy is supplied from the public low-voltage grid.
EMC device classification as per the rating plate or technical data
EMC Precautions In special cases, there may still be interference for the specified application
area despite maintaining standardized emission limit values (e.g. when sensitive equipment is located at the setup location or when the setup location is near radio or television receivers). In this case, the operator is obliged to take proper action to rectify the situation.
EN-US
Grid connection
Devices with a high output (> 16 A) can influence the voltage quality of the grid due to a high current input into the main supply. This can affect several device types in the form of:
- Connection limitations
- Requirements regarding permitted mains impedance
- Requirements regarding minimum required short circuit power
*)
for each interface to the public grid
*)
*)
See technical data
In this case, the operator or the user of the device must make sure whether or not the device may be connected, if necessary by contacting the power supply company.
III
ud_fr_se_sv_01381 012012
Electrical Installa­tions
Electrical installations may only be carried out in accordance with relevant national and local standards and regulations.
ESD Precautions
Safety Precauti­ons in Normal­Operation
Safety Markings
Danger of damage to electronic components due to electrostatic discharge. Take appropriate ESD precautions when replacing and installing compon­ents.
The device should only be operated when all safety equipment is fully func­tional. If safety equipment is not fully functional, there is a danger to:
- the life and well-being of the operator or third parties
- the equipment and other property of the owner/operator
- the efficient operation of the equipment
Safety equipment that is not fully functional must be repaired by an authori­zed specialist before the device is turned on.
Never bypass or disable safety equipment.
Equipment with the CE marking fulfils the basic requirements of the Guideli­ne Governing Low-Voltage and Electromagnetic Compatibility. (For more information, please see the attachment and/or the “Technical Data“ section in your documentation).
Disposal
Data Security
Copyright
This device should not be disposed of in residential waste. To comply with European Directive 2002/96/EC on Waste Electrical and Electronic Equipment and its implementation as national law, electrical equipment that has reached the end of its life must be collected separately and returned to an approved recycling facility. Any device that you no longer require must be returned to your dealer or you must find an approved collec­tion and recycling facility in your area. Ignoring this EU Directive may have adverse affects on the environment and your health.
The user is responsible for backing up data relating to changes made to factory settings. The manufacturer will not accept liability if personal settings are deleted.
The manufacturer maintains the copyright to these operating instructions.
Text and illustrations are technically correct at the time of going to print. The right to make modifications is reserved. The contents of the operating in­structions shall not provide the basis for any claims whatsoever on the part of the purchaser. We would be grateful for any comments or suggestions regarding improvements and/or error corrections for the operating instruc­tions.
ud_fr_se_sv_01381 012012
IV
Table of Contents
Protection of Persons and Equipment ............................................................................................................ 5
Safety ........................................................................................................................................................ 5
Protection of Persons and Equipment ....................................................................................................... 5
Galvanic Isolation ...................................................................................................................................... 5
Monitoring the Grid .................................................................................................................................... 5
Information about Field Adjustable Trip Points .......................................................................................... 5
FCC Compliance ....................................................................................................................................... 5
Ground Fault Detector / Interrupter ........................................................................................................... 6
Standards and Regulations ....................................................................................................................... 6
Product Listings and Compliance .............................................................................................................. 6
Warning notices affixed to the device........................................................................................................ 7
Use in accordance with "intended purpose" ................................................................................................... 8
Use in accordance with "intended purpose" .............................................................................................. 8
Field of application .................................................................................................................................... 8
Photovoltaic system stipulations ............................................................................................................... 8
Operating Principle ......................................................................................................................................... 9
Fully Automatic Operational Management ................................................................................................ 9
The MIXTM Concept ................................................................................................................................ 9
Reliability ................................................................................................................................................... 9
Power Derating ......................................................................................................................................... 9
Forced Ventilation ................................................................................................................................... 10
The Fronius CL Unit in the PV System .......................................................................................................... 11
General .................................................................................................................................................... 11
Tasks ........................................................................................................................................................ 11
Converting DC into AC Current ................................................................................................................ 11
Display function and data communication ................................................................................................ 11
Data Communications Components............................................................................................................. 12
Data Communications Components........................................................................................................ 12
Fronius Com Card ................................................................................................................................... 12
Fronius Modbus Card.............................................................................................................................. 12
Fronius Datalogger .................................................................................................................................. 12
Fronius Sensor Card / Box ...................................................................................................................... 12
Fronius Interface Card and Fronius Interface Card easy ........................................................................ 12
Fronius String Control 250/25 ................................................................................................................. 12
Inverter Product Description ......................................................................................................................... 13
Inverter Product Description (doors closed) ............................................................................................ 13
Inverter Product Description (doors opened) .......................................................................................... 14
Connection Area Product Description .......................................................................................................... 15
Connection Area Product Description ..................................................................................................... 15
Terminals in the Area of the Isolated Relay Contact................................................................................ 16
Installation and Connection Accessories ................................................................................................. 16
Choosing the Location ................................................................................................................................. 17
Choosing the Location in General ........................................................................................................... 17
Criteria for Location Selection ................................................................................................................. 17
Unsuitable Locations ............................................................................................................................... 17
Transport ...................................................................................................................................................... 18
Transport ................................................................................................................................................. 18
Crane Transport Using Forks .................................................................................................................. 19
Transport Using a Forklift or Lift Truck .................................................................................................... 19
Manual Transport .................................................................................................................................... 19
Removing Power Stage Sets ........................................................................................................................ 20
Opening the Fronius CL .......................................................................................................................... 20
Removing Power Stage Sets ................................................................................................................... 20
1
Requirements for Installing the Fronius CL .................................................................................................. 21
Additional External AC and/or DC Disconnect ........................................................................................ 21
Using the Mounting Base ........................................................................................................................ 21
Use of aluminum wires ............................................................................................................................ 21
Inverter Cabling ....................................................................................................................................... 21
Side Cabling ............................................................................................................................................ 21
Bottom Cabling........................................................................................................................................ 22
Fronius CL Installation.................................................................................................................................. 23
Safety ...................................................................................................................................................... 23
Preparing AC and DC Wires ................................................................................................................... 23
Positioning the Mounting Base ................................................................................................................ 24
Installation of several inverters ................................................................................................................ 24
Installing the Mounting Base ................................................................................................................... 25
Preparing the Fronius CL ........................................................................................................................ 26
Positioning the Fronius CL on the Mounting Base .................................................................................. 27
Positioning the Fronius CL on the Mounting Base Using a Crane .......................................................... 27
Positioning the Fronius CL on the Mounting Base Using a Crane and Forks, a Forklift or a Lift Truck ... 28
Manually Positioning the Fronius CL on the Mounting Base ................................................................... 28
Securing the Fronius CL to the Mounting Base ....................................................................................... 29
Cross Section of AC and DC Wires .............................................................................................................. 30
Maximum Wire Cross Section ................................................................................................................. 30
Minimum Cross Section of AC Wires ...................................................................................................... 30
Minimum Cross Section of DC Wires ...................................................................................................... 31
Cable Lugs for AC and DC Wires............................................................................................................ 31
Connecting the Fronius CL to the Public Grid (AC) ...................................................................................... 32
Overview of Available Power Grids ......................................................................................................... 32
Monitoring the Grid .................................................................................................................................. 33
AC Terminals ........................................................................................................................................... 33
Possible Connections to the Ground terminal ......................................................................................... 34
Safety ...................................................................................................................................................... 34
Connecting the Fronius CL to the Public Grid (AC) ................................................................................. 35
Connecting aluminium wires ................................................................................................................... 35
AC Connection Examples ....................................................................................................................... 36
Recommendation for the AC-side Overcurrent Protection ...................................................................... 36
Connecting DC Wires to the Fronius CL ...................................................................................................... 37
General Information about Solar Modules .............................................................................................. 37
Safety ...................................................................................................................................................... 37
DC Terminals ........................................................................................................................................... 38
Connecting aluminium wires ................................................................................................................... 38
Connecting DC Wires.............................................................................................................................. 39
DC Connection Examples ....................................................................................................................... 39
Fronius CL Solar Module Ground ................................................................................................................. 41
General ................................................................................................................................................... 41
Solar Module Ground via Fuse ............................................................................................................... 41
Safety ...................................................................................................................................................... 42
Solar Module Ground at Negative Pole ................................................................................................... 42
Solar Module Ground at Positive Pole - Inserting Fuse .......................................................................... 42
Inserting Power Stage Sets .......................................................................................................................... 43
Overview ................................................................................................................................................. 43
General ................................................................................................................................................... 43
Slot Arrangement .................................................................................................................................... 44
Dip Switches for Identifying Power Stage Set Racks ..............................................................................44
Dip Switch Settings for Each Slot ............................................................................................................ 44
Inserting Power Stage Sets ..................................................................................................................... 45
Application Example ................................................................................................................................ 46
Closing the Fronius CL ................................................................................................................................. 47
Closing the Fronius CL ............................................................................................................................ 47
Start-up Operation ........................................................................................................................................ 48
Requirements for Start-up Operation ...................................................................................................... 48
Start-up Operation ................................................................................................................................... 48
Factory Pre-set Configuration ................................................................................................................. 48
2
Selecting the Public Grid ......................................................................................................................... 49
Startup Phase during Startup Operation .................................................................................................. 50
Setting inverter for solar module ground at the positive pole .................................................................. 52
Selecting the Interface Protocol and Setting the Inverter Baud Rate ........................................................... 54
General ................................................................................................................................................... 54
Entering the access code ........................................................................................................................ 54
Selecting the interface protocol for communication with other data communication components........... 55
Setting the inverter baud rate .................................................................................................................. 56
Setting the Relay Contact Functions ............................................................................................................ 58
General ................................................................................................................................................... 58
Possible Functions of Relay Contacts ..................................................................................................... 58
Entering the access code ........................................................................................................................ 59
Setting the relay contact functions .......................................................................................................... 60
Inserting Option Cards ................................................................................................................................. 61
Safety ...................................................................................................................................................... 61
Opening the Fronius CL .......................................................................................................................... 61
Connecting Option Cards, Laying Data Communication Wires ............................................................... 62
Inserting Option Cards ............................................................................................................................ 62
Closing the Fronius CL ............................................................................................................................ 64
Solar Net and Data Communication ............................................................................................................. 65
Solar Net ................................................................................................................................................. 65
Data Communication ............................................................................................................................... 65
Application Example ................................................................................................................................ 66
Keys and Symbols ....................................................................................................................................... 67
Keys and Symbols .................................................................................................................................. 67
Display .................................................................................................................................................... 67
Operating Status LED ............................................................................................................................. 69
Startup Phase and Grid Feed-in Mode ......................................................................................................... 70
Startup Phase.......................................................................................................................................... 70
Test Procedure ........................................................................................................................................ 70
Operation of Feeding Energy into the Grid .............................................................................................. 71
Activating Display Backlight .................................................................................................................... 72
Automatic Deactivation of Display Illumination / Switching to the ‘Now’ Display Mode ........................... 72
Navigation in the Menu Level ....................................................................................................................... 72
Accessing Menu Levels .......................................................................................................................... 72
Selecting a Display Mode ........................................................................................................................ 73
Display Modes .............................................................................................................................................. 73
Display Modes ........................................................................................................................................ 73
Overview of Display Values ..................................................................................................................... 74
Display Values in the ‘Now’ Display Mode .................................................................................................... 75
Selecting the ‘Now’ Display Mode ........................................................................................................... 75
Display Values in the ‘Now’ Display Mode ............................................................................................... 75
Options .................................................................................................................................................... 77
Display Values in the ‘Day / Year / Total’ Display Modes .............................................................................. 78
General ................................................................................................................................................... 78
Selecting ‘Day / Year / Total’ Display Modes ........................................................................................... 78
Display Values in the ‘Day / Year / Total’ Display Modes ......................................................................... 79
Options .................................................................................................................................................... 80
The Setup Menu ........................................................................................................................................... 81
Default Settings ....................................................................................................................................... 81
Accessing the Setup Menu ..................................................................................................................... 81
Scrolling through Menu Items ................................................................................................................. 82
Menu Items in the Setup Menu ............................................................................................................... 82
Setting and Displaying Menu Items .............................................................................................................. 87
General Menu Item Settings ................................................................................................................... 87
Exiting a Menu Item ................................................................................................................................ 87
Setting Standby Mode - Manual Shutoff of Feeding Energy into the Grid ............................................... 87
Restoring the Grid Feed .......................................................................................................................... 88
Setting the Display Contrast .................................................................................................................... 88
Setting the Display Illumination ............................................................................................................... 89
Setting the Currency and Rate ................................................................................................................ 90
3
Setting the CO2 Reduction Factor .......................................................................................................... 91
Setting the Offset Value for Total Energy Display and Measurement Correction Value ........................... 92
Setting the Inverter Number .................................................................................................................... 94
Displaying and Setting Parameters in the ‘DATcom’ Menu Item .............................................................. 95
Setting the Time and Date....................................................................................................................... 96
Displaying the Status of the Fans............................................................................................................ 99
Displaying the Status of the Power Stage Sets ..................................................................................... 100
Displaying the Version........................................................................................................................... 101
Setup Lock function .................................................................................................................................... 104
General ................................................................................................................................................. 104
Activating/deactivating the "Setup Lock" function ................................................................................. 104
Status Diagnosis and Troubleshooting ....................................................................................................... 106
Displaying Status Codes ....................................................................................................................... 106
Normal Operation Status Codes ........................................................................................................... 106
Total Failure ........................................................................................................................................... 106
Power Stage Set Error Status Codes .................................................................................................... 107
Class 1 Status Codes ............................................................................................................................ 108
Class 2 Status Codes ............................................................................................................................ 109
Class 3 Status Codes ............................................................................................................................. 110
Class 4 Status Codes ............................................................................................................................. 112
Class 5 Status Codes ............................................................................................................................. 117
Customer Service.................................................................................................................................. 120
Maintenance............................................................................................................................................... 121
Safety .................................................................................................................................................... 121
General ................................................................................................................................................. 121
Opening the Fronius CL for Service/Maintenance ................................................................................ 121
Operation in Dusty Environments.......................................................................................................... 122
Replacing Solar Module Ground Fuses ..................................................................................................... 124
Safety .................................................................................................................................................... 124
Opening the Fronius CL ........................................................................................................................ 125
Replacing Solar Module Ground Fuses at the Positive Pole ................................................................. 126
Replacing Solar Module Ground Fuses at the Negative Pole ............................................................... 126
Closing the Fronius CL .......................................................................................................................... 127
Replacing Power Stage Sets...................................................................................................................... 128
Safety .................................................................................................................................................... 128
Opening the Fronius CL ........................................................................................................................ 128
Removing Defective Power Stage Sets ................................................................................................. 129
Sticker for Replacing Power Stage Sets ................................................................................................ 130
Inserting Replacement Power Stage Sets ............................................................................................. 131
Closing the Fronius CL .......................................................................................................................... 132
Technical Data ............................................................................................................................................ 133
Fronius CL 33.3 delta ............................................................................................................................ 133
Fronius CL 36.0 wye277 ....................................................................................................................... 135
Fronius CL 44.4 delta ............................................................................................................................ 137
Fronius CL 48.0 wye277 ....................................................................................................................... 139
Fronius CL 55.5 delta ............................................................................................................................ 141
Fronius CL 60.0 wye277 ....................................................................................................................... 143
Explanation of Footnotes ...................................................................................................................... 145
Field Adjustable Trip Points ................................................................................................................... 145
Relevant Standards and Directives ............................................................................................................ 146
Relevant Standards and Directives ....................................................................................................... 146
Grid Failure ........................................................................................................................................... 146
Warranty and Disposal ............................................................................................................................... 147
Fronius Manufacturer’s Warranty .......................................................................................................... 147
Disposal of Obsolete Equipment - Recycling ........................................................................................ 147
4
Protection of Persons and Equipment
Safety
Protection of Persons and Equipment
WARNING! An electric shock can be fatal. Danger from grid voltage and
DC voltage from solar modules.
- The connection area should only be opened by a licensed electrician.
- Never work with live wires! Prior to all connection work, make sure that the AC and DC wires are not charged.
WARNING! If the equipment is used or tasks are carried out incorrectly, serious injury or damage may result. Only qualified personnel are authori­zed to install your inverter and only within the scope of the respective technical regulations. It is essential that you read the "Safety regulations" chapter before commissioning the equipment or carrying out maintenance work.
The design and function of the inverter provide a maximum level of safety during both installation and operation.
The inverter provides operator and equipment protection through: a) galvanic isolation b) monitoring the grid
Galvanic Isolati­on
Monitoring the Grid
Information about Field Adjustable Trip Points
FCC Compliance This device complies with Part 15 of the FCC Rules. Operation is subject to
The inverter is equipped with a high-frequency transformer that ensures galvanic isolation between the DC side and the grid, thus ensuring the highest possible safety.
Whenever conditions in the electric grid are inconsistent with standard conditions (e.g., grid switch-off, interruption), your inverter will immediately stop operating and interrupt the supply of power into the grid.
Grid monitoring take place through:
- monitoring voltage
- monitoring frequency
- monitoring islanding conditions
The inverter is equipped with field adjustable trip points. For further information, please contact Fronius technical support at: pv-us-support@fronius.com.
the following conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interfe­rence that may cause undesired operation.
5
Ground Fault Detector / Inter­rupter
The inverter is equipped with a ground fault detection and interruption (GFDI) circuit as required by UL 1741 and the National Electrical Code. Depending on the system configuration, either the positive or negative conductor of the PV array is grounded in the inverter via a fuse. If a ground fault occurs in the DC wiring, the inverter disconnects from the grid.
Standards and Regulations
Product Listings and Compliance
Your inverter complies with the requirements of the following standards „Inverters, converters and controllers for use in independent power systems“:
- UL1741
- IEEE 1547
- IEEE 1547.1
- ANSI/IEEE C62.41
- C22.2 No. 107.1-01
- FCC Part 15 B
The ground-fault detection and interruption comply with the NEC 690 building code requirements.
The respective conformity declarations can be found in the appendix to these operating instructions.
6
Warning notices affixed to the device
The interior of the inverter contains warning notices and safety symbols. These warning notices and safety symbols must NOT be removed, painted over or covered. The notices and symbols warn against operating the equipment incorrectly, as this may result in serious injury and damage.
7
Use in accordance with "intended purpose"
Use in accor­dance with "intended purpo­se"
Field of applicati­on
Photovoltaic system stipulati­ons
The Fronius CL solar inverter is designed exclusively to convert direct current from solar modules into alternating current and feed this power into the public grid. The following are deemed not in accordance with the intended purpose:
- Use for any other purpose, or in any other manner
- Alternations to the Fronius CL that are not expressly recommended by Fronius
- Installation of parts that are not expressly recommended or sold by Fronius
The manufacturer is not responsible for any damages resulting from unintended use. In addition, no warranty claims will be entertained.
Use in accordance with the "intended purpose" also includes:
- following all the instructions in these operating instructions
- carrying out all the specified inspection and servicing work
The inverter has been designed exclusively for use in grid-connected photovoltaic systems. It cannot generate electric power independently of the grid.
The inverter is designed exclusively to be connected and used with solar modules. Use with other DC generators (e.g., wind generators) is not permitted.
When configuring the photovoltaic system, make sure that all photovoltaic system components are operating completely within their permitted operating range.
All measures recommended by the solar module manufacturer for maintaining solar module properties must be followed.
8
Operating Principle
Fully Automatic Operational Management
The MIX cept
TM
Con-
The inverter is fully automatic. Starting at sunrise, as soon as the solar modules genera­te enough power, the automatic control unit starts monitoring grid voltage and frequen­cy. After five minutes, if there is a sufficient level of irradiance, your solar inverter starts feeding energy to the grid.
The control system of the inverter ensures that the maximum possible power output is drawn from the solar modules at all times. This function is called MPPT (Maximum Power Point Tracking).
As dusk starts and there is no longer sufficient energy available to feed power into the grid, the inverter shuts down the grid connection completely and stops operating. All settings and data recorded are saved.
MIX = Master Inverter X-change
In the MIX concept, several smaller power stage sets operate instead of one large power stage set:
- When irradiance is low, only 1 - 3 power stage sets turn on in the inverter.
- In this way, the power stage sets operate in a higher partial-load range than a large power stage set.
- The energy can then be converted more efficiently, thus significantly increasing the efficiency.
- The control software alternately assigns the “master power stage set” function to all the power stage sets.
- When irradiance is high, the other power stage sets switch on in sets of 3.
- The “master power stage set” coordinates and controls the operation of the other power stage sets.
- Operating hours per power stage set are decreased, and the service life of the power stage sets is increased along with the yield for partial-load operation.
Reliability
Power Derating
The MIX concept ensures a high degree of reliability due to the number of independent power stage sets: if one power stage set fails, the remaining power stage sets take over for it. Thus energy losses are limited and only occur when irradiance is high.
If there is insufficient heat dissipation despite the fan operating at maximum speed (for example, inadequate heat transfer away from the heat sinks), the power will be derated to protect the inverter.
Derating the power reduces the output of the inverter for a short period sufficient to ensure that the temperature will not exceed the permitted limit. Your inverter will remain ready for operation as long as possible without any interrupti­on.
9
Forced Ventilati-onThe inverter is cooled through forced
ventilation via 2 temperature-controlled fans mounted in the doors. The air drawn in at the front flows into a closed channel through the individual racks containing the power stage sets and then is discharged out the top. The closed air channel ensures that the power stage sets do not come into contact with the outside air. This ensures that the power stage sets do not get dirty. The fan speed and the temperature of the supply air are monitored.
The power stage sets are hermetically sealed and have their own fans for circu­lating the air in the power stage set racks.
The inverter’s speed-controlled fans with ball bearing support ensure:
- optimal inverter cooling
- higher efficiency
- cooler components, thus improving service life
- lowest possible energy consumption and noise level
10
The Fronius CL Unit in the PV System
General
Tasks
The Fronius CL solar inverter is the highly complex link between the solar modules and the public grid.
Inverter
PV Array
Main AC Load Center
Energy Meter
The main tasks of the inverter include:
- Converting DC into AC current
- Fully automatic operation management
- Display function and data communication
Converting DC into AC Current
Display function and data commu­nication
The inverter transforms the direct current generated by the solar modules into alterna­ting current. This alternating current is fed into your home system or into the public grid and synchronized with the voltage that is used there.
Important The inverter has been designed exclusively for use in grid-connected photo­voltaic systems. It cannot generate electric power independently of the grid.
The display on the inverter is the interface between the inverter and the operator. The display has a user-friendly design.
The inverter is equipped with a basic logging function to monitor minimum and maxi­mum data on a daily and a cumulative basis. These values are shown on the display.
A wide range of data communication products allows for many possibilities of recording and viewing data.
11
Data Communications Components
Data Communi­cations Compon­ents
Fronius Com Card
Fronius Modbus Card
The inverter is designed for various data communications components, e.g.:
- Fronius Datalogger Card / Box
- Fronius Datalogger Web
- Fronius Sensor Card / Box
Data communications components are available as plug-in cards or versions with an external housing. Depending on the version, the inverter can accommodate up to 2 option cards in addition to the standard Fronius Com Card.
The Fronius Com Card enables the inverter to communicate with other inverters or external data communications components such as Datalogger, String Controls or third party system monitoring devices.
The Fronius Modbus Card is a system upgrade used to retrieve data from an inverter via the Modbus protocol. The Modbus protocol is a master/slave architecture-based communication protocol. The Fronius Modbus Card communicates with the Modbus Master using register addresses. The Fronius Modbus Card comes standard with the inverter.
Detailed information about the Fronius Modbus Card according to the enclosed "Fronius Modbus Card" operating instructions.
- Fronius Interface Card / Box
- Fronius String Control 250/25
Fronius Datalog­ger
Fronius Sensor Card / Box
Fronius Interface Card and Fronius Interface Card easy
Control 250/25
The Fronius Datalogger is used to record and manage data from a photovoltaic system using a PC.
The Fronius Sensor Card / Box is used to integrate various sensors into Solar Net (e.g., for temperature, irradiance).
The Fronius Interface Card and the Fronius Interface Card easy are RS 232 interfaces for transmitting various kinds of system data in an open protocol format.
The Fronius String Control 250/25 is used to combine and monitor solar module strings.Fronius String
12
Inverter Product Description
Inverter Product Description (doors closed)
(1)
(3)(2)
(1)(4)
(13)
(12)
(11)
(10)
(5)
(6)
(7)
(8)
(9)
Item Description
(1) Ring bolt for transporting by crane (4 x)
(2) Door latch top left
(3) Door latch top right (can be locked)
(4) Exhaust air hood
(5) DC main switch, can be locked when turned off
Important! The doors cannot be opened when the DC main switch is turned on.
(6) Control units (display, keys, Operating Status LED)
(7) Fan cover right
(8) Door latch bottom right (can be locked)
(9) Mounting base with removable side parts
Height 5.91 in. (150 mm)
(10) Fork pockets for forklift
(11) Door latch bottom left
13
Closed Inverter Product Descrip­tion
(continued)
Inverter Product Description (doors opened)
Item Description
(12) Fan cover left
(13) AC main switch, can be locked when turned off
Important! The doors cannot be opened when the AC main switch is turned on.
(5)
(6)
Item Description
(1) Door catch right
(2) Cover right
(3) Cover left
(4) Door catch left
(5) Cover top
(6) Power stage set racks
(max. 15)
14
(2)
(3)(4)
(1)
- The connection area for AC and DC is located under the left cover.
- The connection area for data commu­nication and other options is located under the right cover.
Connection Area Product Description
Connection Area Product Descrip­tion
DC-
DC+
L3
L1
N
L2
Grounding
terminal
(1)
(2)
(3)
(4)(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
Item Description
(1) Base cover
(2) DC+ terminal
(3) DC- terminal
(4) AC terminal - phase conductor L1
(5) AC terminal - phase conductor L2
(6) AC terminal - phase conductor L3
(7) AC terminal - neutral conductor N
(8) Ground terminal (e.g., for grid grounding, grounding electrode,
(equipment grounding, etc.)
(9) Fuse holder for grounding solar modules either at the positive or at
the negative pole
(10) 2 isolated relay contacts, e.g., for connecting and controlling
external ventilation:
- with terminals
- with a strain-relief device
(11) Option area
- with standard Fronius Modbus Card for data communication via Modbus RTU Protocol
- with a strain-relief device
Fronius CL - WYE277:
- with 2 free slots for option cards
Fronius CL - DELTA
- with 1 free slot for an option card
- with standard NL-MON plug-in card
(12) Holder for an option box (e.g., Fronius Datalogger Box)
15
Terminals in the Area of the Isolated Relay Contact
extern
L N
AC COM
S2 EXT NO SC2 NC NC SC1 NO
(1)
(2)
(4) (5) (6)
(3)
Item Description
(1) NO = normally open contact for relay contact 2
(2) SC2 = relay contact 2
(3) NC = break contact for relay contact 2
(4) NC = break contact for relay contact 1
(5) SC1 = relay contact 1
(6) NO = normally open contact for relay contact 1
NO = normaly open NC = normaly closed SC = switch contact
Installation and Connection Accessories
Cable cross-section: AWG 16 - AWG 6 Terminal tightening torque: 0.86 - 1.11 ft. lb. Max. current per relay output: AC max. 277 V / 10 A, DC max. 24 V / 10 A
For assigning various functions to the relay contacts see chapter ‘Installation and Startup’, section ‘Setting Relais Contact Functions’.
The inverter comes with several installation and connection accessories in a plastic bag fixed near the bottom to the left inverter side wall.
- 5 x metric screw M5 x 10 mm (3/8 in.)
- 5 x metric screw M5 x 16 mm (1/16 in.)
- 20 x metric hexagon nut M10, wrench size 17 mm (7/64 in.)
- 20 x two-part securing washer NL 10, outside diameter 16.6 mm (3/32 in.), pairwise pre-assembled
- 6 x metric hexagon nut M12, wrench size 19 mm (3/16 in.)
- 6 x two-part securing washer NL 12, outside diameter 19.5 mm (13/64 in.), pairwise pre-assembled
- 2 x copper ring, diameter 13 and 25 x 9.7 mm (33/64 and 63/64 x 3/8 in.)
- 8 x copper spacer
- 2 x fuse KLKD 30
- 1 x fuse KLKD 3
- 1 x lead through DG 36
16
Choosing the Location
Choosing the Location in General
Criteria for Location Selec­tion
NOTE In order to protect the display, the inverter should not be exposed to
direct sunlight. Ideally, the inverter should be set up in a protected location, e.g., near the solar modules or under a roof overhang.
The inverter is designed for installation both indoors and outdoors.
NEMA 3R protection means that the inverter is not susceptible to water spray from any direction. However, Fronius recommends that the inverter not be exposed to direct moisture or to a direct water jet (e.g., from sprinklers).
Only set up on a firm, flat, level and fireproof surface
Max. ambient temperatures: -13 °F / 122 °F (-25 °C / +50 °C)
Height above sea level: up to 6562 ft. (2000 m)
Keep a min. side distance of 8.5 in. (216 mm) between each inverter or anything to the right or left of the inverters such as walls or DC and AC disconnects.
When installing more than one inverter, keep a distance of 1 in. (25.4 mm) between each inverter.
The distance between the upper edge of the inverter and the ceiling must be at least 8 in. (200 mm).
Unsuitable Locations
The air flow direction within the inverter is from front to top (cold air intake front, hot air exit top).
When installing the inverter in a closed space, it is necessary to ensure that the hot air that develops will be discharged by forced ventilation.
Do not install the inverter:
- in areas with large amounts of dust
- in areas with a large amount of conducting dust particles (e.g., iron filings)
- in areas with corrosive gases, acids or salts
- in areas where there is an increased risk of accidents caused by farm animals (horses, cattle, sheep, pigs, etc.)
- in stables or adjoining areas
- in storage areas for hay, straw, chaff, animal feed, fertilizers, etc.
- in storage or processing areas for fruit, vegetables or winegrowing products
- in areas used in the preparation of grain, green fodder or animal feeds
- in greenhouses
17
Transport
Transport Any transportation equipment used to transport the inverter must be designed to ac-
commodate the weight of the inverter:
Fronius CL 33.3 DELTA / 36.0 WYE277 .................................................. 661.00 lbs. (300 kg)
Fronius CL 44.4 DELTA / 48.0 WYE277 .................................................. 721.00 lbs. (327 kg)
Fronius CL 55.5 DELTA / 60.0 WYE277 .................................................. 783.00 lbs. (353 kg)
The inverter can be transported as follows:
- using a crane at the ring bolts
- using a crane and forks
- using a forklift or lift truck
- manually
Crane Transport Using the Ring Bolts
WARNING! Falling devices can be deadly. When transporting the inverter
by crane
- Use all 4 ring bolts when transporting by crane
- Select a length for the sling gear (chains, rope, straps, etc.) so that the angle between the sling gear and the horizontal is at least 60°.
min 60°
18
Crane Transport Using Forks
WARNING! Falling devices can be deadly. When transporting the inverter
by crane using forks
- The forks must have a clearance height of at least 6 ft. 3 in. (approx. 1,900 mm)
- Insert the forks only into the fork pockets
- The forks should always be inserted completely into the fork pockets
- Secure the inverter so that it cannot slide off of the forks
min. 6 ft. 3 in.
(min. 1,900 mm)
Transport Using a Forklift or Lift Truck
WARNING! Falling or toppling devices can be deadly.
- Insert the forks of the forklift or lift truck only into the fork pockets
- The forks should always be inserted completely into the fork pockets
- Secure the inverter so that it cannot slide off of the forks
- Do not turn, brake, or accelerate in a sudden, jerking manner
Manual Transport The inverter can also be transported manually if a crane, forklift or lift truck cannot be
used.
NOTE At least 4 adults are required to manually transport the inverter. Fronius recommends that you remove the power stage sets from the inverter to reduce its weight for manual transport.
19
Removing Power Stage Sets
1
Opening the Fronius CL
Removing Power Stage Sets
2
1
2
1
1
3
4
WARNING! An electrical shock can be fatal. Danger from grid voltage and DC voltage from solar modules. Do not remove power stage sets under load. Before removing power stage sets, make sure that the AC and DC main switches are turned off in the device interior.
WARNING! An electrical shock can be fatal. Danger from residual voltage from capacitors. You must wait until the capacitors have discharged. Discharge takes 5 minutes.
1
2
3
3
3
1
1
1
1
1
1
2
1
- Unscrew the screws at the 4 rails (4 x 5 screws)
- Remove the 4 rails
- Remove the power stage sets
20
Requirements for Installing the Fronius CL
Additional Exter­nal AC and/or DC Disconnect
Using the Moun­ting Base
Use of aluminum wires
Inverter Cabling
Depending on the installation, an additional external AC and/or DC disconnect may be required if the inverter is installed in a location not easily accessible to utility or fire personnel. Contact your local authorities for additional information.
The inverter mustn't be installed or taken in operation without mounting base . The mounting base with a height of 5.9 in. (150 mm) is primarily used for inverter cabling.
The AC- and DC-side terminals are designed for connecting single-wire, round, alumi­num wires.
NOTE Take into account local specifications when configuring cable cross sections!
For sizing AC and DC cables see section ‘Cross Section of AC and DC Wires’ in these operating instructions.
NOTE Only use water tight conduit fittings and conduits for inverter cabling. Conduit fittings and conduits are not included with the inverter.
Side Cabling
AC and DC wires as well as data communication cables and grounding cables can be fed into the inverter as follows:
- From the side over the mounting base
- From below
NOTE Side cabling is only permitted over the mounting base. Do not make any cable input openings on the side walls of the inverter.
min. 24.4 in. min. 620 mm
Side Cabling
21
Bottom Cabling
- All AC and DC cables, grounding cables and data communictaion cables to be
connected must protrude out of the base at least 24.4 in. (620 mm) before inverter setup.
- If possible, data communications cables for connecting option cards should also
protrude out of the base.
- Cables must be positioned as per the „Space Requirement (Top View)“ illustration
so that there will be sufficient space for setting up the inverter.
Legend for “Space Requirement (Top View)“ illustration:
Area for cabling
min. 24.4 in. min. 620 mm
Outline of inverter
Drilling pattern for fixing the mounting base
Bottom Cabling
27.00 in.
2.5 in
63 mm
685 mm
14.7 in. 373 mm
6.4 in. 161 mm
43.5 in.
1,106 mm
27.3 in.
41.1 in.
1,043 mm
3.7 in.
95 mm
4.6 in.
117 mm
692 mm
1.9 in.
49 mm
DATCOM
DC
AC
Space Requirement (Top View)
2.1 in. 53 mm
24.0 in. 610 mm
25.0 in. 634 mm
22
Fronius CL Installation
Safety
Preparing AC and DC Wires
WARNING! Toppling or falling devices can be deadly. Install the inverter on
a level and stable surface.
1
(620 - 820 mm)
24.4 - 32.3 in.
2
- Cut the AC and DC cables as well as grounding cables so that 24.4 - 32.3 in. (620 - 820 mm) protrudes from the
2
1
0.8 in
AC
(20 mm)
base
- Strip the AC cable so that approx. 0.8 in. (20 mm) of the insulation remains
- Strip AC wires and grounding cables
- Attach the cable lugs
2
1
AC
- Strip DC wires and DC grounding
3
cables
- Attach the cable lugs
1
2
DC
23
Positioning the Mounting Base
NOTE When positioning the mounting base, make sure that the AC and DC
wires, grounding cables and data communication cables on the left are located 3.7 in. (95 mm) up to a max. of 8.4 in. (212 mm) from the left outside edge of the mounting base.
1
a
b
a
b
c
c
Installation of several inverters
Side distance to wall: a = min. 8.4 in.
b = 3.7 in
(95 mm)
(max. 117 mm)
(min. 212 mm)
Area for cabling:
Distance:
c = max. 4.6 in.
NOTE When installing several inverters side by side, keep a minimum side distance of 1 in. (25.4 mm) between the inverters.
This minimum side distance is guaranteed by mounting the spacer on the inverter’s optional mounting base. The next inverter can be attached directly to the spacer of the previous inverter.
Spacer mounted on mounting base
The spacer is delivered with the mounting base. For mounting the spacer on the moun­ting base follow the work steps beside.
24
Installation of
1
2
3
4
5
6
1
turn up for easier handling
1
2
3
5
4
B
A
C
several inverters
(continued)
2
9
8
7
6
10
A
AB
3
A
1
1
B
12
For installing the inverters back-to-back the mounting bases can be attached directly to each other.
Important Take care of the mounting base’ front edge and back edge!
Installing the Mounting Base
1
1
4
2
3
25
2
8
4
5
1
6
7
3
2
Installing the Mounting Base
(continued)
Important Different dowels and screws are required for installation of the mounting base depending on the surface used. Therefore, dowels and screws are not included with the inverter. The installer is responsible for selecting the proper dowels and screws.
NOTE To avoid warping of inverter doors, the mounting base should only be attached in a 100% level position.
3
6
Preparing the Fronius CL
5
1
3
1
4
2
2
CAUTION! An inadequate grounding conductor connection can cause serious injuries to persons and damage to (or loss of) property. The screws on the covers provide an adequate grounding conductor connection for the housing ground and should not under any circumstances be replaced by other screws that do not provide a proper grounding conductor connection.
1
2
5
4
2
6
3
- Open inverter
- Remove 2 x 2 screws
- Remove 2 covers
CAUTION! Danger of short circuit by loose metal parts from knockouts. Loose metal parts in the inverter may cause short circuits when the inverter is powered up. When removing knockouts, make sure that
- no loose metal parts fall into the inverter
- any metal pieces that do fall into the inverter are removed immediately
7 x
1
1
2
- Remove 7 screws
- Remove the base cover
26
Preparing the Fronius CL
(continued)
Important Use a suitable tool to knock out wire input openings from the base cover corresponding to the diameter of the AC and DC wires / conduits. Follow all safety instructions from the tool manufacturer.
- Knock out wire input openings for AC
3
and DC wires, for grounding cables and data communication cabels
Positioning the Fronius CL on the Mounting Base
2.00 in. max. 6.02 in.
DC
2
WARNING! Toppling or falling devices can be deadly. When sliding the inverter back on the mounting base, make sure that the inverter does not slip off the mounting base sideways.
NOTE When positioning the inverter on the mounting base, make sure that
- The AC and DC wires, grounding cables and data communication cables are not broken, kinked, crushed or otherwise damaged in any way
- The 2 square tubes for the fork pockets are in the corresponding ope­nings on the mounting base.
AC
1
Positioning the Fronius CL on the Mounting Base Using a Crane
The inverter can be positioned on the mounting base as follows:
- Using a crane
- Using a crane and forks, a forklift or a lift truck
- Manually
1
- Position the inverter over the moun­ting base using a crane
- Insert AC and DC wires, grounding cables and data communication
2
- Lower the inverter onto the mounting base
- Slide the inverter backwards until it engages at the stop
cables into the inverter
1
2
27
Positioning the Fronius CL on the Mounting Base Using a Crane and Forks, a Forklift or a Lift Truck
1
2
1
2
Manually Positio­ning the Fronius CL on the Moun­ting Base
- Position the inverter over the moun­ting base, e.g., using a forklift
- Insert AC and DC wires, grounding cables and data communication cables into the inverter
1
- Lower the inverter onto the mounting base
- Slide the inverter backwards until it engages at the stop
2
2
1
- Position the inverter on the mounting base so that the back edge of the inverter lies on the front edge of the mounting base
3
1
2
28
- Carefully tip the inverter forward
- Insert AC and DC wires, grounding cables and data communication cables into the inverter
- Lower the inverter onto the mounting base
- Slide the inverter backwards until it engages at the stop
Securing the
3
5
6
1
2
3
4
Fronius CL to the Mounting Base
1
1
2
7 x
7 x
4
3
2
1
Tightening torque: 6.39 ft. lb.
Tightening torque: 2.21 ft. lb.
- Run AC and DC wires, grounding cables and data communication cables through the wire input openings that you made in the base cover
- Replace base cover
- Secure base cover using 7 screws
NOTE To prevent damage to the AC and DC wires from the rough edges of wire input openings, run the wires through conduits or install a suitable edge guard (e.g., a rubber bushing).
Tightening torque:
1.48 ft. lb.
- Place front cover to the mounting base
- secure front cover with 2 x 2 screws
29
Cross Section of AC and DC Wires
Maximum Wire Cross Section
Minimum Cross Section of AC Wires
WARNING! An electric shock can be fatal. Inadequately sized electrical
components can cause serious injuries to persons and damage to (or loss of) property.
- All electrical installations must be carried out in accordance with the National Electrical Code, ANSI/NFPA 70, and any other codes and regulations applicable to the installation site.
- For installations in Canada, the installations must be done in accor­dance with applicable Canadian standards.
- Use copper wire up to a max. 350 MCM, min. 194 °F (90 °C) for all AC cable connections to the Fronius CL.
- Use copper wire up to a max. 350 MCM, min. 194°F (90°C) for all DC cable connections to the Fronius CL.
- Use copper wires for all grounding cables.
- See NEC section 250 for correct grounding.
- Use only solid or stranded wire. Do not use fine stranded wire.
AC copper wires:
Fronius CL AC wire AC wire AC wire
208 V 240 V 277 V
33.3 DELTA AWG 2 AWG 2 -
44.4 DELTA AWG 1/0 AWG 1/0 -
55.5 DELTA AWG 2/0 AWG 2/0 -
36.0 WYE277 - - AWG 6
48.0 WYE277 - - AWG 4
60.0 WYE277 - - AWG 3
Minimum cross section of AC copper wires (for an ambient temperature of 122 °F / 50 °C)
AC aluminium wires:
Fronius CL AC wire AC wire AC wire
208 V 240 V 277 V
33.3 DELTA AWG 1/0 AWG 1/0 -
44.4 DELTA AWG 3/0 AWG 3/0 -
55.5 DELTA 250 MCM 250 MCM -
36.0 WYE277 - - AWG 4
48.0 WYE277 - - AWG 2
60.0 WYE277 - - AWG 1
Minimum cross section of AC aluminium wires (for an ambient temperature of 122 °F / 50 °C)
NOTE Voltage drop and other considerations may dictate larger size wires be used.
30
Minimum Cross Section of DC Wires
Size the DC wire according to the max. DC current of the connected PV array:
The required wire cross section can also be achieved by using 2 wires. In this case, the cross section of both wires should be about the same size.
NOTE Voltage drop and other considerations may dictate larger size wires be used.
Cable Lugs for AC and DC Wires
Either single hole cable lugs or double hole cable lugs can be used for AC, DC and grounding wires as per the following specification:
Dx
x
max
x
max
AC 0.4 in. 1.6 in. 1.5 in.
max
h
(M10) (40 mm) (38.1 mm)
DC 0.5 in. 1.6 in. 1.5 in.
D
D
(M12) (40 mm) (38.1 mm)
GND 0.4 in 1.6 in. 1.5 in.
h
(M10) (40 mm) (38.1 mm)
GET 0.4 in 1.6 in. 1.5 in.
D
(M10) (40 mm) (38.1 mm)
Cable lugs must meet national specificati­ons and guidelines.
31
Connecting the Fronius CL to the Public Grid (AC)
Overview of Available Power Grids
Fronius CL inverters can be connected to the following power grids:
Grid Inverter
208 V Delta
L1
Fronius CL 33.3 DELTA Fronius CL 44.4 DELTA Fronius CL 55.5 DELTA
120 °
208 V
12 0 °
=
L1
120 V
N
208 V
L2L3
~
Fronius CL 33.3 DELTA Fronius CL 44.4 DELTA Fronius CL 55.5 DELTA
12 0 °
208 V
120 V
120 °
208 V
208 V Delta: 120 V WYE
120 °
208 V
120 V
L3
208 V
=
240 V Delta
120 °
240 V
=
120 °
L1
240 V
12 0 °
L2
~
Fronius CL 33.3 DELTA Fronius CL 44.4 DELTA Fronius CL 55.5 DELTA
120 °
240 V
L2L3
~
32
Overview of Available Power Grids
(continued)
Grid Inverter
480 V Delta: 277 V WYE
L1
Fronius CL 36.0 Fronius CL 48.0 WYE277 Fronius CL 60.0 WYE277
12 0 °
120 °
480 V
277 V
277 V
480V
N
277 V
WYE277
L3
480 V
=
480 V Delta
120 °
480 V
=
120 °
L1
480 V
12 0 °
L2
~
NOTE Do not connect Fronius CL inverters to the 480 V Delta power grid.
120 °
480 V
L2L3
~
Monitoring the Grid
AC Terminals
NOTE For optimal functioning of grid monitoring, the resistance in the leads
to the AC-side terminals must be as low as possible.
Legend:
DC+ DC- L1 L2 L3 N
L1 AC terminal for phase conductor L1 L2 AC terminal for phase conductor L2 L3 AC terminal for phase conductor L3 N AC terminal for neutral conductor N
Ground terminal
NOTE
- The neutral conductor is not bonded to ground internally.
- Make sure that the grid neutral conductor is groun­ded.
33
CAUTION! Danger of damaging the inverter due to improperly connected wires. Improperly connected wires can cause thermal damage to the inverter and may cause a fire. When connecting AC and DC wires:
- only use the installation and connection accessories as part of the shipment
- make sure that all cable connections are properly secured applying the correct tightening torque.
CAUTION! Danger of damaging the inverter by overloading the grid neutral conductor.
- Do not combine 3-phase devices on one phase
- Do not operate multi-phase devices as single-phase under any circ­umstances
Possible Con­nections to the Ground terminal
The following components can be connected or grounded at the ground terminal:
Grounding electrode: may be required depending on local regulations
Grounding of photovoltaic components (e.g., solar module frames): The size of the wire usually corresponds to the largest wire in the DC system.
Grid grounding / Grounding conductor: The inverter must be connected via the ground clamp to the AC grid grounding.
NOTE
- Use copper or aluminum wires for all grounding cables
- Use only solid or stranded wire. Do not use fine stranded wire.
- See NEC section 250 for correct grounding.
Safety
WARNING! An electrical shock can be fatal. Danger from grid voltage and
DC voltage from solar modules.
- Never work with live wires! Prior to all connection work, make sure that the AC and DC wires are not charged.
- Only a licensed electrician is permitted to connect this inverter to the public grid.
- Power stage sets should only be opened by Fronius-trained service personnel.
Two-part securing washers in two sizes are included with the installation and
radial teeth: outside
connection accessories. These two-part securing washers with cam faces on one side and radial teeth on the opposite side are pairwise pre-assem­bled, cam face to cam face.
cam faces: inside
pairwise pre-assembled
34
NOTE If a two-part securing washer is split, make sure that the two parts are mounted cam face to cam face only!
Connecting aluminium wires
NOTE When connecting aluminium wires::
- observe national and international guidelines regarding the connection of aluminium wires
- follow the instructions of the wire manufacturer
- check every year that the wires are securely attached in accordance with the specified torque
- follow the connection requirements listed below
Connection Requirements:
1. Carefully clean off the oxide layer of the stripped end of the cable, e.g., using a knife.
IMPORTANT Do not use brushes, files or sandpaper. Aluminum particles may get stuck and can transfer to other cables.
2. After removing the oxide layer of the cable end, rub in an acid- and alkali-free grease.
3. Then immediately fix it to a cable lug suitable for aluminium wires.
Repeat the steps above whenever the cable is disconnected and then reconnected.
Connecting the Fronius CL to the Public Grid (AC)
NOTE The phases should be connected in the proper order: GND, L1, L2, L3
and N.
1
AC
1
OFF
2
L1
DC-DC+
L1
1
Tightening torque: 22.17 ft. lb.
L3
L2
L2
2
NL10
L3
M10
N
N
3
4
PE
NOTE Form a min. 4 in. wire loop using all wires.
35
AC Connection Examples
(3)
(2)
Recommendati­on for the AC­side Overcurrent Protection
(3)
(2)
(1)
AC connection with single hole cable lug
(3) (2)
(4)
AC connection with double hole cable lug
(1) single hole cable lug (2) metric hexagon nut M10, wrench size 17 mm (7/64 in.) (3) two-part securing washer NL 10, outside diameter 16.6 mm (3/32 in.) (4) double hole cable lug
NOTE To reduce the risk of fire, connect only to a circuit provided with branch circuit overcurrent protection in accordance with the National Electrical Code, ANSI / NFPA 70, at a MAXIMUM of:
Fronius CL Overcurrent Protection
208 V 240 V 277 V
33.3 DELTA 125 A 100 A -
44.4 DELTA 175 A 150 A -
55.5 DELTA 200 A 175 A -
36.0 WYE - - 60 A
48.0 WYE - - 80 A
60.0 WYE - - 90 A
36
Connecting DC Wires to the Fronius CL
CAUTION! Danger of damaging the inverter due to improperly connected
wires. Improperly connected wires can cause thermal damage to the inverter and may cause a fire. When connecting AC and DC wires:
- only use the installation and connection accessories as part of the shipment
- make sure that all cable connections are properly secured applying the correct tightening torque.
General Informa­tion about Solar Modules
Safety
In order to select suitable solar modules and get the most efficient use out of the Froni­us CL, please note the following points:
- The open circuit voltage of the solar modules increases as the temperature decrea­ses (assuming constant irradiance). The open circuit voltage should never rise above 600 V regardless of temperature and an irradiance of 1000 W/m². If the open circuit voltage exceeds 600 volts, the Fronius CL may be damaged, and all warranty rights will become null and void.
- More exact data for sizing the solar array for the particular location can be obtained using calculation tools such as the Fronius Configuration Tool (available at http:// www.fronius-usa.com).
- See NEC table 690.7 for the appropriate code-related voltage adjustment factor for crystalline silicon modules, or use the manufacturer’s specified voltage coefficient.
WARNING! An electrical shock can be fatal. Danger from grid voltage and DC voltage from solar modules.
- Never work with live wires! Prior to all connection work, make sure that the AC and DC wires are not charged.
- Only a licensed electrician is permitted to connect this inverter to the public grid.
- Power stage sets should only be opened by Fronius-trained service personnel.
WARNING! An electric shock can be fatal. Inadequately sized electrical components can cause serious injuries to persons and damage to (or loss of) property.
- All electrical installations must be carried out in accordance with the National Electrical Code, ANSI/NFPA 70, and any other codes and regulations applicable to the installation site.
- For installations in Canada, the installations must be done in accor­dance with applicable Canadian standards.
- Use copper wires for all grounding cables.
- See NEC section 250 for correct grounding.
- Use only solid or stranded wire. Do not use fine stranded wire.
WARNING! An electric shock can be fatal. Normally grounded conductors may be ungrounded and energized when a ground fault is indicated. The ground fault has to be repaired before operation is resumed.
37
Safety
(continued)
DC Terminals
Two-part securing washers in two sizes are included with the installation and
radial teeth: outside
connection accessories. These two-part securing washers with cam faces on one side and radial teeth on the opposite side are pairwise pre-assem­bled, cam face to cam face.
cam faces: inside
pairwise pre-assembled
NOTE If a two-part securing washer is split, make sure that the two parts are mounted cam face to cam face only!
DC+ DC- L1 L2 L3 N
Connecting aluminium wires
NOTE When connecting aluminium wires::
- observe national and international guidelines regarding the connection of aluminium wires
- follow the instructions of the wire manufacturer
- check every year that the wires are securely attached in accordance with the specified torque
- follow the connection requirements listed below
Connection Requirements:
1. Carefully clean off the oxide layer of the stripped end of the cable, e.g., using a knife.
IMPORTANT Do not use brushes, files or sandpaper. Aluminum particles may get stuck and can transfer to other cables.
2. After removing the oxide layer of the cable end, rub in an acid- and alkali-free grea­se.
3. Then immediately fix it to a cable lug suitable for aluminium wires.
Repeat the steps above whenever the cable is disconnected and then reconnected.
38
Connecting DC Wires
NOTE Connecting the DC wiring
with the wrong polarity may cause damage to the inverter. Check both the polarity and the open circuit voltage.
The DC Voltage must not exceed 600 V, regardless of temperature.
DC Connection Examples
1
DC+ DC- L1 L2 L3 N
NL12
M12
Tightening torque 22.17 ft. lb.
(3)
(2)
NOTE Form a min. 4 in. wire loop using all wires.
(3) (2)
(3) (2)
(1)
DC connection with single hole cable lug and one cable
DC connection with double hole cable lug and one cable
Important When connecting 2 wires make sure that both cable lugs are placed upon each other upside down.
1 2
39
1
2
(5)
(4)
DC Connection Examples
(continued)
(3)
(2)
(6)
(6)
(3)
(2) (5)
(1)(1)
(4)
(1)
DC connection with single hole cable lug and three cables
DC connection with double hole cable lug and three cables
NOTE When connecting three cables consider an overcurrent protection according to NEC article 240!
(1) single hole cable lug (2) metric hexagon nut M12, wrench size 19 mm (3/16 in.) (3) two-part securing washer NL 12, outside diameter 19.5 mm (13/64 in.) (4) double hole cable lug (5) copper ring, diameter 13 and 25 x 9.7 mm (33/64 and 63/64 x 3/8 in.) (6) copper spacer
(2)
(3) (5)
(4)
(4)
40
Fronius CL Solar Module Ground
General The inverter allows you to ground solar modules via a fuse in the connection area either
at the negative pole or the positive pole.
Solar Module Ground via Fuse
L L L N
PE
(2)
1 2 3
(1)
(1) Fuse holder for solar module ground at the positive pole (2) Fuse holder for solar module ground at the negative pole
(1)
DC+
(2)
=
DC-
(3)
~
DC+
DC-
(3)
(2)(1)
=
~
L L L
N
PE
1 2 3
Solar Module Ground at Negative Pole (Fuse Holder for Solar Module Ground at Positive Pole Not Used)
(1) Solar module (2) Inverter (3) Fuse
Depending on the inverter output, Fronius recommends fuses with the following nominal current values for the solar module ground:
- Fronius CL 33.3 DELTA:2 A
- Fronius CL 44.4 DELTA:2 A
- Fronius CL 55.5 DELTA:3 A
Fuse dimensions: 13/32 x 1 1/2 in. (10 x 38 mm)
41
Solar Module Ground at Positive Pole (Fuse Holder for Solar Module Ground at Negative Pole Not Used)
- Fronius CL 36.0 WYE:2 A
- Fronius CL 48.0 WYE:2 A
- Fronius CL 60.0 WYE:3 A
Safety
WARNING! An electrical shock can be fatal. Normally grounded conduc-
tors may be ungrounded and energized when a ground fault is indicated. The ground fault has to be repaired before operation is resumed.
WARNING! An electrical shock can be fatal. Danger from DC voltage from solar modules. The DC main switch is only used to switch off power to power stage sets. When the DC main switch is turned off, any solar module ground installed remains unaffected. Never touch the DC+ and DC-.
Solar Module Ground at Nega­tive Pole
Solar Module Ground at Positi­ve Pole - Inser­ting Fuse
The Fronius CL is designed for a solar module ground at the negative pole. The inverter comes supplied with a corresponding fuse in the right fuse holder for a solar module ground at the negative pole. The left fuse holder for the solar module ground at the positive pole must have a plastic bolt inserted.
NOTE Do not connect the ground to the negative DC line at any point! This is already done within the inverter. If negative DC lines are connected to the DC terminals or prior to this to the ground, this will circumvent the GFDI protec­tion system, preventing your inverter from properly detecting a fault current. In addition, turning the DC disconnect to the OFF/open circuit condition will not disconnect the array from ground, as it only disconnects the DC positive.
The Fronius CL is designed for a solar module ground at the negative pole. For solar module ground at the positive pole the fuse must be inserted into the corresponding fuse holder as follows:
1
2
1
Important The right fuse holder for the solar module ground at the negative pole must have a plastic bolt inserted.
Inserting the fuse at the positive pole grounds the solar module.
+
-
4
3
+
-
+
When the solar module is grounded at the positive pole:
NOTE Do not connect the ground to the positive DC line at any point! This is already done within the inverter. If positive DC lines are connected to the DC terminals or prior to this to the ground, this will circumvent the GFDI protec­tion system, preventing your inverter from properly detecting a fault current. In addition, turning the DC disconnect to the OFF/open circuit condition will not disconnect the array from ground, as it only disconnects the DC negative.
42
Inserting Power Stage Sets
Overview A sticker is located in the inverter on the top cover. The sticker provides an overview of
the steps required for inserting power stage sets. A detailed description of the sticker can be found in ‘Troubleshooting and Maintenance’ in the ‘Replacing Power Stage Sets’ section.
General
One slot in the inverter is assigned to each power stage set rack. In order to avoid mixing up the slots, positioning bolts are used on the back of the power stage set racks and a corresponding recess is available for the slot.
Positioning Bolt on the Back of the Power Stage Set
Opening for the Slot
43
Slot Arrangement
Dip Switches for Identifying Power Stage Set Racks
PS 13PS 12
PS 14
PS 11PS 10PS 09
PS 08PS 07PS 06
PS 05PS 04PS 03
PS 01PS 00
PS 02
A dip switch on the front of the power stage set is used to identify each individual power stage set in the inverter. The dip switch must be set exactly for each individual slot.
Dip Switch Settings for Each Slot
4
ON
3
2
1
Dip Switches on the Front of the Power Stage Set
ON
1
2
ON
1
2
ON
1
2
ON
1
2
ON
1
2
110 0
PS 12
3
4
1001
PS 09
3
4
0110
PS 06
3
4
0011
PS 03
3
4
0000
PS 00
3
4
ON
1
ON
1
ON
1
ON
1
ON
1
110 1
PS 13
3
4
2
1010
PS 10
3
4
2
0111
PS 07
3
4
2
0100
PS 04
3
4
2
0001
PS 01
3
4
2
ON
1
2
ON
1
2
ON
1
2
ON
1
2
ON
1
2
1110
PS 14
3
4
1011
PS 11
3
4
1000
PS 08
3
4
0101
PS 05
3
4
0010
PS 02
3
4
44
Inserting Power Stage Sets
WARNING! An electrical shock can be fatal. Danger from grid voltage and
DC voltage from solar modules.
- The connection area should only be opened by a licensed electrician.
- Never work with live wires! Prior to all connection work, make sure that the AC and DC wires are not charged.
- DC and AC main switch are only used to switch off power to the power stage set. When DC and AC main switch are turned off, the connection area is still energized.
NOTE Check the following before inserting power stage sets into the inverter:
- The location of the positioning bolt
- Whether or not the dip switch is set for the slot
1
sets, the plastic front of the power stage set must be inserted flat against the side metal supports. If a power stage set cannot be inserted completely into the inverter, then the power stage set has been inserted into the wrong slot.
Important When inserting power stage
1
- Insert 4 rails
2
2
1
3
3
8
- Secure rails using 4 x 5 screws
3
3
Tightening torque: 1.84 ft. lb.
3
3
1
45
Application Example
Inserting power stage set PS 10:
1
1
- Insert positioning bolt into no. 10
3
2
4
ON
- Set the dip switch for PS 10 as per „Dip Switch Settings for Each Slot“: 1 - 0 - 1 - 0
3
2
1
1
- Insert power stage set PS 10 into the slot for PS 10
PS 13PS 12
PS 01PS 00
PS 14
PS 11PS 10PS 09
PS 08PS 07PS 06
PS 05PS 04PS 03
PS 02
Slot for Power Stage Set PS 10
46
Closing the Fronius CL
3
1
2
3
4
Closing the Fronius CL
CAUTION! An inadequate grounding conductor connection can cause
serious injuries to persons and damage to (or loss of) property. The screws on the covers provide an adequate grounding conductor connection for the housing ground and should not under any circumstances be replaced by other screws that do not provide a proper grounding conductor connection.
1
1
2
3
4
Tightening torque: 1.84 ft. lb.
- Replace covers
- Secure with screws
2
1
1
1
- Close doors
2
- Close door latches
47
1
2
Start-up Operation
Factory Pre-set Configuration
Requirements for Start-up Operati­on
Start-up Operati­on
Your Fronius CL has been pre-configured in the factory and is ready for operation. You only have to set the available power grid for start-up for the inverters.
To change your inverter settings, please see section ‘The Setup Menu’ in the chapter ‘Operation.’
- Fronius CL connected to the public grid (AC)
- Fronius CL connected to the solar modules (DC)
- All power stage sets inserted
- Power stage sets secured via rails
- All covers attached
- Doors closed and locked
NOTE Flip the AC main switch and the DC main switch to Position - ON ­only when:
- the inverter doors are totally closed
- the door latches are totally closed
1. If available, turn on the external AC disconnect
2. Flip AC main switch on the inverter to
ON
position - ON -
3. Flip DC main switch to position - ON -
ON
As soon as the photovoltaic modules produce sufficient power, the Opera­ting Status LED lights up orange.
The orange LED indicates that the feed-in mode of the Fronius CL will begin shortly.
The screen displays the startup phase.
- Segment test
All display elements light up for about one second
- The inverter goes through a master check list for several seconds
The display shows ‘TEST’ and indicates the respective compo­nent that is being tested (for example, ‘LED’)
48
Start-up Operati­on
(continued)
- The grid selection phase begins. ‘SETUPSEL’ is displayed.
4. Press the ‘Enter’ key
The first grid selection option is shown (e.g., 208 V)
5. Select the public grid
Selecting the Public Grid
1. Use the ‘Up’ and ‘Down’ keys to select the desired grid:
Grid voltage 208 V Delta No neutral conductor in the system Neutral conductor monitoring is deactivated
L1
120 °
208 V
12 0 °
=
L1
120 V
N
208 V
L2L3
~
12 0 °
208 V
120 V
L2
120 °
208 V
120 °
208 V
120 V
L3
208 V
Grid voltage 208 V Delta: 120 V WYE Neutral conductor available in the system Neutral conductor monitoring is activated
49
120 °
=
~
Selecting the Public Grid
(continued)
120 °
L1
120 °
240 V
240 V
L2L3
12 0 °
L2
Grid voltage 240 V Delta No neutral conductor in the system Neutral conductor monitoring is deactivated
Grid voltage 480 V Delta: 277 V WYE
240 V
12 0 °
=
~
L1
120 °
=
277 V
480V
N
277 V
120 °
480 V
277 V
L3
480 V
Neutral conductor available in the system Neutral conductor monitoring is activated
~
2. Press the ‘Enter’ key 2x to confirm your grid selection (or use the ‘Esc’ key to return to grid selection)
Startup Phase during Startup Operation
The startup phase restarts with the segment test.
- Segment test All display elements light up for about one second
- The Fronius CL goes through a master check list for several seconds The display shows ‘TEST’ and indica­tes the respective component that is being tested (for example, ‘LED’)
50
Startup Phase during Startup Operation
(continued)
- ‘TESTCOM’ is shown
- Synchronization with grid: ‘WAITPS’ is displayed, the inverter icon flashes: The Fronius CL is waiting for all power stage sets in the network to be on stand-by. This procedure takes place dependent on the DC voltage.
Next, the display shows ‘SYNCAC,’ the grid icon flashes
- Startup test: Before the Fronius CL starts feeding energy into the grid, the conditions of the grid are tested in detail in accor­dance with regulations. The display shows ‘STARTUP’
- Operation of feeding energy into the grid: After selecting the grid and when the tests are concluded, the Fronius CL starts feeding energy into the grid. The display shows the present power feeding into the grid. The Operating Status LED lights up green, and the Fronius CL starts operating.
Important For more information about the startup phase, please see chapter ‘Operati­on’, section ‘Product Description Fronius CL’ (Startup Phase, Test Procedure).
51
Setting inverter for solar module ground at the positive pole
If the inverter will be operated with solar modules that require a solar module ground at the positive pole, the corresponding grounding method must be set in the ‘Basic Ser­vice’ menu. For accessing the ‘Basic Service’ menu the access code ‘22742’ must be entered.
If solar modules are connected to the inverter that require a solar module ground at the positive pole, the status message 472 "Ground fault detected" will be displayed after the inverter is turned on and the startup phase is completed
1. Press the unassigned ‘Menu/Esc’ key 5 x
‘CODE’ is displayed, the first digit flashes.
2. Enter the access code 22742:
Use the ‘Up’ and ‘Down’ keys to select the value for the first digit of the access code
3. Press the ‘Enter’ key
The second digit flashes.
4. Repeat steps 2 and 3 for the second,
third, fourth and fifth digit of the access code until ...
... the access code flashes.
5. Press the ‘Enter’ key
The inverter is in the ‘Basic Service’ menu, the first parameter ‘MIX MODE’ is displayed.
52
Setting inverter for solar module ground at the positive pole
(continued)
6. Use the ‘Up’ or ‘Down’ keys to select the 'GNDMODE' parameter
7. Press the ‘Enter’ key
The set grounding mode is displayed.
8. Use the ‘Up’ and ‘Down’ keys to select the corresponding ‘POS GND’ grounding method:
POS = solar module ground at positi­ve pole
9. Press the ‘Enter’ key to apply the required grounding mode
10. Press the ‘Esc’ key to exit the Basic Service menu
53
Selecting the Interface Protocol and Setting the In­verter Baud Rate
General
Entering the access code
If a data communication connection is required between the inverter and other Fronius data communication components, the ‘Interface protocol’ must be set in the ‘Basic Service’ menu.
1. Press the ‘Menu’ key
‘Menu’ is shown.
2. Select the ‘Setup’ mode using the
‘Left’ or ‘Right’ keys
3. Press the unoccupied ‘Menu/Esc’ key 5 x
‘CODE’ is displayed, the first digit flashes.
4. Enter the access code 22742:
Use the ‘Up’ and ‘Down’ keys to select a value for the first digit of the access code
5. Press the ‘Enter’ key
The second digit flashes.
6. Repeat steps 4 and 5 for the second, third, fourth and fifth digit of the access code until ...
... the access code flashes.
7. Press the ‘Enter’ key
54
Entering the access code
(continued)
The inverter is now in the ‘Basic Service’ menu, the first parameter ‘MIX MODE’ is displayed.
Selecting the interface proto­col for communi­cation with other data communica­tion components
The inverter is in the ‘Basic Service’ menu, the first parameter ‘MIX MODE’ is displayed.
1. Use the ‘Up’ and ‘Down’ keys to select the ‘COMM’ parameter
2. Press the ‘Enter’ key
‘MODE’ is shown.
3. Press the ‘Enter’ key
55
The set protocol type is displayed.
4. Use the ‘Up’ and ‘Down’ keys to select the ‘IFP’ protocol type (inter­face protocol):
5. Press the ‘Enter’ key to apply the ‘IFP’ protocol type.
Selecting the interface proto­col for communi­cation with other data communica­tion components
(continued)
The ‘IFP’ protocol type is applied, ‘MODE’ is displayed.
For setting the inverter baud rate without exiting the ‘Basic Service’ menu follow the steps in the enclosed section ‘Setting the Inverter baud rate’, starting from step 3.
6. Press the ‘Esc’ key 2 x to exit the ‘Basic Service’ menu
Setting the inverter baud rate
The inverter is in the ‘Basic Service’ menu, the first parameter ‘MIX MODE’ is displayed.
1. Use the ‘Up’ and ‘Down’ keys to select the ‘COMM’ parameter
2. Press the ‘Enter’ key
MODE’ is shown.
56
3. Use the ‘Up’ and ‘Down’ keys to
select the ‘IFP’ parameter
4. Press the ‘Enter’ key
‘BAUD’ is displayed
5. Press the ‘Enter’ key
Setting the inverter baud rate
(continued)
The set baud rate is displayed.
6. Use the ‘Up’ and ‘Down’ keys to select the desired baud rate: 2400 / 4800 / 9600 / 14400 / 19200
7. Press the ‘Enter’ key
The selected baud rate is applied, ‘BAUD’ is displayed.
8. Press the ‘Esc’ key 3 x to exit the ‘Basic Service’ menu
The inverter begins the startup phase after exiting the ‘Basic Service’ menu.
57
Setting the Relay Contact Functions
General According to the assigned relay contact functions the isolated relay contacts at the
inverter’s connection area can be used for several tasks, e.g.:
- connecting and controlling external ventilation
- giving out an acoustic or visual signal
Possible Func­tions of Relay Contacts
Function number
Activation criterion for the switch con-
1)
tact
1
2
--
Power feed-in possible on DC side
3
4
Cabinet fan in operati-onCabinet fan not in
Max. interior temperatu­re >/= 104 °F
5 Max. interior temperatu-
re >/= 122 °F
6
Triggering of continu­al3) and temporary4) service codes
Deactivation criteri­on2) for the switch contact
Power feed-in not possible on DC side
operation
Max. interior tempera­ture </= 86 °F
Max. interior tempera­ture </= 104 °F
Error confirmation per key press / per Solar Net command
Description
not available on US devices
Shut-down of external components over night (e.g., 60 Hz transfor­mer)
External ventilation / air conditioning can be activated
Status display / Relay contact trips
7
Triggering of continu­al4) service codes
Error confirmation per key press / per Solar
Status display / Relay contact trips
Net command
8
1)
Activation = switch contact closes / opens
2)
Deactivation = switch contact opens / closes
3)
Continual service codes (e.g., for an inverter malfunction or shutdown, when the
Inverter in feed-in mode
Inverter not in feed-in mode
Control of motorized stop valve
service code is displayed longer than 4 h 15 min.)
4)
Temporary service codes (e.g., brief interruption of feed-in operation, a service code is triggered more than 50 x per day)
58
Entering the access code
The ‘Relay contact functions’ must be set in the ‘Basic Service’ menu.
1. Press the ‘Menu’ key
‘Menu’ is shown.
2. Select the ‘Setup’ mode using the ‘Left’ or ‘Right’ keys
3. Press the unoccupied ‘Menu/Esc’ key 5 x
‘CODE’ is displayed, the first digit flashes.
4. Enter the access code 22742:
Use the ‘Up’ and ‘Down’ keys to select a value for the first digit of the access code
5. Press the ‘Enter’ key
The second digit flashes.
6. Repeat steps 4 and 5 for the second, third, fourth and fifth digit of the access code until ...
... the access code flashes.
7. Press the ‘Enter’ key
59
The inverter is now in the ‘Basic Service’ menu, the first parameter ‘MIX MODE’ is displayed.
Setting the relay contact functions
The inverter is in the ‘Basic Service’ menu, the first parameter ‘MIX MODE’ is displayed.
1. Use the ‘Up’ and ‘Down’ keys to select the ‘GPSC CFG’ parameter
2. Press the ‘Enter’ key
‘SC1’ is shown.
3. Use the ‘Up’ and ‘Down’ keys to select the relay contact: SC1 = relay contact 1 SC2 = relay contact 2
4. Press the ‘Enter’ key
The set relay contact function is displayed, the digit flashes.
5. Use the ‘Up’ and ‘Down’ keys to select a value from 2 - 8 for the relay contact function as per section “Possible Functions of Relay Con­tacts“
6. Press the ‘Enter’ key The selected relay contact function is applied, the presently set relay contact is shown, e.g. ‘SC1’.
7. Press the ‘Esc’ key 3 x to exit the ‘Basic Service’ menu
60
1
1
2
Inserting Option Cards
2
Safety
WARNING! An electrical shock can be fatal. Danger from grid voltage and
DC voltage from solar modules.
- Never work with live wires! Prior to all connection and maintenance work, make sure that the AC and DC wires are not charged.
- The connection area should only be opened by a licensed electrician.
- Power stage sets should only be opened by Fronius-trained service personnel.
- All electrical installations must be in accordance with the National Electrical Code, ANSI/NFPA 70, and any other codes and regulations applicable to the installation site.
- For installations in Canada, the installations must be done in accor­dance with applicable Canadian standards.
WARNING! An electrical shock can be fatal. Danger from residual voltage from capacitors. You must wait until the capacitors have discharged. Discharge takes 5 minutes.
NOTE Follow general ESD precautions when handling option cards.
Opening the Fronius CL
When adding option cards to the Fronius CL, please follow all inverter safety instruc­tions and information.
1
2
OFF
OFF
3
4
CAUTION! An inadequate grounding conductor connection can cause serious injuries to persons and damage to (or loss of) property. The screws on the covers provide an adequate grounding conductor connection for the housing ground and should not under any circumstances be replaced by other screws that do not provide a proper grounding conductor connection.
61
Opening the Fronius CL
(continued)
3
1
2
4
1
2
3
Inserting Option Cards
Connecting Option Cards, Laying Data Communication Wires
1
1
2
secure.
CAUTION! Danger of short circuit by loose metal parts from knockouts. Loose metal parts in the inverter may cause short circuits when the inverter is powered up. When removing knockouts, make sure that
- no loose metal parts fall into the inverter
- any metal pieces that do fall into the inverter are removed immediately
- Insert option cards into free slots and
- Remove strain-relief device
1
3
2
1
54
5
62
- Remove the knockouts
Connecting Option Cards, Laying Data Communication Wires
(continued)
Only when data communication cables run into the inverter from the side:
Important Use a suitable tool to break out the wire input openings corresponding to the diameter of the data communication cables from the side of the mounting base. Follow all safety instructions from the tool manufacturer.
NOTE Only use water tight conduit fittings and conduits for inverter cabling. Conduit fittings and conduits are not included with the inverter.
1
4
3
5
2
6
1
2
5
4
3
1
2
Conduit
NOTE To prevent damage to the data communication cables from the rough edges of wire input openings, install a suitable edge guard in the knockout and wire input opening on the side of the mounting base (e.g., a rubber bushing).
3
4
1
5
2
3
3
4
1
6
Tightening torque: 1.48 ft. lb.
1
3
2
4
63
3
1
2
3
4
Closing the Fronius CL
CAUTION! An inadequate grounding conductor connection can cause
serious injuries to persons and damage to (or loss of) property. The screws on the covers provide an adequate grounding conductor connection for the housing ground and should not under any circumstances be replaced by other screws that do not provide a proper grounding conductor connection.
1
3
Tightening torque: 1.84 ft. lb.
- Replace right cover
- Secure with screws
2
1
2
1
1
- Close doors
2
- Close door latches
64
Solar Net and Data Communication
Solar Net Fronius developed Solar Net to make these add-on system components flexible and
capable of being used in a wide variety of different applications. Solar Net is a data network that enables several inverters to be linked with the data communications components.
Solar Net is a bus system. A single cable is all that is required for one or more inverters to communicate with all data communications components.
Data Communi­cation
The core of Solar Net and thus data communication is the Fronius Datalogger. It coordinates data transmissions and ensures that even large volumes of data are distributed and stored quickly and securely.
The ‘Fronius Com Card’ is used to integrate an inverter into Solar Net.
Important Each inverter that is to be monitored using a Fronius Datalogger requires a ‘Fronius Com Card.’ In this case, the ‘Fronius Com Card’ serves as a link between the internal network of the inverter and the Solar Net interface of the Fronius Datalogger.
Important Each inverter can only have one ‘Fronius Com Card.’ A network may only contain one Fronius Datalogger.
The first inverter with a ‘Fronius Com Card’ can be positioned up to 3281. ft. (1000 m) away from the last inverter or component.
Different data communications components are detected automatically by Solar Net.
In order to distinguish among several identical data communications components, each one must be assigned a unique number.
In order to uniquely identify each inverter in Solar Net, each inverter must also be assigned an individual number. You can assign individual numbers as per ‘The Setup Menu’ section in these operating instructions.
More detailed information on the individual data communication component can be found in the relevant operating instructions or online at http://www.fronius-usa.com.
65
Application Example
Logging and archiving data from the inverter and sensor using a Fronius Datalogger and Sensor Box:
Fronius CL
12 3
Com Card
IN OUT
Fronius CL
PC
Com Card
Datalogger C.
IN OUT
RS 232
Sensor Box
IN OUT
°C
W/m²
m/s
Fronius CL
IN
Com Card
OUT
Termination plug
Data network with 3 Fronius CL units and one Sensor Box:
- all Fronius CL units have one ‘Fronius Com Card’
- one Fronius CL has a ‘Fronius Datalogger card’ (no. 2)
- Fronius Datalogger has two RS-232 interfaces for connecting to a PC and a modem
Option cards communicate within the inverter via its internal network. External commu­nication (Solar Net) takes place via ‘Fronius Com Cards.’ Each ‘Fronius Com Card’ is equipped with two RS485 interfaces - an input and an output. RJ45 plug connectors are used to connect to these cards.
66
Keys and Symbols
Keys and Sym­bols
(1)
Keys and Symbols on the Inverter
Item Function
(1) Display
for displaying values, settings and menus
(2) Operating Status LED
for displaying the operating status
(3) ‘Enter’ key
for confirming a selection
(4) ‘Menu / Esc’ key
for changing the menu level for exiting the Setup menu
(2)
(3)(4)(5)(6)
(5) ‘Down/Right’ key
depending on the selection: for navigating down for navigating right
(6) ‘Left/Up’ key
depending on the selection: for navigating left for navigating up
Display Power for the display comes from the solar modules via safety-low voltage. Therefore,
the display is available only during daylight hours.
Important The inverter display is not a calibrated measuring instrument. A slight deviati­on of a few percentage points is intrinsic to the system. A calibrated meter is required to make calculations for the utility company.
67
Display
(continued)
(1) (2) (3) (4) (5)
(13)
(12)
Display
Item Function
(1) Icons for the ‘Now’ display mode
(2) Icons for the ‘Day’ display mode
(3) Icons for the ‘Year’ display mode
(4) Icons for the ‘Total’ display mode
(5) Icons for the ‘Setup’ display mode
(6) Icons for operating conditions
Indicates the maximum value within the period of observation (depen­ding on the display mode chosen)
(6)
(7)
(8)(9)(10)(11)
Indicates the minimum value within the period of observation (depen­ding on the display mode chosen)
Important The min. and max. values may not correspond to the absolute extreme values, as the measured data are recorded at two second intervals.
... appears with data readings that are directly related to the solar modules
... appears with AC data readings that are directly related to the grid
... appears with data readings that are directly related to the inverter
(7) Area for display unit
for displaying the applicable measuring unit
(8) Icon for the ‘Enter’ key
(9) Icons for the ‘Menu/Esc’ key
(10) Icons for the ‘Down/Right’ key
(11) Icons for the ‘Left/Up’ key
(12) Area for data
for displaying the data value measured
(13) Output bar (not active during setup settings)
indicates the output power at a given moment - independent from the display mode chosen. The screen displays % of the maximum possible output power of your solar inverter.
68
Operating Status LED
Depending on the operating status, the Operating Status LED assumes different colors:
Position of Operating Status LED on the Inverter
Operating Status LEDExplanation
lights up green A green light starts as soon as the inverter has completed the
startup phase, and stays green as long as the operation of feeding power into the grid continues. It indicates problem-free operation of the photovoltaic equipment.
flashes green The photovoltaic equipment is operating without fault, an
additional message is shown on the screen.
When a status code is shown, rectify the relevant condition by going to the ‘Maintenance and Service’ chapter, ‘Status Diagnosis and Troubleshooting’ section. The status message can be ack­nowledged by pressing the ‘Enter’ key.
lights up orange The inverter will enter the automatic startup phase as soon as the
photovoltaic modules yield sufficient power output
flashes orange when a warning is shown on the screen
or the inverter has been set to standby operation in the setup menu (manual shutoff of operation).
The next day, operation will resume automatically.
During the time the LED flashes orange, the operation can be resumed manually at any time (see section ‘The Setup Menu’)
lights up red General status: the respective status code is shown on the
screen
remains dark There is no connection to the solar modules
no power output from modules due to darkness
A list of most status codes, the corresponding status information, their status causes and repair measures can be found in the chapter ‘Troubleshooting and Maintenance’, section ‘Status Diagnosis and Troubleshooting’.
69
Startup Phase and Grid Feed-in Mode
Startup Phase
Test Procedure
The Fronius CL carries out a self test after being turned on automatically. Then a test of the public grid is carried out. This test takes five minutes. During the startup sequence the illumination of the Opera­ting Status LED is yellow.
1. Segment test All display elements light up for about one second.
2. Self test of essential inverter compon­ents
- The inverter goes through a
master check list for several seconds
- The display shows ‘TEST’ and
indicates the respective compo­nent that is being tested (for example, ‘LED’)
3. Synchronization with grid
- ‘WAITPS’ is displayed, the inverter
icon flashes: The inverter is waiting for all power stage sets in the network to be on stand-by. This procedure takes place dependent on the DC voltage.
- Next, the display shows
‘SYNCAC,’ the grid icon flashes.
4. Startup test
- Before the inverter starts feeding
energy into the grid, the conditi­ons of the grid are tested in accordance with local regulati­ons.
- The display shows ‘STARTUP.’
The startup test takes five minutes. The time elapsed is indicated by a bar shrinking from the top down.
Whenever two scale divisions stop flashing and disappear, 1/10 of the total duration of the test is over.
70
Operation of Feeding Energy into the Grid
- After the tests are completed, the inverter starts feeding energy into the grid.
- The display shows the present power feeding into the grid.
- The Operating Status LED lights up green, and the inverter starts operating.
71
Navigation in the Menu Level
Activating Dis­play Backlight
Automatic Deacti­vation of Display Illumination / Switching to the ‘Now’ Display Mode
Accessing Menu Levels
1. Press any key
The display backlight is activated.
If no key is pressed for 30 seconds or more, the display backlight will go off again. The setup menu also offers a choice between a permanently lit or permanently dark display.
If no key is pressed for 2 minutes,
- While power is being fed into the grid, the inverter automatically switches to the "Now" display mode and the present output power is displayed.
- If the inverter is not feeding power into the grid, the inverter automatically switches to the startup phase for synchronization with the grid.
The inverter switches to the "Now" display mode or startup phase from anywhere within the display modes or the Setup menu.
1. Press the ‘Menu’ key (1)
Accessing Menu Levels
Menu Levels
(1)
‘Menu’ appears on the display.
The inverter is now in the menu level.
From the menu level you can
- set the desired display mode
- access the Setup menu
72
Display Modes
Display Modes
Selecting a Display Mode
The following display modes are available for the inverter:
‘Now’ display mode ............. shows present time data
‘Day’ display mode ..............shows data for a period when DC power is present
‘Year’ display mode ............. shows data for the present calendar year - only available in
combination with optional Fronius Datalogger
‘Total’ display mode ............. shows data since your inverter first started operating
1. Access the menu level
(1) (2) (3) (4)
2. Use the ‘left’ (7) or ‘right’ (6) keys to select your preferred display mode (1)
- (4)
3. Press ‘Enter’ (5)
Selecting a Display Mode
Example: ‘Day’ Display Mode
(5)(6)(7)
The selected display mode is shown.
73
Overview of Display Values
Display Icon Unit Optional Display value mode
‘Now’ W - output power
V - AC grid voltage
A - output current
Hz - Grid frequency
V - DC array voltage
A - Module current
MOhm - insulation resistance
HH:MM x Time
° F - Supply air temperature
rpm - Speed of left fan
rpm - Speed of right fan
‘Day’ kWh / MWh - Energy supplied
‘Year’ ‘Total’
Currency - Yield
lb / T - CO2 reduction
W - Maximum output power
V - Maximum grid voltage
V - Minimum grid voltage
V - Maximum array voltage
HH:MM - Operating hours of the inverter
x Option
If the DatCom component for the required options is not available, the message ‘N.A.’ (not available) is shown.
74
Display Values in the ‘Now’ Display Mode
Selecting the ‘Now’ Display Mode
Display Values in the ‘Now’ Display Mode
1. Select the ‘Now’ display mode
The first display value appears in the ‘Now’ display mode.
2. Use the ‘Down’ (2) key to scroll to the next display value
Scroll back using the ‘Up’ key (1)
(1) (2)
First Display Values in the ‘Now’ Display Mode
Output power
power supplied to the grid at the particular moment (Watts)
For Example, Phase Voltage for Phase L1
AC grid voltage
External conductor voltage (Volts)
- The phase voltage can be displayed by pressing the ‘Enter’ key.
- The phase voltage of the other phases can be displayed by pressing the ‘Up’ and ‘Down’ keys.
- You can return to the menu level by pressing the ‘Menu’ key.
Output current
current supplied to the grid at the particu­lar moment (Amperes)
75
Display Values in the ‘Now’ Display Mode
(continued)
For Example, Phase Current for Phase L3 (WYE)
For Example, Power Stage Set Current for Power Stage Set G1 (DELTA)
- You can display the phase current for WYE devices and the current of individual power stage sets for DELTA devices by pressing the ‘Enter’ key.
- You can display the phase current of other phases for WYE devices and the current of other power stage sets for DELTA devices by pressing the ‘Up’ and ‘Down’ keys.
- You can return to the menu level by pressing the ‘Menu’ key.
Grid frequency
(Hertz)
DC array voltage
voltage of the solar array at the moment of data display (Volts)
The voltage shown while AC power is supplied is called MPP voltage (MPP = maximum power point).
Module current
current supplied by solar array at the moment of data display (Amperes)
GFDI status
If there is no ground fault in the system, ‘GFDIOK’ is displayed
NL-MON Communication
When there is communication with the ‘NL-MON’ plug-in card, ‘NLMONOK’ is displayed.
Time of day (optional Fronius Datalog­ger)
When the time on the inverter or on a dataloggere is changed, this changes the time on all devices connected via Solar Net.
76
Display Values in the ‘Now’ Display Mode
(continued)
Supply air temperature
Temperature of the supply air used to cool the inverter (° F) The area for unit display switches between ‘°F’ and ‘AMB.’
Speed of left fan - FAN 1
(rpm - revolutions per minute) The area for unit display switches between ‘RPM’ and ‘FAN1.’
Options
Speed of right fan - FAN 2
(rpm - revolutions per minute) The area for unit display switches between ‘RPM’ and ‘FAN2.’
If the DatCom component for the required options are not available, the message ‘N.A.’ (not available) is shown.
77
Display Values in the ‘Day / Year / Total’ Display Mo­des
General
Selecting ‘Day / Year / Total’ Display Modes
For the inverter, the day begins when it switches on. If the DC supply line is discon­nected and no Fronius Datalogger is connected, the following parameters within the display mode ‘Day’ will be re-set after repeating the start-up:
- yield (currency can be selected)
-CO2 reduction (lbs.)
- maximum output power (Watts)
- maximum grid voltage (Volts)
If an optional Fronius Datalogger is available, the display values listed always apply to the whole day.
- minimum grid voltage (Volts)
- energy supplied (kWh)
- operating hours of the inverter
(1) (2)
First Display Value in the ‘Day’ Display Mode
(1) (2)
First Display Value in the ‘Total’ Display Mode
Important The ‘Year’ display mode is only supported when the Fronius Datalogger option is installed. This data communications component includes a real-time clock.
First Display Value in the ‘Year’ Display Mode
1. Selecting ‘Day / Year / Total’ Display
2. Use the ‘Down’ (2) key to scroll to the
(1) (2)
Modes
The First Display Value in the ‘Day / Year / Total’ Display Mode is Shown.
next display value
Scroll back using the ‘Up’ key (1)
78
Display Values in the ‘Day / Year / Total’ Display Modes
Energy supplied
Energy supplied during the monitored period (kWh / MWh)
Due to the variety of different monitoring systems, there can be deviations between the readings of other metering instruments as compared to the readings from the inverter. For determining the energy supplied to the grid, only the readings of the calibrated meter supplied by the electric utility company are relevant.
Yield
Money earned during the monitored period (set currency and price per kWh in setup menu)
As was the case for the energy supplied, readings may differ from those of other instru­ments.
‘The Setup Menu’ section describes how to set the currency and rate for the energy supplied. The factory setting depends on the respective country-specific setting.
CO2 reduction
CO2 emissions saved during the monitored period (lb or T, pounds or tons) The area for unit display switches between ‘lb,’ ‘T’ and ‘CO2.’
The CO2 meter gives an indication of CO2 emissions that would be released during the generation of the same amount of electricity in a combustion power plant. This is set for 1.3 lb/kWh in the factory
Maximum output power
Highest output power during observation period (watts)
Maximum grid voltage
Highest reading of grid voltage (V) during observation period
Minimum grid voltage
Lowest reading of grid voltage (V) during observation period
79
Display Values in the ‘Day / Year / Total’ Display Modes
Maximum array voltage
Highest reading of array voltage (V) during observation period
(continued)
Operating hours
Indicates how long the inverter has been operating (HH:MM)
Duration of operation is shown in hours and minutes up to 999 h and 59 min (display: ‘999:59’). After that only full hours are displayed.
Although the inverter does not operate during the night, all sensor data are recorded around the clock.
Options If the DatCom component for the required options is not available, the message ‘N.A.’
(not available) is shown.
80
The Setup Menu
Default Settings
Accessing the Setup Menu
The inverter is designed for fully automatic operation. No manual control is necessary for feeding the power it generates into the grid.
The Setup menu enables you to easily customize the inverter’s preset parameters to your needs.
1. Switch to the menu level (press the
(1)
(2)(3)(4)
‘Menu’ key)
2. Select the ‘Setup’ (1) mode using the ‘Left’ (4) or ‘Right’ (3) keys
3. Press ‘Enter’ (2)
‘Setup’ Mode Selected in the Menu Level
‘STANDBY’ Menu Item
The Setup menu’s first menu item ‘STANDBY’ is shown.
81
Scrolling through Menu Items
(1) (2) (1) (2)
Menu Items in the Setup Menu
Example: ‘STANDBY’ Menu Item
Example: ‘CONTRAST’ Menu Item
1. Access the setup menu
2. Scroll through the available menu items using the ‘Up’ (1) and ‘Down’ (2) keys
STANDBY
Manual activation / deactivation of Stand­by operation using the ‘Enter’ key
Unit ­Setting range Enter Factory setting ‘Standby’ deactivated
- During standby operation the electronic system of the power stage is switched off. No power is fed into the grid.
- The Operating Status LED flashes orange.
- The orange flashing Operating Status LED stops at dusk.
- After the subsequent sunrise, the power supply operation into the grid is resumed automatically (after completion of the startup phase the LED is illuminated green).
- Grid supply operation can be resumed at any time whenever the LED is flashing orange (deactivate ‘STANDBY’)
CONTRAST
set contrast on LCD display
Unit ­Setting range 0 - 7 Factory setting 7
Since contrast depends on temperature, it may be necessary to adjust the menu item ‘Contrast’ when ambient conditions change
82
Menu Items in the Setup Menu
(continued)
LIGHTMODE
default setting of display backlight
Unit ­Setting range AUTO / ON / OFF Factory setting AUTO
AUTO: The display backlight will stop 2 minutes after the last key has
been pressed.
ON: The display will remain illuminated whenever power is supplied
to the grid
OFF: The display backlight will be permanently off.
Important The ‘Light Mode’ menu item only applies to the display backlight. The LCD display will still remain on during operation. Its energy consumption is less than one mW (1/1000 W).
CASH
setting of currency and rate for invoicing the energy supplied
Unit ­Setting range Currency / Charge rate/kWh Factory setting USD
CO
2
CO2 reduction factor setting
Unit lb/kWh Setting range 00.01 - 99.99 Factory setting 1.3
YIELD
Setting of
- an OFFSET value for the Total energy display
- a measurement correction value for the Day, Year and Total energy display
Unit ­Setting range OFFSET / CALI. Factory setting -
OFFSET Preset value for the energy supplied, added to the actual energy
supplied (e.g., transfer value at the exchange of the inverter) Setting range: 5 digits + SI prefix (k..., M...)
CALI. Preset correction value, so that the data shown on the inverter
display corresponds to the calibrated data shown on the electric meter Setting range: -5.0 - +5.0 % in increments of 0.1
83
Menu Items in the Setup Menu
(continued)
IG-NR
Number (address) setting for the inverter in a setup comprising multiple inverters linked together
Unit ­Setting range 01 - 99 (100th inverter = 00) Factory setting 01
Important Each inverter must be assigned its own address when using multiple inver­ters in a data communications system.
DATCOM
indicates status of data transmission, activates the Signal Card, resets the Personal Display Card and Interface Card
Unit ­Display range OKCOM / ERRORCOM / IFP Testing range SIGCDTEST / SIGCDNI, PDCDRST / PDCDNI, IFCDRST / IFCDNI,
TAC
Factory setting -
OKCOM Data connection available
ERRORCOM Data connection faulty or DATCOM is not installed
IFP Data transmission via interface protocol selected
SIGCDTEST Function test for the Fronius Signal Card option *)
SIGCDNI Fronius Signal Card not installed
PDCDRST Reset Fronius Personal Display Card
PDCDNI Fronius Personal Display Card not installed
IFCDRST Reset Fronius Interface Card
IFCDNI Fronius Interface Card not installed
TAC ON Function test for the Fronius Power Relay Card (TAC) option *)
*) The Fronius Signal Card and Fronius Power Relay Card
(TAC) options are not available for the Fronius CL. These functions were implemented without additional option cards on the "Snowball" PC board (fan controller) via the potential-free relays.
84
Menu Items in the Setup Menu
(continued)
TIME
setting of date and time
Unit DDMMYYYY, HH:MM Setting range Date / Time Factory setting -
The ‘Time’ menu item is only supported when the Fronius Datalogger option is installed.
STATEFAN
fan status indicator
Unit ­Display area N.I.FAN / SAFETYX and STOPX / SELF and TEST / O.K.FAN Factory setting -
N.I.FAN No communication between the inverter control unit (IG Brain)
and the fan controller (Snowball)
SAFETYX and Fans are stopped for safety reasons; STOPx ‘x’ describes the error:
0 ... general error (over-temperature, overcurrent) 1 ... left fan malfunction 2 ... right fan malfunction 3 ... left and right fan malfunction 4 ... fan in connection area malfunction 5 ... left fan and fan in connection area malfunction 6 ... right fan and fan in connection area malfunction 7 ... all 3 fans malfunction
SELF and TEST Running a self test
O.K.FAN Fans are OK and operating normally
When there is a communication connection and no self test has been run, you can trigger the fan controller self test by pressing the ‘Enter’ key.
- ‘TEST’ is displayed after pressing the ‘Enter’ key.
- Repressing ‘Enter’ triggers the fan controller self test. The display then switches back to the ‘STATEFAN’ menu item.
STATEPS
Status display of power stage sets PS00 ­max. PS14, the last error that has occur­red can be displayed.
Important State 306 (Power Low) and 307 (DC-Low) appear naturally every morning and evening due to low solar irradiance. These status messages are not the result of a fault.
85
Menu Items in the Setup Menu
(continued)
VERSION
displays the version number and serial number of the electronic components (e.g., IG-Brain, power stage sets, display)
Unit ­Display area MAINCTRL / LCD / PS (PS00, PS01 ... PS14) /
SNOWBALL
Factory setting -
MAINCTRL Version information of the IG-Brain unit (inverter controller)
LCD Version information of the display
PS Version information of the power stage sets (PS00 - PS14)
SNOWBALL Version information of the Snowball PC board (controls the fan
among other things)
86
Setting and Displaying Menu Items
General Menu Item Settings
Exiting a Menu Item
1. Access the Setup menu
2. Use the ‘Up’ and ‘Down’ keys to select the desired menu item
3. Press the ‘Enter’ key
4. Use the ‘Up’ and ‘Down’ keys to change the value of the menu item
To save the changed values:
5. Press the ‘Enter’ key
- the changed values are saved in the menu item
- the presently selected menu item is shown
To not save the changed values:
5. Press the ‘Esc’ key
- the changed values are not saved in the menu item
- the presently selected menu item is shown
1. To exit a menu item, press the ‘Menu / Esc’ key
The menu level is displayed:
Setting Standby Mode - Manual Shutoff of Fee­ding Energy into the Grid
If no key is pressed for 2 minutes,
- the inverter switches to the ‘Now’ display mode from anywhere within the
Setup menu
- the display illumination turns off
- the present output power is displayed
1. Select the ‘Standby’ menu item
2. Press the ‘Enter’ key
87
Setting Standby Mode - Manual Shutoff of Fee­ding Energy into the Grid
(continued)
The display switches between ...
‘STANDBY’
and ...
‘ENTER’
The Standby mode is now activated (manual shutoff of feeding energy into the grid).
The Operating Status LED lights up orange.
Restoring the Grid Feed
Setting the Display Contrast
1. Select the ‘Standby’ menu item
2. Press the ‘Enter’ key
The inverter switches to the Startup phase.
After a successful startup, the Opera­ting Status LED will be green. The present power feed will be displayed.
1. Select the ‘CONTRAST’ menu item
2. Press the ‘Enter’ key
88
Setting ‘7’ for maximum possible contrast is shown.
Setting the Display Contrast
(continued)
3. Use the ‘Up’ and ‘Down’ keys to select the desired level of contrast
Setting ‘0’ for the minimum possible contrast
4. Press the ‘Enter’ key to accept the setting
The set contrast is applied. The ‘Contrast’ menu item is displayed.
Setting the Display Illumina­tion
1. Select the ‘LIGHTMODE’ menu item
2. Press the ‘Enter’ key
The ‘AUTO’ setting is shown.
3. Use the ‘Up’ and ‘Down’ keys to select the desired setting for the display illumination
4. Press the ‘Enter’ key to accept the setting
The display illumination setting is applied. The ‘LIGHTMODE’ menu item is displayed.
89
Setting the Currency and Rate
1. Select the ‘CASH’ menu item
2. Press the ‘Enter’ key
The currency is shown Factory setting = ‘USD’ The first of 3 characters flashes.
3. Use the ‘Up’ and ‘Down’ keys to select a letter for the first character
4. Press the ‘Enter’ key
The second digit flashes.
5. Repeat steps 3 and 4 for the second and third characters until ...
The set currency flashes.
6. Press the ‘Enter’ key
The currency is applied. The charge rate is displayed in kWh/currency factory setting = 0.14 USD / kWh The first digit flashes.
7. Use the ‘Up’ and ‘Down’ keys to select a value for the first digit (e.g.,
0)
8. Press the ‘Enter’ key The second digit flashes.
9. Repeat steps 7 and 8 for the first, second and third digit after the deci­mal point until ...
90
Loading...