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Fronius Energy Package
Operating Instructions
EN
Grid-connected inverter
42,0426,0222,EN 005-22062015
0
Dear reader,
IntroductionThank you for the trust you have placed in our company and congratulations on buying this
high-quality Fronius product. These instructions will help you familiarise yourself with the
product. Reading the instructions carefully will enable you to learn about the many different
features it has to offer. This will allow you to make full use of its advantages.
Please also note the safety rules to ensure greater safety when using the product. Careful
handling of the product will repay you with years of safe and reliable operation. These are
essential prerequisites for excellent results.
EN
Explanation of
safety symbols
DANGER! Indicates immediate and real danger. If it is not avoided, death or se-
rious injury will result.
WARNING! Indicates a potentially dangerous situation. Death or serious injury
may result if appropriate precautions are not taken.
CAUTION! Indicates a situation where damage or injury could occur. If it is not
avoided, minor injury and/or damage to property may result.
NOTE! Indicates a risk of flawed results and possible damage to the equipment.
IMPORTANT! Indicates tips for correct operation and other particularly useful information.
It does not indicate a potentially damaging or dangerous situation.
If you see any of the symbols depicted in the "Safety rules" chapter, special care is required.
General .................................................................................................................................................7
Proper use ............................................................................................................................................14
Warning notices on the device..............................................................................................................14
Fronius Solar Battery .................................................................................................................................15
Proper use ............................................................................................................................................15
Warning notices on the device..............................................................................................................16
The various operating modes ....................................................................................................................18
Operating modes – Explanation of symbols .........................................................................................18
Operating mode: Inverter plus battery ..................................................................................................19
Operating mode: Inverter plus battery and emergency power function ................................................19
Energy flow direction.............................................................................................................................19
EN
Operation21
Data communication ..................................................................................................................................23
Data communication area.....................................................................................................................23
General remarks ...................................................................................................................................23
Controls, connections and indicators on the system monitoring unit....................................................24
Schematic connection diagrams for I/Os ..............................................................................................26
Fronius Solar Battery .................................................................................................................................30
Energy Manager(under Relay menu item)............................................................................................39
Time / Date ..........................................................................................................................................40
Energy yield ..........................................................................................................................................42
SETUP menu item .....................................................................................................................................43
PSS status ............................................................................................................................................46
Switching the key lock on and off...............................................................................................................49
General .................................................................................................................................................49
Switching the key lock on and off..........................................................................................................49
The Basic menu .........................................................................................................................................50
Access the Basic menu.........................................................................................................................50
Die Basic-Menüeinträge........................................................................................................................50
Fronius system monitoring53
General ......................................................................................................................................................55
General remarks ...................................................................................................................................55
Prerequisites for operation....................................................................................................................55
General information for the network administrator.....................................................................................56
General remarks ...................................................................................................................................71
Searching for updates automatically.....................................................................................................71
Searching for updates manually ...........................................................................................................72
Updating the firmware via the Web.......................................................................................................72
Updating the firmware via a LAN ..........................................................................................................72
Services – Starting the wizard ...................................................................................................................74
Starting the wizard ................................................................................................................................74
Settings – General .....................................................................................................................................75
General .................................................................................................................................................75
General remarks ...................................................................................................................................91
Further information about the Modbus function ....................................................................................91
Exporting data via Modbus ...................................................................................................................91
Restricting control .................................................................................................................................92
Saving or discarding changes...............................................................................................................93
The device is manufactured using state-of-the-art technology and according
to recognised safety standards. If used incorrectly or misused, however, it can
cause:
-injury or death to the operator or a third party,
-damage to the device and other material assets belonging to the operator,
-inefficient operation of the device.
All persons involved in commissioning, maintaining and servicing the device
must
-be suitably qualified,
-have knowledge of and experience in dealing with electrical installations
and
-read and follow these operating instructions carefully.
The operating instructions must always be at hand wherever the device is being used. In addition to the operating instructions, attention must also be paid
to any generally applicable and local regulations regarding accident prevention and environmental protection.
All safety and danger notices on the device
-must be in a legible state,
-must not be damaged,
-must not be removed,
-must not be covered, pasted or painted over.
The terminals can reach high temperatures.
Only operate the device when all protection devices are fully functional. If the
protection devices are not fully functional, there is a risk of
-injury or death to the operator or a third party,
-damage to the device and other material assets belonging to the operator,
-inefficient operation of the device.
Any safety devices that are not functioning properly must be repaired by a suitably qualified engineer before the device is switched on.
Never bypass or disable protection devices.
For the location of the safety and danger notices on the device, refer to the
"General" section in the operating instructions for the device.
Before switching on the device, rectify any faults that could compromise safe-
ty.
This is for your personal safety!
Environmental
conditions
Operation or storage of the device outside the stipulated area will be deemed
as "not in accordance with the intended purpose". The manufacturer shall not
be held liable for any damage arising from such usage.
For exact information on permitted environmental conditions, please refer to
the "Technical data" in the operating instructions.
7
Qualified service
engineers
The servicing information contained in these operating instructions is intended
only for the use of qualified service engineers. An electric shock can be fatal.
Do not perform any actions other than those described in the documentation.
This applies even if you are qualified to do so.
All cables and leads must be secure, undamaged, insulated and adequately
dimensioned. Loose connections, scorched, damaged or inadequately dimensioned cables and leads must be immediately repaired by authorised personnel.
Maintenance and repair work must only be carried out by authorised personnel.
It is impossible to guarantee that bought-in parts are designed and manufactured to meet the demands made of them, or that they satisfy safety requirements. Use only original spare parts (also applies to standard parts).
Do not carry out any modifications, alterations, etc. to the device without the
manufacturer's consent.
Components that are not in perfect condition must be changed immediately.
Noise emission
values
EMC measures
Disposal
The maximum sound power level of the inverter is specified in the Technical
Data.
The device is cooled as quietly as possible with the aid of an electronic temperature control system; this depends on the amount of converted power, the
ambient temperature, the level of soiling of the device, etc.
It is not possible to provide a workplace-related emission value for this device
because the actual sound pressure level is heavily influenced by the installation situation, the power quality, the surrounding walls and the properties of
the room in general.
In certain cases, even though a device complies with the standard limit values
for emissions, it may affect the application area for which it was designed (e.g.
when there is sensitive equipment at the same location, or if the site where the
device is installed is close to either radio or television receivers). If this is the
case, then the operator is obliged to take appropriate action to rectify the situation.
To comply with the European Directive 2002/96/EC on Waste Electrical and
Electronic Equipment and its implementation as national law, electrical equipment that has reached the end of its life and dead batteries must be sorted
from general waste and returned to an approved recycling facility. Any device
that you no longer require must either be returned to your dealer or given to
one of the approved collection and recycling facilities in your area. Ignoring
this European Directive may be harmful to the environment and your own
health!
If you need to replace your battery at some point, Fronius will take back the
old device and arrange for it to be recycled in an appropriate manner.
8
Copyright
Copyright of these operating instructions remains with the manufacturer.
The text and illustrations are all technically correct at the time of printing. We
reserve the right to make changes. The contents of the operating instructions
shall not provide the basis for any claims whatsoever on the part of the purchaser. If you have any suggestions for improvement, or can point out any
mistakes that you have found in the instructions, we will be most grateful for
your comments.
EN
Data protection
The user is responsible for the safekeeping of any changes made to the factory settings. The manufacturer accepts no liability for any deleted personal
settings.
9
10
General information
Fronius Symo Hybrid
EN
Device concept
Device design:
(1)(2)(3)
(4)(5)(6)
The hybrid inverter converts the direct current generated by the solar modules into alternating current. This alternating current is fed into the public grid synchronously with the grid
voltage. In addition, the solar energy can be stored in a connected Fronius Solar Battery
for use later on.
This version of the hybrid inverter is only intended for use in grid connected photovoltaic
systems. A device update is required from the manufacturer in order to generate power
separately from the public grid. As well as providing functional enhancements for the hardware and software, this update also includes relevant user documentation.
The hybrid inverter is delivered ready for supplying emergency power.
(1)Housing lid
(2)Inverter
(3)Wall bracket
(4)Connection area including DC main
switch
(5)Data communication area
(6)Data communication cover
Thanks to its design and the way it works, the inverter is extremely safe both to install and
to operate.
The inverter monitors the public grid automatically. In the event of abnormal grid conditions, the inverter ceases operating immediately and stops feeding power into the grid (e.g.
if the grid is switched off, if there is an interruption, etc.).
Grid monitoring involves voltage, frequency and islanding detection monitoring.
Operation of the inverter is fully automatic.
The inverter is designed to get as much power out of the solar modules as possible.
Depending on the operating point, this power is either stored in the battery or it is fed into
the grid.
As soon as the solar modules stop providing sufficient energy, the power from the Fronius
Solar Battery is fed into the home network. Depending on the selected setting, power can
also be drawn from the public grid for the purpose of charging the battery.
If no power is available from the solar modules and no power is being drawn from the batteries, the inverter disconnects the power electronics from the grid completely and ceases
operating. It retains all its settings and stored data.
If the inverter becomes too hot, it automatically reduces the current output power or current
charging power in order to protect itself.
Reasons for the inverter becoming too hot include the ambient temperature being too high
or inadequate heat dissipation (e.g. if it is installed in a switch cabinet without suitable heat
dissipation).
IMPORTANT! The Fronius Solar Battery is only to be switched on when the inverter is in
Standby mode.
13
Proper useThe solar inverter is exclusively intended for charging a Fronius Solar Battery with direct
current from solar modules or for converting this direct current into alternating current and
feeding it into the public grid.
The following actions constitute improper use:
-Any use above and beyond this purpose
-Making any modifications to the inverter that have not been expressly approved by
Fronius
-Installing components that are not distributed or expressly approved by Fronius
-Operating the device with a battery that has not been approved by Fronius
-Operating the equipment with an energy meter that has not been approved by Fronius
Fronius shall not be liable for any damage resulting from such action.
No warranty claims will be entertained.
Proper use also includes:
-Carefully studying and obeying the installation and operating instructions
-Performing all stipulated inspection and maintenance work
When designing the photovoltaic system, ensure that all of its components are operated
within their permitted operating ranges at all times.
Observe all the measures recommended by the solar module manufacturer to ensure that
the solar module retains its properties in the long term.
Observe the stipulations of the utility company concerning energy fed into the grid and the
operation of storage systems.
Warning notices
on the device
There are warning notices and safety symbols on and in the inverter. These warning notices and safety symbols must not be removed or painted over. They warn against operating
the device incorrectly, as this may result in serious injury and damage.
Safety symbols:
Risk of serious injury and damage due to
incorrect operation
6
Do not use the functions described here
until you have fully read and understood
the following documents:
6
-These operating instructions
-All the operating instructions for the
system components of the photovol-
6
taic system, especially the safety
rules
Dangerous electrical voltage
6
Wait for the capacitors to discharge.
6
Text of the warning notices:
14
WARNING!
An electric shock can be fatal. Make sure that both the input side and output side of the
device are de-energised before opening the device. Wait for the capacitors to discharge (6
minutes).
Fronius Solar Battery
EN
Device concept
Device design:
(3)
(2)
(1)
With the market launch of its new Fronius Energy Package, Fronius is introducing an inverter that can be used to store energy. One of the key components is the Fronius Solar
Battery, which contains a lithium-ion rechargeable cell. The Fronius Solar Battery supplements the Fronius Symo Hybrid by adding storage functionality as well. This means that
the solar energy from the solar modules can be stored for use later on.
The storage system is only suitable for operation in conjunction with Fronius Symo Hybrid
inverters.
(1)Battery management module
(2)Side panel
(3)Lid
(4)
(4)Fuses
(5)Data converter
(5)
(6)Battery module (1.2 kWh usable ca-
pacity)
(6)
Thanks to its design and the way it works, the storage system is extremely safe both to
install and to operate. It relies on a high-power lithium-ion rechargeable cell, which is based
on state-of-the-art iron phosphate (LiFePO4) technology and conforms to the highest safety standards.
When used in conjunction with the Fronius inverter, operation of the storage system is fully
automatic.
Proper useThe Fronius Solar Battery is exclusively intended for taking direct current from a Fronius
Symo Hybrid inverter and storing it so that it can be used later on.
The following actions constitute improper use:
-Any use above and beyond this purpose
-Making any modifications to the storage system that have not been expressly approved by Fronius
-Installing components that are not distributed or expressly approved by Fronius
-Operating the system with an inverter that has not been approved by Fronius
-Operating the equipment with an energy meter that has not been approved by Fronius
Fronius shall not be liable for any damage resulting from such action.
No warranty claims will be entertained.
Proper use also includes:
-Carefully studying and obeying the installation and operating instructions
-Performing all stipulated inspection and maintenance work
Observe the stipulations of the utility company concerning energy fed into the grid and the
operation of storage systems.
15
Warning notices
on the device
Warning notices and safety symbols are affixed to the battery. These warning notices and
safety symbols must not be removed or painted over. They warn against operating the device incorrectly, as this may result in serious injury and damage.
Safety symbols – Text of the warning notices:
CAUTION!
Incorrect handling or failing to observe these notices and the operating instructions is extremely dangerous. It may give rise to thermal/electrical hazards or create a risk of fire, thereby resulting in serious injuries.
Please read the operating instructions carefully while also ensuring compliance
with the safety instructions during use!
To avoid electric shocks:
-Do not dismantle or modify device
-Do not allow any water to enter device
-Do not allow any foreign substances or material to enter device
-Do not touch any connections directly
To avoid overheating, the risk of fire, electric shocks or injuries:
-Do not use any unspecified charging devices
-Do not use in room temperatures of 35 °C or above
-Do not use in unstable environments
-Do not expose to any strong vibrations
To avoid the risk of fire:
-Do not short-circuit individual connections
-Avoid overheating
What to do in an emergency:
a)Fire:
-Suitable extinguishing agents: CO2 or powder extinguisher; fire extinguishing
equipment that involves the use of water can result in electric shocks.
-Notify fire brigade
-Notify anyone who is in danger
-Switch off main switch
-Open residual current-operated circuit breaker
16
b)Flooding:
-Switch off main switch
-Open residual current-operated circuit breaker
-Protect system from water, pump water away
c)Undefined operating status (see also section titled “Undefined operating statuses” on
page External Link: “Page”):
-Ensure adequate ventilation.
-Switch off main switch
-Open residual current-operated circuit breaker
EN
17
The various operating modes
Operating modes
– Explanation of
symbols
Solar module
Generates direct current
Inverter – Fronius Symo Hybrid
Converts the direct current into alternating current and charges the battery.
Thanks to the built-in system monitoring function, the inverter can be integrated into a network using WLAN technology.
Battery – Fronius Solar Battery
Connected to the inverter on the DC side and used to store electrical energy
Photovoltaic system consumers
The consumers connected to the PV system (single or three-phase)
Meter – Fronius Smart Meter
For optimum energy management. You can have the meter installed in a
switch cabinet by your electrical installation engineer.
Operating mode:
Inverter
Emergency power function
The inverter is delivered ready for supplying emergency power. However,
the electrical installation engineer must set up the emergency power function in the switch cabinet. In “Emergency power” mode, the PV system operates as a stand-alone island. The PV system can also be disconnected
from the grid manually.
Grid
The Fronius Symo Hybrid can be used purely as an inverter without a battery connected
to it.
18
Operating mode:
Inverter plus battery
To maximise self-consumption of the energy provided by your PV system, you can use a
Fronius Solar Battery to act as a storage system. The Fronius Solar Battery is connected
to the inverter on the DC side. As a result, there is no need for multiple current conversion
processes, leading to greater efficiency.
EN
Operating mode:
Inverter plus battery and emergency power
function
When the hybrid PV system is equipped with all the available features, the inverter can:
-Feed energy into the grid
-Supply the devices that are connected to the PV system with power in the event of a
power failure
-Use any excess energy to charge the Fronius Solar Battery
Energy flow direction
The hybrid inverter supports four different directions of energy flow:
Use the 2-pin mating connector supplied with the inverter to connect to the multifunction current interface.
(2)Floating switch contact with mating connector
Max. 250 V AC / 4 A AC
Max. 30 V DC / 1 A DC
Max. 1.5 mm² (AWG 16) cable cross-section
Pin 1 = NO contact (normally open)
Pin 2 = C (common)
Pin 3 = NC contact (normally closed)
Use the mating connector supplied with the inverter to connect to the floating
switch contact.
(3)System monitoring with WLAN antenna
PIN 1
PIN 1
PIN 2
PIN 3
General remarksAs standard, the inverter features the WLAN-enabled system monitoring and energy man-
agement unit (Fronius Hybrid Manager).
Various functions are included in system monitoring, such as:
-Dedicated web page displaying current data and a wide range of different setting options
-Option of connecting directly to Fronius Solar.web
-Automatic sending of service messages by SMS or e-mail in the event of a fault
-Internet connection via WLAN or LAN
-Ability to control the inverter load by specifying power limit values, minimum or maximum running times or target running times (called “durations” in the software)
-Ability to control the inverter via Modbus (TCP)
-Ability to assign control priorities
-Ability to control the inverter by means of connected meters (Fronius Smart Meter)
-Ability to control the inverter via a ripple control signal receiver (e.g. by specifying the
reactive power or effective power)
-Dynamic power reduction, taking self-consumption into account
-Ability to control battery charging in line with the control targets set
23
Controls, connections and indicators on the
system monitoring unit
(1)
(2)
(3)
(6)(7)(8)(9)
LAN
No. Function
(1)IP switch
For switching the IP address:
Switch position A
Default IP address with opening of the WLAN access point
(5)
(4)
System monitoring uses the set IP address 169.254.0.180 to establish a direct
connection to a PC via LAN.
Setting the IP switch to position A also opens an access point to enable a direct
WLAN connection to the system monitoring datalogger.
Access data for this access point:
Network name: FRONIUS_239.XXXXXX
Code: 12345678
System monitoring can be accessed by:
-Using the DNS name “http://datamanager”
-Using the IP address 169.254.0.180 for the LAN interface
-Using the IP address 192.168.250.181 for the WLAN access point
Switch position B
Assigned IP address
System monitoring uses an assigned IP address (factory setting: dynamic (DHCP))
The IP address can be set on the system monitoring web page.
(2)WLAN LED
-Flashing green: System monitoring is in Service mode
(IP switch on the system monitoring plug-in card is in position A or Service
mode has been activated via the inverter display, the WLAN access point is
open)
-Steady green: WLAN connection established
-Flashing alternately green/red: WLAN access point has timed out following activation (1 hour)
-Steady red: No WLAN connection
-Flashing red: Faulty WLAN connection
24
No. Function
(3)Solar.web connection LED
-Steady green: Fronius Solar.web connection established
-Steady red: Fronius Solar.web connection is required but has not been established
-Not lit: No Fronius Solar.web connection is required or the option for sending
data to Fronius Solar.web has been deactivated
(4)Supply LED
-Steady green: Internal communication system is providing an adequate power
supply; system monitoring is ready for use
-Not lit: No power is being supplied by the internal communication system
-Flashing red: Update in progress
IMPORTANT! Never interrupt the power supply while an update is in progress.
-Steady red: Update failed
(5)Connection LED
-Steady green: Good connection within the internal communication system
-Steady red: Connection within the internal communication system has been interrupted
(6)LAN connection
Ethernet interface, colour-coded blue, for connecting the Ethernet cable
(7)I/Os
Digital inputs and outputs
EN
Modbus RTU 2-wire (RS485):
D-Modbus data D+Modbus data +
Int./ext. supply
-GND
+U
int
/ U
ext
Internal voltage output 12.8 V
or
input for an external supply voltage
>12.8 - 24 V DC (+ 20%)
9
2
4
6
8
-
-
+
+
0
1
3
5
7
I IO RS485
D-
D+
Digital inputs: 0 - 3, 4 - 9
Voltage level: Low = min. 0 V - max. 1.8 V; high = min. 3 V - max. 24 V DC (+ 20%)
Input currents: Dependent on input voltage; input resistance = 46 kohms
25
No. Function
Digital outputs: 0 - 3
Switching capacity when power is supplied by the system monitoring plug-in card:
3.2 W in total for all 4 digital outputs
Switching capacity when power is supplied by an external power supply delivering
min. 12.8 - max. 24 V DC (+ 20%), connected to Uint / Uext and GND: 1 A, 12.8 24 V DC (depending on external power supply) for each digital output
The connection to the I/Os is established via the mating connector supplied.
(8)Antenna socket
This is where the WLAN antenna is connected.
(9)Modbus termination switch (for Modbus RTU)
Internal bus terminator with 120 ohm resistor (yes/no)
Switch in “on” position: 120 ohm terminating resistor active
Switch in “off” position: No terminating resistor active
Schematic connection diagrams
for I/Os
IMPORTANT! On an RS485 bus, the terminating resistor on the first and last devic-
es must be active. For a detailed description, see the installation instructions.
Power supplied by the system monitoring plug-in card:
D+++
D---
02
1
46
57893
Power supplied by an external power supply:
26
(6)
EN
(4)
12,8 - 24 V DC
(5)External power supply
(6)Load
(7)Switch
NOTE! If an external power supply is used, it must be electrically isolated.
D+++
D---
02
1
(5)
6
4
57893
27
Fronius Symo Hybrid
Controls and indicators
(1)
(2)
(3)
(4)
(5) (6)(7) (8)
ItemDescription
(1)Display
For displaying values, settings and menus
Monitoring and status LEDs
(2)General status LED
Lights up steady:
-If a status code is being displayed on the monitor (red for error, orange for
warning)
-If the process of feeding energy into the grid is interrupted
-During error handling (the inverter waits for an acknowledgement or for an
error to be rectified)
(3)Startup LED (orange)
Lights up steady:
-If the inverter is in its automatic startup or self-test phase (as soon after
sunrise as the solar modules are delivering sufficient power)
-If the inverter has been switched to Standby mode in the Setup menu (=
feeding energy into the grid switched off manually)
-If the inverter software is being updated
(4)Operating status LED (green)
Lights up steady:
-If the PV system is working correctly after the inverter's automatic startup
phase
-When system is feeding energy into the grid or is in Storage mode
28
Function keys – Allocated different functions depending on what has been selected:
(5)“Left/up” key
For navigating to the left and up
(6)“Down/right” key
For navigating down and to the right
(7)“Menu/Esc” key
For switching to the menu level
For quitting the Setup menu
(8)“Enter” key
For confirming a selection
The keys operate capacitively. Exposure to water may impair their function. If necessary,
wipe the keys dry with a cloth to ensure optimum functionality.
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