
/ Perfect Welding / Solar Energy / Perfect Charging
ConteC MD
/ Novel contacting technology
/ Two moveable half-shells keep the contact surfaces and the contact forces between the contacting system and the
welding wire exactly in the defined target range. The contact tip abrades uniformly, thereby minimising the adverse,
hard-to-calculate consequences of uneven wear upon the process. The result is constant and unfluctuating contacting,
extremely high process stability and a lower probability of failure due to contacting-faults. With its versatile contact
shells, Contec MD is suitable for all materials and all wire diameters from 0.8 – 1.6 mm.
/ ContaCting stays 100 % the same
/ muCh longer serviCe life
/ enhanCed proCess stability
longer serviCe life
Service life
Long
MediumShort
CrNi
/ Contec MD significantly prolongs the service life of the welding system
for Al- and Cu-based materials, steel up to 300 A, and CrNi up to 200 A.
Prolongation of service life
Steel Cu-based
Al
greater proCess stability, lower outage Costs
100 %
Contec
Contact tip in the most positive case
Process stability
/ Contec ensures unchanging process stability over a long lifespan. It
minimises the downtimes needed for preventive changing of the contact
tip, and the risk of faulty components.
Contact tip in the most negative case
Relative lifespan 100 %

/ The cast of the wire leads to disturbance variables in the contact tip such as abrasion, and the tendency for abraded
particles to burn onto the tube. The contacting points change, resulting in faulty welds and higher outage costs. In contrast
to this, the versatile half-shells in the Contec system keep the contacting points constant even when subject to increasing
wear. The probability of failure is significantly lower.
Conventional ContaCt tip and ContaCting zone
Initially
7,9 mm
0.31 in.
5 mm
0.2 in.
/ Penetration on the workpiece decreases as the contact tip becomes
increasingly worn.
After wear
6,5 mm
0.26 in.
5 mm
0.2 in.
ConteC and ContaCting zone
Initially
7,9 mm
0.31 in.
5 mm
0.2 in.
/ The versatile half-shells ensure constant contacting, even when they are
subject to increasing wear. The penetration remains constant and unchanged.
After wear
7,9 mm
0.31 in.
5 mm
0.2 in.
/ Perfect Welding / Solar Energy / Perfect Charging
WE HAVE THREE DIVISIONS AND ONE PASSION: SHIFTING THE LIMITS OF POSSIBILITY.
/ Whether welding technology, photovoltaics or battery charging technology − our goal is clearly defined: to be the innovation leader. With around
3,000 employees worldwide, we shift the limits of what’s possible - our record of over 1,000 granted patents is testimony to this. While others progress
step by step, we innovate in leaps and bounds. Just as we’ve always done. The responsible use of our resources forms the basis of our corporate policy.
Further information about all Fronius products and our global sales partners and representatives can be found at www.fronius.com
Fronius Canada Ltd.
2875 Argentia Road, Units 4,5 & 6
Mississauga, ON L5N 8G6
Canada
Telephone +1 905 288-2100
Fax +1 905 288-2101
sales.canada@fronius.com
www.fronius.ca
Fronius USA LLC
6797 Fronius Drive
Portage, IN 46368
USA
Telephone +1 877 FRONIUS
sales.usa@fronius.com
www.fronius-usa.com
Fronius UK Limited
Maidstone Road, Kingston
Milton Keynes, MK10 0BD
United Kingdom
Telephone +44 1908 512 300
Fax +44 1908 512 329
info-uk@fronius.com
www.fronius.co.uk
v04 Nov 2014 EN
Fronius International GmbH
Froniusplatz 1
4600 Wels
Austria
Telephone +43 7242 241-0
Fax +43 7242 241-953940
sales@fronius.com
www.fronius.com
Text and images c orrespond to t he current s tate of technolo gy at the ti me of printing. Su bject to modi fications.
All info rmation is wit hout guarantee in spit e of carefu l editing - l iability exc luded. Copy right © 2011 Fronius™. A ll rights res erved.
aw20
M,06,0013,EN v03 No v 2014