Online; eine oder mehrere Verbindungen hergestellt (CIP Kategorie 1
oder 3)
DE
Eigenschaften
der Datenübertragung
Blinkt grün:
Online; keine Verbindung hergestellt
Leuchtet rot:
doppelte IP-Adresse, schwerer Fehler
Blinkt rot:
Zeitüberlauf bei einer oder mehreren Verbindungen (CIP Kategorie 1
oder 3)
Übertragungstechnik
Ethernet
Medium
Bei der Auswahl der Kabel und Stecker ist die ODVA Empfehlung für die Planung und Installation vonEtherNet/IP Systemen zu beachten.
Seitens Hersteller wurden die EMV-Tests mit dem Kabel IE-C5ES8VG0030M40M40-F durchgeführt.
Übertragungs-Geschwindigkeit
10 Mbit/s or 100 Mbit/s
Busanschluss
RJ-45 Ethernet / M12
5
Konfigurationsparameter
Bei einigen Robotersteuerungen kann es erforderlich sein die hier beschriebenen
Konfigurationsparameter anzugeben, damit das Busmodul mit dem Roboter
kommunizieren kann.
ParameterWertBeschreibung
Vendor ID0534
Device Type000C
Product Code0380
hex
hex
hex
(1332
(12
dez
(896
)Fronius International GmbH
dez
)Communication adapter
)Fronius FB Pro TwinEthernet/IP-2-
dez
Port
Product NameFronius-FB-Pro-Twin-EtherNetIP(TM)
Image Type
Standard
Image
Con-
Instance
Type
Produ-
cing In-
stance
suming
Instance
Instance
Name
Input Da-
ta Stan-
dard
Output
Data
Standard
Instance
Description
Data from power
source to robot
Data from robot
to power source
Instance
Number
10460
15460
Size
[Byte]
6
IP-Adresse des Busmoduls einstellen
DE
IP-Adresse des
Busmoduls einstellen
Die IP-Adresse des Busmoduls kann
eingestellt werden:
mit dem DIP-Schalter im Interface
1.
im Bereich 192.168.0.xx
(xx = DIP-Schalterstellung = 1 bis
63)
Werksseitig sind alle Positio-
-
nen in Stellung OFF geschaltet. In diesem Fall muss die
Einstellung der IP-Adresse auf
der Website der Stromquelle
eingestellt werden
auf der Website der Stromquelle
2.
(wenn alle Positionen des DIPSchalters in Stellung OFF geschaltet sind)
Die IP-Adresse wird mit den Positionen 1 bis 6 des DIP-Schalters eingestellt. Die
Einstellung erfolgt im Binärformat. Das ergibt einen Einstellbereich von 1 bis 63
im Dezimalformat.
Beispiel für das Einstellen der IP-Adresse des Busmoduls mit dem DIPSchalter im Interface:
DIP-Schalter
87654321IP-Adresse
--
--
--
--
--
OFFOFFOFFOFFOFFON
OFFOFFOFFOFFONOFF
OFFOFFOFFOFFONON
ONONONONONOFF
ONONONONONON
1
2
3
62
63
Anleitung für das Einstellen der IP-Adresse auf der Website der Stromquelle
(SmartManager):
IP-Adresse der verwendeten Stromquelle notieren:
Am Bedienpanel der Stromquelle „Voreinstellungen“ auswählen
1
Am Bedienpanel der Stromquelle „System“ auswählen
2
Am Bedienpanel der Stromquelle „Information“ auswählen
Bit 1Bit 0Funktion Stromquelle 1Funktion Stromquelle 2
00Single modeOFF
01TWIN LeadTWIN Trail
10TWIN TrailTWIN Lead
11OFFSingle mode
Wertebereich Betriebsart TWIN System
DE
Wertebereich
Documentation
mode
Wertebereich
Process controlled correction
Bit 0Beschreibung
0Nahtnummer von Stromquelle (intern)
1Nahtnummer von Roboter (Word 29)
Wertebereich Dokumentationsmodus
Prozess
Signal
Aktivität /
PMCArc length stabilizerSINT16
Wertebereich prozessabhängige Korrektur
Wertebereich
Datentyp
Einstellbereich
-327,8 bis +327,7
0,0 bis +5,0Volt10
Einheit
Faktor
17
Verfügbarkeit
der Ausgangssignale
Ausgangssignale
(von der Stromquelle zum Roboter)
Adresse
relativabsolut
WORD
BYTE
BIT
00Heartbeat Powersource
11Power source readyHigh
22WarningHigh
Die nachfolgend angeführten Ausgangssignale sind ab Firmware V1.8.0 des RI
FB PRO/i TWIN Controller verfügbar.
BIT
Signal
Aktivität /
High /
Low
Datentyp
Bereich
1 Hz
Faktor
33Process activeHigh
0
44Current flowHigh
55Arc stable- / touch signalHigh
66Main current signalHigh
77Touch signalHigh
0
08Collisionbox activeLow
19
210Wire stick workpieceHigh
1
311—
412Short circuit contact tipHigh
513Parameter selection internallyHigh
614—
715Torch body grippedHigh
Robot Motion Release, Power
source 1
High
0 = Kollision oder
Kabelbruch
18
Adresse
relativabsolut
WORD
BYTE
BIT
016Command value out of rangeHigh
117Correction out of rangeHigh
218—
319Limitsignal, Power Source 1High
2
420—
521—
622Main supply statusLow
723—
1
024Sensor status 1, Power Source 1High
125Sensor status 2, Power Source 1High
226Sensor status 3, Power Source 1High
327
3
428—
BIT
Signal
Sensor status 4, Power Source
1
Aktivität /
High
Datentyp
Bereich
Siehe Tabelle Zuord-
nung Sensorstatus 1-4
auf Seite 23
DE
Faktor
529—
630—
731—
032—
133—
234—
335
4
436
537—
638NotificationHigh
2
739System not readyHigh
040—
141—
242—
343—
5
444—
Safety status Bit 0, Power
Source 1
Safety status Bit 1, Power
Source 1
High
High
545—
646—
747—
19
Adresse
relativabsolut
WORD
BYTE
BIT
048—
149—
250—
351—
6
452—
553—
654Gas nozzle touchedHigh
BIT
Signal
Aktivität /
Datentyp
Bereich
Faktor
3
755—
056ExtOutput1 <= OPT_Input1High
157ExtOutput2 <= OPT_Input2High
258ExtOutput3 <= OPT_Input3High
359ExtOutput4 <= OPT_Input4High
7
460ExtOutput5 <= OPT_Input5High
561ExtOutput6 <= OPT_Input6High
662ExtOutput7 <= OPT_Input7High
763ExtOutput8 <= OPT_Input8High
064—
165
266Limitsignal, Power source 2High
367—
8
468—
569—
670—
Robot Motion Release, Power
source 2
High
20
4
771—
072—
173—
274—
375—
9
476—
577—
678—
779—
Adresse
relativabsolut
WORD
BYTE
BIT
080Sensor status 1, Power Source 2High
181Sensor status 2, Power Source 2High
282Sensor status 3, Power Source 2High
10
5
11
383
484—
585—
686—
787—
088—
189—
290—
391
492
BIT
Signal
Sensor status 4, Power Source
2
Safety status Bit 0, Power
Source 2
Safety status Bit 1, Power
Source 2
Aktivität /
High
High
High
Datentyp
Bereich
Siehe Tabelle Zuord-
nung Sensorstatus 1-4
auf Seite 23
DE
Faktor
593—
694—
795—
120-796-103
6
130-7104-111
140-7112-119
7
150-7120-127
160-7128-135
8
170-7136-143
180-7144-151
9
190-7152-159
200-7160-167
10
210-7168-175
220-7176-183
11
230-7184-191
240-7192-199
12
250-7200-207
Welding voltage, Power source 1UINT16
Welding voltage, Power source 2UINT16
Welding current, Power source
1
Welding current, Power source
2
Wire feed speed, Power source
1
Wire feed speed, Power source
2
Actual real value for seam
tracking
UINT16
UINT16
SINT16
SINT16
UINT160 bis 6,5535
0,0 bis 655,35
[V]
0,0 bis 655,35
[V]
0,0 bis 6553,5
[A]
0,0 bis 6553,5
[A]
-327,68 bis
327,67
[m/min]
-327,68 bis
327,67
[m/min]
100
100
10
10
100
100
1000
0
260-7208-215
13
270-7216-223
Error number, Power source 1UINT160 bis 655351
21
Adresse
relativabsolut
WORD
BYTE
BIT
280-7224-231
14
290-7232-239
BIT
Signal
Error number, Power source 2UINT160 bis 655351
Aktivität /
Datentyp
Bereich
Faktor
300-7240-247
15
310-7248-255
320-7256-263
16
330-7264-271
340-7272-279
17
350-7280-287
360-7288-295
18
370-7296-303
380-7304-311
19
390-7312-319
400-7320-327
20
410-7328-335
420-7336-343
21
430-7344-351
440-7352-359
22
450-7360-367
460-7368-375
23
470-7376-383
Motor current M1, Power source
1
Motor current M1, Power source
2
Motor current M2, Power source
1
Motor current M2, Power source
2
Motor current M3, Power source
1
Motor current M3, Power source
2
Warning, Power source 1UINT160 bis 655351
Warning, Power source 2UINT160 bis 655351
Wire position, Power source 1UINT16
UINT16
UINT16
UINT16
UINT16
UINT16
UINT16
-327,68 bis
327,67 [A]
-327,68 bis
327,67 [A]
-327,68 bis
327,67 [A]
-327,68 bis
327,67 [A]
-327,68 bis
327,67 [A]
-327,68 bis
327,67 [A]
-327,68 bis
327,67 [mm]
100
100
100
100
100
100
100
480-7284-291
24
490-7292-399
500-7400-407
25
510-7408-415
520-7416-423
26
530-7424-431
540-7432-439
27
550-7440-447
560-7448-455
28
570-7456-463
580-7464-471
29
590-7472-479
Wire position, Power source 2UINT16
—
—
—
—
—
-327,68 bis
327,67 [mm]
100
22
Zuordnung Sensorstatus 1-4
SignalBeschreibung
Sensor status 1OPT/i WF R Drahtende (4,100,869)
Sensor status 2OPT/i WF R Drahtfass (4,100,879)
Sensor status 3OPT/i WF R Ringsensor (4,100,878)
Sensor status 4Drahtpufferset CMT TPS/i (4,001,763)
DE
23
24
Table of contents
General26
Safety26
Connections and Displays26
Data Transfer Properties27
Configuration Parameters27
Setting the Bus Module IP Address29
Setting the Bus Module IP Address29
Input and output signals31
Data types31
Availability of input signals 31
Input signals (from robot to power source)31
Value Range for Working Mode40
Value range Process line selection40
Value range for Operating mode TWIN System40
Value range for Documentation mode40
Value range for Process controlled correction40
Availability of the output signals 41
Output signals (from power source to robot)41
Assignment of Sensor Statuses 1–446
EN-US
25
General
1234567
8
Safety
WARNING!
Danger from incorrect operation and work that is not carried out properly.
This can result in serious personal injury and damage to property.
All the work and functions described in this document must only be carried
▶
out by technically trained and qualified personnel.
Read and understand this document in full.
▶
Read and understand all safety rules and user documentation for this equip-
▶
ment and all system components.
WARNING!
Danger from electrical current.
This can result in serious personal injury and damage to property.
Before starting work, switch off all the devices and components involved and
▶
disconnect them from the grid.
Secure all devices and components involved so they cannot be switched back
▶
on.
WARNING!
Danger from unplanned signal transmission.
This can result in serious personal injury and damage to property.
Do not transfer safety signals via the interface.
▶
Connections and
Displays
1TX+
2TX-
3RX+
6RX-
4,5,7,8Not normally used; to ensu-
re signal completeness, these pins must be interconnected and, after passing
through a filter circuit, must
terminate at the ground
conductor (PE).
RJ45 connection
26
(1) LED MS - Module status
Off:
No supply voltage
Lights up green:
Controlled by a master
Flashes green (once):
Master not configured or master idle
Lights up red:
Major error (exception state, serious
fault, ...)
Flashes red:
Correctable error
(2) LED NS - Network status
Off:
No supply voltage or no IP address
Lights up green:
Online, one or more connections established (CIP category 1 or 3)
EN-US
Data Transfer
Properties
Flashes green:
Online, no connection established
Lights up red:
Double IP address, serious error
Flashes red:
Overrun of time for one or more
connections (CIP category 1 or 3)
Transfer technology
Ethernet
Medium
When selecting the cables and plugs, the ODVA recommendation for the planning and installation of EtherNet/IP systems must be observed.
The EMC tests were carried out by the manufacturer with the cable IEC5ES8VG0030M40M40-F.
Transmission speed
10 Mbit/s or 100 Mbit/s
Bus connection
RJ-45 Ethernet / M12
Configuration
Parameters
In some robot control systems, it may be necessary to state the configuration parameters described here so that the bus module can communicate with the robot.
27
ParameterValueDescription
Vendor ID0534
Device Type000C
Product Code0380
hex
hex
hex
(1332
(12
dec
(896
)Fronius International GmbH
dec
)Communication adapter
)Fronius FB Pro TwinEthernet/IP-2-
dec
Port
Product NameFronius-FB-Pro-Twin-EtherNetIP(TM)
Image Type
Standard
Image
Con-
Instance
Type
Produ-
cing In-
stance
suming
Instance
Instance
Name
Input Da-
ta Stan-
dard
Output
Data
Standard
Instance
Description
Data from power
source to robot
Data from robot
to power source
Instance
Number
10460
15460
Size
[Byte]
28
Setting the Bus Module IP Address
Setting the Bus
Module IP Address
You can set the bus module IP address
as follows:
Using the DIP switch in the inter-
1.
face within the range defined by
192.168.0.xx
(xx = DIP switch setting = 1 to 63)
All positions are set to the
-
OFF position at the factory. In
this case, the IP address must
be set on the website of the
power source
On the website of the power
2.
source (if all positions of the DIP
switch are set to the OFF position)
The IP address is set using DIP switch positions 1 to 6. The setting is in binary
format. This results in a configuration range of 1 to 63 in decimal format.
Example for setting the IP address of the bus module using the DIP switch in
the interface:
DIP-Switch
EN-US
87654321IP Adress
--
--
--
--
--
OFFOFFOFFOFFOFFON
OFFOFFOFFOFFONOFF
OFFOFFOFFOFFONON
ONONONONONOFF
ONONONONONON
1
2
3
62
63
Instructions for setting the IP address on the website of the power source
(SmartManager):
Note down the IP address of the power source used:
On the power source control panel, select "Defaults"
1
On the power source control panel, select "System"
2
On the power source control panel, select "Information"
3
Note down the displayed IP address (example: 10.5.72.13)
4
Access the website of the power source in the internet browser:
Connect the computer to the network of the power source
5
Enter the IP address of the power source in the search bar of the Internet
6
browser and confirm
Enter the standard user name (admin) and password (admin)
7
The website of the power source is displayed
-
Set the bus module IP address:
On the power source website, select the "RI FB PRO/i TWIN" tab
8
29
Enter the desired IP address for the interface under "Module configuration".
9
For example: 192.168.0.12
Select "Set configuration"
10
Select "Restart module"
11
The set IP address is applied
-
30
Input and output signals
Data typesThe following data types are used:
UINT16 (Unsigned Integer)
-
Whole number in the range from 0 to 65535
SINT16 (Signed Integer)
-
Whole number in the range from -32768 to 32767
Conversion examples:
for a positive value (SINT16)
-
e.g. desired wire speed x factor
12.3 m/min x 100 = 1230
for a negative value (SINT16)
-
e.g. arc correction x factor
-6.4 x 10 = -64
= FFC0
dec
= 04CE
dec
hex
EN-US
hex
Availability of input signals
Input signals
(from robot to
power source)
The input signals listed below are available as of firmware V1.8.0 of the RI FB
PRO/i TWIN.
31
Address
Relative
Absolu-
te
WORD
0
BYTE
0
1
BIT
00Welding Start
11Robot readyHigh
22Working mode Bit 0High
33Working mode Bit 1High
44Working mode Bit 2High
55Working mode Bit 3High
66Working mode Bit 4High
77—
08Gas on
19Wire forward
210Wire backward
311Error quit
412Touch sensingHigh
BIT
Signal
Activity/
data type
Increa-
sing
Increa-
sing
Increa-
sing
Increa-
sing
Increa-
sing
Range
See following table Va-
lue Range for Working
Mode on page 40
Factor
513Torch blow out
Processline selection Bit 0 (only
614
715
available for single-wire applications)
Processline selection Bit 1 (only
available for single-wire applications)
Increa-
sing
High
High
See following table Va-
lue range Process line
selection on page 40
32
Address
Relative
Absolu-
te
WORD
1
BYTE
2
3
BIT
016Welding SimulationHigh
117—
218—
319—
420—
521—
622Wire brake onHigh
723Torchbody XchangeHigh
024—
125Teach modeHigh
226—
327—
428—
529Wire sense start
630Wire sense break
BIT
Signal
Activity/
data type
Increa-
sing
Increa-
sing
Range
Factor
EN-US
731—
33
Address
Relative
Absolu-
te
WORD
2
BYTE
4
5
BIT
032
133
234—
335—
436—
537Documentation modeHigh
638—
739—
040—
141—
242—
343—
444—
BIT
Signal
Operating mode TWIN System
Bit 0
Operating mode TWIN System
Bit 1
Activity/
High
High
data type
Range
See following table Va-
lue range for Operating
mode TWIN System on
page 40
See following table Va-
lue range for Documen-
tation mode on page
40
Factor
545—
646—
747
Disable process controlled correction, Power source 1
High
34
Address
Relative
Absolu-
te
WORD
3
BYTE
6
7
BIT
048—
149—
250—
351—
452—
553—
654—
755—
056ExtInput1 => OPT_Output 1High
157ExtInput2 => OPT_Output 2High
258ExtInput3 => OPT_Output 3High
359ExtInput4 => OPT_Output 4High
460ExtInput5 => OPT_Output 5High
561ExtInput6 => OPT_Output 6High
662ExtInput7 => OPT_Output 7High
BIT
Signal
Activity/
data type
Range
Factor
EN-US
763ExtInput8 => OPT_Output 8High
064—
165—
266—
367—
8
4
9
468—
569—
670—
771
072
173—
274—
375—
476—
577—
Disable Process controlled correction, Power source 2
Contact tip short circuit detection on
High
High
678—
779—
35
Address
Relative
Absolu-
te
WORD
BYTE
100–780–87—
5
110–788–95—
120–796–103
6
130–7
140–7112–119
7
150–7120–127
16,
8
17
BIT
0–7128–143
BIT
104–
111
Signal
Welding characteristic- / Job
number, Power source 1
Welding characteristic- / Job
number, Power source 2
For the welding processes
MIG/MAG pulse synergic,
MIG/MAG standard synergic,
MIG/MAG standard manual,
MIG/MAG PMC,
MIG/MAG LSC,
CMT, ConstantWire:
Wire feed speed command value, Power source 1
For job mode:
Power correction, Power source
1
Activity/
data type
UINT160 to 10001
UINT160 to 10001
SINT16
SINT16
Range
-327.68 to 327.67
[m/min]
-20.00 to 20.00
[%]
Factor
100
100
For the welding processes
MIG/MAG pulse synergic,
MIG/MAG standard synergic,
MIG/MAG standard manual,
MIG/MAG PMC,
MIG/MAG LSC,
18,
9
19
0–7
144–
159
CMT, ConstantWire:
Wire feed speed command value, Power source 2
For job mode:
Power correction, Power source
2
SINT16
SINT16
-327.68 to 327.67
[m/min]
-20.00 to 20.00
[%]
100
100
36
Address
Relative
Absolu-
te
10
WORD
20,
21
BYTE
0–7
BIT
BIT
160–
175
Signal
For the welding processes
MIG/MAG pulse synergic,
MIG/MAG standard synergic,
MIG/MAG PMC,
MIG/MAG LSC,
CMT:
Arclength correction, Power
source 1
For the welding process
MIG/MAG standard manual:
Welding voltage, Power source
1
For job mode:
Arclength correction, Power
source 1
For the welding process ConstantWire:
Hotwire current, Power source
1
Activity/
data type
SINT16
UINT16
SINT16
UINT16
Range
-10.0 to 10.0
[steps]
0.0 to 6553.5
[V]
-10.0 to 10.0
[steps]
0.0 to 6553.5
[A]
Factor
EN-US
10
10
10
10
11
22,
0–7176–191
23
For the welding processes
MIG/MAG pulse synergic,
MIG/MAG standard synergic,
MIG/MAG PMC,
MIG/MAG LSC,
CMT:
Arclength correction, Power
source 2
For the welding process
MIG/MAG standard manual:
Welding voltage, Power source
2
For job mode:
Arclength correction, Power
source 2
For the welding process ConstantWire:
Hotwire current, Power source
2
SINT16
UINT16
SINT16
UINT16
-10.0 to 10.0
[steps]
0.0 to 6553.5
[V]
-10.0 to 10.0
[steps]
0.0 to 6553.5
[A]
10
10
10
10
37
Address
Relative
Absolu-
te
12
13
WORD
BYTE
24,
0–7192–207
25
26,
0–7208–223
27
BIT
BIT
Signal
For the welding processes
MIG/MAG pulse synergic,
MIG/MAG standard synergic,
MIG/MAG PMC,
MIG/MAG LSC,
CMT:
Pulse-/dynamic correction,
Power source 1
For the welding process
MIG/MAG standard manual:
Dynamic, Power source 1
For the welding processes
MIG/MAG pulse synergic,
MIG/MAG standard synergic,
MIG/MAG PMC,
MIG/MAG LSC,
CMT:
Pulse-/dynamic correction,
Power source 2
Activity/
data type
SINT16
UINT16
SINT16
Range
-10.0 to 10.0
[steps]
0.0 to 10.0
[steps]
-10.0 to 10.0
[steps]
Factor
10
10
10
280–7224–231
14
290–7232–239
300–7
15
310–7
320–7256–263
16
330–7264–271
340–7272–279
17
350–7
360–7
18
370–7
240–
247
248–
255
280–
287
288–
295
296–
303
For the welding process
MIG/MAG standard manual:
Dynamic, Power source 2
Wire retract correction, Power
source 1
Wire retract correction, Power
source 2
Welding speedUINT16
Process controlled correction,
Power source 1
Process controlled correction,
Power source 2
UINT16
UINT160.0 to 10.010
UINT160.0 to 10.010
SINT16
SINT16
0.0 to 10.0
[steps]
0.0 to 1000
[m/min]
See table Value range
for Process controlled
correction on page 40
10
10
38
380–7
19
390–7312–319
304–
311
Wire forward / backward lengthUINT16
OFF / 1 to 65535
[mm]
1
Address
Relative
Absolu-
te
WORD
BYTE
400–7320–327
20
410–7328–335
420–7
21
430–7
440–7
22
450–7
460–7
23
470–7
480–7
24
490–7
BIT
BIT
336–
343
344–
351
352–
359
360–
367
368–
375
376–
383
384–
391
392–
399
Signal
Wire sense edge detectionUINT16
—
—
—
—
Activity/
data type
Range
OFF / 0.5 to 20.0
[mm]
Factor
EN-US
10
25
26
27
28
29
500–7
510–7
520–7
530–7
540–7
550–7
560–7
570–7
580–7
590–7
400–
407
—
408–
415
416–
423
—
424–
431
432–
439
—
440–
447
448–
455
—
456–
463
464–
471
Seam numberUINT160 to 655351
472–
479
39
Value Range for
Working Mode
Bit 4Bit 3Bit 2Bit 1Bit 0Description
00000Internal parameter selection
00001Special 2-step mode characteristics
00010Job mode
010002-step mode characteristics
010012-step MIG/MAG standard manual
10001Stop coolant pump
Value range for operating mode
Value range Process line selection
Value range for
Operating mode
TWIN System
Bit 1Bit 0Description
00Process line 1 (default)
01Process line 2
10Process line 3
11Reserved
Value range for process line selection
Bit 1Bit 0Function power source 1Function power source 2
00Single modeOFF
01TWIN LeadTWIN Trail
10TWIN TrailTWIN Lead
11OFFSingle mode
Value range for TWIN System Mode
Value range for
Documentation
mode
Value range for
Process controlled correction
40
Bit 0Description
0Seam number of power source (internal)
1Seam number of robot (Word 29)
Value range for documentation mode
Process
Signal
Activity /
data type
PMCArc length stabilizerSINT16
Value range for process-dependent correction
Value range
configuration
range
Unit
-327.8 to +327.7
0.0 to +5.0Volts10
Factor
Availability of
the output signals
The output signals listed below are available as of firmware V1.8.0 of the RI FB
PRO/i TWIN.
Output signals
(from power
source to robot)
Address
RelativeAbsolute
WORD
BYTE
BIT
00Heartbeat PowersourceHigh/low1 Hz
11Power source readyHigh
22WarningHigh
33Process activeHigh
0
44Current flowHigh
55Arc stable- / touch signalHigh
66Main current signalHigh
77Touch signalHigh
BIT
Signal
EN-US
Activity/
data type
Range
Factor
0
08Collisionbox activeLow
19
210Wire stick workpieceHigh
1
311—
412Short circuit contact tipHigh
513Parameter selection internallyHigh
614—
715Torch body grippedHigh
Robot Motion Release, Power
source 1
High
0 = collision or
cable break
41
Address
RelativeAbsolute
WORD
1
BYTE
BIT
016Command value out of rangeHigh
117Correction out of rangeHigh
218—
319Limitsignal, Power Source 1High
2
420—
521—
622Main supply statusLow
723—
024Sensor status 1, Power Source 1High
125Sensor status 2, Power Source 1High
226Sensor status 3, Power Source 1High
327
3
428—
529—
630—
BIT
Signal
Sensor status 4, Power Source
1
Activity/
High
data type
Range
See table Assignment of
Sensor Statuses 1–4 on
page 46
Factor
731—
032—
133—
234—
335
4
436
537—
638NotificationHigh
2
739System not readyHigh
040—
141—
242—
343—
5
444—
545—
Safety status Bit 0, Power
Source 1
Safety status Bit 1, Power
Source 1
High
High
42
646—
747—
Address
RelativeAbsolute
WORD
3
BYTE
BIT
048—
149—
250—
351—
6
452—
553—
654Gas nozzle touchedHigh
755—
056ExtOutput1 <= OPT_Input1High
157ExtOutput2 <= OPT_Input2High
258ExtOutput3 <= OPT_Input3High
359ExtOutput4 <= OPT_Input4High
7
460ExtOutput5 <= OPT_Input5High
561ExtOutput6 <= OPT_Input6High
662ExtOutput7 <= OPT_Input7High
BIT
Signal
Activity/
data type
Range
Factor
EN-US
763ExtOutput8 <= OPT_Input8High
064—
165
266Limitsignal, Power source 2High
367—
8
468—
569—
670—
4
771—
072—
173—
274—
375—
9
476—
577—
678—
Robot Motion Release, Power
source 2
High
779—
43
Address
RelativeAbsolute
WORD
5
10
11
BYTE
BIT
080Sensor status 1, Power Source 2High
181Sensor status 2, Power Source 2High
282Sensor status 3, Power Source 2High
383
484—
585—
686—
787—
088—
189—
290—
391
492
BIT
Signal
Sensor status 4, Power Source
2
Safety status Bit 0, Power
Source 2
Safety status Bit 1, Power
Source 2
Activity/
High
High
High
data type
Range
See table Assignment of
Sensor Statuses 1–4 on
page 46
Factor
593—
694—
795—
120–796–103
6
130–7104–111
140–7112–119
7
150–7120–127
160–7128–135
8
170–7136–143
180–7144–151
9
190–7152–159
200–7160–167
10
210–7168–175
220–7176–183
11
230–7184–191
240–7192–199
12
250–7200–207
Welding voltage, Power source 1UINT160.0 to 655.35 [V]100
Welding voltage, Power source 2UINT160.0 to 655.35 [V]100
Welding current, Power source
1
Welding current, Power source
2
Wire feed speed, Power source
1
Wire feed speed, Power source
2
Actual real value for seam
tracking
UINT160.0 to 6553.5 [A]10
UINT160.0 to 6553.5 [A]10
SINT16
SINT16
UINT160 to 6.5535
-327.68 to 327.67
[m/min]
-327.68 to 327.67
[m/min]
100
100
1000
0
260–7208–215
13
270–7216–223
44
Error number, Power source 1UINT160 to 655351
Address
RelativeAbsolute
WORD
BYTE
BIT
280–7224–231
14
290–7232–239
300–7240–247
15
310–7248–255
320–7256–263
16
330–7264–271
340–7272–279
17
350–7280–287
360–7288–295
18
370–7296–303
380–7304–311
19
390–7312–319
400–7320–327
20
410–7328–335
420–7336–343
21
430–7344–351
BIT
Signal
Error number, Power source 2UINT160 to 655351
Motor current M1, Power source
1
Motor current M1, Power source
2
Motor current M2, Power source
1
Motor current M2, Power source
2
Motor current M3, Power source
1
Motor current M3, Power source
2
Warning,, Power Source 1UINT160 to 655351
Activity/
data type
UINT16
UINT16
UINT16
UINT16
UINT16
UINT16
Range
-327.68 to 327.67
[A]
-327.68 to 327.67
[A]
-327.68 to 327.67
[A]
-327.68 to 327.67
[A]
-327.68 to 327.67
[A]
-327.68 to 327.67
[A]
100
100
100
100
100
100
Factor
EN-US
440–7352–359
22
450–7360–367
460–7368–375
23
470–7376–383
480–7284–291
24
490–7292–399
500–7400–407
25
510–7408–415
520–7416–423
26
530–7424–431
540–7432–439
27
550–7440–447
560–7448–455
28
570–7456–463
580–7464–471
29
590–7472–479
Warning,, Power source 2UINT160 to 655351
Wire position, Power source 1UINT16
Wire position, Power source 2UINT16
—
—
—
—
—
-327.68 to 327.67
[mm]
-327.68 to 327.67
[mm]
100
100
45
Assignment of
Sensor Statuses
1–4
SignalDescription
Sensor status 1OPT/i WF R wire end (4,100,869)
Sensor status 2OPT/i WF R wire drum (4,100,879)
Sensor status 3OPT/i WF R ring sensor (4,100,878)
Sensor status 4Wire buffer set CMT TPS/i (4,001,763)
46
EN-US
47
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