Sicherheit4
Anschlüsse und Anzeigen4
Eigenschaften der Datenübertragung5
Konfigurationsparameter6
Knotenadresse des Busmoduls einstellen7
Knotenadresse des Busmoduls einstellen7
Prozessdaten-Breite des Busmoduls einstellen9
Prozessdaten-Breite des Busmoduls einstellen9
Ein- und Ausgangssignale10
Datentypen10
Verfügbarkeit der Eingangssignale 10
Eingangssignale (vom Roboter zur Stromquelle)10
Wertebereich Working mode17
Wertebereich Processline selection17
Wertebereich Operating mode TWIN System18
Wertebereich Documentation mode18
Wertebereich Process controlled correction18
Verfügbarkeit der Ausgangssignale 19
Ausgangssignale (von der Stromquelle zum Roboter)19
Zuordnung Sensorstatus 1-424
DE
3
Allgemeines
1
2 3 45
6 7
8 9
Sicherheit
WARNUNG!
Gefahr durch Fehlbedienung und fehlerhaft durchgeführte Arbeiten.
Schwere Personen- und Sachschäden können die Folge sein.
Alle in diesem Dokument beschriebenen Arbeiten und Funktionen dürfen
▶
nur von technisch geschultem Fachpersonal ausgeführt werden.
Dieses Dokument vollständig lesen und verstehen.
▶
Sämtliche Sicherheitsvorschriften und Benutzerdokumentationen dieses
▶
Gerätes und aller Systemkomponenten lesen und verstehen.
WARNUNG!
Gefahr durch elektrischen Strom.
Schwere Personen- und Sachschäden können die Folge sein.
Vor Beginn der Arbeiten alle beteiligten Geräte und Komponenten ausschal-
▶
ten und vom Stromnetz trennen.
Alle beteiligten Geräte und Komponenten gegen Wiedereinschalten sichern.
▶
WARNUNG!
Gefahr durch unplanmäßige Signalübertragung.
Schwere Personen- und Sachschäden können die Folge sein.
Über das Interface keine sicherheitsrelevanten Signale übertragen.
▶
Anschlüsse und
Anzeigen
Anschluss DeviceNet
PinSignalBeschreibung
1--
2CAN_LCAN low bus line
3V-Versorgungsspan-
nung
4--
5--
6GNDGround
7CAN_HCAN high bus line
8--
9V+Versorgungsspan-
nung
Gehäuse = Kabelschirmung: GND ist
intern mit der Kabelschirmung verbunden. Ein Abschlusswiderstand
befindet sich intern zwischen den Signalen CAN_L und CAN_H.
4
(1) LED MS - Modulstatus
Aus:
Keine Versorgungsspannung
Leuchtet grün:
Normalbetrieb
Blinkt grün:
Fehlende oder unvollständige Konfiguration, Inbetriebnahme erforderlich
Leuchtet rot:
nicht behebbarer Fehler
Blinkt rot:
behebbarer Fehler
Abwechselnd rot / grün:
Selbsttest läuft
(2) LED NS - Netzwerkstatus
Aus:
Nicht online oder keine Versorgungsspannung
Leuchtet grün:
Online, eine oder mehrere Verbindungen hergestellt
DE
Eigenschaften
der Datenübertragung
Blinkt grün:
Online, keine Verbindungen hergestellt
Leuchtet rot:
kritischer Verbindungsfehler
Blinkt rot:
Zeitüberlauf bei einer oder mehreren Verbindungen
Abwechselnd rot / grün:
Selbsttest läuft
Netzwerk Topologie
Linearer Bus, Busabschluss an beiden Enden (121 Ohm), Stichleitungen sind
möglich
Medium und Max. Buslänge
Bei der Auswahl der Kabel, Stecker und Abschluss-Widerstände ist die ODVA
Empfehlung für die Planung und Installation von DeviceNet Systemen zu beachten.
Anzahl der Stationen
max. 64 Teilnehmer
Übertragungs-Geschwindigkeit
500 kBit/s, 250 kBit/s, 125 kBit/s
Prozessdaten-Breite
siehe Abschnitt Prozessdaten-Breite des Busmoduls einstellen auf Seite 9
5
Konfigurationsparameter
Bei einigen Robotersteuerungen kann es erforderlich sein die hier beschriebenen
Konfigurationsparameter anzugeben, damit das Busmodul mit dem Roboter
kommunizieren kann.
ParameterWertBeschreibung
Vendor ID0534
Device Type000C
Product Code0480
hex
hex
hex
(1332
(12
dez
(1152
)Fronius International GmbH
dez
)Communication adapter
)Fronius FB Pro Twin DeviceNet
dez
Product NameFronius-FB-Pro-DeviceNet(TM)
6
Knotenadresse des Busmoduls einstellen
DE
Knotenadresse
des Busmoduls
einstellen
Die Knotenadresse des Busmoduls
kann eingestellt werden:
mit dem DIP-Schalter im Interface
1.
im Bereich von 1 bis 63
Werkseitig sind alle Positionen
-
in Stellung OFF geschaltet. In
diesem Fall muss die Einstellung der IP-Adresse auf die
Website der Stromquelle eingestellt werden
auf der Website der Stromquelle
2.
im Bereich von 1 bis 126 (wenn alle
Positionen des DIP-Schalter in
Stellung OFF geschaltet sind)
Die Knotenadresse wird mit den Positionen 1 bis 6 des DIP-Schalters eingestellt.
Die Einstellung erfolgt im Binärformat. Das ergibt einen Einstellbereich von 1 bis
63 im Dezimalformat.
Beispiel für das Einstellen der Knotenadresse des Busmoduls mit dem DIPSchalter im Interface:
DIP-Schalter
87654321IP-Adresse
--
--
--
--
--
OFFOFFOFFOFFOFFON
OFFOFFOFFOFFONOFF
OFFOFFOFFOFFONON
ONONONONONOFF
ONONONONONON
1
2
3
62
63
Knotenadresse auf der Website der Stromquelle (SmartManager) wie nachfolgend beschrieben einstellen:
IP-Adresse der verwendeten Stromquelle notieren:
Am Bedienpanel der Stromquelle „Voreinstellungen“ auswählen
1
Am Bedienpanel der Stromquelle „System“ auswählen
2
Am Bedienpanel der Stromquelle „Information“ auswählen
Bit 1Bit 0Funktion Stromquelle 1Funktion Stromquelle 2
00Single modeOFF
01TWIN LeadTWIN Trail
10TWIN TrailTWIN Lead
11OFFSingle mode
Wertebereich Betriebsart TWIN System
Wertebereich
Documentation
mode
Wertebereich
Process controlled correction
Bit 0Beschreibung
0Nahtnummer von Stromquelle (intern)
1Nahtnummer von Roboter (Word 29)
Wertebereich Dokumentationsmodus
Prozess
Signal
Aktivität /
PMCArc length stabilizerSINT16
Wertebereich prozessabhängige Korrektur
Wertebereich
Datentyp
Einstellbereich
-327,8 bis +327,7
0,0 bis +5,0Volt10
Einheit
Faktor
18
Verfügbarkeit
der Ausgangssignale
Ausgangssignale
(von der Stromquelle zum Roboter)
Adresse
relativabsolut
WORD
BYTE
BIT
00Heartbeat Powersource
11Power source readyHigh
22WarningHigh
Die nachfolgend angeführten Ausgangssignale sind ab Firmware V1.8.0 des RI
FB PRO/i TWIN Controller verfügbar.
BIT
Signal
Aktivität /
High /
Low
Datentyp
Bereich
1 Hz
DE
Faktor
33Process activeHigh
0
44Current flowHigh
55Arc stable- / touch signalHigh
66Main current signalHigh
77Touch signalHigh
0
08Collisionbox activeLow
19
210Wire stick workpieceHigh
1
311—
412Short circuit contact tipHigh
513Parameter selection internallyHigh
614—
715Torch body grippedHigh
Robot Motion Release, Power
source 1
High
0 = Kollision oder
Kabelbruch
19
Adresse
relativabsolut
WORD
BYTE
BIT
016Command value out of rangeHigh
117Correction out of rangeHigh
218—
319Limitsignal, Power Source 1High
2
420—
521—
622Main supply statusLow
723—
1
024Sensor status 1, Power Source 1High
BIT
Signal
Aktivität /
Datentyp
Bereich
Faktor
125Sensor status 2, Power Source 1High
226Sensor status 3, Power Source 1High
327
3
428—
529—
630—
731—
032—
133—
234—
335
4
436
537—
638NotificationHigh
2
739System not readyHigh
Sensor status 4, Power Source
1
Safety status Bit 0, Power
Source 1
Safety status Bit 1, Power
Source 1
High
High
High
Siehe Tabelle Zuord-
nung Sensorstatus 1-4
auf Seite 24
20
040—
141—
242—
343—
5
444—
545—
646—
747—
Adresse
relativabsolut
WORD
BYTE
BIT
048—
149—
250—
351—
6
452—
553—
654Gas nozzle touchedHigh
3
755—
056ExtOutput1 <= OPT_Input1High
157ExtOutput2 <= OPT_Input2High
258ExtOutput3 <= OPT_Input3High
359ExtOutput4 <= OPT_Input4High
7
460ExtOutput5 <= OPT_Input5High
BIT
Signal
Aktivität /
Datentyp
Bereich
DE
Faktor
561ExtOutput6 <= OPT_Input6High
662ExtOutput7 <= OPT_Input7High
763ExtOutput8 <= OPT_Input8High
064—
165
266Limitsignal, Power source 2High
367—
8
468—
569—
670—
4
771—
072—
173—
274—
375—
9
476—
Robot Motion Release, Power
source 2
High
577—
678—
779—
21
Adresse
relativabsolut
WORD
BYTE
BIT
080Sensor status 1, Power Source 2High
BIT
Signal
Aktivität /
Datentyp
Bereich
Faktor
181Sensor status 2, Power Source 2High
282Sensor status 3, Power Source 2High
10
5
11
383
484—
585—
686—
787—
088—
189—
290—
391
492
593—
694—
795—
Sensor status 4, Power Source
2
Safety status Bit 0, Power
Source 2
Safety status Bit 1, Power
Source 2
High
High
High
Siehe Tabelle Zuord-
nung Sensorstatus 1-4
auf Seite 24
120-796-103
6
130-7104-111
140-7112-119
7
150-7120-127
160-7128-135
8
170-7136-143
180-7144-151
9
190-7152-159
200-7160-167
10
210-7168-175
220-7176-183
11
230-7184-191
240-7192-199
12
250-7200-207
260-7208-215
13
270-7216-223
Welding voltage, Power source 1UINT16
Welding voltage, Power source 2UINT16
Welding current, Power source
1
Welding current, Power source
2
Wire feed speed, Power source
1
Wire feed speed, Power source
2
Actual real value for seam
tracking
Error number, Power source 1UINT160 bis 655351
UINT16
UINT16
SINT16
SINT16
UINT160 bis 6,5535
0,0 bis 655,35
[V]
0,0 bis 655,35
[V]
0,0 bis 6553,5
[A]
0,0 bis 6553,5
[A]
-327,68 bis
327,67
[m/min]
-327,68 bis
327,67
[m/min]
100
100
10
10
100
100
1000
0
22
Adresse
relativabsolut
WORD
BYTE
BIT
280-7224-231
14
290-7232-239
300-7240-247
15
310-7248-255
320-7256-263
16
330-7264-271
340-7272-279
17
350-7280-287
360-7288-295
18
370-7296-303
380-7304-311
19
390-7312-319
BIT
Signal
Error number, Power source 2UINT160 bis 655351
Motor current M1, Power source
1
Motor current M1, Power source
2
Motor current M2, Power source
1
Motor current M2, Power source
2
Motor current M3, Power source
1
Aktivität /
Datentyp
UINT16
UINT16
UINT16
UINT16
UINT16
Bereich
-327,68 bis
327,67 [A]
-327,68 bis
327,67 [A]
-327,68 bis
327,67 [A]
-327,68 bis
327,67 [A]
-327,68 bis
327,67 [A]
100
100
100
100
100
DE
Faktor
400-7320-327
20
410-7328-335
420-7336-343
21
430-7344-351
440-7352-359
22
450-7360-367
460-7368-375
23
470-7376-383
480-7284-291
24
490-7292-399
500-7400-407
25
510-7408-415
520-7416-423
26
530-7424-431
540-7432-439
27
550-7440-447
560-7448-455
28
570-7456-463
Motor current M3, Power source
2
Warning, Power source 1UINT160 bis 655351
Warning, Power source 2UINT160 bis 655351
Wire position, Power source 1UINT16
Wire position, Power source 2UINT16
—
—
—
—
UINT16
-327,68 bis
327,67 [A]
-327,68 bis
327,67 [mm]
-327,68 bis
327,67 [mm]
100
100
100
580-7464-471
29
590-7472-479
—
23
Zuordnung Sensorstatus 1-4
SignalBeschreibung
Sensor status 1OPT/i WF R Drahtende (4,100,869)
Sensor status 2OPT/i WF R Drahtfass (4,100,879)
Sensor status 3OPT/i WF R Ringsensor (4,100,878)
Sensor status 4Drahtpufferset CMT TPS/i (4,001,763)
24
Table of contents
General26
Safety26
Connections and Indicators26
Data Transfer Properties27
Configuration Parameters28
Setting the Bus Module Node Address29
Setting the Bus Module Node Address29
Set the Process Data Width of the Bus Module31
Setting the Process Data Width of the Bus Module31
Input and output signals32
Data types32
Availability of input signals 32
Input signals (from robot to power source)32
Value Range for Working Mode41
Value range Process line selection41
Value range for Operating mode TWIN System41
Value range for Documentation mode41
Value range for Process controlled correction41
Availability of the output signals 42
Output signals (from power source to robot)42
Assignment of Sensor Statuses 1–447
EN-US
25
General
1
2 3 45
6 7
8 9
Safety
WARNING!
Danger from incorrect operation and work that is not carried out properly.
This can result in serious personal injury and damage to property.
All the work and functions described in this document must only be carried
▶
out by technically trained and qualified personnel.
Read and understand this document in full.
▶
Read and understand all safety rules and user documentation for this equip-
▶
ment and all system components.
WARNING!
Danger from electrical current.
This can result in serious personal injury and damage to property.
Before starting work, switch off all the devices and components involved and
▶
disconnect them from the grid.
Secure all devices and components involved so they cannot be switched back
▶
on.
WARNING!
Danger from unplanned signal transmission.
This can result in serious personal injury and damage to property.
Do not transfer safety signals via the interface.
▶
Connections and
Indicators
DeviceNet Connection Socket
PinSignalDescription
1--
2CAN_LCAN low bus line
3V-Supply voltage
4--
5--
6GNDGround
7CAN_HCAN high bus line
8--
9V+Supply voltage
Housing = cable shielding: GND is
connected internally with the cable
shielding. A terminating resistor is
located internally between the
CAN_L and CAN_H signals.
26
(1) MS LED - module status
Off:
No supply voltage
Lights up green:
Normal operation
Flashes green:
Missing or incomplete configuration,
commissioning required
Lights up red:
Non-correctable error
Flashes red:
Correctable error
Alternates between red and green:
Self-test is running
(2) NS LED - network status
Off:
Not online or no supply voltage
Lights up green:
Online, one or more connections established
EN-US
Data Transfer
Properties
Flashes green:
Online, no connections established
Lights up red:
Critical connection error
Flashes red:
Timeout for one or more of the connections
Alternates between red and green:
Self-test is running
Network topology
Linear bus, bus termination on both ends (121 Ohm), stub cables are possible
Medium and maximum bus length
When selecting the cable, plug, and terminating resistors, the ODVA recommendation for the planning and installation of DeviceNet systems must be observed.
Number of stations
Max. 64 participants
Transmission speed
500 kbit/s, 250 kbit/s, 125 kbit/s
Process data width
See section Setting the Process Data Width of the Bus Module on page 31
27
Configuration
Parameters
In some robot control systems, it may be necessary to state the configuration parameters described here so that the bus module can communicate with the robot.
ParameterValueDescription
Vendor ID0534
Device Type000C
Product Code0480
hex
hex
hex
(1332
(12
dec
(1152
)Fronius International GmbH
dec
)Communication adapter
)Fronius FB Pro Twin DeviceNet
dec
Product NameFronius-FB-Pro-DeviceNet(TM)
28
Setting the Bus Module Node Address
Setting the Bus
Module Node
Address
You can set the bus module node address as follows:
Using the DIP switch in the interface within the range 1 to 63
1.
All positions are set to the OFF position at the factory. In this case, the
-
IP address must be set on the website of the power source
On the website of the power source within the range 1 to 126 (if all positions
2.
of the DIP switch are set to the OFF position)
EN-US
The node address is set with positions 1 to 6 of the dip switch.
The configuration is carried out in binary format. This results in a configuration
range of 1 to 63 in decimal format.
Example for setting the node address of the bus module using the DIP switch
in the interface:
DIP-Switch
87654321IP Adress
--
--
--
--
--
OFFOFFOFFOFFOFFON
OFFOFFOFFOFFONOFF
OFFOFFOFFOFFONON
ONONONONONOFF
ONONONONONON
1
2
3
62
63
Set the node address on the website of the power source (SmartManager) as described below:
Note down the IP address of the power source used:
On the power source control panel, select "Defaults"
1
On the power source control panel, select "System"
2
On the power source control panel, select "Information"
3
Note down the displayed IP address (example: 10.5.72.13)
4
Access the website of the power source in the internet browser:
Connect the computer to the network of the power source
5
29
Enter the IP address of the power source in the search bar of the Internet
6
browser and confirm
Enter the standard user name (admin) and password (admin)
7
The website of the power source is displayed
-
Set the bus module node address:
On the power source website, select the "RI FB PRO/i TWIN" tab
8
Enter the desired node address for the interface under "Module configurati-
9
on"
For example: 2
Select "Set configuration"
10
Select "Restart module"
11
The set node address is applied
-
30
Set the Process Data Width of the Bus Module
Setting the Process Data Width
of the Bus Module
Note down the IP address of the power source used:
On the power source control panel, select "Defaults"
1
On the power source control panel, select "System"
2
On the power source control panel, select "Information"
3
Note down the displayed IP address (example: 10.5.72.13)
4
Access the website of the power source (SmartManager) in the internet browser:
Connect the computer to the network of the power source
5
Enter the IP address of the power source in the search bar of the Internet
6
browser and confirm
Enter the standard user name (admin) and password (admin)
7
The website of the power source is displayed
-
Set the process data width of the bus module:
On the power source website, select the "RI FB PRO/i TWIN Controller" tab
8
Under "Process data", select the desired process data configuration
9
Select "Save"
10
The field bus connection is restarted and the configuration is adopted
-
EN-US
31
Input and output signals
Data typesThe following data types are used:
UINT16 (Unsigned Integer)
-
Whole number in the range from 0 to 65535
SINT16 (Signed Integer)
-
Whole number in the range from -32768 to 32767
Conversion examples:
for a positive value (SINT16)
-
e.g. desired wire speed x factor
12.3 m/min x 100 = 1230
for a negative value (SINT16)
-
e.g. arc correction x factor
-6.4 x 10 = -64
= FFC0
dec
= 04CE
dec
hex
hex
Availability of input signals
Input signals
(from robot to
power source)
The input signals listed below are available as of firmware V1.8.0 of the RI FB
PRO/i TWIN.
32
Address
Relative
Absolu-
te
WORD
0
BYTE
0
1
BIT
00Welding Start
11Robot readyHigh
22Working mode Bit 0High
33Working mode Bit 1High
44Working mode Bit 2High
55Working mode Bit 3High
66Working mode Bit 4High
77—
08Gas on
19Wire forward
210Wire backward
311Error quit
412Touch sensingHigh
BIT
Signal
Activity/
data type
Increa-
sing
Increa-
sing
Increa-
sing
Increa-
sing
Increa-
sing
Range
See following table Va-
lue Range for Working
Mode on page 41
Factor
EN-US
513Torch blow out
Processline selection Bit 0 (only
614
715
available for single-wire applications)
Processline selection Bit 1 (only
available for single-wire applications)
Increa-
sing
High
High
See following table Va-
lue range Process line
selection on page 41
33
Address
Relative
Absolu-
te
WORD
1
BYTE
2
3
BIT
016Welding SimulationHigh
117—
218—
319—
420—
521—
622Wire brake onHigh
723Torchbody XchangeHigh
024—
125Teach modeHigh
226—
327—
428—
529Wire sense start
630Wire sense break
BIT
Signal
Activity/
data type
Increa-
sing
Increa-
sing
Range
Factor
731—
34
Address
Relative
Absolu-
te
WORD
2
BYTE
4
5
BIT
032
133
234—
335—
436—
537Documentation modeHigh
638—
739—
040—
141—
242—
343—
444—
BIT
Signal
Operating mode TWIN System
Bit 0
Operating mode TWIN System
Bit 1
Activity/
High
High
data type
Range
See following table Va-
lue range for Operating
mode TWIN System on
page 41
See following table Va-
lue range for Documen-
tation mode on page
41
Factor
EN-US
545—
646—
747
Disable process controlled correction, Power source 1
High
35
Address
Relative
Absolu-
te
WORD
3
BYTE
6
7
BIT
048—
149—
250—
351—
452—
553—
654—
755—
056ExtInput1 => OPT_Output 1High
157ExtInput2 => OPT_Output 2High
258ExtInput3 => OPT_Output 3High
359ExtInput4 => OPT_Output 4High
460ExtInput5 => OPT_Output 5High
561ExtInput6 => OPT_Output 6High
662ExtInput7 => OPT_Output 7High
BIT
Signal
Activity/
data type
Range
Factor
763ExtInput8 => OPT_Output 8High
064—
165—
266—
367—
8
4
9
468—
569—
670—
771
072
173—
274—
375—
476—
577—
Disable Process controlled correction, Power source 2
Contact tip short circuit detection on
High
High
36
678—
779—
Address
Relative
Absolu-
te
WORD
BYTE
100–780–87—
5
110–788–95—
120–796–103
6
130–7
140–7112–119
7
150–7120–127
16,
8
17
BIT
0–7128–143
BIT
104–
111
Signal
Welding characteristic- / Job
number, Power source 1
Welding characteristic- / Job
number, Power source 2
For the welding processes
MIG/MAG pulse synergic,
MIG/MAG standard synergic,
MIG/MAG standard manual,
MIG/MAG PMC,
MIG/MAG LSC,
CMT, ConstantWire:
Wire feed speed command value, Power source 1
For job mode:
Power correction, Power source
1
Activity/
data type
UINT160 to 10001
UINT160 to 10001
SINT16
SINT16
Range
-327.68 to 327.67
[m/min]
-20.00 to 20.00
[%]
Factor
EN-US
100
100
For the welding processes
MIG/MAG pulse synergic,
MIG/MAG standard synergic,
MIG/MAG standard manual,
MIG/MAG PMC,
MIG/MAG LSC,
18,
9
19
0–7
144–
159
CMT, ConstantWire:
Wire feed speed command value, Power source 2
For job mode:
Power correction, Power source
2
SINT16
SINT16
-327.68 to 327.67
[m/min]
-20.00 to 20.00
[%]
100
100
37
Address
Relative
Absolu-
te
10
WORD
20,
21
BYTE
0–7
BIT
BIT
160–
175
Signal
For the welding processes
MIG/MAG pulse synergic,
MIG/MAG standard synergic,
MIG/MAG PMC,
MIG/MAG LSC,
CMT:
Arclength correction, Power
source 1
For the welding process
MIG/MAG standard manual:
Welding voltage, Power source
1
For job mode:
Arclength correction, Power
source 1
For the welding process ConstantWire:
Hotwire current, Power source
1
Activity/
data type
SINT16
UINT16
SINT16
UINT16
Range
-10.0 to 10.0
[steps]
0.0 to 6553.5
[V]
-10.0 to 10.0
[steps]
0.0 to 6553.5
[A]
Factor
10
10
10
10
11
22,
0–7176–191
23
For the welding processes
MIG/MAG pulse synergic,
MIG/MAG standard synergic,
MIG/MAG PMC,
MIG/MAG LSC,
CMT:
Arclength correction, Power
source 2
For the welding process
MIG/MAG standard manual:
Welding voltage, Power source
2
For job mode:
Arclength correction, Power
source 2
For the welding process ConstantWire:
Hotwire current, Power source
2
SINT16
UINT16
SINT16
UINT16
-10.0 to 10.0
[steps]
0.0 to 6553.5
[V]
-10.0 to 10.0
[steps]
0.0 to 6553.5
[A]
10
10
10
10
38
Address
Relative
Absolu-
te
12
13
WORD
BYTE
24,
0–7192–207
25
26,
0–7208–223
27
BIT
BIT
Signal
For the welding processes
MIG/MAG pulse synergic,
MIG/MAG standard synergic,
MIG/MAG PMC,
MIG/MAG LSC,
CMT:
Pulse-/dynamic correction,
Power source 1
For the welding process
MIG/MAG standard manual:
Dynamic, Power source 1
For the welding processes
MIG/MAG pulse synergic,
MIG/MAG standard synergic,
MIG/MAG PMC,
MIG/MAG LSC,
CMT:
Pulse-/dynamic correction,
Power source 2
Activity/
data type
SINT16
UINT16
SINT16
Range
-10.0 to 10.0
[steps]
0.0 to 10.0
[steps]
-10.0 to 10.0
[steps]
Factor
EN-US
10
10
10
280–7224–231
14
290–7232–239
300–7
15
310–7
320–7256–263
16
330–7264–271
340–7272–279
17
350–7
360–7
18
370–7
240–
247
248–
255
280–
287
288–
295
296–
303
For the welding process
MIG/MAG standard manual:
Dynamic, Power source 2
Wire retract correction, Power
source 1
Wire retract correction, Power
source 2
Welding speedUINT16
Process controlled correction,
Power source 1
Process controlled correction,
Power source 2
UINT16
UINT160.0 to 10.010
UINT160.0 to 10.010
SINT16
SINT16
0.0 to 10.0
[steps]
0.0 to 1000
[m/min]
See table Value range
for Process controlled
correction on page 41
10
10
380–7
19
390–7312–319
304–
311
Wire forward / backward lengthUINT16
OFF / 1 to 65535
[mm]
1
39
Address
Relative
Absolu-
te
WORD
BYTE
400–7320–327
20
410–7328–335
420–7
21
430–7
440–7
22
450–7
460–7
23
470–7
480–7
24
490–7
BIT
BIT
336–
343
344–
351
352–
359
360–
367
368–
375
376–
383
384–
391
392–
399
Signal
Wire sense edge detectionUINT16
—
—
—
—
Activity/
data type
Range
OFF / 0.5 to 20.0
[mm]
Factor
10
25
26
27
28
29
500–7
510–7
520–7
530–7
540–7
550–7
560–7
570–7
580–7
590–7
400–
407
—
408–
415
416–
423
—
424–
431
432–
439
—
440–
447
448–
455
—
456–
463
464–
471
Seam numberUINT160 to 655351
472–
479
40
Value Range for
Working Mode
Bit 4Bit 3Bit 2Bit 1Bit 0Description
00000Internal parameter selection
00001Special 2-step mode characteristics
00010Job mode
010002-step mode characteristics
010012-step MIG/MAG standard manual
10001Stop coolant pump
Value range for operating mode
EN-US
Value range Process line selection
Value range for
Operating mode
TWIN System
Bit 1Bit 0Description
00Process line 1 (default)
01Process line 2
10Process line 3
11Reserved
Value range for process line selection
Bit 1Bit 0Function power source 1Function power source 2
00Single modeOFF
01TWIN LeadTWIN Trail
10TWIN TrailTWIN Lead
11OFFSingle mode
Value range for TWIN System Mode
Value range for
Documentation
mode
Value range for
Process controlled correction
Bit 0Description
0Seam number of power source (internal)
1Seam number of robot (Word 29)
Value range for documentation mode
Process
Signal
Activity /
data type
PMCArc length stabilizerSINT16
Value range for process-dependent correction
Value range
configuration
range
Unit
-327.8 to +327.7
0.0 to +5.0Volts10
Factor
41
Availability of
the output signals
Output signals
(from power
source to robot)
Address
RelativeAbsolute
The output signals listed below are available as of firmware V1.8.0 of the RI FB
PRO/i TWIN.
WORD
0
BYTE
BIT
00Heartbeat PowersourceHigh/low1 Hz
11Power source readyHigh
22WarningHigh
33Process activeHigh
0
44Current flowHigh
55Arc stable- / touch signalHigh
66Main current signalHigh
77Touch signalHigh
08Collisionbox activeLow
19
210Wire stick workpieceHigh
1
311—
412Short circuit contact tipHigh
513Parameter selection internallyHigh
BIT
Signal
Robot Motion Release, Power
source 1
Activity/
data type
High
Range
0 = collision or
cable break
Factor
42
614—
715Torch body grippedHigh
Address
RelativeAbsolute
WORD
1
BYTE
BIT
016Command value out of rangeHigh
117Correction out of rangeHigh
218—
319Limitsignal, Power Source 1High
2
420—
521—
622Main supply statusLow
723—
024Sensor status 1, Power Source 1High
125Sensor status 2, Power Source 1High
226Sensor status 3, Power Source 1High
327
3
428—
529—
630—
BIT
Signal
Sensor status 4, Power Source
1
Activity/
High
data type
Range
See table Assignment of
Sensor Statuses 1–4 on
page 47
Factor
EN-US
731—
032—
133—
234—
335
4
436
537—
638NotificationHigh
2
739System not readyHigh
040—
141—
242—
343—
5
444—
545—
Safety status Bit 0, Power
Source 1
Safety status Bit 1, Power
Source 1
High
High
646—
747—
43
Address
RelativeAbsolute
WORD
3
BYTE
BIT
048—
149—
250—
351—
6
452—
553—
654Gas nozzle touchedHigh
755—
056ExtOutput1 <= OPT_Input1High
157ExtOutput2 <= OPT_Input2High
258ExtOutput3 <= OPT_Input3High
359ExtOutput4 <= OPT_Input4High
7
460ExtOutput5 <= OPT_Input5High
561ExtOutput6 <= OPT_Input6High
662ExtOutput7 <= OPT_Input7High
BIT
Signal
Activity/
data type
Range
Factor
763ExtOutput8 <= OPT_Input8High
064—
165
266Limitsignal, Power source 2High
367—
8
468—
569—
670—
4
771—
072—
173—
274—
375—
9
476—
577—
678—
Robot Motion Release, Power
source 2
High
44
779—
Address
RelativeAbsolute
WORD
5
10
11
BYTE
BIT
080Sensor status 1, Power Source 2High
181Sensor status 2, Power Source 2High
282Sensor status 3, Power Source 2High
383
484—
585—
686—
787—
088—
189—
290—
391
492
BIT
Signal
Sensor status 4, Power Source
2
Safety status Bit 0, Power
Source 2
Safety status Bit 1, Power
Source 2
Activity/
High
High
High
data type
Range
See table Assignment of
Sensor Statuses 1–4 on
page 47
Factor
EN-US
593—
694—
795—
120–796–103
6
130–7104–111
140–7112–119
7
150–7120–127
160–7128–135
8
170–7136–143
180–7144–151
9
190–7152–159
200–7160–167
10
210–7168–175
220–7176–183
11
230–7184–191
240–7192–199
12
250–7200–207
Welding voltage, Power source 1UINT160.0 to 655.35 [V]100
Welding voltage, Power source 2UINT160.0 to 655.35 [V]100
Welding current, Power source
1
Welding current, Power source
2
Wire feed speed, Power source
1
Wire feed speed, Power source
2
Actual real value for seam
tracking
UINT160.0 to 6553.5 [A]10
UINT160.0 to 6553.5 [A]10
SINT16
SINT16
UINT160 to 6.5535
-327.68 to 327.67
[m/min]
-327.68 to 327.67
[m/min]
100
100
1000
0
260–7208–215
13
270–7216–223
Error number, Power source 1UINT160 to 655351
45
Address
RelativeAbsolute
WORD
BYTE
BIT
280–7224–231
14
290–7232–239
300–7240–247
15
310–7248–255
320–7256–263
16
330–7264–271
340–7272–279
17
350–7280–287
360–7288–295
18
370–7296–303
380–7304–311
19
390–7312–319
400–7320–327
20
410–7328–335
420–7336–343
21
430–7344–351
BIT
Signal
Error number, Power source 2UINT160 to 655351
Motor current M1, Power source
1
Motor current M1, Power source
2
Motor current M2, Power source
1
Motor current M2, Power source
2
Motor current M3, Power source
1
Motor current M3, Power source
2
Warning,, Power Source 1UINT160 to 655351
Activity/
data type
UINT16
UINT16
UINT16
UINT16
UINT16
UINT16
Range
-327.68 to 327.67
[A]
-327.68 to 327.67
[A]
-327.68 to 327.67
[A]
-327.68 to 327.67
[A]
-327.68 to 327.67
[A]
-327.68 to 327.67
[A]
100
100
100
100
100
100
Factor
440–7352–359
22
450–7360–367
460–7368–375
23
470–7376–383
480–7284–291
24
490–7292–399
500–7400–407
25
510–7408–415
520–7416–423
26
530–7424–431
540–7432–439
27
550–7440–447
560–7448–455
28
570–7456–463
580–7464–471
29
590–7472–479
Warning,, Power source 2UINT160 to 655351
Wire position, Power source 1UINT16
Wire position, Power source 2UINT16
—
—
—
—
—
-327.68 to 327.67
[mm]
-327.68 to 327.67
[mm]
100
100
46
Assignment of
Sensor Statuses
1–4
SignalDescription
Sensor status 1OPT/i WF R wire end (4,100,869)
Sensor status 2OPT/i WF R wire drum (4,100,879)
Sensor status 3OPT/i WF R ring sensor (4,100,878)
Sensor status 4Wire buffer set CMT TPS/i (4,001,763)
EN-US
47
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