Fromm P326.0001.01 User Manual

1. SERVICE MANUAL P326.0001.01
2. DRAWINGS P326.0001.01
3. SPARE PARTS LISTS P326.0001.01
Type independent spare parts Type dependent spare parts
4. MANUAL P326.0001.01
Technical Data Chart of Types Exchange of wearing parts
5. SERVICE MANUAL P327.0001.01
6. DRAWINGS P327.0001.01
7. SPARE PARTS LISTS P327.0001.01
Type independent spare parts Type dependent spare parts
8. MANUAL P327.0001.01
Technical Data Chart of Types Exchange of wearing parts
9.
10.
11. NEWS
12. NOTES
P326.0001.01.sen.fm/MAS./© 11.05
1-1
SERVICE MANUAL
BATTERY - POWERED
PLASTIC STRAPPING TOOL
MODEL P326.0001.01
P326.0001.01.sen.fm/MAS/© 02.10
Manual for authorized dealers and service points
1-2
INDEX PAGE
1.1 ACCESSORIES 1-3
1.1.1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.1.2 Battery chargers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.1.3 Battery tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2 TECHNICAL DETAILS 1-3
1.2.1 Electric schematic ELS.1044 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2.2 Connecting plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.2.3 Strap tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.3 CONVERSION PARTS P326 1-5
1.3.1 Conversion parts: strap width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.3.2 Conversion parts: strap thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.4 PERIODIC MAINTENANCE AND CONTROL 1-6
1.4.1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.4.2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.4.3 Battery test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.4.4 Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.4.5 Glueing rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.4.6 Lubrication rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.4.7 Assembly information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
1.5 RECOMMENDED SPARE PARTS 1-15
1.6 ACCESSORY TOOLS 1-16
1.7 USE OF ACCESSORY TOOLS 1-17
1.8 ORDERING SPARE PARTS 1-21
1.8.1 Ordering manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
1.8.2 Ordering address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
1.8.3 Finding out of the tool type (item number),
the serial number and the version number:. . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
1.9 SERVICE ADDRESS 1-22
1.10 CHART OF TYPES 1-22
1-3
1.1 ACCESSORIES
1.1.1 Battery
Use only original Fromm batteries N5.4330 (Li-Ion).
1.1.2 Battery chargers
The battery charger must be ordered separately according to the table mentioned below.
(..) = an adaptor is required
1.1.3 Battery tester
For testing the batteries order battery tester N7.5146 and adapter N7.5145. Both parts are required for testing the battery.
1.2 TECHNICAL DETAILS
1.2.1 Electric schematic ELS.1044
Item-No. Voltage / frequency Admitted for country
N5.4443 220 - 240V / 50 - 60Hz A, B, BG, BIH, BOL, BR, BY, CH, CL, CZ, D, DK, DZ, E, EAS, EST,
ET, F, FIN, GE, GR, H, HK, HR, I, IL, IND, IR, IRQ, IS, JOR, KSA, KWT, L, LAR, LT, LV, MA, MC, MK, MOC, N, NL, P, PK, PE, PL, PRC, PY, RA, RCH, RI, RL, RO, ROK, ROU, RP, RUS, S, SK, SLO, SYR, THA, TN, TR, UA, UAE, YU, YV, (BRN), (BRU), (CY), (EAK), (EAT), (GB), (IRL), (M), (MAL), (OM), (SGP), (Y), (Z), (ZA), (ZW)
N5.4447 120V / 50 - 60Hz BR, C, CDN, CO, CR, DOM, EC, GCA, J, JA, KSA, LB, MEX, NIC,
PA, Puerto Rico, RC, RP, USA, YV
N5.4445 220 - 240V / 50 - 60Hz AUS, NZ
18VDC
-
M
+
-
black
red
black
black
-
+
red
red
DP
DC
blackblack
1-4
1.2.2 Connecting plan
To connect the electronic to the motor see also 1.4.7 Assembly information.
1.2.3 Strap tension
The tension force values mentioned in the operation manual (400-2400N) are not achievable with each strap. They depend on following factors:
• Hardness of the package, the maximum tension force values are achievable with hard packages.
• Elongation and creep properties of the plastic strap, the maximum tension force values are achievable by using plastic straps with a low elongation.
• Surface quality of the plastic strap, the maximum tension force values are achievable with waxed and embossed straps.
• Strap width, strap thickness, the maximum tension force values are achievable with thick and wide straps.
red (+)
black (-)
red (+)
black (-)
N5.2368
N5.2367
black
red
1-5
1.3 CONVERSION PARTS P326
When changing strap thickness or strap width the following parts must be exchanged:
1.3.1 Conversion parts: strap width
1.3.2 Conversion parts: strap thickness
10mm 11.1 mm 12mm 12.7mm 13mm 15mm 15.5mm 16mm
Guide
pin P30.1156 P30.1158 P30.1156 P30.1157 P30.1158 P30.1159 P30.1160 P30.1161
Guide
pin P30.1162 P30.1164 P30.1162 P30.1163 P30.1164 P30.1165 P30.1166 P30.1167
Guide
case P32.1205 P32.1205 P32.1206 P32.1206 P32.1206 P32.1206 P32.1206 P32.1206
Strap
stop P32.2082 P32.2083 P32.2084 P32.2085 P32.2085 P32.2086 P32.2087 P32.2087
Strap guide P32.2089 P32.2090 P32.2091 P32.2095 P32.2095 P32.2092 P32.2096 P32.2096
0.4-0.64mm 0.65-1.05mm
Tensioning
wheel
P32.1219 P32.1220
Gripper P32.1222 P32.1225
Gripper P32.1223 P32.1226
Gripper P32.1224 P32.1227
Steel insert P32.1201 P32.1202
Attention!
When converting tools always change the item number on the type label
Replace following parts:
Type label N43.9190
2 x hammer head bolts N2.4902
Enclose the suitable operation manual with the tool after each
conversion
(see paragraph 1.8.1 Ordering manuals).
1-6
1.4 PERIODIC MAINTENANCE AND CONTROL
(Carry out 12- months cycles doing one shift work. Doing more shift work respectively more often.)
1.4.1 Procedure
Before using check tool for following possible faults:
• Visual test of the tool for loose, lost or damaged parts
• Clean all dirty parts of the tool, especially strap abrasion in the tensioning or the welding unit by using compressed air. (Never use any hard tools like a wire brush or a screw driver for cleaning)
Carry out a test strapping and check following:
• Insertion of the strap
• Strap feed and strap tensioning
• Tensioning force adjustment (see operation manual P326)
• Cutting of the upper strap
• Welding time adjustment (see operation manual P326)
• Seal quality (see operation manual P326)
• Function of the LED - display
Proceed according to paragraph 1.4.2 after a fault appears.
Attention!
Remove battery from tool before each maintenance work.
For exchange of wearing parts see operation Manual P326.
Never use water or solvents for cleaning the tool’s surface.
1-7
1.4.2 Troubleshooting Ensure before each tool repair that the battery is charged and
the tool’s specific strap is used
SYMPTOM CAUSE REMEDY
Tool doesn’t work at all Battery is empty or defective Charge or replace battery
Contact problems caused by a broken
battery housing
Replace battery
Contact problems caused by a
damaged insertation part N51.2194 or
damaged motor housings P32.2079
and P32.2080
Replace cover insertation part or
motor housing
Contact problem of the internal wires Check contacts and fix them if
required or change defective parts
Defective circuit board Replace circuit board
Defective motor P32.2078 Replace motor
Tool doesn’t tension Tensioning wheel is dirty or worn Clean tensioning wheel or replace it,
don’t use any hard objects for this
(see operation manual P326)
P32.1051 is not meshing with
P32.1048, because spring N2.5822 is
defective or parts are dirty
Replace spring N2.5822,
clean dirty parts
Faulty tensioning wheel or tensioning
wheel is assembled reversed
Correct assembling
(see operation manual P326)
Grippers are dirty, worn or wrongly
assembled
Replace grippers, clean them or
assemble correct,
don’t use any hard objects for this
(see operation manual P326)
Gearing parts from the tensioning gear
are defective
Check tensioning gear and replace
defective parts
Defective circuit board Replace circuit board
Micro switch N5.2368 for tensioning
is defective
Replace micro switch
Defective gear bearings Replace bearings
Defective tensioning body Replace tensioning body
Needle free wheeling in gear wheel
P32.0156 or in conical gear wheel
P32.0151 assembled reversed
or defective
Assemble the needle free wheeling
correct or replace it
Tensioning wheel turns
back immediately after the
tensioning cycle
Defective needle free wheeling
N3.4509 in P32.0156
Check parts and replace if necessary
1-8
Tool doesn’t weld Welding gripper P32.1053 is dirty or
worn
Replace or clean welding gripper,
don’t use any hard objects for this
(see operation manual P326)
Welding stop gripper P32.1203 is dirty
or worn
Replace or clean welding stop gripper,
don’t use any hard objects for this
(see operation manual P326)
Damaged housing parts Replace housing parts
Defective circuit board Replace circuit board
Pressure spring N2.5294 defective Replace pressure spring
Needle free wheeling N3.4509 in
P32.0150 defective or assembled
reversed
Assemble the needle free wheeling
correct or replace it
Gearing parts of the welding gear are
defective
Check welding gear and replace
defective parts
Micro switch N5.2367 for welding is
defective
Replace micro switch
Defective gear bearing Replace bearing
Tool badly cuts the strap or
doesn’t cut at all
Cutter is worn or damaged Replace cutter
(see operation manual P326)
Wrong adjustment of the coupler
P32.1250
Check adjustment and readjust if
necessary
(see operation manual P326)
Welding gripper is worn Replace welding gripper
(see operation manual P326)
Welding time too short Change adjustment
(see operation manual P326)
Defective pressure spring N2.5237 Replace pressure spring
Tool switches off after a few
strappings
(Displaying empty battery)
Battery defective or empty Check the battery and change
defective batteries
Gear noise Tensioning or welding gear is worn Check component parts and replace
defective ones
SYMPTOM CAUSE REMEDY
1-9
1.4.3 Battery test
For testing the batteries order battery tester N7.5146 and adapter N7.5145. Both parts are required for testing the battery. The use is described in the instruction manual of the battery tester.
• Li-Ion-Batteries 18V / (3Ah) must be replaced at a capacity less than 60% (1,8Ah).
1.4.4 Checklist
Carry out some test strappings and check following tool components.
• Inserting of the strap
• Insert battery in the tool and check function of the LED-display (see operation manual P326)
• Strap feed and strap tension
• Tension force adjustment (see operation manual P326)
• Cutting of the upper strap
• Welding time adjustment (see operation manual P326)
• Seal quality (see operation manual P326)
• Function of the LED-display (see operation manual P326)
• Correct type label
1.4.5 Glueing rules
Following parts have to be glued with LOCTITE 603:
Tensioning body P32.2088
with the parallel pins N2.2189
Body P32.2001 with swivel shaft P32.2017 and parallel pins N2.2188
N2.2145
P32.1044
N2.2189
P32.2088
N2.2188
P32.2017
P32.2001
Planet shaft P32.1044
with the parallel pins N2.2145.
1-10
Additional the screws N1.2112 have to be glued with the idler step P32.0118 using LOCTITE 222. Don’t clamp the planet shaft on the pinion while loosening or tightening the screws N1.2112.
Glue safety washer N1.6505 on both sides with Loctite 243. There should as less as possible glue been applied on the thread of the screw N1.1922. Therefore please move the safety washer on the screw before applying the glue.
1.4.6 Lubrication rules
All gear parts have to be lubricated with MOLYKOTE BR2 PLUS grease. Lubrication interval: While each maintenance or after 12 months at the latest.
All bearing parts of the welding unit have to be cleaned and lubricated with Klüber Isoflex Alltime SL2 grease while each maintenance. Lubrication interval: While each maintenance or after 12 months at the latest.
All other parts have to be greased due to the explosion drawing. Lubrication interval: While each maintenance
P32.0118
N1.2112
clamp here
N1.6505
N1.1922
P32.1029
N3.1702 (6X)
P32.1027
P32.1053
Bearing welding unit
1-11
1.4.7 Assembly information
By installing the grippers into the tensioning body P32.2088 it must be observed the direction of the teeths.(look at the picture)
Like imaged the connections of the motor P32.2078 must be adjusted 90° to the sheet P32.2064. The mounting of the sheet happens by fixation of the disk P32.2121 with the screws N1.2216. To adjust the sheet the motor could be placed into the housing.
Pay attention to the mounting position of the needle free wheelings N3.4509 and N3.4520. The rolling direction is stamped in at the front side of the free wheelings.
P32.2088
Grippers
P32.2078
P32.2064
P32.2121
N1.2216
X
View X
90°
P32.2064
(+)
(-)
N3.4509
P32.2036
P32.2018
N3.4520
N3.4509
P32.2015
1-12
Pay attention to the mounting position of the eccentric (P32.2034).
Adjustment of the lever P32.1414
If the handle lever after welding and cooling of the strap can be pulled up difficult or not at all, the adjustment of the lever P32.1414 must be checked.
It can be done as follows:
- Loose lock nut N1.5120
- Screw in the socket set screw N1.3150, until it touches the coupler P32.1410
- Tighten lock nut N1.5120
Test without battery and strap:
- Press welding lever down until it locks
- Pull handle lever up
The welding lever must move up before the tension body swings forward. Swings the tension body forward first, the strap blocks the welding jaw and the handle lever can be pulled up difficult or not at all.
Afterwards do a test strapping and readjust if necessary.
(P326) Eccentric behind
Welding lever
Tension body
P32.1410
N1.3150
N1.5120
P32.1422
Handle lever
P32.1414
1-13
Connection of the circuit board to the motor
In order to prevent a cracking of the terminals on the motor, the connection cables of the circuit board have to be laid as shown on the pictures before they are soldered to the motor.
1-14
Mounting of the dowel P32.2123
The dowel P32.2123 has to be mounted between motor and circuit board like shown.
1-15
1.5 RECOMMENDED SPARE PARTS
Following spare parts are recommended for stock keeping:
* = wearing parts Stock only parts from tools that are in sale.
Item-No. Description Pieces per tool
N1.1305 Screw 2
N1.1904 Screw 5
N1.1909 Flat head screw 2
N1.1927 Flat head screw 2
N1.1929 Screw 1
N1.1934 Flat head screw 3
N1.6503 Safety washer 6
N1.6504 Safety washer 12
N1.6505 Safety washer 3
N1.7206 PT-screw 1
N1.7211 PT-screw 6
N2.1118 Security ring 1
N2.1121 Security ring 5
N2.1606 Spring ring 1
N2.1805 Tensioning ring 1
N3.1702 Ball 6
N3.4509 Free wheeling 2
N3.4520 Free wheeling 1
N51.2194 Insertation part 1
N5.2367 Micro switch 1
N5.2368 Micro switch 1
P32.0153 Body 1
P32.1053* Welding gripper 1
P32.1203* Welding stop gripper 1
P32.1204* Cutter 1
P32.1219/20* Tensioning wheel 1
P32.1222/25* Gripper 1
P32.1223/26* Gripper 1
P32.1224/27* Gripper 1
P32.1238 End cover 1
P32.2026 Lever 1
P32.2078* Electric motor 1
P32.2079 Motor housing 1
P32.2080 Motor housing 1
P32.2081 Circuit board 1
1-16
1.6 ACCESSORY TOOLS
Partly some of these tools are already used for other models.
Item number Description Application
N71.3235 Press in and press out arbor N3.4509/P32.2036;
N3.4509/P32.2015
N71.3237 Press in and press out arbor N3.1159/P32.2016
N71.3239 Press in arbor N3.2347/P32.1024
N71.3240 Press out arbor N3.2347/P32.1024
N71.3241 Press in and press out pressure pad N3.2347/P32.1024
N71.3242 Press in and press out arbor N3.2346/P32.1238
N71.3243 Press in arbor N3.1134, P32.1023/P32.1022
N71.3244 Press out arbor N3.1134, P32.1023/P32.1022
N71.3245 Pressure pad N3.1134, P32.1023/P32.1022;
N3.2346/P32.1238
N71.3246 Press in and press out arbor N3.1157/P32.1044
N71.3247 Press in and press out pressure pad N3.1157/P32.1044
N71.3248 Press in arbor N3.3172/P32.2088
N71.3249 Press out pressure pad N3.3172/P32.2088
N71.3250 Press in and press out arbor N3.3172/P32.2001; N3.3172/P32.2088
N71.3282 Press in and press out pressure pad N3.4509/P32.2015; N3.4520/P32.2018;
N3.4509/P32.2036
N71.3283 Press in and press out pressure pad N3.1159/P32.2016
N71.3284 Press out arbor N3.4520/P32.2018
N71.3285 Press out pressure pad N3.1137/P32.2015
N71.3286 Press out arbor N3.1137/P32.2015
1-17
1.7 USE OF ACCESSORY TOOLS
Accessory tools should only be used with the suitable arbor press N7.5108 to prevent a jam of the parts have to be pressed in. Additional a retainer (N7.3215) is necessary.
Part Disassembly Assembly
N3.1157/
P32.1044
N3.2346/
P32.1238
N7.5108
N7.3215
N71.3246
N71.3247
N3.1157
P32.1044
N71.3242
N71.3245
N3.2346
P32.1238
1-18
N3.2347/
P32.1024
N3.3172/
P32.2001
N3.4509/
P32.2036
Part Disassembly Assembly
N71.3240
N71.3241
N71.3239
P32.1024
N3.2347
The seal of the needle bushing (N3.2347) has to face to the outside.
N71.3250
N3.3172
P32.2001
N3.4509*
P32.2036
N71.3235
N71.3282
*Pay attention to the assembling direction see assembly information
1-19
N3.3172/
P32.2088
P32.1023/
N3.1134/
P32.1022
P32.2016/
N3.1159
Part Disassembly Assembly
N71.3250
N71.3249
N71.3248
N3.3172
P32.2088
N71.3244
N71.3245
N71.3243
P32.1022
N3.1134
P32.1023
N71.3237
P32.2016
N3.1159
N71.3283
1-20
P32.2015/
N3.1137
P32.2018/
N3.4520
P32.2015/
N3.4509
Part Disassembly Assembly
N3.1137
P32.2015
N71.3286
N71.3285
N71.3284
N3.4520
P32.2018
N71.3282
N71.3235
N71.3282
N3.4509
P32.2015
1-21
1.8 ORDERING SPARE PARTS
On principle spare part numbers should be taken from the drawings or spare parts lists. Check if the version number of the tool and the spare parts list are the same. Type dependent spare parts should be ordered as follows:
Ordering example
Ordering a tensioning wheel:
• Take item numbers of the tensioning wheel from drawing (P32.1219/20)
• Find out the tool type in which the tensioning wheel should be assembled (e.g. 43.2223)
• Find out the item number of the needed tensioning wheel by using the type dependent spare parts lists (for type 43.2223 it is tensioning wheel P32.1219).
Order as follows if 10 tensioning wheels are needed:
P32.1219 Tensioning wheel 10 pcs.
1.8.1 Ordering manuals
When converting tools make sure that the used manual has still validity. If tools change their item number because of the conversion (see chart of types) the adequate manual must be ordered as follows.
Ordering example:
Tool item number: 43.2223 Version number: 01 Language of the manual: de
The manual order for this tool must look as follows:
43222301.de
If the manual is needed in another language replace the shorthand expression "de" (see table).
1.8.2 Ordering address
Spare parts and manuals can be ordered at:
Fromm Holding AG Tel.: +41(0) 41 741 57 41 Hinterbergstrasse 26 Fax: +41(0) 41 741 57 60 CH-6330 Cham e-mail: orders@fromm-pack.com Switzerland
1.8.3 Finding out of the tool type (item number), the serial number and the version number:
Type label P326
de German
en English
fr French
it Italian
nl Dutch
po Portuguese
se Swedish
fin Finnish
sp Spanish
ru Russian
cz Czech
hu Hungarian
pl Polish
sk Slovakian
tr Turkish
{
Item number
Serial number
Version number
1-22
1.9 SERVICE ADDRESS
You will get further assistance and information at:
Fromm System GmbH Technical customer support Neulandstr. 10 D-77855 Achern Germany
Phone: +49(0)7841 / 62 94-22 Fax: +49(0)7841 / 62 94-11
e-mail: de@fromm-pack.com
1.10CHART OF TYPES
Item no. Model Strap width Strap thickness
43.2201 P326/10/0.40-0.64 10 mm / 3/8" 0.40-0.64 mm / .016 - .025"
43.2202 P326/10/0.65-1.05 10 mm / 3/8" 0.65-1.05 mm / .026 - .041"
43.2211 P326/11.1/0.40-0.64 11.1 mm / 7/16" 0.40-0.64 mm / .016 - .025"
43.2212 P326/11.1/0.65-1.05 11.1 mm / 7/16" 0.65-1.05 mm / .026 - .041"
43.2221 P326/12/0.40-0.64 12 mm 0.40-0.64 mm / .016 - .025"
43.2222 P326/12/0.65-1.05 12 mm 0.65-1.05 mm / .026 - .041"
43.2223 P326/12.7/0.40-0.64 12.7 mm / 1/2" 0.40-0.64 mm / .016 - .025"
43.2224 P326/12.7/0.65-1.05 12.7 mm / 1/2" 0.65-1.05 mm / .026 - .041"
43.2231 P326/13/0.40-0.64 13 mm 0.40-0.64 mm / .016 - .025"
43.2232 P326/13/0.65-1.05 13 mm 0.65-1.05 mm / .026 - .041"
43.2251 P326/15/0.40-0.64 15 mm 0.40-0.64 mm / .016 - .025"
43.2252 P326/15/0.65-1.05 15 mm 0.65-1.05 mm / .026 - .041"
43.2253 P326/15.5/0.40-0.64 15.5 mm 0.40-0.64 mm / .016 - .025"
43.2254 P326/15.5/0.65-1.05 15.5 mm 0.65-1.05 mm / .026 - .041"
43.2261 P326/16/0.40-0.64 16 mm / 5/8" 0.40-0.64 mm / .016 - .025"
43.2262 P326/16/0.65-1.05 16 mm / 5/8" 0.65-1.05 mm / .026 - .041"
2-1
P326.0001.01.en.z
2 DRAWING P326.0001.01
*See 1.8 Ordering spare parts
A1
B
C
234
5
6
D
1 Mobilux EP2
2 Molykote BR 2 plus
3 Loctite 603
4 Loctite 222
5 Klüber Isoflex Alltime SL2
6 Klüber Isoflex NBU 15
7 1 Nm
P32.2001
N2.2187
N3.3172
N2.3342
1P32.1050
1P32.1216
N1.1909
N1.6505
3 N2.2189
N1.2230
N2.5823
P32.1222/25*
P32.1223/26*
P32.1224/27*
P32.1229
P32.1228
N3.3172
3P32.2017
N1.1904
N1.6503
N2.4902
N4.9159
N3.2346
N2.2187
P32.2089/90/91/92/95/96*
N3.1172
2P32.1218
2P32.1217
2N3.2106
3 N2.2188
N3.1172
P32.0153
P32.0176
P32.0110
N1.2230
2P32.1219/20
P32.1238
P32.2088
P32.2082/83/84/85/86/87*
2-2
P326.0001.01.en.z
*See 1.8 Ordering spare parts
A7
B
C
8910
11
12
D
1 Mobilux EP2
2 Molykote BR 2 plus
3 Loctite 603
4 Loctite 222
5 Klüber Isoflex Alltime SL2
6 Klüber Isoflex NBU 15
7 1 Nm
1 N2.5296
1 P32.1410
1 P32.1204
N2.1121
P32.1032
5 P32.1027
5 N3.1702 (6x)
5P32.1029
1 P32.1035
N2.5237
6P32.1028
N2.5178
N1.6504
P32.1251
P32.1248
P32.1210
N1.6503
N41.9127
1P32.1035
N1.6504
N2.1121
P32.1203
N2.2110
4 N1.1305
5P32.1053
P31.1124
1 N2.5157
1 N2.5295
1 P32.1403
N2.2443
1 N2.5294
N3.3174
1P32.1404
1P32.1405
N3.3174
N2.4902
N1.1952
N43.9190
N1.6504
P32.2020
P32.2067
1 P32.2026
P32.2001
P32.1011
N2.1121
P32.1249
P32.1210
P32.1250
P32.0139
P32.0173
N1.1929
N1.1904
1 P32.1012
N2.2193
P32.1208
P32.1252
P32.1211
P32.1205/06*
N1.1553
P32.2023
P30.1162/63/64/65/66/67*
P30.1156/57/58/59/60/61*
P32.1201/02*
2-3
P326.0001.01.en.z
A13
B
C
14 15 16
17
18
D
2P32.2035
N3.1160
2P32.1048
N3.1178
N2.1610
4N1.2112
P32.1047
2P32.1046
2N3.2105
3 N2.2145
N3.1157
2 P32.1044
P32.2012
P32.1412
N2.2119
N2.2122
1P32.1411
N1.1922
8 N1.6505
P32.2001
N2.2190
N1.6331
3 N3.1159
N1.6331
2 P32.2016
2 P32.1023
N3.1134
P32.1022
N3.2347
6 P32.1024
N3.2347
N3.1134
P32.0144
P32.1021
P32.0118
P32.0120
P32.0154
P32.0173
P32.0156
P32.0140
N1.6331
2 P32.2036
N3.4509
N1.6331
P32.2034
N2.1805
N2.5822
1 P32.1051
N1.6344
1 P32.2032
1 Mobilux EP2
2 Molykote BR 2 plus
3 Loctite 603
4 Loctite 222
5 Klüber Isoflex Alltime SL2
6 Klüber Isoflex NBU 15
7 1 Nm
8 Loctite 243
2-4
P326.0001.01.en.z
A19
B
C
20 21 22
23
24
D
P32.2030
P32.2080
N43.9192
P32.2064
P32.2121
N3.1137
2P32.2015
P32.2078
N3.1137
2P32.2018
P32.2006
P32.2024
N2.5153
P32.1415
N31.1120
(N3.3174)
(N1.7206)
(N5.2368)
(P32.2009)
(N5.2367)
P32.2081
N5.2702
N3.4509
(N3.3174)
N21.5124
N51.2194
N61.6216
N61.6216
N1.3150
P32.1414
P32.2079
P32.0172
P32.0150
P32.0151
P32.0175
P32.0173
7 N1.1934
7 N1.1934
N1.6504
N1.72117N1.1927
N2.1606
N31.1118
N1.2216
P32.1011
N3.4520
P32.2001
N1.5120
N2.1118
1 P32.1422
N43.9192
N43.9164
1 Mobilux EP2
2 Molykote BR 2 plus
3 Loctite 603
4 Loctite 222
5 Klüber Isoflex Alltime SL2
6 Klüber Isoflex NBU 15
7 1 Nm
2P32.0149
P32.2123
[ ] = Group * = Wearing parts
3-1
3 S PARE PA RTS LIS T P32 6
3.1 Type independent spare parts P326.0001.01
Item-No. in group Pcs. Description Dimension Field
N1.1305 2 SCREW M4 X 7.8 D8
N1.1553 P32.1250 1 HEXAGON SCREW M4 X 8 B11
N1.1904 5 SCREW M5 X 20 D6+
N1.1909 2 FLAT HEAD SCREW M3 X 5 D3
N1.1922 P32.0173 1 SCREW M3 X 10 C17
N1.1927 P32.0173 2 FLAT HEAD SCREW M4 X 60 A19
N1.1929 1 SCREW M5 X 50 D12
N1.1934 P32.0173 3 FLAT HEAD SCREW M4 X 50 A19
N1.1952 P32.0173 4 FLAT HEAD SCREW M4 X 20 A7
N1.2112 P32.0118 3 COUNTERSUNK SCREW M4 X 10 B15
N1.2216 P32.0172 3 COUNTERSUNK SCREW M3 X 8 B24
N1.2230 2 COUNTERSUNK SCREW M3 X 10 D4+
N1.3150 P32.1414 1 SOCKET SET SCREW M3 X 8 C24
N1.5120 P32.1414 1 HEXAGON NUT M3 C24
N1.6331 P32.0173 4 SPACER WASHER 6 X 12 X 0.5 C14+
N1.6344 P32.0173 1 SPACER PIECE 6.3 X 15 X 5 D14
N1.6503 6 SAFETY WASHER M5 C6+
N1.6504 2 SAFETY WASHER M4 D8
N1.6504 P32.0173 9 SAFETY WASHER M4 A7+
N1.6504 P32.1250 1 SAFETY WASHER M4 B11
N1.6505 2 SAFETY WASHER M3 D3
N1.6505 P32.0173 1 SAFETY WASHER M3 C17
N1.7206 P32.2081 1 PT-SCREW 2.2 X 10 C20
N1.7211 P32.0175 6 PT-SCREW 3 X 20 A20
N21.5124 P32.0175 1 PRESSURE SPRING 0.9 X 10 X 15/5.5 D22
N2.1118 P32.0175 1 SECURITY RING 6 C24
N2.1121 1 SECURITY RING 5 B11
N2.1121 P32.0173 4 SECURITY RING 5 D9+
N2.1606 P32.0175 1 SPRING RING SW6 A20
N2.1610 P32.0173 1 SPRING RING SB44 B15
N2.1805 P32.0173 1 TENSIONING RING 6 D14
N2.2110 P32.0153 1 PARALLEL PIN 4 m6 X 10 D8
N2.2119 P32.0140 1 PARALLEL PIN 4 m6 X 18 C16
N2.2122 P32.0140 2 PARALLEL PIN 3 h6 X 14 C16
N2.2145 P32.0118 3 PARALLEL PIN 4 h6 X 18 C15
N2.2187 P32.0110 2 PARALLEL PIN 3 m6 X 6 C5
N2.2187 P32.0153 1 PARALLEL PIN 3 m6 X 6 A3
N2.2188 P32.0153 3 PARALLEL PIN 5 h6 X 34 B2
N2.2189 P32.0176 4 PARALLEL PIN 3 m6 X 5 D3
N2.2190 P32.0173 1 PARALLEL PIN 6 h6 X 18 B17
N2.2193 1 PARALLEL PIN 3 m6 X 32 B10
N2.2443 P32.0139 1 DOWEL PIN 4 X 15 A8
N2.3342 P32.0173 1 FEATHER KEY 2 X 2 X 10 C1
N2.4902 4 HAMMER HEAD BOLT 1.85 X 4.76 C6+
N2.5153 P32.0175 1 PRESSURE SPRING 0.4 X 4.1 X 16/10.5 C23
N2.5157 P32.0173 2 PRESSURE SPRING 0.6 X 4.8 X 20/15.5 B8
N2.5178 2 PRESSURE SPRING 0.32 X 2.82 X 20.5/
20.5
C10
N2.5237 1 PRESSURE SPRING 0.8 X 4.8 X 25/18.5 C10
N2.5294 P32.0139 1 PRESSURE SPRING 2.5 X 15 X 46.5/9.5 B8
[ ] = Group * = Wearing parts
3-2
N2.5295 P32.0173 1 PRESSURE SPRING 1.5 X 21 X 27/5.5 B8
N2.5296 P32.0173 1 PRESSURE SPRING 0.5 X 4 X 24/16.5 C9
N2.5822 P32.0173 1 TORSION SPRING 1.25 X 12/3.75 D14
N2.5823 1 TORSION SPRING 2.8 X 17/4 D4
N31.1118 P32.0175 2 BALL BEARING 10 X 19 X 5 C22
N31.1120 P32.0175 1 BALL BEARING 4 X 11 X 4 C22
N3.1134 P32.0173 1 BALL BEARING 7 X 22 X 7 A16
N3.1134 P32.1021 1 BALL BEARING 7 X 22 X 7 A18
N3.1137 P32.0150 1 BALL BEARING 15 X 24 X 5 B24
N3.1137 P32.0175 2 BALL BEARING 15 X 24 X 5 B22
N3.1157 P32.0118 1 BALL BEARING 30 X 42 X 7 C16
N3.1159 P32.0173 1 BALL BEARING 6 X 19 X 6 B18
N3.1160 P32.0154 1 BALL BEARING 40 X 52 X 7 A14
N3.1172 2 BALL BEARING 30 X 42 X 7 B3+
N3.1178 P32.0120 1 BALL BEARING 35 X 44 X 5 B14
N3.1702 P32.0173 6 BALL 4 MM C9
N3.2105 P32.0118 3 NEEDLE CAGE K 4 X 7 X 7 TN B16
N3.2106 3 NEEDLE CAGE K 5 X 8 X 10 TN B4
N3.2346 P32.0110 1 NEEDLE CASE 8 X 12 X 8 C5
N3.2347 P32.0144 2 NEEDLE BUSH 10 X 14 X 12 A17
N3.3172 P32.0153 1 SLIDE-BEARING 8 X 10 X 10 C1
N3.3172 P32.0176 3 SLIDE-BEARING 8 X 10 X 10 C3
N3.3174 P32.0139 2 SLIDE-BEARING 4 X 5.5 X 6 A8+
N3.3174 P32.2079 1 SLIDE-BEARING 4 X 5.5 X 6 D23
N3.3174 P32.2080 1 SLIDE-BEARING 4 X 5.5 X 6 C20
N3.4509 P32.0150 1 NEEDLE FREE WHEELING 6 X 10 X 15 A24
N3.4509 P32.0156 1 NEEDLE FREE WHEELING 6 X 10 X 15 C14
N3.4520 P32.0151 1 FREE-WHEELING 6 X 10 X 12 C22
N41.9127 1 ADHESIVE LABEL 20 X 10 X 0.1 C12
N43.9164 1 ADHESIVE LABEL WEEE B20
N43.9190 1 TYPE PLATE <<P326>> A7
N43.9192 P32.0175 2 ADHESIVE LABEL 18 Volt A21+
N4.9159 1 LABEL <<CE>> C6
N51.2194 P32.0175 1 INSERTATION PART D22
N5.2367 P32.2081 1 MICRO SWITCH D21
N5.2368 P32.2081 1 MICRO SWITCH C20
N5.2702 1 COVER B20
N61.6216 P32.0175 3 O-RING 23.5 X 3 B21+
P31.1124 P32.0153 1 TUBE C9
[P32.0110] 1 END COVER B6
[P32.0118] P32.0173 1 IDLER STEP B16
[P32.0120] P32.0173 1 WHEEL A14
[P32.0139] P32.0173 1 SPRING PACKAGE A9
[P32.0140] P32.0173 1 INSERTATION PART B17
[P32.0144] P32.0173 1 ROCKER A17
[P32.0149] P32.0175 1 PINION C22
[P32.0150] P32.0175 1 GEAR WHEEL B24
[P32.0151] P32.0175 1 CONICAL GEAR WHEEL B21
[P32.0153] P32.0173 1 BODY A2
[P32.0154] P32.0173 1 GEAR WHEEL B13
[P32.0156] P32.0173 1 GEAR WHEEL C14
[P32.0172] P32.0175 1 MOTOR A23
[P32.0173] 1 BASE MODEL A10+
[P32.0175] P32.0173 1 DRIVE C19
Item-No. in group Pcs. Description Dimension Field
[ ] = Group * = Wearing parts
3-3
[P32.0176] 1 TENSIONING BODY D2
P32.1011 P32.0173 1 FELT C7
P32.1011 P32.0175 1 FELT D23
P32.1012 P32.0173 1 COUPLER B9
[P32.1021] P32.0173 1 WELDING EXCENTRIC A18
P32.1022 P32.1021 1 WELDING EXCENTRIC A17
P32.1023 P32.1021 1 PINION A18
P32.1024 P32.0144 1 ROCKER A17
P32.1027 P32.0173 1 BALL CAGE C9
P32.1028 P32.0173 1 BOLT D10
P32.1029 P32.0173 1 THRUST PIECE C10
P32.1032 P32.0173 1 DRIVING PIN C9
P32.1035 P32.0173 2 DRIVER D9+
P32.1044 P32.0118 1 PLANET SHAFT C16
P32.1046 P32.0118 3 IDLER GEAR B15
P32.1047 P32.0118 1 COVER B15
P32.1048 P32.0120 1 WHEEL A14
P32.1050 P32.0173 1 FRONT TOGGLE LINK C2
P32.1051 P32.0173 1 LEVER D14
P32.1053
*
P32.0173 1 WELDING GRIPPER D10
P32.1203
*
1 WELDING STOP GRIPPER D7
P32.1204
*
1 CUTTER C10
P32.1208 1 CENTERING SLEEVE C12
P32.1210 2 CENTERING SLEEVE C11+
P32.1211 1 COVER C12
P32.1216 1 PRESSURE ROLLER C2
P32.1217 3 IDLER GEAR B4
P32.1218 3 DOWEL B4
P32.1228 1 HOLDER C3
P32.1229 1 HOLDER C3
P32.1238 P32.0110 1 END COVER C6
P32.1248 1 SEESAW LEVER C11
P32.1249 1 SEESAW LEVER B10
[P32.1250] 1 COUPLER B12
P32.1251 P32.1250 1 COUPLER C11
P32.1252 P32.1250 1 THRUST PIECE C11
P32.1403 P32.0139 1 SPRING BOLT B8
P32.1404 P32.0139 1 SPRING SLIDE A9
P32.1405 P32.0139 1 ROLLER A9
P32.1410 P32.0173 1 COUPLER B9
P32.1411 P32.0173 1 LEVER C17
P32.1412 P32.0140 1 INSERTATION PART B16
[P32.1414] P32.0175 1 LEVER C24
P32.1415 P32.0175 1 HANDLE SHAFT C23
P32.1422 P32.1414 1 LEVER D24
P32.2001 P32.0153 1 BODY A1+
[P32.2006] P32.0175 1 HANDLE LEVER B23
P32.2009 P32.2081 2 TURNING BUTTON C20
P32.2012 P32.0173 1 GUIDE C17
P32.2015 P32.0150 1 GEAR WHEEL A24
P32.2016 P32.0173 1 GEAR WHEEL B18
P32.2017 P32.0153 1 SWIVEL SHAFT C2
P32.2018 P32.0151 1 CONICAL GEAR WHEEL C22
P32.2020 P32.0173 1 COVER B7
Item-No. in group Pcs. Description Dimension Field
[ ] = Group * = Wearing parts
3-4
P32.2023 P32.0173 1 FIXING PLATE A9
P32.2024 P32.0175 1 PRESSURE BUTTON B23
[P32.2026] P32.0173 1 LEVER B7
P32.2030 P32.0175 1 DISK B22
P32.2032 P32.0173 1 HOOK C17
P32.2034 P32.0173 1 SHAFT C15
P32.2035 P32.0154 1 GEAR WHEEL A13
P32.2036 P32.0156 1 GEAR WHEEL C14
P32.2064 P32.0172 1 COOLING PLATE B23
P32.2067 P32.0173 2 CENTERING SLEEVE B7
[P32.2078]
*
P32.0172 1 ELECTRIC MOTOR B23
[P32.2079] P32.0175 1 MOTOR HOUSING B24
[P32.2080] P32.0175 1 MOTOR HOUSING B22
[P32.2081] P32.0175 1 CIRCUIT BOARD C21
P32.2088 P32.0176 1 TENSIONING BODY C4
P32.2121 P32.0172 1 DISK A23
[P32.2123] P32.0175 1 DOWEL D20
Item-No. in group Pcs. Description Dimension Field
[ ] = Group * = Wearing parts
3-5
3.2 Type dependent spare parts P326.0001.01
Type 43.2201.01
Type 43.2202.01
Type 43.2211.01
43.2201.01 P326/10/0.40-0.64 P326.0001.01 26.01.10
Item-No. in group Pcs. Description Dimension Field
P30.1156 1 GUIDE PIN D11
P30.1162 1 GUIDE PIN D11
P32.1201 1 STEEL INSERT D7
P32.1205 1 GUIDE CASE B11
P32.1219
*
1 TENSIONING WHEEL B5
P32.1222
*
1 GRIPPER C4
P32.1223
*
1 GRIPPER C4
P32.1224
*
1 GRIPPER C4
P32.2082 1 STRAP STOP D4
P32.2089 1 STRAP GUIDE C4
43.2202.01 P326/10/0.65-1.05 P326.0001.01 26.01.10
Item-No. in group Pcs. Description Dimension Field
P30.1156 1 GUIDE PIN D11
P30.1162 1 GUIDE PIN D11
P32.1202 1 STEEL INSERT D7
P32.1205 1 GUIDE CASE B11
P32.1220 * 1 TENSIONING WHEEL B5
P32.1225 * 1 GRIPPER C4
P32.1226 * 1 GRIPPER C4
P32.1227 * 1 GRIPPER C4
P32.2082 1 STRAP STOP D4
P32.2089 1 STRAP GUIDE C4
43.2211.01 P326/11.1/0.40-0.64 P326.0001.01 26.01.10
Item-No. in group Pcs. Description Dimension Field
P30.1158 1 GUIDE PIN D11
P30.1164 1 GUIDE PIN D11
P32.1201 1 STEEL INSERT D7
P32.1205 1 GUIDE CASE B11
P32.1219 * 1 TENSIONING WHEEL B5
P32.1222 * 1 GRIPPER C4
P32.1223 * 1 GRIPPER C4
P32.1224 * 1 GRIPPER C4
P32.2083 1 STRAP STOP D4
P32.2090 1 STRAP GUIDE C4
[ ] = Group * = Wearing parts
3-6
Type 43.2212.01
Type 43.2221.01
Type 43.2222.01
43.2212.01 P326/11.1/0.65-1.05 P326.0001.01 26.01.10
Item-No. in group Pcs. Description Dimension Field
P30.1158 1 GUIDE PIN D11
P30.1164 1 GUIDE PIN D11
P32.1202 1 STEEL INSERT D7
P32.1205 1 GUIDE CASE B11
P32.1220 * 1 TENSIONING WHEEL B5
P32.1225 * 1 GRIPPER C4
P32.1226 * 1 GRIPPER C4
P32.1227 * 1 GRIPPER C4
P32.2083 1 STRAP STOP D4
P32.2090 1 STRAP GUIDE C4
43.2221.01 P326/12/0.40-0.64 P326.0001.01 26.01.10
Item-No. in group Pcs. Description Dimension Field
P30.1156 1 GUIDE PIN D11
P30.1162 1 GUIDE PIN D11
P32.1201 1 STEEL INSERT D7
P32.1206 1 GUIDE CASE B11
P32.1219 * 1 TENSIONING WHEEL B5
P32.1222 * 1 GRIPPER C4
P32.1223 * 1 GRIPPER C4
P32.1224 * 1 GRIPPER C4
P32.2084 1 STRAP STOP D4
P32.2091 1 STRAP GUIDE C4
43.2222.01 P326/12/0.65-1.05 P326.0001.01 26.01.10
Item-No. in group Pcs. Description Dimension Field
P30.1156 1 GUIDE PIN D11
P30.1162 1 GUIDE PIN D11
P32.1202 1 STEEL INSERT D7
P32.1206 1 GUIDE CASE B11
P32.1220 * 1 TENSIONING WHEEL B5
P32.1225 * 1 GRIPPER C4
P32.1226 * 1 GRIPPER C4
P32.1227 * 1 GRIPPER C4
P32.2084 1 STRAP STOP D4
P32.2091 1 STRAP GUIDE C4
[ ] = Group * = Wearing parts
3-7
Type 43.2223.01
Type 43.2224.01
Type 43.2231.01
43.2223.01 P326/12.7/0.40-0.64 P326.0001.01 26.01.10
Item-No. in group Pcs. Description Dimension Field
P30.1157 1 GUIDE PIN D11
P30.1163 1 GUIDE PIN D11
P32.1201 1 STEEL INSERT D7
P32.1206 1 GUIDE CASE B11
P32.1219 * 1 TENSIONING WHEEL B5
P32.1222 * 1 GRIPPER C4
P32.1223 * 1 GRIPPER C4
P32.1224 * 1 GRIPPER C4
P32.2085 1 STRAP STOP D4
P32.2095 1 STRAP GUIDE C4
43.2224.01 P326/12.7/0.65-1.05 P326.0001.01 26.01.10
Item-No. in group Pcs. Description Dimension Field
P30.1157 1 GUIDE PIN D11
P30.1163 1 GUIDE PIN D11
P32.1202 1 STEEL INSERT D7
P32.1206 1 GUIDE CASE B11
P32.1220 * 1 TENSIONING WHEEL B5
P32.1225 * 1 GRIPPER C4
P32.1226 * 1 GRIPPER C4
P32.1227 * 1 GRIPPER C4
P32.2085 1 STRAP STOP D4
P32.2095 1 STRAP GUIDE C4
43.2231.01 P326/13/0.40-0.64 P326.0001.01 26.01.10
Item-No. in group Pcs. Description Dimension Field
P30.1158 1 GUIDE PIN D11
P30.1164 1 GUIDE PIN D11
P32.1201 1 STEEL INSERT D7
P32.1206 1 GUIDE CASE B11
P32.1219 * 1 TENSIONING WHEEL B5
P32.1222 * 1 GRIPPER C4
P32.1223 * 1 GRIPPER C4
P32.1224 * 1 GRIPPER C4
P32.2085 1 STRAP STOP D4
P32.2095 1 STRAP GUIDE C4
[ ] = Group * = Wearing parts
3-8
Type 43.2232.01
Type 43.2251.01
Type 43.2252.01
43.2232.01 P326/13/0.65-1.05 P326.0001.01 26.01.10
Item-No. in group Pcs. Description Dimension Field
P30.1158 1 GUIDE PIN D11
P30.1164 1 GUIDE PIN D11
P32.1202 1 STEEL INSERT D7
P32.1206 1 GUIDE CASE B11
P32.1220 * 1 TENSIONING WHEEL B5
P32.1225 * 1 GRIPPER C4
P32.1226 * 1 GRIPPER C4
P32.1227 * 1 GRIPPER C4
P32.2085 1 STRAP STOP D4
P32.2095 1 STRAP GUIDE C4
43.2251.01 P326/15/0.40-0.64 P326.0001.01 26.01.10
Item-No. in group Pcs. Description Dimension Field
P30.1159 1 GUIDE PIN D11
P30.1165 1 GUIDE PIN D11
P32.1201 1 STEEL INSERT D7
P32.1206 1 GUIDE CASE B11
P32.1219 * 1 TENSIONING WHEEL B5
P32.1222 * 1 GRIPPER C4
P32.1223 * 1 GRIPPER C4
P32.1224 * 1 GRIPPER C4
P32.2086 1 STRAP STOP D4
P32.2092 1 STRAP GUIDE C4
43.2252.01 P326/15/0.65-1.05 P326.0001.01 26.01.10
Item-No. in group Pcs. Description Dimension Field
P30.1159 1 GUIDE PIN D11
P30.1165 1 GUIDE PIN D11
P32.1202 1 STEEL INSERT D7
P32.1206 1 GUIDE CASE B11
P32.1220 * 1 TENSIONING WHEEL B5
P32.1225 * 1 GRIPPER C4
P32.1226 * 1 GRIPPER C4
P32.1227 * 1 GRIPPER C4
P32.2086 1 STRAP STOP D4
P32.2092 1 STRAP GUIDE C4
[ ] = Group * = Wearing parts
3-9
Type 43.2253.01
Type 43.2254.01
Type 43.2261.01
43.2253.01 P326/15.5/0.40-0.64 P326.0001.01 26.01.10
Item-No. in group Pcs. Description Dimension Field
P30.1160 1 GUIDE PIN D11
P30.1166 1 GUIDE PIN D11
P32.1201 1 STEEL INSERT D7
P32.1206 1 GUIDE CASE B11
P32.1219 * 1 TENSIONING WHEEL B5
P32.1222 * 1 GRIPPER C4
P32.1223 * 1 GRIPPER C4
P32.1224 * 1 GRIPPER C4
P32.2087 1 STRAP STOP D4
P32.2096 1 STRAP GUIDE C4
43.2254.01 P326/15.5/0.65-1.05 P326.0001.01 26.01.10
Item-No. in group Pcs. Description Dimension Field
P30.1160 1 GUIDE PIN D11
P30.1166 1 GUIDE PIN D11
P32.1202 1 STEEL INSERT D7
P32.1206 1 GUIDE CASE B11
P32.1220 * 1 TENSIONING WHEEL B5
P32.1225 * 1 GRIPPER C4
P32.1226 * 1 GRIPPER C4
P32.1227 * 1 GRIPPER C4
P32.2087 1 STRAP STOP D4
P32.2096 1 STRAP GUIDE C4
43.2261.01 P326/16/0.40-0.64 P326.0001.01 26.01.10
Item-No. in group Pcs. Description Dimension Field
P30.1161 1 GUIDE PIN D11
P30.1167 1 GUIDE PIN D11
P32.1201 1 STEEL INSERT D7
P32.1206 1 GUIDE CASE B11
P32.1219 * 1 TENSIONING WHEEL B5
P32.1222 * 1 GRIPPER C4
P32.1223 * 1 GRIPPER C4
P32.1224 * 1 GRIPPER C4
P32.2087 1 STRAP STOP D4
P32.2096 1 STRAP GUIDE C4
[ ] = Group * = Wearing parts
3-10
Type 43.2262.01
43.2262.01 P326/16/0.65-1.05 P326.0001.01 26.01.10
Item-No. in group Pcs. Description Dimension Field
P30.1161 1 GUIDE PIN D11
P30.1167 1 GUIDE PIN D11
P32.1202 1 STEEL INSERT D7
P32.1206 1 GUIDE CASE B11
P32.1220 * 1 TENSIONING WHEEL B5
P32.1225 * 1 GRIPPER C4
P32.1226 * 1 GRIPPER C4
P32.1227 * 1 GRIPPER C4
P32.2087 1 STRAP STOP D4
P32.2096 1 STRAP GUIDE C4
OPERATION MANUAL
BATTERY - POWERED
PLASTIC STRAPPING TOOL
MODEL P326.0001.01
P326.0001.01.en/MAS/© 02.10
Original instructions
4-2
INDEX PAGE
1 GENERAL SAFETY RULES 4-3
2 SAFETY RULES FOR STRAPPING TOOLS 4-5
3 TECHNICAL DATA 4-6
4 ACCESSORIES 4-7
4.1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.2 Battery - chargers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.3 Wearing plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.4 Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.5 Turning button kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
5 OPERATING ELEMENTS 4-10
6OPERATION 4-10
6.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
6.2 Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
6.3 Feeding the strap around the package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
6.4 Inserting the strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
6.5 Tensioning the strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
6.6 Sealing of the joint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
6.7 Removing the tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
6.8 Seal - Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
7 CHART OF TYPES P326 4-14
8 ELECTRIC SCHEMATIC ELS.1044 4-14
9 EXCHANGE OF WEARING PARTS 4-15
9.1 Exchange of tensioning wheel and grippers . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
9.2 Exchange of cutter, welding stop gripper and welding gripper . . . . . . . . . . . 4-16
9.3 Adjustment of the coupler P32.1250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
10 SERVICE 4-17
11 CLEANING 4-17
12 DISPOSAL 4-18
13 APPROPRIATE USE 4-18
4-3
P326mane.fm
1 GENERAL SAFETY RULES
WARNING! Read all instructions. Failure to follow all instructions listed below may result in electric shock,
fire and/ or serious injury. The term "power tool" in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool.
SAVE THESE INSTRUCTIONS.
1.1 Work area
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
1.2 Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce the risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of electric shock.
1.3 Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal
injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying
power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of these devices can reduce dust related hazards.
4-4
P326mane.fm
1.4 Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The correct power
tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may affect the operation of the power tool. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these instructions and
in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those
intended could result in a hazardous situation.
1.5 Battery tool use and care
a) Ensure the switch is in the off position before inserting the battery pack. Inserting the battery
pack into power tools that have the switch on invites accidents.
b) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one
type of battery pack may create a risk of fire when used with another battery pack.
c) Use power tools only with specifically designated battery packs. Use of any other battery packs
may create a risk of injury and fire.
d) When the battery pack is not in use, keep it away from other metal objects like paper clips,
coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
e) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact
accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
1.6 Service
a) Have your power tool repaired only by qualified personnel using original spare parts. This will
ensure that the safety of the power tool is maintained.
4-5
P326mane.fm
2 SAFETY RULES FOR STRAPPING TOOLS
2.1 Joints
You are fully responsible to review the joints made by your tool. Become familiar with the seal control and seal adjustment described in this operation manual.
Misformed joints may not secure the load and could cause serious injury. Never handle or ship any load with improperly formed joints.
2.2 Dispensing strap
Only dispense strap from a dispenser specifically designed for strap. Tuck strap end back into dispenser when not in use.
2.3 Strap warnings
Never use strap as a means of pulling or lifting loads. Failure to follow these warnings can result in
severe personal injury.
2.4 Strap breakage hazard
Improper operation of the tool, excessive tensioning, using strap not recommended for this tool or sharp corners on the load can result in a sudden loss of strap tension or in strap breakage during tensioning, which could result in the following:
A sudden loss of balance causing you to fall.
Both tool and strap flying violently towards your face.
Note as follows:
If the load corners are sharp, use edge protectors.
Place the strap correctly around a properly positioned load.
Positioning yourself in-line with the strap, during tensioning and sealing, can result in severe personal injury from flying strap or tool. When tensioning or sealing, position yourself to one side of the strap and keep all bystanders away.
Use the correct strap quality, strap width, strap gauge and strap tensile strength recommended in this manual for your tool. Using strap not recommended for this tool can result in
strap breakage during tensioning.
2.5 Cutting tensioned strap
When cutting strapping, use the proper strapping cutter and keep other personnel and yourself at a
safe distance from the strap. Always stand to side of the strap, away from the direction the loosened strap end will fly. Use only cutters designed for strap and never hammers, pliers, hacksaws, axes, etc.
2.6 Environment protection
Do not dispose of used batteries in the household refuse, water or by burning them.
FROMM distributors offer an environment friendly battery disposal service.
4-6
P326mane.fm
3 TECHNICAL DATA
Description of the tool
The tool model P326 has been designed to strap packages with plastic strapping. The plastic strapping is fed around the package manually or in combination with a strap feeder. The straps are inserted in the tool, automatically tensioned, sealed by friction welding and separated.
Tool size with battery
Length: 350 mm / 13.8“
Width: 122 mm / 4.8“
Height: 130 mm / 5.2“
Weight: 3.95 kg / 8.7 lbs
Noise information
The A-weighted equivalent continuous sound level at the work place of the machine operator is typical 79 dB (A). This value was determined according to DIN EN 60745-1 (12.2003). Deviation K: 3 dB
Vibration information
The weighted effective value of the acceleration typically amounts to less than 2.5 m/s2. This value was determined according to DIN EN 60745-1 (12.2003).
Deviation K: 0.8 m/s
2
Strap material
Strap qualities: PET (Polyester) and PP (Polypropylene) plain or embossed.
Use only plastic straps recommended by your sales shop (name and address on the rear of the operation manual).
Strap dimensions: 10.0 - 16.0 mm / 3/8 - 5/8" x 0.4 - 1.05 mm / .016 - .041" (see chart of types).
Use only plastic straps with the correct strap dimensions for your tool.
Strap tension
Tensioning force*: Adjustable from 400 - max. 2400 N / 90 - max. 540 lbs.
Tensioning speed*: Approx. 85 - 190 mm/s / 3.3 - 7.5 inch/sec.
Joint strength*: Approx. 75% of the tensile strength of the plastic strap.
* The value depends on the strap quality.
Working temperature
The ambient temperature should be between -10° and 45° C (14° and 113°F). The best performance is achieved between 15° and 20°C (59° and 68°F).
4-7
P326mane.fm
4 ACCESSORIES
Use only parts and accessories mentioned in the operating instruction. Using other parts or accessories can cause injuries to you and other persons.
4.1 Battery
The battery is not automatically supplied with the tool and has to be ordered separately under the following item number:
4.2 Battery - chargers
The charger must be ordered separately according to below shown table.
(..) = an adaptor is required
Charging time
Item-No. Battery Voltage Capacity
N5.4330 Li-Ion 18 VDC 3.0 Ah
Item-No. Voltage / frequency Admitted for country
N5.4443 220 - 240V / 50 - 60Hz A, B, BG, BIH, BOL, BR, BY, CH, CL, CZ, D, DK, DZ, E, EAS, EST,
ET, F, FIN, GE, GR, H, HK, HR, I, IL, IND, IR, IRQ, IS, JOR, KSA, KWT, L, LAR, LT, LV, MA, MC, MK, MOC, N, NL, P, PK, PE, PL, PRC, PY, RA, RCH, RI, RL, RO, ROK, ROU, RP, RUS, S, SK, SLO, SYR, THA, TN, TR, UA, UAE, YU, YV, (BRN), (BRU), (CY), (EAK), (EAT), (GB), (IRL), (M), (MAL), (OM), (SGP), (Y), (Z), (ZA), (ZW)
N5.4447 120V / 50 - 60Hz BR, C, CDN, CO, CR, DOM, EC, GCA, J, JA, KSA, LB, MEX, NIC,
PA, Puerto Rico, RC, RP, USA, YV
N5.4445 220 - 240V / 50 - 60Hz AUS, NZ
Item-No. Battery Charging time
N5.4330 Li-Ion approx. 60 min.
4-8
P326mane.fm
4.3 Wearing plate
In order to protect the P326 when using on packages with hard and rough surface, the tool can be equipped with a wearing plate and a disk for level compensation.
The complete wearing plate together with disk and fastening screws can be ordered under item number P32.0170.
If the complete bottom side of the tool has to be protected, the plate P32.0168 must be used.
4.4 Suspension
When working stationary the P326 can be suspended at a spring loaded balancer by using a suspension bracket.
For working in normal position a stiff suspension bracket with screws and washers can be ordered under item number P32.0112.
N1.2221
N1.2221
P32.2031
P32.1301
P32.2069
N1.5124
P32.2068
P32.0170
P32.0168
P32.0112
N1.6503
N1.1912
P32.1303
4-9
P326mane.fm
For working in alternating positions a turnable suspension bracket with screws and washers can be ordered under item number P32.0137.
4.5 Turning button kit
For a remaining adjustment of tension force and welding time. After exchanging of the turning buttons the adjustment can only be changed with the allen key (2mm) that comes with the kit. The kit can be ordered under the item number P32.2061.
P32.0137
N1.5105
N2.5623 c
P35.2073 c
P32.1310
P35.2069 c
c P32.1307
N1.1904
N1.6503
c Mobilux EP2
4-10
P326mane.fm
5 OPERATING ELEMENTS
6OPERATION
6.1 Installation
Do not expose power tools to rain or wet conditions!
The batteries are supplied partially charged. Before the first use, the battery must be completely charged. See separate operating instruction of the battery charger.
Never charge a damaged battery. Replace by a new one immediately. Do not open batteries and store them only in dry and frost-proof rooms. Do not store the battery pack together with metal objects (short circuit risk). The maximum ambient temperature is 50°C. Keep dry at all times.
Inserting the battery
Insert the battery from top to bottom into the tool until both unlatching push buttons are engaged.
When inserting the battery the LED - indication shortly lights green.
Removing the empty battery
If the red LED starts lighting while a tensioning or welding procedure, the capacity of the battery is exhausted. All electric functions of the tool are blocked.
The seal efficiency is insufficient. Warning! Straps with insufficient seal strength must be removed from the package!
The battery must be recharged. Push the unlatching push buttons at both sides of the battery. Push the battery out of the tool in the opposite direction of insertion. When removing the battery the LED lights shortly red.
Tension button
Sealing lever
Unlatching push button
LED
Handle lever
LED - Indication at the tool
Green During tensioning the LED
lights green.
Green During welding the LED lights
green.
Yellow Cooling time is running, the
tool must not be removed from the strap.
Green Cooling time is finished, the
tool can be removed from the strap.
Red Charge the battery.
Without indication
Power saving mode
4-11
P326mane.fm
Displaying of the status of the battery charge
By pressing a button the status of the battery can be shown in four steps. If four lamps are lighting the battery is full. If only one lamp is lighting shortly the battery has to be charged.
6.2 Adjustments
6.2.1 Preselecting of strap tension and tensioning speed
Do not adjust the tensioning force too high. If the tensioning force is higher than the tensioning strength of the strap, the strap will tear while the tensioning.
Tensioning force and tensioning speed can be preselected with the upper adjusting knob. Turning clockwise increases; turning counter clockwise decreases the tensioning force and the tensioning speed resp.. The tensioning force on the minimum setting is 400 N (90 lbs) and it is increased on the maximum setting to 2400 N (540 lbs). The tensioning speed on the minimum setting is 85 mm/s (3.3 inch/sec), it is increasing linear up to 190 mm/s (7.5 inch/sec) on the maximum setting.
6.2.2 Adjusting the welding time
Depending on the size and quality of the strap, different welding times are required. The welding time can be adjusted at the lower adjusting knob. Turning clockwise increases, turning counter clockwise decreases the welding time.
Push here
Adjusting knob tensioning force / tensioning speed
Adjusting knob welding time
The adjustment knobs can be easily turned with a coin.
4-12
P326mane.fm
6.3 Feeding the strap around the
package
The strapping is fed around the package as illustrated.
Warning! The plastic strap which will be welded must be free from oil, grease and other dirt. Dirty plastic straps can't be welded correct!
6.4 Inserting the strap
Pull up the handle lever firmly with your right hand. Insert the two straps well aligned on each other into the strap guide using your left hand. Release the handle lever.
6.5 Tensioning the strap
Press down the tension button and then release it again after the desired strap tension has been reached. The tensioning operation can be interrupted and restarted at any time. During tensioning the LED lights green.
Do not press the tension button after reaching the preselected tensioning. Danger of strap breakage.
The tool must carry out a balance movement while tensioning. Therefore:
- Don’t hinder the tools movement in the
signed direction.
Disregard:
- The feed wheel slips on the strap without
tensioning it.
4-13
P326mane.fm
6.6 Sealing of the joint
Press sealing lever down until it locks and let it go immediately. The plastic strap is welded and cut off from the rest of the strap. During the welding the LED lights green.
After elapsing of the adjusted welding time (see
6.2.2) the cooling time begins (LED lights yellow).
During that time the tool must not be removed from the strap. If the LED lights green again, the sealing cycle is finished.
The tool must not be removed from the strap as long as the cooling time is not finished. Disregard of this regulation is causing insufficient seal efficiencies, which can cause severe injuries.
6.7 Removing the tool
Pull up the handle lever, pull the tool right / backwards and off the strapping.
6.8 Seal - Control
A regular control of the seal is necessary. The seal can be examined visually. Make a seal, peel it apart and examine it as follows:
Correct seal
The seal must be completely welded over the whole width of the strap on a length of ca. 19 mm. Minor quantities of fused plastic may overflow on sides.
Welding time too short
The plastic strap is not welded over the whole width of the strap. The seal efficiency is insufficient. Warning! Straps with insufficient seal strength must be removed from the package! Adjust the welding time (see 6.2.2).
Welding time too long
If the welding time is too long the straps are overheated. The fused plastic overflows on both sides of the straps. The seal efficiency is affected. Warning! Straps with insufficient seal strength must be removed from the package! Adjust the welding time (see 6.2.2).
4-14
P326mane.fm
7 CHART OF TYPES P326
8 ELECTRIC SCHEMATIC ELS.1044
Item No. Model Strap width Strap thickness
43.2201 P326/10/0.40-0.64 10 mm / 3/8" 0.40-0.64 mm / .016 - .025"
43.2202 P326/10/0.65-1.05 10 mm / 3/8" 0.65-1.05 mm / .026 - .041"
43.2211 P326/11.1/0.40-0.64 11.1 mm / 7/16" 0.40-0.64 mm / .016 - .025"
43.2212 P326/11.1/0.65-1.05 11.1 mm / 7/16" 0.65-1.05 mm / .026 - .041"
43.2221 P326/12/0.40-0.64 12 mm 0.40-0.64 mm / .016 - .025"
43.2222 P326/12/0.65-1.05 12 mm 0.65-1.05 mm / .026 - .041"
43.2223 P326/12.7/0.40-0.64 12.7 mm / 1/2" 0.40-0.64 mm / .016 - .025"
43.2224 P326/12.7/0.65-1.05 12.7 mm / 1/2" 0.65-1.05 mm / .026 - .041"
43.2231 P326/13/0.40-0.64 13 mm 0.40-0.64 mm / .016 - .025"
43.2232 P326/13/0.65-1.05 13 mm 0.65-1.05 mm / .026 - .041"
43.2251 P326/15/0.40-0.64 15 mm 0.40-0.64 mm / .016 - .025"
43.2252 P326/15/0.65-1.05 15 mm 0.65-1.05 mm / .026 - .041"
43.2253 P326/15.5/0.40-0.64 15.5 mm 0.40-0.64 mm / .016 - .025"
43.2254 P326/15.5/0.65-1.05 15.5 mm 0.65-1.05 mm / .026 - .041"
43.2261 P326/16/0.40-0.64 16 mm / 5/8" 0.40-0.64 mm / .016 - .025"
43.2262 P326/16/0.65-1.05 16 mm / 5/8" 0.65-1.05 mm / .026 - .041"
18VDC
-
M
+
-
black
red
black
black
-
+
red
red
DP
DC
blackblack
4-15
P326mane.fm
9 EXCHANGE OF WEARING PARTS
Remove always the battery from the tool before starting maintenance works.
9.1 Exchange of tensioning wheel and grippers
Disassembling
• Unscrew end cover P32.1238 and remove it;
• Remove the torsion spring N2.5823;
• Remove the tensioning body P32.2088;
• Remove the tensioning wheel together with the bearing N3.1172 from the tool;
• Unscrew the holders P32.1228 and P32.1229 and remove them from the tensioning body P32.2088;
• Remove the grippers from the tensioning body.
Assembling
Assembling in opposite order. Observe the following:
• Lubricate the internal toothing of the tensioning wheel with Molykote BR2 plus.
Observe the position of the tensioning wheel. The direction of rotation of the tensioning wheel is marked at the front of the tensioning wheel (see drawing). Observe the position of the grippers (see drawing).
N3.1172
N2.5823
N1.1909
N1.6505
P32.1238
N1.1904
N1.6503
P32.1229
P32.1228
P32.2088
d Molykote BR2 plus
Grippers
Tensioning wheel
d
4-16
P326mane.fm
9.2 Exchange of cutter, welding stop gripper and welding gripper
Disassembling
• Unscrew cover P32.1211 and remove it;
• Unscrew end cover P32.1238 and remove it;
• Remove the torsion spring N2.5823 and the tensioning body P32.2088;
• Remove the tensioning wheel together with the bearing N3.1172 from the tool;
• Disassemble the security ring N2.1118 and remove the lever P32.1414 from the handle shaft;
Don’t loosen screw N1.1553 at the coupler P32.1250.
• Disassemble the security ring N2.1121 from the coupler P32.1250, remove the coupler;
• Pull out the centering sleeve P32.1208 from the guide case to left, disassemble the guide case;
• Pull out the pressure spring N2.5237 with a screw driver from the cutter P32.1204;
• Remove the cutter from the driving pin P32.1032;
• Disassemble the screws N1.1305, lift slightly the welding stop gripper P32.1203 and the steel insert and remove
them from the tool;
• Push the steel insert P32.1201 without welding stop gripper under the welding gripper P32.1053 until it touches
the parallel pin N2.2110;
• Press down lever P32.2026, if the welding gripper does not sit on the steel insert, put a piece of plastic strap
between welding gripper and steel insert.
• Disassemble the safety ring N2.1121 from the bolt P32.1028, remove the bolt from the welding gripper;
• Press in coupler P32.1410 in order to release the lever P32.2026 again;
• Pull out the steel insert with care to right under the welding gripper;
• Disassemble the security rings N2.1121 from the driving pin P32.1032, remove the driver P32.1035 from the
driving pin;
• Lift the rocker P32.1024 behind the welding gripper with a screw driver, remove the welding gripper together with
the ball cage P32.1027 and the balls N3.1702 from the tool;
• Lower the rocker, remove the thrust piece P32.1029 from the tool.
N2.1121
c P32.1035
N2.1121
P32.1035 c
N1.1904
N1.1929
N1.6503
P32.1211
P32.1208
P32.1250
N2.1121
N2.5237
P32.1028h
P32.1027g
6 x N3.1702 g
Steel insert
P32.1203
f N1.1305
N1.6504
P32.1053g
P32.1238
N1.1904
N1.6503
N2.1118
P32.1414 c
P32.1032
P32.1410
P32.2026
d Molykote BR2 plus f Loctite 222 g Klüber Isoflex Alltime SL2 h Klüber Isoflex NBU 15
P32.1029
g
P32.1204 c
d Tensioning wheel
N2.5823
P32.2088
N3.1172
c Mobilux EP2
N2.2110
Guide case
4-17
P326mane.fm
Assembling
Assembling in opposite order. Observe the following:
Pay attention to the fitting position of the cutter (see drawing). Safe the screws N1.1305 with Loctite 222. Observe the position of the tensioning wheel. The direction of rotation of the tensioning wheel is marked at the front of the tensioning wheel (see 9.1).
Lubrication
• Lubricate the rocker and the bolt P32.1028 in the area of the welding jaw with Klüber Isoflex NBU 15.
• Lubricate the balls, ball cage and the running surface of the balls on the welding gripper with
Klüber Isoflex Alltime SL2.
• Lubricate the cutter and the driver with Mobilux EP2.
• Lubricate the internal toothing of the tensioning wheel with Molykote BR2 plus.
9.3 Adjustment of the coupler P32.1250
The coupler is adjusted in our works. In case of replacing the seesaw lever, the coupler or the lever body, the coupler has to be readjusted. Procedure as follows:
The battery is removed from the tool. The coupler is fitted into the tool.
• Loosen screw N1.1553.
• Displace thrust piece P32.1252, so that it touches
the two seesaw levers without moving them.
• Retighten screw N1.1553.
Control:
The thrust piece must touch the seesaw levers (X1). Both guide pins must sit on the welding stop gripper(X2).
10 SERVICE
Servicing and repair work must only be carried out by authorized service centres. If the tool breaks down or does no longer operate do not disassemble it. Send it fully assembled to the local service centre (see name and address on the rear page of this manual). Use original packing. The battery powered plastic strapping tool P326 is a high performance tool. We strongly recommend you to have it serviced by an authorized service shop after 12 months at the latest if used one shift per day. If used two or more shifts per day the tool has to be serviced after a shorter period of time.
11 CLEANING
Clean strap gripping parts from strap abrasion regularly using compressed air. Thus also the cover can be removed and with a suitable air gun air been blown on the welding elements. Do not use any mechanical tool for cleaning.
When cleaning the surface of the tool do not use water or aggressive solvents!
N1.1553
X1
X2
Coupler
Thrust piece
Seesaw lever
Guide pin
Welding stop gripper
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P326mane.fm
12 DISPOSAL
The machine, accessories and packaging should be sorted for environmental-friendly recycling.
Only for EC countries:
Do not dispose of power tools into household waste! According the European Guideline 2002/96/EC for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally correct manner.
13 APPROPRIATE USE
The tool model P326 has been designed to strap packages with plastic strapping exclusively. The warranty / liability excludes:
• non appropriate use of the tool,
• disregard of directions in the operation manual,
• disregard of control- and maintenance instructions.
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