Fromm FS 271, FS 270 Series, 30.1705, 30.1715, 30.1710 Series Manual

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FROMM

SEMI – AUTOMATIC

Stretch Wrapping Machine

Serie FS 270 / FS 271

FS 270 Items No. 30.1701

30.1705

30.1710

30.1715

FS 271 Items No. 30.1720

30.1725

30.1730

30.1735

301701.01en / epennings / © 05/03

FROMM

FS 270 Series

INDEX

Page

1 Machine make - up 4

2 General 5

3 Safety instructions and devices 6 – 8

4 Warnings 9

5 Identification Sticker 10

6 Technical Data 11 – 12

7 Explanation of pictograms 13

8 Main Components 14

9 Handeling & Transport 15 – 16

10 Installation 17 – 18

11 Assembly Sequence 19 – 21

12 Control panel 22 – 23

13 Basic operating Instructions 24 – 27

14 Alarms & Errors 28 - 32

15 Insering the film 33

16 Maintenance Instructions 34 – 36

17 Maintenance sheme & Lubrificants 37

18 Spare parts

19 Spare parts lists and exploded vieuws

20 Electrical schematic

21 CE-Declaration of Conformity

INDEX

FS 270 series

FROMM

B Opgelet!

Leest U in elk geval de gebruiksaanwijzing, vooraleer de machine wordt opgesteld, geïnstalleerd en in gebruik genomen wordt. Daardoor zorgt U voor Uw eigen veiligheid en vermijdt U schade aan Uw machine.

D Achtung!

Lesen Sie unbedingt die Gebrauchsanweisung vor Aufstellung-Installation-Inbetriebnahme. Dadurch schützen Sie sich und vermeiden Schäden an Ihrem Apparat.

D OBS!

De bør absolut læse bruganvisningen, inden maskinen opstilles, installeres og tages i brug. Derved beskytter De Dem selv og undgår skader på maskinen.

E Atención!

Resulta imprescindible leer las Instrucciones de manejo antes de proceder al Emplazamiento/ Instalacion/Puesta en servicio del aparato, con objeto de protegerse a si mismo y evitar el deterioro de la máquina debido a un manejo incorrecto.

F Attention!

Lisez impérativement le mode d'emploi avant l'installation/la mise en service. Vous vous protègerez ainsi et éviterez des détériorations sur votre appareil.

GB Important!

Read the operating instructions carefully before installation and before using this machine for the first time. You will avoid the risk of causing harm to yourself or to your machine in this way.

GR Πρоσоχή!

Πρίν την εγκατάσταση, σύνδεοη καί αρχική λειτουργια της συσκευής διαβάστε προσεκτικά τίς οδηγιες χρήσης. ‘Ετσι προστατεύετε τον εαυτό σας και αποφεύγετε πιθανές βλάβες συσκευή.

I Attenzione!

Leggere assolutamente le instruzione d'uso prima di procedere a posizionatura – installa-tione - messa in funzione. In questo modo ci si protegge e si evitano danni all'apparecchio.

N NB!

De må lese bruksanvisningen før oppstillning, installasjon og start av maskinen! Gjør det for å unngå skade på Dem selv og maskinen.

NL Let op!

Lees beslist de gebruiksaanwijzing voor het plaatsen, installeren en in gebruik nemen van uw machine. Dat is veiliger voor Uzelf en U voorkomt onnodige schade aan Uw machine.

P Atençāo!

Leia as instruçōes de utilizaçāo antes da montagem - instalaçāo e - primeira utilizaçāoā Assim evita avarias no aparelho.

S OBS!

Läs bruksanvisningen noga före uppställning, installation och använding. Ni förebygger därmed olycksrisker och undviker skador på maskinen.

FIN Huomio!

Tutustukaa huolellisesti käyttöohjeeseen ennen laitteen asennusta jä käyttöönottoa. Näin vältytte mahdollisilta vahingoilta käyttäes-sänne konetta.

INDEX

FROMM

FS 270 series

Machine make - up

Serial number :

Delevery Date :

Art.-Nr. Model

30.1701 FS270 FS270/1650/2500/2000/230V/50HZ

30.1705 FS270 FS270/1800/2500/2000/230V/50HZ

30.1710 FS270 FS270/2200/2500/2000/230V/50HZ

30.1715 FS270 FS270/1650/2500/1200/230V/50HZ

30.1720 FS271 FS271/1650/2800/2000/230V/50HZ

30.1725 FS271 FS271/1800/2800/2000/230V/50HZ

30.1730 FS271 FS271/2200/2800/2000/230V/50HZ

30.1735 FS271 FS271/1650/2800/1200/230V/50HZ

Options

16.8212 FS12 Ramp turntable 1650 mm length 1550 mm Height 71,5 mm

16.8214 FS14 Ramp turntable 1800 mm length 1550 mm Height 71,5 mm

16.8216 FS16 Ramp turntable 1650 mm length 2300 mm Height 71,5 mm

16.8218 FS18 Ramp turntable 1800 mm length 2300 mm Height 71,5 mm

16.8226 FS26 Pit option, Frame to put the machine into the ground Ø 1650 mm

16.8227 FS27 Pit option, Frame to put the machine into the ground Ø 1800 mm

16.8242 FS42 Modificationkit FS 270

16.8246 FS46 Automatic filmcutting device

MACHINE MAKEUP

FS 270 series

FROMM

GENERAL

• This manual is only intended for a semi-automatic pallet stretch wrapping machine, FS 270 turntable series with mechanical pré stretch 150% and automatic load height detection, as delivered by FROMM Stretch Wrapping Division. FS 270 Pallet height 2500 mm FS 271 Pallet height 2800 mm

• FOR EVERYTHING IN THIS MANUAL IS VALID, IF APPLIED!

• This so-called turntable machine can be build into the floor.

A support frame for building the machine in the floor can be supplied as an option.

• Pre- stretching (Stretching out) the film prior to application on the goods reduces the costs of packaging and is easier on the environment. (Max 150% depending on quality stretchfilm) Option gearings max 200% depending on guality stretchfilm

• Refer to chapter 6 (Technical data), which describes the installation in detail and for the

complete size of the installation.

• Information specific given to FS 271 is normally given in brackets ( ).

• Read carefully at least the chapters 9 and 10 relating to handling and installation of this wrapping

machine.

• For safety reasons the entire instruction manual should be read before setting in operation the machine/installation, solving failures and executing maintenance.

• We particularly draw your attention to the chapters 3 (Safety Instructions) and 4 (Warnings) which point out the intended use and unsafe situations that could not be prevented in the design and manufacture of the wrapping machine.

• The duration of guarantee is provided the following are observed: the uses for which the machine was designed, built and protected, in addition to recommendations, information - including matters of general knowledge - details plus the safety and health technical limits notified to by the Manufacturer to the User by virtue of the Operating, Use.

The same holds true if non-original spare parts are utilized.

• For all the aforementioned reasons, we recommend that our customers always notify the Service Department.

SERVICE DEPARTMENT Please contact, in case of problems:

SPARE PARTS Spare parts can be ordered from:

GENERAL

FROMM

FS 270 series

SAFETY INSTRUCTIONS

ATTENTION!

The following conditions have always to be satisfied, unless otherwise indicated in other

instructions in this manual.

• This wrapping machine has been delivered by FROMM Stretch Wrapping Division and may only be

applied for wrapping of pallets which meet the requirements as mentioned in the description of the

machine in chapter 6 (Technical data). Any other use of the machine as for the described purpose may cause danger due to damage to the machine and/or the safety of the operator or other persons in the neighbourhood of the machine.

• Read this manual carefully before using the machine

• The machine is not fit with components that involve special decommissioning problems.

• Only personnel trained for the purpose may operate the machine

• Use the emergency stop to halt the machine immediately

• Only trained electricians may perform electrical work on the machine

• When installing the machine, as a precaution, always check that the controls and safety systems are

correctly mounted and operating efficiently. If any malfunctions are noted, immediately stop the production cycle and ask the authorised technical service to intervene

• Examine the data-plates. lf they are in poor condition, replace them with utmost urgency, strictly and directly contacting the authorised technical service or the Manufacturer

• The requirements, as mentioned in chapter 16 (Maintenance Instructions) should be satisfied

during adjustment and maintenance activities

• People should not step on to means of transport, unless indicated clearly otherwise

• People should not find themselves above the means of transport

• Do not place tools and components on the machine

• Safety devices should not be bridged and put out of operation

• The manufacturer will only make the machine ready for operation, when the electrical main

connection satisfies the standards applicable in the country of delivery

• The supplier will do the training of the operating personnel. If not, the training will have to be done properly by the company that takes care of the installation

SAFETY INSTRUCTIONS

FS 270 series

FROMM

• The machines are designed and implemented conforming to the safety laws in force.

Consequently, no intrinsic fire risks are envisaged when the machine is used normally

• As such, the equipment provided against the possibility of fire outbreaks inside the company are

sufficient for any problems caused by the material used for the process

• In the event a fire breaks out and fire extinguishers are used, it is recommended that extinguishers

filled only with CO2 be used, so as not to damage both the equipment on the machine and the wiring system

• In the event of flooding, it is compulsory that all the power supplies be disconnected before

entering the room in which the machine is installed

• In the event the wrapping machine was subjected to a flooding, contact the Customer technical

service of MANUFACTURER

SAFETY INSTRUCTIONS

FROMM

FS 270 series

SAFETY DEVICES

We urge on you again that all safety devices are installed for the safety of the operator etc. and should not be bridged and put out of operation.

Refer to the drawing below for the applied references.

Survey control panel

A = Acoustic signal

B = Emergency stop

C = Lockable main switch

The main supply (1x230V) is switched on and off with the main switch . The supply voltage for the control part (24VAC) is thus equally switched on and off.

D = crush-proof guard

This is a mobile crush-proof guard, interlocked by means of a microswitch. Any time underlying foreign matter comes into contact with the guard, it inverts the film carriage's motion for approximately 3 seconds and causes the turnplate to stop in phase

SAFETY DEVICES

FS 270 series

FROMM

WARNINGS

• The mean weighed noise level of the machine is less than 80 dBa. It is possible that, depending on the applied film, during wrapping of the pallets incidentally a noise level with a maximum of 80 dBa will be measured. Carrying of noise protecting devices is advised.

• One has to reckon with the possibility that the film (roll) contains an electrostatic charge.

• Utmost caution has to be taken with respect to the complete electrical installation. ONLY trained

persons may carry out activities to it, after having taken the required safety measures as mentioned in chapter 3 (Safety Instructions).

• One has to reckon with the European safety requirements and standards if the machine has to be adapted and thus safety measures or protection covers also have to be adapted.

• Touching the electrical equipment will hazard your personal safety.

• Persons who carry out changes in or adaptations (function, operation or principles) to the machine

are fully responsible for those changes and/or adaptations.

• All relevant safety measures should be taken when carrying out any activity on the machine, especially during maintenance activities and solving failures.

Take care that the main switch is switched off (position "0") and locked in order to prevent other

persons in putting in action the machine during your activities.

All the normally valid safety measures or customs with respect to safety should also be taken during

those activities.

• Playing with or around the machine may cause dangerous situations with a machine in operation. This playing is never allowed!

• All other prescriptions and laws with respect to working conditions and safety on the working spot should be observed with this machine.

• An acoustic signal device has been installed in the control cabinet, which will be activated first during 3 seconds as a warning every time before the machine is starting.

WARNINGS

FROMM

FS 270 series

EXPLANATION IDENTIFICATION STICKER

An identification sticker

with the following information has been mounted at the backside of the control

cabinet. As second identification sticker is mounted inside the electrical compartment.

Name of the manufacturer : FROMM Stretchwrapping Division.

Type : Machine type.

Serialnr. : Production number of manufacturer.

Voltage : Supply voltage.

Power : Used power

Fuse : 16 Amp

Year of manufacture : Year in which the machine has been built by manufacturer.

Besides, the CE-mark

has been placed on the identification plate:

CE-mark : machine fulfils the applied requirements as mentioned in the CE-machine directives

98/37/EEC Machines 89/336/EEC

92/31/EEC Electro magnetic compatibility

73/23/EEC 93/68/EEC Low voltage

• It is strictly prohibited to remove the identification sticker or to replace it with any other similar one of any type.

• Should the CE mark sticker be damaged for any reason, pleasy notify the MANUFACTURER immediately.

Chapter 21 : CE-Declaration of Conformity

IDENTIFICATION STICKER

FS 270 series

FROMM

TECHNICAL DATA

Machine - Maximum speed turntable 15 r.p.m.

- Capacity max. 20 pallets/hr.

- Operational hours 8 hrs/day, 5 days/week

- Sealing height FS 270 minimum of 3090 mm / 122”

- Sealing height FS 271 minimum of 3590 mm / 142”

Weight - Total weight FS 270 Ø 1650 mm approx. 450 kg Ø 1800 mm approx. 480 kg Ø 2200 mm approx. 560 kg

- Total weight FS 271 Ø 1650 mm approx. 465 kg

Ø 1800 mm approx. 495 kg Ø 2200 mm approx. 575 kg

- Total weight FS 272 Ø 1650 mm approx. 480 kg

Ø 1800 mm approx. 510 kg Ø 2200 mm approx. 590 kg

- Total weight FS 273 Ø 1650 mm approx. 495 kg

Ø 1800 mm approx. 525 kg Ø 2200 mm approx. 590 kg

Conditions - Environmental temperature + 5 to +30

- Environment clean, dry and non-aggressive

Electrical - Power supply 1 x 230 V 50/60 Hz

- Control voltage 24 VAC

- Motor turntable 0.55 kW

- Motor film carriage 0.22 kW

- Motor Pre Stretch 0.22 kW

- Installed power 1 kW

- Protection class IP 54

Pallet goods - Pallet dimensions (Length x width) 1550 x 1550 x 140 61” x 61” x 5,5”

- Height with load FS 270 SERIESSERIES(pallet included) min. 500 mm / max. 3200

mm min. 19,7” / max. 126”

- Dimensions of load outside pallet max. 20 mm / 0,8” per side

- Top of load flat

- Maximal weight 2000 kg

Stretchfilm - LLDPE Material Max 35 µ / 0,000138”

- Spool core diameter 76 mm / 3”

- Outer diameter of spool Max. 260 mm / 11,20”

- Film width Max. 500 mm / 19,70”

Colours - Bottom unit, mast : Blue, RAL 5010

- Turntable disk, cover film carriage : Yellow, RAL 1021

- Chassis film carriage : Blue, RAL 5010

- Safety plate under film carriage : Yellow, RAL 1021

- Control cabinet : Yellow, RAL 1021

• Should the need arise to work with products having a different nature than the above mentioned

ones, it is essential that you contact the technical service of MANUFACTURER in order to receive written authorization.

TECHNICAL DATA

FROMM

FS 270 series

DIMENSIONS FS 270 (FS 271 = Height + 500mm / 20”)

Refer to the LAYOUT on this page for the dimensions.

DIMENSIONS

+ 25 hidden pages

Fromm FS 271, FS 270 Series, 30.1705, 30.1715, 30.1710 Series Manual

Specifications and Main Features

Frequently Asked Questions

User Manual