Fri-Jado STG5 Installation Manual

INSTRUCTIONS

STG - ROTISSERIE OVEN MODELS

STW - WARMER MODELS

MODELS

Prog. Controls STG5-P STG7-P STG7-P-GAS

Intelligent STG5-i STG7-i

Warmers STW5

STW7

Model STG7-P

● IMPORTANT ●

READ BEFORE USING ROTISSERIE/WARMER

Installation, operation and care of

www.frijado.com

Part-number form 912.3476 0904

TABLE OF CONTENTS

MODELS .................................................................................................................... 3

GENERAL .................................................................................................................. 6

Features and options .............................................................................................. 6

Ovens ...................................................................................................................... 7

Warmers ................................................................................................................. 7

Stacking .................................................................................................................. 7

1. INSTALLATION ...................................................................................................... 8

1.1 Location ............................................................................................................ 8

1.2 Legs / casters .................................................................................................... 9

1.3 Supplemental installation instructions ............................................................... 9

1.4 Installation codes and standards ..................................................................... 10

1.5 Electrical connections ..................................................................................... 11

1.6 Electrical data.................................................................................................. 12

1.7 STG7-P-GAS only: Gas connection ................................................................ 13

1.8 STG7-P-GAS only: Gas pressures and orifices .............................................. 13

1.9 STG7-P-GAS only: Flue connections .............................................................. 13

2. BEFORE FIRST USE ........................................................................................... 14

3. OPERATION ........................................................................................................ 14

3.1 Control panels ................................................................................................. 15

3.2 Programmable controls ................................................................................... 16

3.3 Intelligent oven control panel .......................................................................... 22

3.4 Preparing the product ...................................................................................... 36

3.5 Loading products onto accessories ................................................................ . 36

3.6 Loading accessories into the oven .................................................................. 39

3.7 Unloading accessories from the oven ............................................................. 41

3.8 Suggested roasting guidelines ........................................................................ 42

3.9 Emptying grease drawer ................................................................................. 43

3.10 Warmer controls ................................................................ ............................ 44

3.11 Using warmers (models STW5 and STW7)................................................... 44

4. CLEANING ........................................................................................................... 45

4.1 Cleaning stainless steel surfaces .................................................................... 45

4.2 Cleaning non-stick coated surfaces ................................................................ 46

4.3 Cleaning probe ................................................................................................ 47

4.4 Cleaning grease drawer .................................................................................. 47

4.5 Cleaning warmers ........................................................................................... 47

4.6 Cleaning quartz lamps .................................................................................... 48

4.7 Monthly cleaning (or more often if necessary)................................................. 48

5. MAINTENANCE ................................................................................................... 48

MODELS

Model STG5-P, STG7-P and STG7-P-GAS

Oven

(STG7-P displayed)

Model STG5-i and STG7-i Oven

(STG7-i displayed)

Model STW5 and STW7 Warmer

(STW7 displayed)

Model STW5 and STW7 Warmer

(STW7 displayed)

Model STG5-P Oven / STW5 Warmer and

STG7-P Oven / STW7 Warmer (displayed)

Model STG5-i Oven / STW5 Warmer and

STG7-i Oven / STW7 Warmer (displayed)

• Rotisserie ovens with Programmable Controls shown; meat probe is optional

Installation, Operation and Care of

WARNING

Failure to observe this warning may result in personal injury, death, or equipment damage.

WARNING

Risk of electrical shock. Failure to observe this warning may result in personal injury, death, or equipment damage.

WARNING

Hot! Risk of burns. Wear heat-protective gloves.

STG - ROTISSERIE OVEN MODELS AND

STW – WARMER MODELS

BEFORE USING THE OVEN OR WARMER FOR THE FIRST TIME,

CAREFULLY READ THIS ENTIRE MANUAL.

IMPORTANT NOTICE: The user is responsible for reading and following these instructions to ensure the safe and proper installation, operation, and maintenance of the ovens and warmers. The manufacturer expressly disclaims any and all liability for any and all damage or injury resulting from failure to follow and comply with these instructions, or from failure to exercise reasonable care in the handling, operation, cleaning, and repair of the ovens and warmers, and failure to explicitly include any warnings or instructions in this manual shall not give rise to any claim for damages. If you have any questions concerning the installation, operation, care, or maintenance of the ovens or warmers that are not covered by these instructions, please contact the manufacturer at:

Fri-Jado Inc.

877 – 374 – 5236 (toll free)

SAFETY SYMBOLS

The following symbols are used throughout this manual to alert the user to specific hazards:

Please read the safety instructions in this manual carefully and use the ovens and warmers only as described in these instructions to avoid injury or damage.

KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE!

V-Spit

Turkey Spit

Basket

Chicken rack

Meat

forks

Warmer shelves

3 rack

4 rack

5 rack

STG5

5 1 5 5 NA

NA 5 NA

STG7

1 7NA 7 7 7 NA

STW5

STW7

GENERAL

The Fri-jado STG Series Rotisserie Ovens and STW Warmers feature model wide tempered glass doors, both front and back. On the ovens, however, the back door may be replaced by a closed insulated panel. Bright quartz lighting promotes visual appeal. The interior and exterior are made of stainless steel for good cleaning. The inside of the closed insulated panel, the rotor system and the accessories are provided with a non- stick coating for even better cleaning ability.

Ovens and warmers are available in two sizes: STG5 - Oven with 5 spits (15-20 chickens)

STW5 - Warming cabinet STG7 - Larger oven with 7 spits (28-35 chickens)

STW7 - Warming cabinet

FEATURES AND OPTIONS

Quantity per oven. All parts are optional.

Do not mix accessories on the rotor.

A Probe to measure the core temperature of the product is an option.

THIS PRODUCT HAS A ONE-YEAR WARRANTY FOR PARTS AND LABOR. PARTS THAT ARE NOT COVERED BY THIS WARRANTY ARE LAMPS AND GLASS. THE SOLE AND EXCLUSIVE REMEDY OF THE PURCHASER IS LIMITED TO REPAIR OR REPLACEMENT OF THE PRODUCT, AT THE SOLE DISCRETION OF FRI-JADO, INC. THIS LIMITED REPAIR AND REPLACEMENT WARRANTY IS THE SOLE WARRANTY PROVIDED FOR THIS PRODUCT AND FRI-JADO, INC. EXPRESSLY EXCLUDES AND DISCLAIMS ALL OTHER WARRANTIES, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THIS WARRANTY IS VOID WHERE DAMAGE RESULTS FROM IMPROPER USE OF THE PRODUCT OR THE PURCHASER USES THE PRODUCT IMPROPERLY.

OVENS

Top

Bottom

STG7-P

STG7-I

STG7-P-GAS

STG7-P

STG7-I

STW7

Same size wheeled base

STG5-P

STG5-I

STG5-P

STG5-I

STW5

Same size wheeled base

The ovens are provided with programmable control operation. The STG ovens use self-basting spits with optional chicken racks, meat forks, or

baskets. The rotation of the spits, racks, meat forks or baskets with the combination convection and radiant heat provide thorough cooking and even browning in the oven. The oven's grease drawer has a drain valve for elimination of excess fat and can be completely removed for cleaning.

WARMERS

The STG warmers feature low velocity, high humidity air circulation which keeps foods moist. The STW warming cabinets have three shelves.

STACKING

Units may, ex factory, be stacked in the following combination:

Stacked units each have their individual power supply.

1. INSTALLATION

WARNING

Prior to installation, test the electrical service to assure that it agrees with the specifications on the machine data plate located on the right side panel near the controls.

WARNING

For STG7-P-GAS only : Prior to installation, test the gas supply (natural or propane) to assure that it agrees with the specifications on the machine data plate located on the right side panel near the controls.

WARNING

Appliances equipped with a flexible electric supply cord are provided with a three- or four-prong grounding plug. This plug must be connected into a properly grounded three-prong receptacle. If the receptacle is not the proper grounding type, contact an electrician. Do not remove the grounding prong from this plug.

WARNING

A minimum wall clearance of 10” (254 mm) from any glass, and 4" (102 mm) from each side panel must be maintained.

WARNING

For STG7-P-GAS only : The oven must be installed so that the flow of combustion and ventilation air will not be obstructed. Make sure there is an adequate supply of air in the room to allow for that required for combustion of gas at the oven burner

WARNING

Make sure that the windows stay out of the reach of children. During the grill process the windows get hot.

Immediately after unpacking the oven or warmer, check for possible shipping damage. If oven or warmer is found to be damaged after unpacking, save the packaging material and contact the carrier within 15 days of delivery.

1.1 LOCATION

The oven may be placed where cooking may be observed to enhance customer awareness and must be installed on a level surface. The installation location must allow adequate clearances for servicing and for proper operation of the front and rear doors.

Keep the space around the bottom and the ventilation opening in the top of the STG free of obstacles to guarantee a good air flow in the electrical compartment and combustion chamber .

WARNING

Do not store or use gasoline or other flammable vapors or liquids in the vincinity of this appliance

WARNING

1.2 LEGS / CASTERS

Each oven and warmer is furnished on 2” (50 mm) legs. Stacked units are provided with casters.

1.3 SUPPLEMENTAL INSTALLATION INSTRUCTIONS (For model STG(W) 5 and STG(W) 7 units for fixed wiring and stacked or placed

on bases with casters)

Safety standards require that, when this appliance is properly connected to the electrical power supply using a permanently connection, adequate means be provided to limit movement of the appliance without depending on or transmitting stress to the electrical conduit. This means that, as part of the installation, the

base or bottom unit of stacked models must be secured to the building structure (typically either wall or floor) to limit the movement of the appliance and, thus, helping to prevent damage to the conduit during cleaning, maintenance and service operations.

A tether bracket, as shown on the drawing below, is provided with the base or stacking kit. Based on the routing of the flexible conduit, the bracket must be installed along with the caster to one corner of the base using the hardware provided. The remaining open hole in the center of the tether bracket is to be used to secure one end of the tether (locally supplied chain, cable, etc.). The other end of the tether is to be secured to an anchoring point in the building structure. Note: Length of tether must be shorter than the flexible conduit to make sure that during appliance movement, no stress is transmitted to the conduit.

Following installation, check to confirm that, when the appliance is moved to the limits of the tether in each direction, no stress is transmitted to the electrical conduit.

If it is necessary to disconnect the restraint, first turn off the gas supply. Reconnect the restraint before turning the gas supply on and returning the oven to its original installation position.

Following installation, check to confirm that, when the appliance is moved to the limits of the tether in each direction, no stress is transmitted to the piping of the gas supply.

For STG7-P-GAS only:If the oven is to be installed with casters, the installation shall be made with a connector complying to the Standard for Connectors for Movable Gas Appliances ANSI-Z21.69 (latest edition), and a quick-disconnect device that complies with the Standard for Disconnect Devices for Use with Gas Fuel, ANSI-Z21.41 (latest edition).Provide a gas line strain relief to limit the movement of the oven without depending on the connector and the quick-disconnect device or its associated piping to limit oven movement.

Note: Units may be delivered completely stacked or placed on a base.

1.4 INSTALLATION CODES AND STANDARDS

In the United States, all STG series ovens and STW series warmers or combinations must be installed according to the following codes:

State and local codes. National Electric Code, ANSI/NFPA 70 (latest edition). available from National

Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02269. National Fuel Gas Code, ANSI-Z223.1/NFPA 54 (latest edition), available from

National Fire Protection Association,1 Batterymarch Park, Quincy, MA 02269. ANSI/NFPA 96, ” Standard for Ventilation Control and Fire Protection of

Commercial Cooking Operations” (latest edition), available from National Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02269.

In Canada, all STG series ovens and STW series Warmers or combinations must be installed according to the following codes:

Local codes. Canadian Electric Code, CSA C22.1 (latest edition) available from the

Canadian Standard Association, 178 Rexdale Boulevard, Toronto, Ontario, CANADA, M9W 1R3

CAN/CGA-B149.1, “Installation for Natural Gas Burning Appliances and

WARNING

Electrical and grounding connections must comply with the applicable portions of the national electrical code and / or other local electrical codes.

WARNING

Disconnect electrical power supply and place a tag at the disconnect switch indicating that you are working on the circuit.

WARNING

Appliances equipped with a flexible electric supply cord are provided with a three-prong grounding plug. This plug must be connected into a properly grounded three-prong receptacle. If the receptacle is not the proper grounding type, contact an electrician. Do not remove the grounding prong from this plug.

WARNING

Ensure that the electrical power supply agrees with the specifications on the oven's data plate and complies with the wiring diagram, located behind the oven side panel and under the drive motor.

WARNING

For STG7-P-GAS only : Do not turn on the power supply on until after the gas connections have been made and checked for leaks.

Equipment” (latest edition) available from the Canadian Standard Association, 178 Rexdale Boulevard, Toronto, Ontario, CANADA, M9W 1R3.

CAN/CGA-B149.2 , “Installation for Propane Burning Appliances and Equipment” (latest edition) available from the Canadian Standard Association, 178 Rexdale Boulevard, Toronto, Ontario, CANADA, M9W 1R3.

1.5 ELECTRICAL CONNECTIONS

Access the electrical connection point by removing the side panel(s) where the controls are located.

Refer to the ELECTRICAL DATA chart on the next page.

1.6 ELECTRICAL DATA

MODEL

VOLTS

HERTZ

PHASE

CIRCUIT SIZE*

(AMPS)

STG5

208 208 240 240

60 60 60 60

1 3 1 3

35 20 35 20

STG7

208 208 240 240

60 60 60 60

1 3 1 3

60 35 60 35

STG7-P-GAS

115

60 1 3

STW5

208 208 240 240

60 60 60 60

1 3 1 3

15 10 15 10

STW7

208 208 240 240

60 60 60 60

1 3 1 3

15 15 20 15

STACKED MODELS

(2) STG5

208 208 240 240

60 60 60 60

1 3 1 3

(2) 35 (2) 20 (2) 35 (2) 20

(2) STG7

208 240

60 60 3 3

(2) 35 (2) 35

(2) STW5

208 208 240 240

60 60 60 60

1 3 1 3

(2) STW7

208 208 240 240

60 60 60 60

1 3 1 3

30 35 40 30

STG5 & STW5

208 208 240 240

60 60 60 60

1 3 1 3

35 + 30

35 + 35

STG7 & STW7

208 208 240 240

60 60 60 60

1 3 1 3

35 + 30 35 + 35 35 + 40 35 + 30

STG7-P-GAS & STG7

115 & 208 115 & 208 115 & 240 115 & 240

60 60 60 60

1 & 1 1 & 3 1 & 1 1 & 3

3 + 60 3 + 35 3 + 60 3 + 35

STG7-P-GAS & STW7

115 & 208 115 & 208 115 & 240 115 & 240

60 60 60 60

1 & 1 1 & 3 1 & 1 1 & 3

3 + 15 3 + 15 3 + 20 3 + 15

Maximum Circuit Breaker size / minimum circuit amperage compiled in accordance with the National Electric Code (latest edition).

1.7 STG7-P-GAS only: Gas connection

WARNING

Check all joints in the gas supply line for leaks prior to starting. Use soap and water solution. Do not use an open flame.

WARNING

Disconnect the oven from the gas supply piping system during any pressure testing on the gas supply piping system.

All gas supply connections and any pipe joint compound used must be resistant to the action of propane gases.

Codes require that a gas shutoff valve be installed in the gas line ahead of the oven. The gas inlet is located on the rear panel near the bottom. Connect the oven to the gasline after leveling. Gas supply line must be at least the

equivalent of 1/2 “ (12.7 mm) iron pipe. Make sure the pipes are clean and free of obstructions, dirt, and piping compound.

After piping has been checked for leaks, fully purge gas pipes to remove air.

1.8 STG7-P-GAS only: Gas pressures and orifices

Natural Gas

The burner orifices are sized to deliver the nameplate input rating at a gas manifold

pressure of 6” (152.4 mm) W.C. (water column). The gas pressure regulator is integral to the gas solenoid valve, and is factory set to supply 6” (152.4 mm) W.C.

(water column) as required for natural gas.

Propane gas

The burner orifices are sized to deliver the nameplate input rating at a gas manifold

pressure of 10” (254 mm) W.C. (water column). The gas pressure regulator is integral to the gas solenoid valve, and is factory set to supply 10” (254 mm) W.C. (water

column) as required for propane gas.

1.9 STG7-P-GAS only: Flue connections

Ventilation requirements will vary with each installation and must comply with applicable portions of NFPA Standard #96 and with local codes. Considerations to be kept in mind include :

Flue connections should never be made directly to the oven. The oven should be located under a hood which has adequate connection to

an exhaust duct and extends 6” (15 cm) beyond the oven sides. Clearance above the oven flue should be adequate for the products to escape

so that there is no interference with the heat circulation in the oven. Refer to ANSI/NFPA 96, ” Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations” (latest edition).

2. BEFORE FIRST USE

WARNING

Disconnect electrical power before cleaning.

WARNING

In the event of powerfailure, do not attempt to operate this device

WARNING

Hot glass, grease, and parts can cause burns. Use care when operating and servicing the oven.

WARNING

Check the grease drawer after each cooking process and empty already when about half full to avoid overflowing. Push the grease drawer completely into the oven after placing it back to prevent damage to the window. Refer to EMPTYING GREASE DRAWER.

WARNING

STG7-P-GAS only : In the event a gas odor is detected, shut down units at main shutoff valve and contact the local gas company or gas supplier for service.

Oven must be "burned in" to release any odors that might result from heating the new oven surfaces.

1. Clean oven, accessories, and warmer (if present), both inside and outside, with warm soapy water. Refer to "Cleaning" in this manual for further

instructions.

2. Rinse thoroughly and wipe dry with a soft clean cloth. Avoid water contact with quartz lamps.

3. Operate oven at maximum temperature setting of 480°F (250°C) for 45 minutes. When provided, operate the warmer at maximum thermostat setting (mark 5) for 45 minutes. Smoke with an unpleasant odor will normally be given off during this burn-in period. Provide adequate room ventilation and avoid inhaling.

3. OPERATION

3.1 CONTROL PANELS

Programmable oven control panel (STG-P)

Shows “Program 1” and “15Pr” when

first turned on. Colon flashes, remaining cooking time shows.

For operating instructions for the programmable control (STG-P) see „3.2 Programmable oven control panel‟.

Intelligent oven control panel (STG-i)

The STG control panel is equipped with a large LCD display. Above and below this screen are touch sensitive keys that control the oven.

For operating instructions for the intelligent control (STG-i) see „3.3 Intelligent oven control panel‟.

+ 33 hidden pages