Fri-Jado Bakery Multisserie Installation Manual

INSTRUCTIONS
Installation, operation and care of
DELI MULTISSERIE - ROTISSERIE OVEN MODELS
MODELS
Deli Deli Multisserie
Bakery Bakery Multisserie
Deli Multisserie
IMPORTANT
READ BEFORE USING OVEN
www.frijado.com
Part-number form 912.3518 / 0904
TABLE OF CONTENTS
GENERAL............................................................................................................................5
Features and options........................................................................................................5
Ovens...............................................................................................................................6
1. INSTALLATION...............................................................................................................7
1.1 Location......................................................................................................................7
1.2 Legs / casters.............................................................................................................7
1.3 Supplemental installation instructions ........................................................................8
1.4 Installation codes and standards................................................................................9
1.5 Electrical connections.................................................................................................9
1.6 Electrical data...........................................................................................................10
1.7 Plumbing connections..............................................................................................10
2. BEFORE FIRST USE ....................................................................................................11
3. OPERATION..................................................................................................................12
3.1 Control panel............................................................................................................12
3.2 Grease discharge (only for the deli multisserie) .......................................................13
3.3 Switch the unit on and off.........................................................................................14
3.4 Start a program ........................................................................................................14
3.5 Change Grease Bag (Deli Multisserie only) .............................................................14
3.6 Pre-heat (option) ......................................................................................................15
3.7 Preparing the product...............................................................................................15
3.8 Loading products......................................................................................................15
3.9 While grilling.............................................................................................................17
3.10 Cancel a program...................................................................................................18
3.11 Unloading accessories from the oven ....................................................................18
3.12 The timer function...................................................................................................19
4. SET ................................................................................................................................20
4.1 Introduction ..............................................................................................................20
4.2 Information...............................................................................................................20
4.3 Manager...................................................................................................................21
5. PROGRAM....................................................................................................................23
5.1 Add programs...........................................................................................................23
5.2 Edit programs...........................................................................................................26
5.3 Delete programs.......................................................................................................27
5.4 Test programs..........................................................................................................28
5.4 Sort programs...........................................................................................................28
5.5 Delete all programs..................................................................................................29
5.6 Automatic switch off .................................................................................................29
6. EMERGENCY STOP.....................................................................................................30
7. DAILY CLEANING.........................................................................................................31
7.1 Automatic cleaning................................................................................................... 31
7.2 Manual cleaning.......................................................................................................34
8. PERIODICAL MAINTENANCE AND CLEANING ..........................................................35
9. MAINTENANCE.............................................................................................................36
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3
Installation, Operation and Care of
DELI MULTISSERIE - ROTISSERIE OVEN MODELS AND
BAKERY MULTISSERIE – BAKERY OVEN MODELS
BEFORE USING THE OVEN FOR THE FIRST TIME,
CAREFULLY READ THIS ENTIRE MANUAL.
IMPORTANT NOTICE: The user is responsible for reading and following these instructions to ensure the safe and proper installation, operation, and maintenance of the ovens. The manufacturer expressly disclaims any and all liability for any and all damage or injury resulting from failure to follow and comply with these instructions, or from failure to exercise reasonable care in the handling, operation, cleaning, and repair of the ovens and warmers, and failure to explicitly include any warnings or instructions in this manual shall not give rise to any claim for damages. If you have any questions concerning the installation, operation, care, or maintenance of the ovens that are not covered by these instructions, please contact the manufacturer at:
Fri-Jado Inc.
877 – 374 – 5236 (toll free)
SAFETY SYMBOLS
The following symbols are used throughout this manual to alert the user to specific hazards:
= WARNING
Please read the safety instructions in this manual carefully and use the ovens only as described in these instructions to avoid injury or damage.
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE!
© 2008 Fri-Jado BV, Etten-Leur, The Netherlands Customers are permitted to copy these instructions for private use.
Failure to observe this warning may result in personal injury, death, or equipment damage.
= WARNING
Risk of electrical shock. Failure to observe this warning may result in personal injury, death, or equipment damage.
= WARNING
Hot! Risk of burns. Wear heat-protective gloves.
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GENERAL
The Fri-Jado Multisserie is a completely round Rotisserie/Bakery Oven. The three rounded glass doors give a 270° view on the cooking process.
The Multisserie has touch sensitive controls. The memory can contain up to 250 programs with a maximum of 9 steps per program. During the cooking process a color graph is displayed indicating the predicted and actual temperature in the oven.
The interior and exterior are made of stainless steel to make cleaning easy. All models are fitted with an automatic cleaning system to minimize manual cleaning labor.
Ovens are available in following models: Deli Multisserie Bakery Multisserie
FEATURES AND OPTIONS
The following accessories are available:
Deli Multisserie Bakery Multisserie
Chicken rack
Meat basket
Meat basket 2nd level
Input tray for meat basket
GN pan/baking tray rack
General accessories:
Oven gloves
Oven gloves, long
Undercarriage, on castors
Anti-scale filter
Communication adapter and software
THIS PRODUCT HAS A ONE-YEAR WARRANTY FOR PARTS AND LABOR. PARTS THAT ARE NOT COVERED BY THIS WARRANTY ARE LAMPS AND GLASS. THE SOLE AND EXCLUSIVE REMEDY OF THE PURCHASER IS LIMITED TO REPAIR OR REPLACEMENT OF THE PRODUCT, AT THE SOLE DISCRETION OF FRI-JADO, INC. THIS LIMITED REPAIR AND REPLACEMENT WARRANTY IS THE SOLE WARRANTY PROVIDED FOR THIS PRODUCT AND FRI-JADO, INC. EXPRESSLY EXCLUDES AND DISCLAIMS ALL OTHER WARRANTIES, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THIS WARRANTY IS VOID WHERE DAMAGE RESULTS FROM IMPROPER USE OF THE PRODUCT OR THE PURCHASER USES THE PRODUCT IMPROPERLY.
Baking tray 40 x 60
Baking tray 40 x 60 perforated
Baking tray 40 x 60 perforated coated
Rack 40 x 60
Silicone mat 40 x 60
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OVENS
Infrared components ensure air heating. The upper or lower component is switched on according to need to provide even heat distribution. When using the core temperature sensor a process or process step will be terminated when the core temperature of the product has been reached.
The automatic injection system will create a moist climate. The duration and the number of water pulses can be programmed.
The powerful fans suck air in through the filters in the fan plate and blow the air over the components and along the holes on either side of the plate back into the oven. The shape of the blow-out holes ensures even distribution of air. The fans can be set to two different speeds for each process step. The ventilation valve in the ceiling can be opened during the process to quickly vent off steam.
Depending on the model grease and small pieces of product residue will be collected and stored in a grease collector bag during the preparation process. Grease and pieces of product residue can this way be removed easily. A three-way valve will automatically switch the drain from grease collector bag to sewer system during the cleaning cycle.
The touch-sensitive operating panel comes in a fully flat design and can therefore be cleaned easily. A total of 250 programmes, which can each consist of 9 process steps, can be programmed in the control.
All models have cleaning processes available that can be used to automatically clean the oven area.
Communication through RS232 and infrared (IRDA) enables straightforward reading, adjusting and creation of programmes through a pc. There is special software available for this.
User programs
User programs can be programmed manually. One program can consist of a maximum of 9 steps. Time and temperature can be set in each step. Your dealer has the disposal of a number of grilling programs that can be loaded into the oven. These programs can vary depending on your supplier and your own preferences. The memory of the oven can contain a maximum of 250 programs.
Automatic process correction
When a program has been tested completely for one full run and no corrections have been made to the settings, the oven can perform an automatic process correction with every new execution of the grilling program.
Based on the temperature during the grilling process, the oven decides if the time has to be adjusted. This is to make sure that the same results are obtained independent of the load of the oven. The automatic process correction can be set to time correction or switched off.
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1. INSTALLATION
Immediately after unpacking the oven, check for possible shipping damage. If oven is found to be damaged after unpacking, save the packaging material and contact the carrier within 15 days of delivery.
WARNING
Prior to installation, test the electrical service to assure that it agrees with the specifications on the machine data plate located underneath the right back door.
1.1 LOCATION
The oven may be placed where cooking may be observed to enhance customer awareness and must be installed on a level surface. The installation location must allow adequate clearances for servicing and for proper operation of the doors.
WARNING
A minimum wall clearance of 6” (152 mm) from any glass and the back panels must be maintained.
Keep the ventilation openings free of obstacles to guarantee a good air flow in the electrical compartment.
WARNING
Make sure that the windows stay out of the reach of children. During the grill process the windows get hot.
1.2 LEGS / CASTERS
Each oven is furnished on 4” (100 mm) legs or placed on bases provided with casters. Refer to the next page for INSTALLATION INSTRUCTIONS for models placed on bases
with casters.
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1.3 SUPPLEMENTAL INSTALLATION INSTRUCTIONS
(For models for fixed wiring and placed on bases with casters)
WARNING
Safety standards require that, when this appliance is properly connected to the electrical power supply using a permanently connection, adequate means be provided to limit movement of the appliance without depending on or transmitting stress to the electrical conduit. This means that, as part of the installation, the base must be secured to the
building structure (typically either wall or floor) to limit the movement of the appliance and, thus, helping to prevent damage to the conduit during cleaning,
maintenance and service operations.
A tether bracket, as shown on the drawing below, is installed along with the caster to one corner of the base. The open hole in the center of the tether bracket is to be used to secure one end of the tether (locally supplied chain, cable, etc.). The other end of the tether is to be secured to an anchoring point in the building structure. Note: Length of tether must be shorter than the flexible conduit to make sure that during appliance movement, no stress is transmitted to the conduit.
Following installation, check to confirm that, when the appliance is moved to the limits of the tether in each direction, no stress is transmitted to the electrical conduit.
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1.4 INSTALLATION CODES AND STANDARDS
In the United States, all Multisserie ovens must be installed according to the following codes:
State and local codes. National Electric Code, ANSI/NFPA (latest edition). Copies may be obtained from the
National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. In Canada, all Multisserie ovens must be installed according to the following codes: Local codes. Canadian Electric Code, CSA C22.1 (latest edition) available from the Canadian Standard
Association, 5060 Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5N6.
1.5 ELECTRICAL CONNECTIONS
WARNING
Electrical and grounding connections must comply with the applicable portions of the national electrical code and / or other local electrical codes.
WARNING
Disconnect electrical power supply and place a tag at the disconnect switch indicating that you are working on the circuit.
Access the electrical connection point by opening the back panel(s).
WARNING
Ensure that the electrical power supply agrees with the specifications on the oven's data plate and complies with the wiring diagram, located behind the oven back panel and between the fans.
Refer to the ELECTRICAL DATA chart on the next page.
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1.6 ELECTRICAL DATA
MODEL VOLTS HERTZ PHASE AMPS
Deli Multisserie 120/208 60 3 60
Bakery Multisserie 120/208 60 3 60
1.7 PLUMBING CONNECTIONS
WARNING
Install the equipment with adequate backflow protection that complies with applicable federal, state and local codes.
WARNING
Depending on the executed processes the waste water of a Deli Multisserie contains small quantities of grease. Stick to locally valid regulations regarding the discharge of grease.
Installation overview
A
min. 2 bar
B
3/4”
min. 40 mm
A. Aerated cold water connection. (Only drinking water.) B. Optional branching with anti-scale filter for the intake of soft water. C. Cleaning water drainage. D. Grease collector system (Only for Deli Multisserie).
WARNING
The use of an anti-scale filter is required with a carbonate hardness of 7 °KH or higher. Failure to do so, could result in permanent damage to the machine.
C
min. 5%
D
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2. BEFORE FIRST USE
WARNING
Disconnect electrical power before cleaning.
Oven must be "burned in" to release any odors that might result from heating the new oven surfaces.
1. Clean oven, accessories, both inside and outside, with warm soapy water. Refer to
"Cleaning" in this manual for further instructions.
2. Rinse thoroughly and wipe dry with a soft clean cloth.
3. Operate oven at maximum temperature setting of 480°F (250°C) for 45 minutes. Smoke with an unpleasant odor will normally be given off during this burn-in period. Provide adequate room ventilation and avoid inhaling.
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