Fri-Jado ACR Installation Manual

ACR

USER MANUAL

ACR SERIES EN (Original Instruction)

9123833 / 1205

ACR

KEEP THIS USER MANUAL FOR FUTURE USE

We advise you to contact your supplier for the guarantee period and conditions. Further we refer to our General Terms and Conditions for Sales and Delivery that are available upon request. The manufacturer does not accept any liability for damage or injury caused by failing to adhere to these regulations or by not observing the usual caution or care in actions, operation, maintenance or repair activities, even if not explicitly described in this manual. As a result of constant commitment to improvement, it may happen that your unit deviates in detail from what is described in this manual. For this reason, the given instructions are only a guideline for the installation, use, maintenance and repair of the unit referred to in this manual. This manual has been composed with the utmost care. The manufacturer shall, however, not be held responsible for any mistakes in this manual nor for any consequences thereof. The user is allowed to copy this manual for own use. Further all rights are reserved and nothing in this manual may be reproduced and/or made public in any way.

Modifications: In case of unauthorised modifications in or on the unit, every liability on the part of the manufacturer becomes null and void.

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CONTENTS

1. INTRODUCTION ....................................................................................................................... 6

1.1. General ............................................................................................................................ 6

1.2. Identification of the unit ................................................................................................. 6

1.3. Pictograms and symbols .................................................................................................. 6

1.4. Safety instructions ...................................................................................................... ..... 7

1.4.1. General ........................................................................................................................ 7

1.4.2. Moving ......................................................................................................................... 8

1.4.3. Outdoor use restrictions ............................................................................................. 8

1.4.4. Hygiene ........................................................................................................................ 9

1.5. Service and technical support ......................................................................................... 9

1.6. Storage ............................................................................................................................ 9

1.7. Disposal ........................................................................................................................... 9

2. DESCRIPTION OF THE UNIT.................................................................................................... 10

2.1. Technical description ..................................................................................................... 10

2.2. Intended use .................................................................................................................. 10

2.3. Accessories .................................................................................................................... 10

3. INSTALLATION AND FIRST USE .............................................................................................. 11

3.1. Unpacking the unit ........................................................................................................ 11

3.2. Installation and positioning ........................................................................................... 12

3.3. First use ......................................................................................................................... 13

4. OPERATION AND USE ............................................................................................................ 16

4.1. Control panel ................................................................................................................. 16

4.2. Switching-on the unit .................................................................................................... 17

4.3. Loading the unit ............................................................................................................. 17

4.3.1. Loading the unit with meat forks .............................................................................. 17

4.3.2. Loading the unit with meat baskets (accessory) ....................................................... 19

4.4. Grilling time ................................................................................................................... 19

4.5. Taking out the products ................................................................................................ 20

4.5.1. Taking out the meat forks ......................................................................................... 20

4.5.2. Taking out the meat baskets (accessories) ................................................................ 20

4.6. Switching-off the unit .................................................................................................... 21

5. OPERATE ................................................................................................................................ 22

5.1. Starting a program ......................................................................................................... 22

5.2. Pre-heating .................................................................................................................... 23

5.3. While cooking ................................................................................................................ 23

5.4. Adding extra time to the active program ...................................................................... 24

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5.5. Interrupt a program ....................................................................................................... 24

5.6. Set the timer (optional) ................................................................................................. 25

5.7. Reset alarm signal ......................................................................................................... 25

5.8. Power down .................................................................................................................. 25

6. SETTINGS ............................................................................................................................... 26

6.1. General .......................................................................................................................... 26

6.2. Information .................................................................................................................... 26

6.2.1. Access ........................................................................................................................ 26

6.2.2. Overview .................................................................................................................... 26

6.3. Manager ........................................................................................................................ 27

6.3.1. Access ........................................................................................................................ 27

6.3.2. Overview par ameters ................................................................................................ 27

6.4. Service Menu ................................................................................................................. 27

7. PROGRAM .............................................................................................................................. 28

7.1. General .......................................................................................................................... 28

7.2. Adding programs ........................................................................................................... 28

7.2.1. Enter the program name ........................................................................................... 28

7.2.2. Programming cooking step ........................................................................................ 29

7.2.3. Keeping warm (HOLD) ............................................................................................... 30

7.2.4. Saving the program ................................................................................................... 30

7.3. Edit programs ................................................................................................................ 30

7.4. Deleting programs ........................................................................................................ . 30

7.5. Testing the programs .................................................................................................... 31

7.6. Sorting programs ........................................................................................................... 31

8. CLEANING AND MAINTENANCE ............................................................................................ 32

8.1. Periodic maintenance .................................................................................................... 32

8.2. Daily Cleaning ................................................................................................................ 33

8.2.1. Automatic cleaning cycle ........................................................................................... 33

8.2.2. Clean the accessories ................................................................................................ 33

8.3. Fan plate and fan blade ................................................................................................. 34

9. MALFUNCTIONS AND SERVICE; WHAT TO DO ...................................................................... 35

9.1. Replacing the mains cord .............................................................................................. 35

9.2. Replacing a lamp ........................................................................................................... 36

10. TECHNICAL SPECIFICATIONS .................................................................................................. 37

11. ACCESSORIES ......................................................................................................................... 38

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1. INTRODUCTION

1.1. General

This manual is intended for the user of the ACR (Auto Clean Rotisserie). The features and controls are being described, along with directions for the safest and most efficient use, in order to guarantee a long life of the unit.

All pictograms, symbols and drawings in this manual apply to the ACR.

1.2. Identification of the unit

The identification plate can be found on the outside of the machine, and contains the following data:

 Name of the supplier or the manufacturer  Model  Serial number  Year of construction  Voltage  Frequency  Power consumption

1.3. Pictograms and symbols

In this manual, the following pictograms and symbols are used:

WARNING

Possible physical injury or serious damage to the unit, if the instructions are not carefully followed.

WARNING

Hazardous electrical voltage.

WARNING

Danger of getting injured by hot surfaces.

Suggestions and recommendations to simplify indicated actions.

Recycling symbol.

Direction of view symbol.

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1.4. Safety instructions

WARNING

The outside of the unit can be very hot.

WARNING

The maximum load on top of the unit may never exceed 50 kg.

WARNING

Always use the brakes on both front wheels:

1.4.1. General

The user of the unit will be fully responsible for abiding the locally prevailing safety- rules and regulations. The unit may be operated by qualified and authorised persons only. Anyone working on or with this unit must be familiar with the contents of this manual and carefully follow all guidelines and instructions. Never change the order of the steps to be performed. The management must instruct the personnel on the basis of this manual and follow all instructions and regulations.

The pictograms, labels, instructions and warning signs attached to the unit, are part of the safety measures. They may never be covered or removed, and have to be clearly visible during the entire lifetime of the unit. Immediately repair or replace damaged or illegible pictograms, warnings and instructions.

 To avoid short-circuiting, never clean the unit using a water hose. For cleaning

instructions, see section 8.

 During the grilling process, the unit can get very hot.  When the door is opened the rotor stops and the heater is de-energised.  The unit must be cleaned regularly to ensure proper functioning and prevent fire hazard

(over heating). Especially the back of the fan plate.

 This appliance is not intended for the use by persons (including children) with reduced

physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

 Children should be supervised to ensure that they do not play with the appliance.

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1.4.2. Moving

When moving the unit:

 Before moving the unit, first switch off the mains voltage by pulling the plug from the

wall socket. After that, cool-down the unit for at least ten minutes.

 The units equipped with wheels are not suited to pass ledges or obstacles higher than

10 mm (3/8″).

 When moving the unit, always push at the centre of the unit. Never on top. Never at the

bottom.

 Make sure that the wheels can move freely, so they never touch the power lead (see

Figure 1).

Figure 1

1.4.3. Outdoor use restrictions

To avoid short-circuiting, the units may not be used outdoors unprotected. Placing under a screen is allowed.

Figure 2

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1.4.4. Hygiene

The quality of a fresh product always depends on hygiene. Especially grilling products. With the risk of salmonella contamination – especially for chicken products – you must make sure that grilled products can never be mixed with uncooked products. Also contact between grilled products and hands or tools that have been in contact with raw chicken meat, must be avoided at all times. Hands or tools that have been in contact with raw chicken meat, must be cleaned thoroughly.

1.5. Service and technical support

The electrical schematics of your unit is included. In case of malfunctions you can contact your dealer/service agent. Make sure you have the following data available:

 Model.  Serial number.

This data can be found on the identification plate.

1.6. Storage

If the unit will not be used temporarily, and will be stored, follow these instructions:

 Clean the unit thoroughly.  Wrap the unit from getting dusty.  Store the unit in a dry, non condensing environment.

1.7. Disposal

Dispose of the machine, any components or lubricants removed from it safely in accordance with all local and national safety and environment requirements.

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2. DESCRIPTION OF THE UNIT

2.1. Technical description

The ACR uses convection heat. The rotor is being wheeled by a maintenance-free motor with a gear box. The fan provides an equally divided heat. The glass panes are equipped with a heat reflecting layer to keep the heat inside the grill.

The plating of the unit is made of stainless steel. The mains cable has a CEE-form plug.

The intelligent control keeps the temperature inside the unit fixed to level set by the operator. During the entire process, the interior of the unit will be illuminated by halogen lamps.

The intelligent control has a capability to store 250 different programs. Each program can consist of a pre-heat step, with additional (maximum 9) steps, in which the cooking time and temperature can be set.

The unit has an automated cleaning program that cleanses the unit.

Communication through RS232 enables easy read-out, re-work and creating of programs via a PC. For this, special software is available at Fri-Jado.

2.2. Intended use

The ACR has been designed for grilling meat products, and has a special self-cleaning feature. Any other use will not be regarded as intended use. The manufacturer accepts no liability whatsoever for loss or injury caused by failing to strictly adhere to the safety guidelines and instructions in this manual or due to carelessness during installation, use, maintenance and repair of the unit referred to in this manual and any of its accessories.

Use the unit in perfect technical condition only.

2.3. Accessories

Your unit contains the following standard accessories:

 Meat forks.  User manual.

For optional accessories refer to section 11.

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3. INSTALLATION AND FIRST USE

3.1. Unpacking the unit

Your unit is shipped using a wooden crate. All units are placed on a wooden pallet.

Figure 3

1. Remove the wooden crate

2. Remove all remaining packing materials from the unit.

3. Remove the protective foil from the metal parts.

4. Take off the standard accessories.

After unpacking, check the state of the unit. In case of damage, store the packing material, and contact the transporter within fifteen working days after receiving the goods.

All packing materials used for this unit are suited for recycling.

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3.2. Installation and positioning

WARNING

The unit must be installed by a certified electrician.

Figure 4

Positioning:

 The user must have sufficient freedom of movement to properly operate the unit.  The ambient temperature of the unit must be between 10 and 30 °C (50 and 86 °F).  Use proper lifting– and transport tools to move the unit.  Place the unit, using a spirit level, flat on a solid surface. Mind the weight of the unit!  The distances between the sides and other units or walls must be at least 100 mm (4″).  The minimum distance between the operator-side and possible glass panes or wooden

(partition) walls must be at least 250 mm (10″). The same is valid for the customer-side.

 The space between the unit and the surface it is put on, must be kept clear for proper

ventilation of the electrical compartment.

 Keep a distance of at least 500 mm (20″) of free space above the unit.  In case of a wheeled unit, the floor must be flat and levelled.  The products inside the unit must be clearly visible.  Keep children away from the operating side of the unit.

Installation:

 Secure the unit to the building structure using the tether bracket, refer to the installation

manual.

 The unit has a mains plug, and must be connected to a wall socket with the proper

mains voltage. The wall socket must be mounted by a certified electrician.

 A water connection with an aerated valve with a ¾ inch thread connection, with a

minimum continuous flow rate of 15 litres / min, must be available near the unit. The water pressure must be between 200 en 500 kPa (2 and 5 bar), preferably at least 300kPa (3 bar). Refer to the Installation Manual.

 An open drainage with a diameter of at least 40 mm (1.6″) must be available near the

unit.

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