Frigobox HKEL 261, HKEL 351, HCNL 521, HKEL 261 XR, HKEL 351 XR Service Manual

SERVICE MANUAL
Air Conditioners
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE CORRECTLY BEFORE OFFERING SERVICE .
MODEL:
IMPORTANT INFORMATION
ƽҏFeatures
ƽҏComfortable: wide-angle airflow
ƽhealth air purifying
ƽquiet operation
ƽҏsuper energy efficient
ƽMain Specification
ƽCooling CapacityΚ 2600/3500/5300W
ƽRated Power/Current(cooling)Κ680/990/1600W/7.8A
ƽEER: 3.8/3.5/3.3W/W
ƽHeating CapacityΚ 3200/3800/6600W
ƽRated Power/Current(heating): 1185/1455/1930W/9.2A
ƽCOP: 2.7/2.6/3.4W/W
ƽAir Volume(Indoor): 500/550m
3
/h
ƽPower: 1PH 220-230V~ 50 Hz
MODEL: HKEL 261 XR + HKEL 351 XR
IMPORTANT INFORMATION
ƽҏFeatures
ƽҏComfortable: wide-angle airflow
ƽhealth air purifying
ƽquiet operation
ƽҏsuper energy efficient
ƽMain Specification
ƽCooling CapacityΚ 2600/5200W
ƽRated Power/Current(cooling)Κ680/1520W/7.5A
ƽEER: 3.8/3.29W/W
ƽHeating CapacityΚ 3200/6500W
ƽRated Power/Current(heating): 1185/1880W/8.8A
ƽCOP: 2.8/3.2W/W
ƽAir Volume(Indoor): 500m
3
/h
ƽPower: 1PH 220-230V~ 50 Hz
MODEL: HKEL 261 XR x 2
Before disposing an old air conditioner that goes out of use, please make sure it's inop­erative and safe. Unplug the air conditioner in order to avoid the risk of child entrapment.
It must be noticed that air conditioner system contains refrigerants, which require speciali­zed waste disposal. The valuable materials contained in an air conditioner can be recycled .Contact your local waste disposal center for proper disposal of an old air conditioner and contact your local authority or your dealer if you have any question. Please ensure that the pipework of your air conditioner does not get damagedprior to being picked up by the relevant waste disposal center, and contribute to environmental awareness by insisting on an appropriate, anti-pollution method of disposal.
Cautions
Disposal of the old air conditioner
All the packaging materials employed in the package of your new air conditioner may be disposed without any danger to the environment.
The cardboard box may be broken or cut into smaller pieces and given to a waste paper disposal service. The wrapping bag made of polyethylene and the polyethylene foam pads
All these valuable materials may be taken to a waste collecting center and used again after adequate recycling.
Consult your local authorities for the name and address of the waste materials collecting centers and waste paper disposal services nearest to your house.
Disposal of the packaging of your new air conditioner
Before starting the air conditioner, read the information given in the User's Guide caref­ully. The User's Guide contains very impor­tant observations relating to the assembly, operation and maintenance of the air conditioner.
The manufacturer does not accept respon­sibility for any damages that may arise due to non-observation of the following instruction.
Damaged air conditioners are not to be put into operation. In case of doubt, consult your supplier.
Use of the air conditioner is to be carried out in strict compliance with the relative instructions set forth in the User's Guide.
Installation shall be done by professional people, don't install unit by yourself.
For the purpose of the safety,the air con­ditioner must be properly grounded in acco­rdance with specifications.
Always remember to unplug the air conditioner before openning inlet grill. Never unplug your air conditioner by pulling on the power cord. Always grip plug firmly and pull straight out from the outlet.
All electrical repairs must be carried out by qualified electricians. Inadequate repairs may result in a major source of danger for the user of the air conditioner.
Safety Instructions and Warnings
Do not damage any parts of the air conditioner that carry refrigerant by piercing or performating the air conditioner's tubes with sharp or pointed items, crushing or twisting any tubes, or scraping the coatings off the surfaces. If the refrigerant spurts out and gets into eyes, it may result in serious eye injuries.
Do not obstruct or cover the ventilation grille of the air conditoner.Do not put fingers or any other things into the inlet/outlet and swing louver.
Do not allow children to play with the air conditioner.In no case should children be allowed to sit on the outdoor unit.
The refrigerating circuit is leak-proof.
1.Applicable ambient temperature range:
Specifications
The machine is adaptive in following situation
10 .The power plug and connecting cable must have acquired the local attestation.
2. If the power supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar qualified person.
3. If the fuse of indoor unit on PC board is broken,please change it with the type of T. 3.15A/ 250V. If the fuse of outdoor unit is broken,change it with the type of T.25A/250V
4. The wiring method should be in line with the local wiring standard.
5. After installation, the power plug should be easily reached.
6. The waste battery should be disposed properly.
7. The appliance is not intended for use by young children or infirm persons without supervision.
8. Young children should be supervised to ensure that they do not play with the appliance.
9.Please employ the proper power plug, which fit into the power supply cord.
Cautions
Cooling
Indoor
Maximum:D.B/W.B
Maximum:D.B/W.B Maximum:D.B
Maximum:D.B Maximum:D.B
Minimum:D.B/W.B
Maximum:D.B/W.B Minimum:D.B/W.B
Outdoor
Indoor
Outdoor
Heating
32oC/23oC
24oC/18oC
-7oC/-8oC
43oC/26oC 18oC
27oC 15oC
18oC/14oC
Outdoor
Maximum:D.B/W.B Minimum:D.B/W.B
24oC/18oC
-15oC
(INVERTER)
11.In order to protect the units,please turn off the A/C first, and at least 30 seconds later, cutting off the power.
Series' brief Introduction
1. Comfortable: wide-angle airflow The vertical dual-flap and horizontal wide-angle louvers ensure the cool/warm air reaching every corner of the room.
2. Health air purifying and negative ion function
An air purifying filter with deodorizing and disinfecting function keeps the air clean and users healthy. The negative ion generator can produce the negative ion that make the air fresher and cleaner.
3. Quiet operation
Fan with Random-pitched Blades. Random-pitched blades help to reduce operating noise while maintaining a high airflow rate.
4. Energy efficient
The design of inner-grooved copper tube greatly increases the refrigerant contact area and the efficiency of cooling/heating functions.
5. Convenience
Washable panel and Auto-restart function:
- The grille can be removed easily and washed when necessary.
- All series have auto-restart function after a power failure. At the end of a blackout, all Units automatically restart with the previous settings.
6. Wide variety of functions 24-Hour Timer:
24-Hour Timer allows Users to select the exact time they would like the air conditioner to turn on and turn off.
7. Night-set models When the air conditioner is operating on the timer-off circuit. The preset room temperature gradually rises (going down in Heating) before the Unit's stop. Users can sleep comfortably without sudden change in temperature.
8. "Dry" Program This function automatically reduces the level of humidity while maintaining the preset
indoor temperature.
A
B
Indoor unit number
Unit A
Unit B
Unit A + B
Unit A
Unit B
Unit A + B
Unit A
Unit B
Unit A + B
Unit A
Unit B
Unit A + B
kW
COOL
HEAT
Ph-V-Hz
I.U. ~ O.U.
A
A
Liquid side mm(inch)
Gas side mm(inch)
m
m
Kg
m
g/m
°C
°C
Dimension (W*H*D) A mm 795 265 182 795 265 182 795 265 182
Packing (W*H*D) A mm 865 330 272 865 330 272 865 330 272
Net/Gross weight Kg
dB(A) 42 39 35 42 39 35 42 39 35
dB(A) 34 31 27 34 31 27 34 31 27
Litres/h
m3/h 500 440 410 500 440 410 500 440 410
mm
type
Dimension (W*H*D) mm 815 680 295 815 680 295 815 680 295
Packing (W*H*D) mm 960 760 406 960 760 406 960 760 406
Net/Gross weight Kg
dB(A)
dB(A)
m3/h
57
49
2100
3
16
Wireless IR
59/66
Outdoor Unit Specifications
49
2100
+18°C ~ +43°C
-15°C ~ +24°C
7,6/10,6
1,2 * 2
Indoor Unit Specifications
7,6/10,6
1,2 * 2
1,8
5 + 5
20
Capillary Tube
φ6.35(1/4’) x 2
φ9,52(3/8’) x 2
15
5/5
9,2
10
2 + 2
R410A
Refrigerant circuit
8,8
10
2 + 2
R410A
Max. current
A
B
1-220~240V-50HZ
O.U.
3,31
3,42
Electrical data
1,46
1,46
1,93
0,99
0,99
1,60
3,42
3,80
6,60
5,30
3,80
Inverter
2
3,50
3,50
HCNL 531 XR
HKEL 351 XR
HKEL 351 XR
57
3
16
Wireless IR
59/66
+18°C ~ +43°C
-15°C ~ +24°C
1,8
5 + 5
20
Capillary Tube
φ6.35(1/4’) x 2
φ
9,52(3/8’) x 2
15
5/5
A
B
1-220~240V-50HZ
O.U.
3,46
1,19
1,19
1,88
0,68
0,68
1,52
3,20
6,50
5,20
3,20
Inverter
2
2,60
2,60
HCNL 531 XR
HKEL 261 XR
HKEL 261 XR
ENERGY CLASS
Refrigerant
Drain hose diameter
Indoor unit
Remote Controller (st. equipment)
Temperature range heating
Moisture Removal (Indoor)
Outdoor Air flow
Outdoor Noise level 1 m (MAX)
Outdoor Noise level 2,5 m (MAX)
Outdoor unit
MAX Splitting with Refrigerant Precharge
Indoor Noise level 1 m (Hi/Mi/Lo)
Indoor Noise level 2,5 m (Hi/Mi/Lo)
Indoor air flow (Hi/Mi/Lo)
Fan speeds
Temperature range cooling
Refrigerant Control
Additional Refrigerant Charge
Model Outdoor unit
Cooling Capacity
Model Indoor unit
Heating Capacity kW
Type
kW
Cooling Input kW
Heating Input kW
Power supply
EER
COP
Annual Consumption (500h/Y)
Starting current
Wiring cables i.u./o.u. (without ground)
Splitting level difference (out.-ind./ind.-out.)
Refrigerant Precharge
Refrigerant Pipe
Splitting distance indoor/outdoor
HCNL 531 XR
HKEL 261 XR
HKEL 351 XR
Inverter
2
2,60
3,50
5,30
3,20
3,80
6,60
0,68
0,99
1,60
1,19
1,46
1,93
3,31
3,42
A
B
1-220~240V-50HZ
O.U.
9,2
10
2 + 2
R410A
φ6.35(1/4’) x 2
1,2 * 2
φ9,52(3/8’) x 2
15
5/5
1,8
49
2100
3
16
Wireless IR
59/66
760 800 800
57
5 + 5
20
Capillary Tube
+18°C ~ +43°C
-15°C ~ +24°C
7,6/10,6
Number Na
me Refer No. Description Quality
Failure
Rate(%
)
Remark
1
remote
controller
0010403793 None 1 0.2
*
2 battery 001A4600001 None 2 0.1
3
mounting
plate
0010101275
Fix mounting plate
according to
installation position
and pip
e direction
0
4 drain pipe 001A0900011
Choose the place
that can drain
water and connect
pipe easily
1 0.1
5
connectin
g
pipe
----
The maxi
mal
length of the
conne
cting pipe is
15m,the ma
ximal
he
ight between
indoor unit and
outdoor unit is 5m
1 0.2
*
6
connecting
wire
----
The conecting
methods include
ring terminal and
direct
terminal
.Ring
terminal
connecting
method:Unscrew
the
screws ,and
put it through the
ring of connecting
line ends,then
connect it into the
terminal block. Direct terminal
connecting
method:unscrew
the screws,then
fully i
nsert the
cable ends into.
.
1
0.2 *
7 manual 001A7265614 Operation 1 0
HKEL 261 XR x 2
Number Na
me Refer No. Description Quality
Failure
Rate(%
)
Remark
1
remote
controller
0010403793 None 1 0.2
*
2 battery 001A4600001 None 2 0.1
3
mounting
plate
0010101275
Fix mounting plate
according to
installation position
and pip
e direction
0
4 drain pipe 001A0900011
Choose the place
that can drain
water and connect
pipe easily
1 0.1
5
connectin
g
pipe
----
The maxi
mal
length of the
conne
cting pipe is
15m,the ma
ximal
he
ight between
indoor unit and
outdoor unit is 5m
1 0.2
*
6
connecting
wire
----
The conecting
methods include
ring terminal and
direct
terminal
.Ring
terminal
connecting
method:Unscrew
the
screws ,and
put it through the
ring of connecting
line ends,then
connect it into the
terminal block. Direct terminal
connecting
method:unscrew
the screws,then
fully i
nsert the
cable ends into.
.
1
0.2 *
7 manual 001A7265614 Operation 1 0
HKEL 261 XR + HKEL 351 XR
Description and function of main components and accessories
795
265
182
Net dimensions for outdoor unit
583 815
869
680
319.5 352
295
Net dimensions for indoor unit
KNOCK-DOWN DRAWINGS
INDOOR UNIT
1
3
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
No. in
exploded
view
Spare parts
number
Spare parts description
in english
Qty
1 001A1232082 Inlet grille assy. 1 2 001A2400060 Air filter 2 3 0010
101525
Fron
t panel assy.
1 4 001A1232077 Flap 1 5 001A0900064 Drain pan assy. 1 6 001A0400055 Evaporator assy. 1 7 001A0300005 Bearing 1 8 0010202415 Cross flow fan 1 9 001A0100206 Frame assy. 1
10 001A1301216 Mounting plate 1
001A3000052 Fan motor 1
001A1431372 Motor cover 1 12 001A3800032 Transformer 1 13 0010403740 PCB 1 14 0010403686 Te rminal block 1 15 001A0600287 Receiver board 1 16 001A09000
11
Drain hose 1
17 001A30
00072
Swing
motor
1
18 0010403793 Remote controller
1 19 001A1434039 Drain tube 1 20 001A2400059 Air purifying
2 21 001A3900059 Sensor 1 22 0010400724 Negative ion generator 1
11
No. in
exploded
view
Spare parts
number
Spare parts description
in english
Qty
1 001A1232082 Inlet grille assy. 1 2 001A2400060 Air filter 2 3 0010101525 Front panel assy. 1 4 001A1232077 Flap 1 5 00
1A0900064
Dra
in pan assy.
1 6 001A0400055 Evaporator assy. 1 7 001A0300005 Bearing 1 8 0010202415 Cross flow fan 1 9 001A0100206 Frame assy. 1
10 001A1301216 Mounting plate 1
001A3000052 Fan motor 1
001A1431372 Motor cover 1 12 001A3800032 Transformer 1 13 0010403741 PCB 1 14 0010403686 Terminal block 1 15 001A0600287 Receiver board 1 16 001A0900011 Drain hose 1 17 001A3000072 Swing motor 1 18 0010403793 Remote controller
1 19 001A1434039 Drain tube 1 20 001A2400059 Air purifying
2 21 001A3900059 Sensor 1 22 0010400724 Negative ion generator 1
11
HKEL 261 XR
HKEL 351 XR
29
13
15
16
17
18
19
20
2
0
14
No. in
explode
d view
Spare parts number
Spare parts description
in english
Qty
1
0
010203945
Front guard 1
2
001A14361
82
Handle 1
3
001A1101039
Left side panel 1
4
001A0100124
To p pane
l
1
5
0010101
525
Fro
nt panel
1
6
0
01A2331024
Axial fan 1
7
001A30007
6
Motor 1
8
001A1301133
Motor s
upport
1
9
0010101524
Right side panel 1
10
0010706971
Compressor 1
11
0010707166
Heat excha
nger
1
12
0010707160
Pipe assy. 1
13
0010703
520
4-way valve Assy 1
14
0010806619
Electric box Assy 1
15
001A1301304
Split board 1
16
0010806754
Bottom plate assy 1
17
001A1301127A
Stop valve support 1
18
0010705
987
Stop valve 2
19
0010705988
Stop valve 2
20
001A17621544
OUTDOOR UNIT
HCNL 531 XR
ELECTRICAL CONTROL
catalog
1. application range
2. operation modes
3. strength operation
4. mute operation
5. air refreshing
6. timing operation
7. dormant mode
8. urgent switch input
9. low load protection control
10.high load protection control
11.low heating processing
12.indoor and outdoor communication
13.remote control signal codes
14.abnormal operation of indoor system
15.EEPROM control
16.malfunction list resume (to 0010403739/3740)
17.abnormal conditions confirmation
18.special functions
19.airflow conducing board control
20.other additional functions appindex
1. Application range
conditionic and its expanded types. Note: Close S2 and open S1 before connecting to the power source. Enter the time-cut mode after the connection. Close S1 and open S2 before connecting to the power source. Enter the time-cut mo de after the connection.
2. Operation modes.
1. Full-automatic approach.(
After the air conditonic is switched on, when the system is at the automa tic option, the appropriate operation mode will be chosen according to the difference between the set temperature and the indoor temperature . In the following option conditions, Tr stands fo r indoor temperature and Ts stands for set temperature.
The system will choose the operation mode according to the following conditions when entering into the automatic operation option for the first time.
TrTs-3 Choose the cooling mode
TrTs-3 Choose the warming mode
Under the automatic option, the system will switch between the cooling and warming modes according to the change of the indoor temperature. If the air conditionic is under the cooling mode, when the set temperature for stopping th e compressor is reached, the compre ssor will be stopped. The indoor temperature will be tested aga in 15 minut es after the s top of the co mpressor . At the moment, if the tested temperat ure is un der the TrTs-3 condition, the system will be switched into the
warming mode. If not, the system will remain in the cooling mode. If the air conditionic is under the warming mode,
when the set temperature for stopping th e compressor is reached, the compre ssor will be stopped. The indoor temperature will be tested aga in 15 minut es after the s top of the co mpressor . At the moment, if the tested temper ature is under the Trcompensation value not included)≥Ts+3 condition,
the system will be switched into the cooling mode. If not, the system will remain in the warming mode. If the system is stopped by a change on the set temperature, the decision of mode switching will be made 3 minutes later.
When the system is switched to the automatic option from other opti ons, if the operation conditions changes ( new decision should be made before new operation), the system will be stopped for 3 minutes and then enter the relative mode according to the inlet air temperat ure.
This mode has the timing fu nction an d dorman t function. Under the cooling m ode, the c ooling dormant function is stimulated while the dormant heating function takes effects under the heating mode.
This mode has the strength/ mute function. Under the cooling mode, the cooling st rength function i s stimulated while the strength heating function takes effects under the heating mode.
The airflow speed control can choose the low, medium, high or automatic option and send the airspeed signal to the outdoor system.
Automatic lowered airflow direction board. (the same with the cooling or he ating mode.)
2 Cooling operation mode * Temperature control range: 16---30 * Temperature difference: ±1
* Control features: When Trinpu t airflow)>Ts(set temperature)℃, the compressor will be opened,the indoor fan will operate at the set speed and the mode signal will be sent to the outdoor system. When Trinput airflow< Tsset temperature)℃, the compressor will be opened,the indoor fan will operate at the set speed and the mode signal will be sent to the outdoor system. The system will keep the original status if Tr= Ts.
* Airflow speed control: (temperature difference 1℃)
Automatic: When Tr>=Ts+3, hi gh speed. When Ts+1=<Tr<Ts+3, medium speed When Tr<Ts+1, low speed When the sensor is off, low speed
When the airflow speed has no delay from the high to low switching, the speed should be delayed for 3 minutes (remain at high speed for 3 minutes.) before the next switch.
Manul: When the system is operating, you can set the high, medium or low speed manually. ( When
the sensor is on or off, the system will chan ge the speed 2 seconds after rec eiving the signal.)
*Airgate location control: the loca tion for the airga te can be set accordin g to your needs. *Defrosting function: preventing the frosting on the indoor heat exchanger (when cooling or
demoisture). When the compress or works continu ously for 5 minute s (adaptable in EE PROM) and the
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