Frigidaire Professional FPBS2778UF, FPBC2278UF Diagram

PERFORMANCE DATA NO LOAD & NO DOOR OPENINGS AT 37°/0°
T
U
R
N
Mounting Plate Screws
Mounting Plate Screw
Motor Gear
Timing
Gear
Water Fill Adjustment
Replace Inverter Board
no
Check connections from Inverter
Board to Compressor
Are connections from Inverter Board to Compressor intact?
Identify and repair damaged wires or poor connections between Inverter Board and Compressor.
no
VCC Resistance Check
yes
CONTROL SETTING
Type A with Run / Start Capacitor 65°F (18°C) Ambient 90°F (32°C) Ambient
Operating Time 90 to 100% 100%
Freezer Temperature
Refrigerator Temperature
Low Side Pressure
High Side Pressure (last 1/3 cycle)
-5° to 2°F
(-20° to -17°C)
34° to 39°F
(1° to 4°C)
-2 to 6 psig
(-14 to 41 kPa)
85 to 105 psig
(586 to 724 kPa)
-1° to 3°F
(-18° to -16°C)
34° to 39°F
(1° to 4°C)
-2 to 6 psig
(-14 to 41 kPa)
120 to 135 psig
(827 to 931 kPa)
Wattage (last 1/3 cycle) 30 to 50 50 to 70
Amps (running) .4 to .8 .7 to .9
Base Voltage 115 vac (127 vac max)
DEFROST SPECIFICATIONS
Thermal Cutout Heater Defrost Thermistor
Cabinet Size:
27’ & 28’ SD, 22’ CD
Freezer
Fresh Food
Ice Maker
Cut-in Cut-out Watts Ohms Cut-out
110°F
(43.3°C)
110°F
(43.3°C)
135°F
(57.2°C)
135°F
(57.2°C)
500 26.5 48°F
70 188.9 68°F
Electronic Timer - (ADC) Defrost 24 minutes every 6-96 hours of compressor run time.
Termination
CONDENSER FAN MOTOR
Watts RPM Amps
3.1
1100 CW
Opposite Shaft
0.03 Running
FREEZER ICE MAKER SPECIFICATIONS
Electrical 115 vac (127 vac max)
Thermostat Opens at 48°F ( 9°C), Closes at 15° F ( -9°C)
Heater Voltage 115 vac
NO
NC
NEUTRAL
ICE MAKER
RED
LINE
BLK
P-3
P-1
CE MAKER
I
GRN / YEL
MOLD
THERMAL
CUT-OUT
CAUTION
All electrical parts and wiring must be shielded from torch ame. DO NOT allow torch to touch insulation; it will char at 200°F and ash ignite (burn) at 500°F. Excessive heat will distort the plastic liner.
BRN
MOTOR
BLK
MOUNTING
PLATE
FREEZER ICE MAKER INFORMATION
Test Cycling: Remove cover by inserting screwdriver in notch at bottom
and prying cover from housing. Use screwdriver to rotate motor gear coun­terclockwise until holding switch circuit is completed. All components of ice maker should function to complete the cycle.
Water Fill Volume: The water ll adjustment screw will change the ll time. One full turn is equal to 20cc (.68 oz.). The correct ll is 102 to 130cc (3.4 to 4.3 oz.). When a water valve is replaced, the ll volume
must be checked.
(Where Applicable)
POWER
SWITCH
RED
MOLD HEATER
165 WATTS
HOLD
C
BLK
NO
NC
RED
LT. BLUE
THERMOSTAT
NO
NC
C
WATER FILL
SWITCH
BLU
C
SHUTOFF
SWITCH
YELLOW
(8°C)
(20°C)
P-4
P-2
LT. BLUE
WATER VALVE
SERVICE DATA SHEET
A06915801
ICE & WATER - AUTOMATIC DEFROST
BOTTOM FREEZER - R134a
IMPORTANT: PLEASE RETURN THIS SHEET TO ITS ORIGINAL LOCATION.
ERROR CODES SPECIAL MODES
Display
Interpretation Mode
FZ FF FZ FF (press for up to 10 sec. simultaneously)
-- OP Open FF
Manual Defrost d F FF + and FF - Same to deactivate
Cavity Thermistor
OP -- Open FZ
Demo / Showroom 77 77 FZ + and FF - Unplug to deactivate
Cavity Thermistor
-- SH Shorted FF
Sabbath Sb Sb FZ - and FF + Same to deactivate
Cavity Thermistor
SH -- Shorted FZ
System Diagnostic No FF or FZ display,
Cavity Thermistor
SY CF UI to Main Board
Current Air Temps FZ Temp FF Temp Default Settings communication failure; on start up
SY CE UI to Main Board
FFIM Diagnostic Numerical display of communication error; after a period in operation
SY EF Freezer Evaporator
Fan Failure
Notes:
• Always check for pin back-outs, pinched or damaged wires before replacing components.
• Determine whether failure is caused by the component, main control board or wiring.
Contact TID before replacing main control board.
• Refer to Service Manual for additional information.
FRESH FOOD ICE MAKER DIAGNOSTIC MODE
Activate: Press FZ + and FF + temperature pads for up to 10 sec. simultaneously.
Deactivate: Press FF + for up to 10 sec. FFIM Diagnostic Mode will automatically deactivate after 5 min. of inactivity.
52C Ice Maker Thermistor Activates
55C Water Valve
57C Evaporator Fan (FFIM)
58C
63C Twist Tray
Press FF + or - to move forward or backward through tests.
NOTE: Silence alarm.
Test To activate test Passing Result
FZ display shows temperature sensed by Ice Maker Thermistor.
automatically
Press Power On-Off
Press Power On-Off
Ice Level Sensor Activates
automatically
“OP” if open; “SH” if short
Remove ice tray to collect water into a measuring container to measure water
ll. If collecting water into ice tray, rst perform test 63C to empty ice tray.
“On” on FZ display when fan activated, “OFF” when deactivated.
Remove ice bucket. Allow bail arm to drop freely. Pass if no alarm when tray returns to “home” position. Hold bail arm up. Pass if alarm sounds when tray returns to “home” position. This test runs continuously until another test is selected.
Press Power On-Off
Remove ice bucket. FZ display shows “1” and “GOOD”.
FRESH FOOD ICE MAKER FILL TIME ADJUSTMENT MODE
NOTE: First consider water lter condition before adjusting ll time.
Activate: Press and hold the Icemaker on/off and Powerplus Freeze pads for up to 10 seconds.
Press FF + or - to adjust between the 3 ll settings.
Deactivate: Exits automatically after 10 seconds, or press any button other than + or -.
Display
FZ FF
Min Fill Time (default)
IC
= Mid Fill Time
= Max Fill Time
VCC COMPRESSOR MOTOR RESISTANCE CHECK
Check resistance between terminals 1 and 2, 2 and 3, 3 and 1.
If all resistances are equal,
compressor is operative.
Display Activate Deactivate
FZ + and FZ - Press and hold FF +
all UI LEDs on
to deactivate
Automatically
and C/F
after 10 sec
FZ + and FF + Press and hold FF +
rst test
to deactivate
Description
Activate: Press Deactivate: Press
• Tests marked with “*” may not be applicable to this unit and will not be displayed in System Diagnostic Mode.
• Tests displayed in diagnostic mode but not described below are for internal purposes only; advance through.
• View UI display for “on,” “off,” “CL,” “OP,” “SH,” “LO,” “HI” or numerical results of tests.
• Listen for operating sounds; feel for heat or air ow as appropriate to determine results of tests.
Test To activate test: Passing result
-- First Screen -- Blank on both UI displays, no LEDs illuminated.
-- Second Screen -- All LEDs on both UIs illuminated.
-- Third Screen -- Blank UI display, no LEDs illuminated.
28 Dispenser Paddle Press disp. paddle “On” on UI when depressed; “off” when released. “Water” is illuminated
34 Ambient Thermistor
@ UI
46 Humidity Sensor Activates automatically “OP” if open, “SH” if short. AC Heater System: Displays %RH. DC Heater
36 Ice Chute Door Depress ice chute door
47 Dispenser
Pocket Heater 66 Dispenser Light 6- Front UI Firmware Press Power On-Off Displays digit sequence; record.
2 Freezer
Defrost Heater
8 Water Valve
(Dispenser) 10 Auger Motor 11 Cube/Crush
Solenoid 12 Condenser Fan 43 Mullion Anticonden-
sation Heater 38 VCC Compressor 13 FF Lights 15 Freezer
Evaporator Fan
20 FZ Lights 22 Damper
23 FF Door Open/Close FF door “CL” on UI when door closed; “OP” when open. 24 FZ Door Open/Close FZ door “CL” on UI when door closed; “OP” when open. 26 Ice Maker
Defrost Heater
29 FF Thermistor Activates automatically UI shows temperature sensed by FF thermistor; pass if within 10°F of
30 FZ Thermistor Activates automatically UI shows temperature sensed by FZ thermistor; pass if within 10°F of
33 Ambient Thermistor
@ Main Board
39 Freezer Evaporator
Thermistor
45 Ice Maker Mold
Thermistor
68 Ice Maker
Evaporator Thermistor
0- Firmware Parameters 1- Main Board Firmware 3- UI Firmware Press
FF + and ­FF +
for up to 10 sec. simultaneously. Press FF to advance through tests.
for up to 10 sec. Diagnostic Mode will automatically deactivate after 5 min. of inactivity.
Note: Silence alarm.
on front UI.
Activates automatically UI shows temperature sensed at UI; Pass if within +20˚F/-10˚F of tem-
perature measure with gauge at UI location. “OP” if open; “SH” if short. “Cubes” is illuminated on front UI.
System: “HI” - heater should be on. “Lo” - heater should be off. %RH is displayed when humidity is between “Lo” and “HI” values; heater could be on or off. “Crushed” is illuminated on front UI.
“OP” on UI when manually opened; “CL” when closed . Or using “power
or press
Power On-Off
Press Power On-Off
Press Power On-Off
Press Power On-Off
on-off”, motor drive door open “OP” or closed “CL”. Heater on when “on’ off when “off”.
Dispenser light on when “on”, off when “off”.
Freezer defrost heater on when “on”; off when “off”. Evaporator thermis-
tor temperature is ashed. Watch for temp increase with the heater on.
It may take a few minutes for the evaporator to heat up.
Press Power On-Off
FF door must be closed. Be prepared to collect water at dispenser.
Water dispenses when “on”; stops when “off”. Press Power On-Off Press Power On-Off
FF door must be closed. Motor running when “on”; motor stopped when “off”.
FF door must be closed. Do not leave solenoid in activated state.
Solenoid activated when “on”; deactivated when “off”. Press Power On-Off Press Power On-Off
Press Power On-Off Press Power On-Off Press Power On-Off
Fan running when “on”; stopped when “off”.
Flip mullion heater on when “on”; off when “off”.
Compressor running when “on”; off when “off”.
FF lights on when “on”; off when “off”.
Press to toggle between “off”, “LO” and “HI”. A current sensor reading is
ashed (units are not mA). OFF reading should be around 2. “LO” speed
reading should settle down to around 9. “HI” speed reading should settle
down above 40. Press Power On-Off Press Power On-Off
FZ lights on when “on”, off when “off”.
Perform test 15 and set fan to “HI”. Then check for air ow when open
“OP”; and no air leaks when closed “CL”.
Activates automatically Heater is turned on automatically. The ice maker evaporator thermistor
temperature is ashed. Watch for temp increase with the heater on. It
may take a few minutes for the evaporator to heat up.
temperature measured with gauge at FF thermistor location. “OP” if
open; “SH” if short.
temperature measured with gauge at FZ thermistor location.“OP” if
open; “SH” if short. Activates automatically UI shows temperature sensed at main board; pass if within +20°F/-10°F
of temperature measured with gauge at main board location. “OP” if
open; “SH” if short. Activates automatically UI shows temperature sensed by freezer evaporator thermistor; pass if
within 10°F of temperature measured with gauge at evaporator thermis-
tor location.“OP” if open; “SH” if short. Activates automatically UI shows temperature sensed at ice maker; pass if within +20°F/-10°F
of temperature measured with gauge at ice maker mold. “OP” if open;
“SH” if short. Activates automatically UI shows temperature sensed by evaporator thermistor; pass if within
10°F of temperature measured with gauge at evaporator thermistor loca-
tion. “OP¯” if open; “SH¯” if short. Press Power On-Off Press Power On-Off
Power On-Off
Displays digit sequence; record.
Displays digit sequence; record.
Displays digit sequence; record.
IMPORTANT SAFETY NOTE
The information provided herein is designed to assist qualied repair personnel only. Untrained persons should
not attempt to make repairs due to the possibility of electrical shock. Disconnect power cord before servicing this appliance.
IMPORTANT
If any green grounding wires are removed during servicing, they must be returned to their original position and properly secured.
SYSTEM DIAGNOSTIC MODE
FRONT
LED LIGHT WIRING
123
4
WHT/BRN
WHT/BRN
WHT/BLU
WHT/BLU
LED LED LED
RG-5
1 2 3 4
1 2 3 4
WHT/BLU WHT/BLU WHT/BRN WHT/BRN
WHT/BLU
WHT/BRN
LED
RG-6
LED
RG-7
REFRIGERATOR LEDS
1
432
WHT/RED
WHT/GRN
LED LED
TYPICAL LED CONNECTOR
INLINE CONNECTOR ABBREVIATION KEY
ABBR. EXPLANATION
AT1 9 PIN CONNECTION AT AIR TOWER
9 PIN CONNECTION IN FRESH
IM1
FOOD ICEMAKER COMPARTMENT 6 PIN CONNECTION IN FRESH
IM2
FOOD ICEMAKER COMPARTMENT 5 PIN CONNECTION AT THE LEFT
LH2
DOOR UPPER HINGE 9 PIN CONNECTION IN THE MAIN
MB1
BOARD HOUSING BEHIND THE TOE GRILLE 4 PIN CONNECTION IN THE MAIN
MB2
BOARD HOUSING BEHIND THE TOE GRILLE 9 PIN CONNECTION IN THE
MC1
MACHINE COMPARTMENT TO THE LEFT OF THE COMPRESSOR 9 PIN CONNECTION AT THE RIGHT
RH1
DOOR UPPER HINGE 5 PIN CONNECTION AT THE RIGHT
RH2
DOOR UPPER HINGE 2 PIN CONNECTION AT THE RIGHT
RH3
DOOR UPPER HINGE
4
WHT/BRN
RG-4
WHT/BRN
WHT/BLU
WHT/BLU
432
WHT/GRN
1
123
WHT/GRN
4
WHT/BRN
WHT/BRN
WHT/BLU
RG-3
LED
RG-2
LED
RG-1
WHT/GRN
WHT/RED
1
WHT/RED
WHT/RED
FZ-1FZ-2
FREEZER LEDS
123
WHT/BLU
WHT/BRN WHT/BRN WHT/BLU WHT/BLU
WHT/BRN WHT/BRN WHT/BLU WHT/BLU
MC1
RH2
RH1
4 3 2 1
4 3 2 1
RH3
BACK VIEW
WHT/BRN
WHT/BLU
USER
INTERFACE ON THE SIDE OF THE DOOR
J232
1
FREEZER
EVAPORATOR
SENSOR
FREEZER
SENSOR
FRESH FOOD
SENSOR
IM EVAPORATOR
SENSOR
IM FAN
MOTOR
TRAY
SENSOR
COMPRESSOR
CONTROL SIGNAL
12V DC DAMPER
MOTOR
RH LIGHT
SWITCH
(DOOR OPEN)
LH LIGHT
SWITCH
(DOOR OPEN)
LH2
INTERFACE
+12V DC
+12V DC
+12V DC
+12V DC
REVERSIBLE
12V
3
J42
1
M
TWIST MOTOR
BAIL ARM
SWITCH
EVAPORATOR
FAN (DC)
RED/YEL
BRN/YEL BLK/YEL WHT/YEL
FREEZER DOOR
SWITCH
(DOOR OPEN)
USER
BLK
RED
IM1 IM2
MB1
2
J6
1
1 5 2 4
J3
3 6 9
10
J732
1
GRN/BLU
2
DK. BLU
1
M
2
1
3
YEL/BLK (COM) YEL/GRY (N/C) PUR/BLK (N/O)
PURPLE (COM)
YEL/BLK (COM)
YEL/GRY (N/C)
PURPLE (N/O) PURPLE (COM)
FRONT INSIDE
MB2
POWER CORD
DISPENSER
HEATER (DC)
FLAPPER
POSITION
SWITCH
DISPENSER
PADDLE
DISPENSER
LIGHT
FLAPPER
MOTOR
GRY/WHT
GRY/WHT
PIN 3 PIN 4 PIN 5
RH2
MB1
PIN 7
PIN 8
PIN 6
PIN 9
PIN 2
PIN 1
PIN 5
PIN 4
PIN 6
PIN 3
PIN 3 PIN 4 PIN 5
LH2
2 1
IM1
PIN 6
PIN 7
PIN 2
PIN 1
IM2
PIN 2
PIN 1
PIN 3
MB1
RED
1
BLK
2
AT1
PIN 6
PIN 5
PIN 3
PIN 2
YEL/PNK
YEL/PNK
PIN 5
PIN 8
MB1
PIN 4
PIN 5
RH1
VIEW
AT1
66 4 2 1
4 2 1
BLK/ORN
BLK
DC SIDE
BLK
1
WHT
2 3
RED
4
GRY/WHT
5
GRY/WHT
6
GRY/WHT
7
GRY/WHT
8
GRY/BLK
GRY/BLK
GRY/RED
GRY/RED
GRN/BLU
DK. BLU
WHT
RED
BLU
YEL
GREY
GREY
WHT/GRN
WHT/RED
WHT/BRN
WHT/BLU
YEL/WHT
RED/WHT
BRN/WHT
RED/BLK
BLK/WHT
RED/YEL
BRN/YEL
BLK/YEL
WHT/YEL
YEL/GRY
YEL/GRY
YEL/PNK
YEL/PNK
J6
11 12
3 4
1 8 2 3
J7
4 7 5 6
3 4 5 6 1
J4
2 9
11 12
5 6
J5
3 4
11
J5
7
1
J8
2
12
8
AT1, IM1, MB1, & RH1
3
9
1
MC1
3
9
7
1
GND
J9
COMM.
OR
+5V DC
J11
+12V DC
+5V DC
+5V DC
+5V DC
+5V DC
+12V DC
REVERSIBLE 12V DC
+5V DC
+5V DC
+12V DC
+12V DC
+12V DC
GND
+12V DC
OUT1A
OUT1B
OUT2A
OUT2B
+5V DC
BOARD-MOUNTED AMBIENT THERMISTOR
+5V DC
J5
+5V DC
9
7
7
3
9
7
1
AC SIDE
NEUTRAL
CAB. GROUND
LINE
U2 (SSR1)
LINE
NEUTRAL
RL1
ERF2500++ISO REFRIGERATOR
CONTROL
IM2
3
3
6
4
1
1
MB2
2
4
3
1
RL5
RL4
RL8
RL9
RL7
RL2
RL6
RL3
6
4
4
3
J112
J2
J3
J3
J2
J1
J2 J3
J3
3
1
2
1
3
3 7 4
6 3 5
1 5 4
2 2
1
BASE PLATE
GROUND
COMPRESSOR
GROUND
LT. BLU
GRN/YEL
BLK
YEL/RED
YEL/BLK
LT.BLU/BLK
RED
YEL
TAN
YEL/BLU
LT. BLU
BROWN/BLUE
BLU/WHT
PUR/BLK
CATCH
YEL
BLK
BRN
CABINET WRAPPER
5
1
TAN
LH2 & RH2
2
121
MC1
PIN 2
PIN 3
PIN 6
YEL/BLU
PIN 1
PIN 3 PIN 2
PIN 4
MB2
PIN 7
PIN 8
MC1
PIN 9
RH3
NON-RIBBED
SPLICE SPLICE
SPLICE
(SEE FZ ICE
MAKER DIAGRAM)
BROWN
(LINE)
BLK
DIODE
DIODE
FREEZER
EVAPORATOR
HEATER
FREEZER
ICE MAKER
PIN 5
IM1
PIN 1
PIN 3
PIN 2
PIN 7
PIN 4
RH1
5
1
RIBBED
LT. BLU
SPLICE
CONDENSER FAN
TWIST ICEMAKER
WATER VALVE
DISPENSER
WATER VALVE
SPLICE
TAN/YEL
COIL COVER
GROUND
LATCH
(NEUTRAL)
LT. BLU
MAIN INLET
WATER VALVE
FREEZER ICEMAKER
WATER VALVE
THERMAL CUT-OUT
ICEMAKER
EVAPORATOR
HEATER
BLU/WHT
PURPLE
1
PURPLE (COM)
2
PURPLE (N/O)
4
YEL/GRY (N/C)
6
YEL/BLK (COM)
1
PURPLE (COM)
2
PUR/BLK (N/O)
4
YEL/GRY (N/C)
6
YEL/BLK (COM)
PIN 5
LT. BLU
4 3 2 1
CUBE/CRUSH
SOLENOID
AUGER MOTOR
PIN 1
PIN 4
MC1
LT. BLU/BLK
LT. BLU
BLK
BLK/ORN
YEL/PNK YEL/PNK
FREEZER DOOR
SWITCH
(DOOR OPEN)
GRN/YEL
CUBE/CRUSH SOLENOID
AUGER MOTOR
THERMAL CUT-OUT
LT. BLU
BLK
LT. BLU
CONTROL SIGNAL
RED/BLK BLK/WHT
12 VDC
BASE PLATE
GROUND
YEL/BLU
BEHIND FRONT
LEFT ROLLER
POWER
RIGHT HINGE
GROUND
PIN 9
PIN 6
RH1
SPLICE
LH LIGHT
SWITCH
(DOOR OPEN)
RH LIGHT
SWITCH
(DOOR OPEN)
GRN/YEL
RIGHT DOOR
LT. BLU
PIN 4
IM1
VARIABLE SPEED
COMPRESSOR/ INV.
FLANGE
GRN/YEL
PIN 1
PIN 2
RH3
J2
J3
J1
FLIP MULLION COVER
2
1
MULLION HEATER
3
BOARD VIEW
2
4
RL1
3
1
1
RL5
RL3
1
RL6
RL9
RL8
U2
RL4
RL2
RL7
J8
AMBIENT
TEMP
SENSOR
1
J5
J9
J11
4
1
12
11
J6
1
2
1
J4
1
J7
1
Wire Diagram A06575501
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