Electric Range with ES 540 Electronic Oven Control with Hybrid Cooktop
NOTICE - This service data sheet is intended for use by persons having electrical and mechanical training and a level of knowledge of these
subjects generally considered acceptable in the appliance repair trade. The manufacturer cannot be responsible, nor assume any liability
for injury or damage of any kind arising from the use of this data sheet.
SAFE SERVICING PRACTICES
To avoid the possibility of personal injury and/or property damage, it is important that safe servicing practices be observed. The following are
examples, but without limitation, of such practices.
1.Before servicing or moving an appliance remove power cord from electrical outlet, trip circuit breaker to OFF, or remove fuse.
2.Never interfere with the proper installation of any safety device.
3.GROUNDING: The standard color coding for safety ground wires is GREEN or GREEN WITH YELLOW STRIPES. Ground leads are not to
be used as current carrying conductors. It is extremely important that the service technician reestablish all safety grounds prior to
completion of service. Failure to do so will create a potential safety hazard.
4.Prior to returning the product to service, ensure that:
• All electric connections are correct and secure.
• All electrical leads are properly dressed and secured away from sharp edges, high-temperature components, and moving parts.
• All uninsulated electrical terminals, connectors, heaters, etc. are adequately spaced away from all metal parts and panels.
• All safety grounds (both internal and external) are correctly and securely reassembled.
Oven Calibration
Set the electronic oven control for normal baking at 350°F. Obtain an average oven temperature after a minimum of 5 cycles. Press Stop/Clear
or Cancel keypad to end Bake mode.
Temperature Adjustment
1.While in a non-cooking mode, press and hold the Bake key pad for 6 seconds.
2.The current calibration offset (temperature adjustment) should appear in the temperature display.
3.Use the number key pads (0-9) to enter the desired amount of adjustment (up to 35°F).
4.Press the CLEAN key pad to change the sign of the adjustment to a (-) if necessary. A positive adjustment will not display a sign.
5.Once the desired adjustment (-35° to 35° F) has been entered, press the Start key pad to accept the change or the Stop/Clear or Cancel key
pad to reject the change.
Note: Changing calibration affects all Baking modes. The adjustments made will not change the self-cleaning temperature.
Electronic Oven Control & Jumper Connections (EOC Rear View)
Electronic Oven Control Fault Code Descriptions
Fault
Likely failure
Code
condition/cause
Runaway temperature.
F10
Oven heats when no cook
cycle is programmed.
Shorted keypad or selector
F11
switch.
EOC Internal software error
F12
or failure.
F13
Membrane switch tail missing
F14
or not connected
Communication failure
F20
between EOC & ESEC
system
Open oven sensor probe
F30
circuit.
F31
Shorted oven sensor probe
circuit.
Door lock motor or latch
F90
circuit failure.
F91
F92
F93
F94
F95
If Oven is cold:
1. If fault code is present with cold oven test oven temperature sensor probe circuit resistance. Use RTD scale found in the tech sheet.
2. Replace probe or repair wiring connections if defective.
3. If temperature sensor probe circuit is good but fault code remains when oven is cold replace the EOC.
If Oven is overheating:
1. If oven is severely overheating/heating when no cook cycle is programmed test oven temperature sensor probe circuit resistance using
the RED scale found in the service tech sheet. Also verify that the temperature sensor probe in properly installed in the oven cavity.
2. Disconnect power from the range, wait 30 seconds and reapply power. If oven continues to heat when the power is reapplied, replace
the EOC. NOTE: Severe overheating may require the entire oven to be replaced should damage be extensive.
1. Reset power supply to range - Disconnect power, wait 30 seconds and reapply power.
2. Check/reseat ribbon harness connections between touch panel and EOC.
3. Test keyboard circuits. Replace touch panel if defective.
4. If keyboard ciruits check good replace the EOC.
Disconnect power, wait 30 seconds and reapply power. If fault returns upon power-up, replace EOC.
1. Check/reseat connections between membrane switch, display boards and EOC.
2. Replace the membrane control panel assembly.
3. Replace the EOC.
1. Test harness/connections between P6 (EOC) and P7 (UIB).
2. If harness checks O.K., failure can be caused by faulty UIB or EOC
1. (F30) Check resistance at room temperature & compare to RTD Sensor resistance chart. If resistance is correct replace the EOC. If
resistance does not match the RTD chart replace RTD Sensor Probe. Check Sensor wiring harness between EOC & Sensor Probe
connector.
2. (F31) Check resistance at room temperature, if less than 500 ohms, replace RTD Sensor Probe. Check for shorted Sensor Probe
harness between EOC & Probe connector. If resistance is correct replace the EOC.
If lock motor runs:
1. Test continuity of wiring between EOC and lock switch on lock motor assy. Repair if needed.
2. Advance motor until cam depresses the plunger on lock motor switch. Test continuity of switch contacts. If switch is open replace
lock motor assemblyy.
3. If motor runs and switch contacts and wiring harness test good, replace the EOC.
If lock motor does not run:
1. Test continuity of lock motor windings. Replace lock motor assembly if windings are open.
2. Test lock motor operation by using a test cord to apply voltage. If motor does not operate replace lock motor assy.
3. If motor runs with test cord check continuity of wire harness to lock motor terminals. If harness is good replace the EOC.
General Troubleshooting DiagramGeneral Troubleshooting Schematic
SERVICE DATA SHEET
Electric range with ESEC20M and Hybrid Induction Cooktop
NOTICE - This service data sheet is intended for use by persons having electrical and mechanical training and a level of knowledge of these
subjects generally considered acceptable in the appliance repair trade. The manufacturer cannot be responsible, nor assume any liability for
injury or damage of any kind arising from the use of this data sheet.
SAFE SERVICING PRACTICES
To avoid the possibility of personal injury and/or property damage, it is important that safe servicing practices be observed. The following are examples, but without
limitation, of such practices.
1.Before servicing or moving an appliance remove power cord from electrical outlet, trip circuit breaker to OFF, or remove fuse.
2.Never interfere with the proper installation of any safety device.
3.GROUNDING: The standard color coding for safety ground wires is GREEN or GREEN WITH YELLOW STRIPES. Ground leads are not to be used as current
carrying conductors. It is extremely important that the service technician reestablish all safety grounds prior to completion of service. Failure
to do so will create a potential safety hazard.
4.Prior to returning the product to service, ensure that:
• All electric connections are correct and secure.
• All electrical leads are properly dressed and secured away from sharp edges, high-temperature components, and moving parts.
• All uninsulated electrical terminals, connectors, heaters, etc. are adequately spaced away from all metal parts and panels.
• All safety grounds (both internal and external) are correctly and securely reassembled.
Electronic surface element control (ESEC)
This range is equipped with an electronic surface element
control (ESEC), which precisely controls the smoothtop
cooking elements at multiple settings. For the user, the
elements are operated by pressing the touch pads located on
the control panel for the desired settings. The control settings
are shown in 2-digit displays.
Hybrid induction control internal wiring
Schematic Diagram - ESEC with Hybrid Induction Cooktop
SERVICE DATA SHEET
Electric Ranges with ESEC20
Hot surface display message - If any of the surface
elements are hot, the hot surface message (HE) will display
and remain ON until the cooktop becomes sufficiently cool.
Lockout feature -The self-clean and lockout features will not
operate when a surface element is ON. Conversely, the
surface elements controlled by the ESEC will not operate when
the self-clean or lockout mode is active. When the oven
control is set for self-clean or lockout mode, will appear in
the oven control display to signify that the surface elements
are locked out.
ESEC system components
The ESEC system consists of the following components:
UIB or user interface board. This circuit board is mounted with
screws and stand-offs in the backguard.
ESEC harness connects the ESEC system components and
communicates with the EOC (electronic oven control).
Hybrid induction control assembly - circuit boards in
plastic housing mounted on the back side on a bracket with
two screws.
Radiant relay board - circuit board mounted on back side of
range on stand-offs. This board controls the bridge radiant
elements on the left side of cooktop.
IMPORTANT
DO NOT REMOVE THIS BAG
OR DESTROY THE CONTENTS
WIRING DIAGRAMS AND SERVICE
INFORMATION ENCLOSED
REPLACE CONTENTS IN BAG
316904424 (1001)
Important notes on replacing parts
Replacing the hybrid induction control assembly – When replacing the hybrid induction
control assembly on the back of the range, do not overtighten the two screws that secure
the control assembly to the range or the screws that secure the rear wire shield to the
control assembly. Overtightening these screws can damage the plastic housing holding the
circuit boards.
Replacing induction element – Whenever replacing any induction element use only the
nonmagnetic shoulder screws supplied with the range to secure the element to the
mounting panel. Never use any other type of screw to attach the induction element or
damage will occur.
Replacing the UIB* – When replacing the user interface board located in the backguard,
do not overtighten the screws that secure the UIB. To secure the UIB use NO MORE THAN
20 in. - lbs. Overtightening these screws can possibly damage the UIB board.
*IMPORTANT NOTE: Electronic boards are very sensitive to static electricity. Static
electricity can permanently damage electronic boards. Before handling these parts, be
sure to drain static electricity from your body by properly grounding yourself.
Electronic Surface Element Control System (ESEC) Error CodeDescriptions
When a specific error condition occurs in the ESEC system a code will be displayed in the electronic control panel. The error codes are
displayed as “EO” in the left display followed by the code number in the right display. For each Error Code there is a listing of the likely cause or failure
condition, as well as suggested corrective actions to be taken. Always reset the power by disconnecting or turning off the power supply for 30 seconds to
see if the failure condition will clear. If the error code returns perform the steps one at a time in the order listed below to correct the specific failure condition.
NOTE: If multiple changing error codes are displayed check for disconnected wires or cables.
Tech Sheet Abbreviations and Terminology
EOC = Electronic Oven Control
UIB = User Interface Board
VSC = Variable Speed Control
Error Likely Cause or Failure ConditionSuggested Corrective Action
Code
11Stuck keypad1. Verify that nothing is touching the membrane control panel.
13UIB internal failure1. Replace UIB.
14Membrane panel connector tail1. Check / reseat the harness connectors between the membrane panel, display boards and UIB.
15ESEC self test failure1. Check continuity / reseat the harness connections to the UIB.
21Communication failure between the1. Test the harness between UIB connector P9 and filter board connector X14.
filter board and UIB2. Replace the UIB.
32IPower supply defect - relay board1. Check all cables and connections between filter board X20 and relay board X101.
36Communication error - relay board1. Test / reseat communication harness between UIB connector P9 and filter board X14 connector.
37Relay board voltage error1. Replace relay board.
ESEC = Electronic Surface Element Control
TSEC = Touch Sensor Electronic Control
PS= Power Supply board (PS1 , PS2, etc.)
2. Check / reseat the harness connectors between the membrane panel, display boards and UIB.
3. Replace the UIB.
4. Replace the membrane control panel assembly.
2. Replace the UIB.
3. Replace the membrane control panel assembly.
2. Replace the UIB.
3. Replace the filter board.
2. Replace the relay board.
3. Replace filter board.
Replace if defective.
2. Test / reseat communication harness between filter board connector X20 and relay board connector
X101. Replace if defective.
3. Replace relay board.
4. Replace filter board.
HW/SW = Hardware/Software
RTD = Resistance Temperature Device. (Temp Probe or Temp Sensor)
TCO = Thermal Cut Out also “Thermo Disc” or “Thermal Limiter”
Error Likely Cause or Failure Condition Suggested Corrective Action
Code
91Synchronization failure - Right side1. Verify all cable and harness connections to the right side cook zones Generator Board.
92 or 93Power supply defect - right side1. Test all cables & connections on filter board.
94Internal communication failure1. Check cable between the filter board X12 connector and the X10 connector on right side cook
96Communication error1. Test / reseat communication harness between UIB connector P9 and filter board X14 connector.
97Heat sink temp sensor break1. Replace right side cook zones generator board.
Symptom or FailureControl DisplayPossible Cause or ConditionSuggested Corrective Action
Pan does not heat up.
(Induction zones only)
Individual buttons
cannot be used or
cannot always be used.
cooking zones generator board2. Replace the generator board.
cooking zones2. Replace the filter board.
- right side cooking zones zones generator board.
(right cooking zones) Replace if defective.
(right cooking zones)
Normal operation
Flashing power level
Display and pan does not
heat.
None1. Follow instructions for proper use of touch controls.
3. Replace the generator board for the right side cook zones.
2. Replace right side cook zones generator board.
3. Replace filter board.
2. Test / reseat communication harness between filter board connector X12 & right side cook zones
generator board connector X10. Replace if defective.
3. Replace filter board.
4. Replace right side cook zones generator board.
5. Replace UIB.
ADDITIONAL FAILURE CONDITIONS
Pan too small for proper pan detection
and only works with low power.
Pan not detected.
Induction surface unit not correctly
connected or surface unit open.
Distance between surface unit and
glass ceramic too large.
1. Test cables & connections.
2. Membrane control panel defective.
3. UIB defective.
Use larger pan or this pan on a smaller cooking zone. Refer to
owners guide for proper pan selection.
Check whether the pots or pans are suitable for induction.
Refer to owners guide for proper pan selection.
Check the surface unit wire terminal connections. Ensure that
they are properly connected and tightened. Test continuity of
element (should be less than 1 ohm).
Check whether the surface unit is properly positioned and
touching the glass cooktop surface.
2. Verify harness going between UIB, display boards and
membrane control panel. Replace if defective or damaged.
3. Replace membrane control panel assembly.
4. Replace UIB.
5. Replace display boards.
39Configuration mismatch between1. Make sure the UIB is connected correctly.
the UIB and the filter board. (Can2. Press and hold both the right front and right rear UP arrow keys until the ESEC displays change
occur when a filter board is replaced). to "88". Then press and hold the left front and left rear UP arrow keys until the beep sounds and
the configuration starts. The display segments will scroll top to bottom until the configuration is
complete.
3. Replace filter board.
Surface unit temp sensor break1. Verify surface unit temperature sensor is correctly connected to the appropriate generator board
connector (refer to wiring diagram).
2. Replace surface unit if temperature sensor resistor value is not approximately 1000 ohms (blue wires)
54Right rear at room temperature.
55Right front3. Replace generator board.
Surface unit sensor too hot1. Verify cooktop ventilation is correct (airway & fans).
2. Verify integrity of the white insulation material on induction element.
3. Verify surface unit temperature sensor is correctly connected to the appropriate generator board
64Right rear connector (refer to wiring diagram).
65Right front4. Replace surface unit if temperature sensor resistor value is not approximately 1000 ohms
(blue wires) at room temperature.
5. Replace generator board.
80 or 98General HW/SW error-induction module1. Replace induction module.
90 or 95AC Input voltage too high1. Verify chassis ground wire connection to terminal X17 on filter board & to chassis ground.
2. Test for approximately 240 volts AC at filter board terminals X1 - X4 & X2 - X5.
3. If voltage is correct (240 volts AC ± 10%) replace filter board.
Cooking power too low
or shuts down
prematurely.
Steady "HE" in display
when cooking zone is
cold and switched off.
Cooktop does not
initialize/operate.
NoneFluids spilled or object lying on
Normal operationVentilation slots obstructed.Clear vent openings.
"HE"
Blank
No display
No beep
control panel keypads.
Unsuitable pots (bottom bent).
Distance between surface unit and
glass ceramic too large.
Fan does not start.1. With two cook zones operating, verify that the fans
Temperature sensor defect.1. Test surface unit RTD approx. 1K ohms at room temperature.
UIB not powered Verify installation and harness connections to UIB
Defective UIB power supply (PS2).
Defective UIB.Replace UIB.
Clean up spills or remove objects. Restart cooktop in normal
manner.
Follow owner's guide for proper pan selection
Check whether the surface unit is properly positioned and
touching the glass cooktop surface.
run at a slow speed. If fans do not run, check for
foreign objects or stuck fan motor.
2. Test continuity of motor windings. Replace motor if open.
3. Replace filter board.
Replace surface unit if resistance is not correct.
2. Replace generator board.
1. Check for 120 volts AC at the power supply board connector
P1 between pins 1 and 4. Test harness if voltage is not present.
2. Test for 8 volts DC output at the power supply board connector
P3 between Pins 1 and 2. Replace power supply board if
voltage is not correct.
3. Test for 16 volts DC at output at power supply board connector
P3 between Pins 1 and 3. Replace power supply board if voltage
is not correct.
.
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