Frigidaire FFRERAMWDW189 Installation manual

Check at the connector from
the service cord into the
inverter (typically PUR and
WHT wires.)
Is Inverter receiving 115
VAC from power supply?
Check voltage supply.•Check and repair
service cord wiring
and connections.
PERFORMANCE DATA NO LOAD & NO DOOR OPENINGS AT
0° F FREEZER & 37° F FRESH FOOD (2500 ++ V5)
OUT 1A
OUT 2A
OUT 1B
OUT 1B
ERF-2500++ V5
REFRIGERATOR
CONTROL
NTC 1 - FF
NTC 2 - FF
NTC - FZ
DEFROST HEATER
DEFROST THERM.
NEUTRAL
CONTROL
GROUND
ICE FLAPPER
SOLENOID
+5V
+5V
+5V
DC
EVAPORATOR
FAN
M
DAMPER
MOTOR
M
FG
VCC(+12)
COM
VS
VCC
COMPRESSOR
CONDENSER
FAN
STANDARD
COMPRESSOR
M
COMMON
HIGH
LINE
AMBIENT
NTC
DEFROST SENSE
LINE
G5LE RELAY
LINE
NEUTRAL
AUGER
MOTOR
LINE
CUBE/CRUSHED
ICE GATE CONTROL
M
DOOR
SWITCH
NEUTRAL
LINE
LINE
J3-16
J3-3
J3-3
J3- 7
DISPENSER VALVE
PRIMARY VALVE
ICE MAKER
FILL VALVE
ICE MAKER FILL SWITCH
G8P RELAY
J4-B1-6
J4-B1-1
J4-B1-2
J4-B1-3
J4-A1-9
J4-A1-3
J4-A1-10
J4-A1-4
J4-A1-11
J4-A1-5
J2- 1
J3- 2
J3-1
J2-2
J1-4
J4-B1-4
J4-A1-6
J4-A1-7
J4-B1-5
J4-A1-13
J4-A1-14
J8- 5
J8- 6
J8- 7
J8- 8
JF- 1
JF- 2
JF- 3
JF- 4
ASSY_OUT
ASSY_IN
+5V
GROUND
+5V
RESET_FLASH
BKGD/MSJ
GROUND
J9A-1
J9A-2
J9A-3
VEE (+12V)
COMM
GROUND
ISOLATED
USER
INTERFACE
J1-1
J2-9
J2-10
J3-13
J3-14
J3-15
J3-16
J1-3
J2-7
NEUTRAL (SERVICE CORD)
NEUTRAL (CONDENSER FAN)
NEUTRAL (WATER VALVE 1)
NEUTRAL (NOT USED)
NEUTRAL (COMPRESSOR)
NEUTRAL (LED POWER SUPPLY)
NEUTRAL (DISPENSER & ICE MAKER VALVE)
LINE (SERVICE CORD)
LINE (Vcc COMPRESSOR)
ICE & WATER
DISPENSER
CONTROL
LED POWER
BOARD
J3- 1
J3- 4
J3- 3
NEUTRAL
FREEZER
LIGHTS
REFRIGERATOR
LIGHTS
FZR DOOR SW. SENSE
J3-9
J3-10
J2-12
J3-8
J3-11
J2-6
LINE
FF DOOR SW. SENSE
INCANDESCENT LIGHTING MODELS ONLY
FF DOOR SW. SENSE
REFRIGERATOR LIGHTS
FZR DOOR SW. SENSE
Type A with Run/ Start Capacitor
Operating Time 74 to 84% 32 to 40% 100% 55 to 65%
Freezer Temperature
Refrigerator Temperature
Low Side Pressure (cut-in)
Low Side Pressure (cut-out)
High Side Pressure
90 to 105 psig 621
(last 1/3 cycle)
Wattage (last 1/3 cycle) 50 to 60 90 to 130 60 to 70 100 to 140
Amps (running) 0.5 to 0.9 0.7 to 1.1 0.6 to 1.0 0.8 to 1.2
Base Voltage 115 vac (127 vac max)
65°F (18°C) Ambient 90°F (32°C) Ambient
Variable Speed Standard Variable Speed Standard
-2° to 2° F
-19° to -17° C
34° to 39° F
1° to 4° C
5 to 12 psig
43 to 83 kPa
-2 to 2 psig
-14 to 14 kPa
to 724 kPa
0° to 4° F
-18° to -16° C
34° to 39° F
1° to 4° C
5 to 12 psig
43 to 83 kPa
-2 to 2 psig
-14 to 14 kPa
90 to 115 psig
621 to 793 kPa
-1° to 3° F
-18° to -16° C
34° to 39° F
1° to 4° C
N/A
-2 to 2 psig
-14 to 14 kPa
120 to 135 psig 827 to 931 kPa
-1° to 3° F
-18° to -16° C
34° to 39° F
1° to 4° C
5 to 12 psig
43 to 83 kPa
-2 to 2 psig
-14 to 14 kPa
130 to 155 psig
896 to 1069 kPa
DEFROST SPECIFICATIONS
Cabinet Size
23’ CD, 26’ 25° F (-4° C) 47° F (8° C) 450 30
Electronic Timer - (ADC) Defrost 24 minutes every 6-96 hours of compressor run time.
Thermostat Heater
Cut-in Cut-out Watts Ohms
CONDENSER FAN MOTOR
Watts RPM Amps
3.1 1100 CW Opposite Shaft 0.03 Running
NEUTRAL
FREEZER LIGHTS
SERVICE DATA SHEET
A01461102
ICE & WATER - AUTOMATIC DEFROST
SIDE BY SIDE - R134a
IMPORTANT: PLEASE RETURN THIS SHEET TO ITS ORIGINAL LOCATION
ERROR CODES SPECIAL MODES
Display
FZ FF FZ FF
-- OP- Open FF
Interpretation Mode
mid-level thermistor
Manual Defrost
OP -- Open FZ thermistor Display/
Showroom
Sabbath Sb Sb
-- SH- Shorted FF
Diagnostic No FF or FZ display,
mid-level thermistor
SH -- Shorted FZ thermistor
UI to Main Control
SY CF
Board communication failure; on start up
SY CE UI Main Control Board
communication error; after a period in operation
Notes:
• Always check for pin back-outs, pinched or damaged wires before replacing components.
• Determine whether failure is caused by the component, main control board or wiring. Contact TID before replacing main control board.
• Refer to Service Manual for additional information.
SY EF Evaporator fan failure
Variable Capacity Compressor (VCC) Diagnostics (select models)
If test 38 fails, diagnose as follows:
Display Activate/Deactivate
(press for up to 10 sec. simultaneously)
d F + and -/same to deactivate
77 77 ^ and -/set
V and +/same to deactivate
^ and V/+ to deactivate
all UI LEDs on.
Replace Inverter
yes
no
from Inverter to
Compressor
Are connections
from Inverter to
Check connections
from the compressor
Remove inverter box
from main control into
Check at the connector
Compressor intact?
yes
and check resistance
across compressor
winding pairs as shown.
Is resistance across
all winding pairs
equal?
yes
the inverter (typically
BLK and RED wires)
Is Inverter receiving
10-15 VAC
and 1-5 VDC from
Main Control?
yes
no
no
Identify and repair
Replace Compressor
no
damaged wires or poor
connections between
Inverter and Compressor.
Board
Check at Main Control
VCC Resistance Check
Replace Main Control
no
(BLK/WHT and RED/BLK wires)
Is Main Control
sending 10-15 VAC
Check resistance between terminals
and 1-5 VDC to
Inverter?
1 and 2, 2 and 3, 3 and 1.
If all resistances are equal,
compressor is operative.
yes
Identify and repair
damaged wires or poor
connections between
Main Control and
Inverter
DIAGNOSTIC MODE
Deactivate: Press + for up to 10 sec. Diagnostic Mode will automatically deactivate after 5 min. of inactivity.
• Tests marked with “*” may not be applicable to this unit and will not be displayed in Diagnostic Mode.
• Tests displayed in diagnostic mode but not described below are for internal purposes only; advance through.
• View UI display for “on,” “off,” “CL,” “OP,” “SH,” “LO,” “HI” or numerical results of tests.
• Listen for operating sounds; feel for heat or air flow as appropriate to determine results of tests.
Note: Silence alarm.
Test To activate test: Passing result
-- First Screen -- All LED lights on UI illuminated
-- Second Screen -- All segments on UI temperature displays illuminated
-- Third Screen -- Blank UI display, no lights illuminated, no shadowing; “-” and “+” blinking on FF display side to show location.
28 Dispenser Paddle Press disp. paddle “on” on UI when depressed; “off” when released
46 Humidity Sensor Activates automatically “OP” if open, “SH” if short
47* Dispenser
Press set AC Heater System: “--” ; test not available
Pocket Heater
1* Standard Compressor
Press set Compressor and Condenser Fan running when “on”; stopped when “off”
AC Heater System: Displays %RH DC Heater System: “HI” – heater should be on “Lo” – heater should be off %RH is displayed when humidity is between “Lo” and “HI” values; heater could be on or off.
DC Heater System: heater on when “on”, off when “off”
and Condenser Fan
2 Defrost Heater Press set Defrost limit switch must be closed; verify “CL” in test 26.
Feel for heat from defrost heater when “on”. If “OP” in test 26, heater will not activate.
8 Water Valve
(Dispenser)
10 Auger Motor Press set FZ door must be closed.
11 Cube/Crush
Solenoid
41* Perfect Temp
Press set Be prepared to collect water at dispenser.
Water dispenses when “on”; stops when “off”
Motor running when “on”; motor stopped when “off”
Press set Do not leave solenoid in activated state.
Solenoid activated when “on”; deactivated when “off”
Press set PTD UI illuminated when "on", off when "off"
Drawer (PTD)
12* VCC Condenser Fan Press set Fan running when “on”; stopped when “off”
38* VCC Compressor Press set Compressor running when “on”; stopped when “off”
13 FF Light (LED Models) Press set FF Lights on when "on"; off when "off"
15 Evaporator Fan Press set Fan running for minimum of 10 sec. when “LO” or “HI”; stopped when
“off”. Feedback failure if fan starts but runs less than 10 sec. Listen for speed change from “LO” to “HI”.
20 FZ Light (LED Models) Press set FZ Lights on when "on"; off when "off"
22 Damper Press set With inspection mirror, observe damper open when “OP”; closed when “CL”
36 Ice Chute Door Depress ice chute
door or press set
“OP” on UI when manually opened; “CL” when closed. Or, using “set”, “OP” on UI when fully opened or "CL" when fully closed by the motor.
23 FF Door Open/close FF door “CL” on UI when door closed; “OP” when open
24 FZ Door Open/close FZ door “CL” on UI when door closed; “OP” when open
26 Defrost Limit Switch Activates automatically “CL” on UI when closed; “OP” when open
29 FF Thermistor Activates automatically UI shows temperature sensed by FF thermistor; pass if within 10°F of
temperature measured with gauge at mid-level FF thermistor location. “OP-” if open; “SH-” if short
30 FZ Thermistor Activates automatically UI shows temperature sensed by FZ thermistor; pass if within 10°F of tempera-
33 Ambient Thermistor
Activates automatically UI shows temperature sensed at main board; pass if within +20°F/-10°F
@ Main Board
34 Ambient Thermistor
Activates automatically UI shows temperature sensed at UI; pass if within +20°F/-10°F of tem-
@ UI
39 Evaporator Thermis-
Activates automatically UI shows temperature sensed at main board; pass if within +20°F/
tor
ture measured with gage at FZ thermistor location. “OP” if open; “SH” if short
of temperature measured with gauge at main board location. “OP” if open; “SH” if short
perature measured with gauge at UI location. “OP” if open; “SH” if short
-10°F of temperature measured with gauge at evaporator thermistor location. “OP” if open; “SH” if short
0- Firmware Parameters Press set Displays digit sequence; record
2- Main Board Firmware Press set Displays digit sequence; record
4- UI Firmware Press set Displays digit sequence; record
IMPORTANT SAFETY NOTE
The information provided herein is designed to assist qualified repair personnel only. Untrained persons should not attempt to make repairs due to the possibility of electrical shock. Disconnect power cord before servicing this appliance.
IMPORTANT
If any green grounding wires are removed during servicing, they must be returned to their original position and properly secured.
CAUTION
All electrical parts and wiring must be shielded from torch flame. DO NOT allow torch to touch insulation; it will char at 200°F and flash ignite (burn) at 500°F. Excessive heat will distort the plastic liner.
T
U
R
N
Mounting Plate Screws
Mounting
Plate
Screw
Motor Gear
Timing
Gear
Water Fill Adjustment
Ice Maker ON/OFF Switch
1
DC DISPENSER
WHT/BLU
2
WHT/BLU
3
WHT/BRN
4
WHT/BRN
3
1
4
2
WHT/GRN
WHT/RED
LED
TYPICAL LED CONNECTOR
LED LIGHT WIRING
WHT/GRN
LED
RG-4
123
WHT/RED
WHT/RED
FZ-2
WHT/BRN
1
3
4
2
WHT/BRN
WHT/BLU
WHT/BLU
LED
RG-2
4321432
WHT/GRN
WHT/RED
WHT/GRN
LED LED
1
WHT/RED
3
1
2
4
WHT/BRN
WHT/BRN
WHT/BLU
WHT/BLU
LED LED LED
RG-5
LED
RG-6
REFRIGERATOR LEDS
4
WHT/GRN
1
234
WHT/BRN
WHT/BLU
WHT/BLU
WHT/BRN
RG-3
WHT/GRN
FREEZER LEDS
WHT/BRN WHT/BRN WHT/BLU WHT/BLU
WHT/GRN
WHT/RED
WHT/GRN
WHT/RED
1
WHT/RED
FZ-1
BAY HEATER
RED
AUGER
SWITCH
STD
COMPRESSOR
VARIABLE SPEED
COMPRESSOR/INV.
PIN 3
PIN 2
IM1
IM1
ICE MAKER
PIN 1
IM1
ABBR. EXPLANATION
IM1
IM2
LS1
MC1
FZ1
RH1/
LH1
DOOR
FZLED
(LINE)
NON-RIBBED
BRN
GRN/YEL
DIODE
DIODE
GRN/YEL
IM1
PIN 9
PIN 8
PIN 4
RIBBED
LT. BLU
FREEZER
EVAPORATOR
HEATER
CONDENSER
ICE MAKER
WATER VALVE
DISPENSER
SPLICE
BLU/WHT
PUR
PUR/BLK
(NEUTRAL)
BLU
THERMAL CUT-OUT
FAN
VALVE
MAIN INLET
WATER VALVE
GRN/YEL
PUR
LT. BLU
CUBE/CRUSH
SOLENOID
AUGER MOTOR
PIN 1
PIN 2
PIN 12
PIN 1
LS1
LT. BLU
LT. BLU
BLK
LT. BLU
CONTROL SIGNAL
12 VDC
BASE PLATE
GROUND
MC1
GRN/YEL
AUGER MOTOR
POWER
GRN/YEL
LT. BLU
CRUSH
SOLENOID
LT. BLU
J1
J3
J2
J3
J3
10
1 2 3 4
1 2
6
6 3 5 9
2
1
BASE PLATE
GROUND
COMPRESSOR
GROUND
LT. BLU
GRN/YEL
BLK
RED
LT.BLU
BLK
BRN
PIN 4
MC1
LT. BLU
RED
LT. BLU
BLU/WHT
PUR/BLK
DRAIN
TROUGH
GRN/YEL
PIN 5
LS1
TAN
SPLICE
SPLICE
LS1
PIN 6
PIN 1
PIN 11
MC1
1 2 1 2
+12V DC
1
2
+12V DC
3
J3
+12V DC
REVERSIBLE
12V
10
USER
INTERFACE
J432
FREEZER
THERMISTOR
FREEZER EVAP
THERMISTOR
FRESH FOOD THERMISTOR
4 3 2 1
FZ LED
2
1
WHT/BRN
WHT/BLU
EVAPORATOR
FAN (DC)
12V DC DAMPER
MOTOR
SWITCH
COMPRESSOR
CONTROL
SIGNAL
RED/YEL
BRN/YEL BLK/YEL
WHT/YEL
VARIABLE
FRESH FOOD
DOOR SWITCH
FREEZER DOOR
FLAPPER
POSITION
1
5
2
4
3
6
9
1
SWITCH
DISPENSER
PADDLE
DISPENSER
LIGHT
FLAPPER
MOTOR
LS1
FZ1
IM1
PIN 4
PIN 3
PIN 2
PIN 3
PIN 6
PIN 3
1
2
2
1
DOOR
PIN 3 PIN 2 PIN 1
GRY/WHT
GRY/WHT
GRY/RED
GRY/RED
GRY/BLK
GRY/BLK
BLK
1
WHT
RED
GND
2
COMM.
J9
3
+5V DC
4
+12V DC
7
+5V DC
8 5
J6
6
+5V DC
NEUTRAL
CAB GROUND
LINE
RL1
NEUTRAL
11
+5V DC
12
1 8 2 3
J7
4 7
+12V DC
REVERSIBLE 12V DC
+5V DC
LINE
RL2
NEUTRAL
5
+5V DC
6
FZ1
PIN 2
PIN 1
PIN 4
PIN 5
YEL/WHT
4
1
2
-
+
1
4
RED/WHT
BRN/WHT
RED
PIN 8
PIN 7
PIN 4
PIN 2
PIN 1
LS1
RH1
PIN 2
PIN 1
RED/BLK
BLK/WHTBLK
LH1
PIN 2
PIN 1
WHT/GRN
WHT/RED
WHT/BRN
WHT/BLU
MC1
PIN 8
PIN 7
PIN 9
RED/YEL
BRN/YEL
BLK/YEL
WHT/YEL
YEL/GRY
YEL/GRY
YEL/PNK
YEL/PNK
11 12
11
12
3 4 5 6 7
J4
8 9
5 6
J5
3 4
J5
7
1
J8
2
J5
8
+12V DC
+12V DC
GND
+12V DC
OUT1A
OUT1B
OUT2A
OUT2B
+5V DC
BOARD - MOUNTED AMBIENT THERMISTOR
+5V DC
U2(SSR1)
RL9
RL7
NEUTRAL
RL6
RL3
IM1
1
4
1
3
6 9
7
7
4
6
9
3
LS1
3
9
7
1
3
9
7
1
INLINE CONNECTOR ABBREVIATION KEY
9 PIN CONNECTION IN FREEZER COMPARTMENT ICEMAKER
6 PIN CONNECTION TO ICEMAKER ELECTROMECHANICS
9 PIN LOW SIDE EVAPORATOR COMPARTMENT
12 PIN CONNECTION LEFT OF THE COMPRESSOR
6 PIN CONNECTION NEAR MAIN BOARD
2 PIN CONNECTION DOOR SWITCH
3 PIN CONNECTION AT LEFT HINGE
2 PIN CONNECTION NEAR MAIN BOARD CONNECT TO FF AND FZ LED HARNESS
IM2
4
1
4
1
3
6
12
1
7
6
3
MC1
6
126
1 7
BOARD VIEW
2
4
J1
J2
J3
RL1
3
1
RL2
1
RL5
RL3
1
RL6
RL9
RL8
U2
RL7
RL4
RH1
BACK VIEW
MC1
3
1
AMBIENT
TEMP
SENSOR
J8
1
J5
FZ LED
1
2
FZ1
6
4
WATER
VALVES
RH1/LH1
1
2
2
2
1
1
DOOR
1
3
6
4
1
J9
J10 J11
4
1
12
11
J6
2
1
1
1
3
3
J4
1
J7
1
LH1
DOOR
IM1
IM2
FRONT INSIDE
VIEW
LS1
FZ LED
FZ1
ICE MAKER INFORMATION
Test Cycling
Press the momentary contact on the ON/OFF switch for approximately 15 seconds. Ice maker will continue to complete the cycle.
Water Fill Volume
The water fill can be adjusted without removing the ice maker cover. To adjust the fill size, remove the small round plug next to the On/Off Switch. Insert a #2 Phillips screwdriver into the hole about an inch or until it engages the Water Fill Adjustment Screw. Turn the screw clockwise to reduce the fill size; turn the screw counterclockwise to increase the fill size. One turn equals approx 20cc (0.68 oz). The correct fill is 85 to 95cc (2.75 to 3.25 oz). When a water valve is replaced, check the fill volume.
Electrical
Thermostat
Heater Wattage 112 watts
ICE MAKER CONNECTOR PLUG CONNECTIONS
Wire Number Wire Color Connects to:
ICE MAKER SPECIFICATIONS
115 vac (127 vac max)
Opens at 48° F ( 9° C), Closes at 9° F ( -13° C)
1 Green/Yellow Ground
2 Yellow Water Valve
3 Black Line
A04172901
4 Light Blue Neutral
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