Frigidaire FBD2400KW, FGCD2444SA, FFCD2413UW, FFID2426TD Installation Manual

Dishwasher
Installation Instructions
INSTALLER: Leave Installation Instructions with owner. OWNER: Read your dishwasher Use and Care Manual. It contains
important safety information for operating this appliance. It also has many suggestions for getting the best results from your dishwasher.
Printed in U.S.A.
Before You Begin
Read all instructions before installing dishwasher.
For your safety, please read and observe all safety instructions. This guide will help you anticipate drain, water, and
electrical connections, and help you select the best location for the dishwasher.
Tip Over Hazard
Do not use dishwasher until completely installed.
Do not push down on open door.
Failure to follow this warning can result in serious injury.
Installation Tips
Tools and Materials Needed for Installation
Drill, Electric
Driver, Socket 5/32”, 1/4” , 5/16”
Flaring Tool / Tube Cutter (for copper tubing)
Flashlight
Gloves
Level
Pipe Joint Compound (for iron pipe plumbing) or Pipe Thread Tape (for sealing threads)
Pliers
Safety Glasses
Saw, Keyhole or 1/2”, 11/2” to 2” Hole Cutters
Screw Drivers, Slotted and #2 Phillips (magnetic tip preferred)
Tape, Electrical or Duct
Tape, Measuring
Wire Stripper or Utility Knife
Wrench, Hex-end
Wrenches, 2 Adjustable (for copper tubing) or 2 Pipe wrenches (for iron pipe plumbing)
PN: 154427301/H
AW: 154427301/008
4/15
1
Parts You Will Need* (Not Included)
1
• Drain Hose Clamp, 1
• Elbow, 90° with a 3/8” National Pipe Thread or 3/4” Hose Thread Fitting
• Conduit Connector
• Wire Nuts, two (2) for 12-14 gauge wire
• Plumbers Tape
*
If required: Available at:
• “Y” Branch Tailpiece and Plumbing Supply Store Connector Kit (See Step 4)
• Air Gap Kit (See Step 4) Plumbing Supply Store
• Fasteners for floor Hardware Store anchoring (See Step 9)
NOTE: Recommended to use Stainless Steel braded hose.
Disconnect electrical power at the fuse box or circuit breaker box before beginning installation. Failure to follow this warning could result in death or serious injury.
• Examine dishwasher and locate connections. See Step 4.
• Locate dishwasher where there is easy access to drain, water, and electrical lines. The best location is on either side of the kitchen sink for access to existing plumbing and ease
in loading dishes. See Step 4.
• Electrical, water, and drain connections are not the same for all age, brands, or models of dishwashers. Check the
location and length of home utilities. See Step 4.
• A 15-20 amp, grounded, 120 volt AC only, electrical supply is
required. See Steps 4 and 8.
• If dishwasher drain hose will be connected to a food disposer for the first time, knock out plug located inside
disposer inlet. See Steps 4 and 6.
• Kinked water or drain hoses can cause problems. See Step
6.
• Dishwashers need to be connected to a hot water supply with enough water pressure to insure an adequate fill.
See Steps 4 and 7.
• Each home installation differs. You will need additional parts listed above to complete your installation.
See Steps 4 and 7.
• Flush water line prior to making the final connection to
prevent clogging of dishwasher’s filter screen. See Step 7.
• The dishwasher will look, sound, and perform best when
properly leveled. See Step 5. (NOTE: If levelers are
removed during installation, make sure the floor is flat and free of any obstruction.)
• Anchor the dishwasher. See Step 9.
Installation Preparation
1. Remove two (2) screws at front of the kickplate assembly using
a #2 Phillips screw driver.
2. Tilt and pull forward to remove. See Figure 1.
NOTE: It is not necessary to remove the outer door for installation.
However, you might find it more convenient to do so. You can find directions for removing door in Step 10.
Water Inlet
Valve
(Insulation available some models)
3. Locate water inlet valve behind kickplate on bottom left underside of unit. The valve has a 3/8” NPT or 3/4” hose thread fitting. Note: If using 3/4” hose thread fitting skip steps 4 and 5.
4. Wrap 90° elbow (not included) with pipe thread tape (or apply joint compound) and thread it into water inlet valve.
5. Tighten elbow with a wrench, leaving elbow pointing toward
rear of unit. To prevent bending of bracket or breaking of valve,
avoid overtightening.
6. If using 3/4” hose thread fitting, do not use teflon tape, tighten elbow. Do not over tighten.
Cabinet Preparation:
As a precaution, it is recommended, but not required that the cabinets enclosing all sides of the dishwasher (including the underside of the countertop) be sealed with an oil based paint or moisture-proof
polyurethane to prevent possible steam/moisture damage.
/
Kickplate
Diameter
4
Electric Shock Hazard
Adjustable Toeplate
2
Kickplate Assembly
Bottom Screws
Figure 1
Roughing In
Electric Shock Hazard
Observe all local codes and ordinances for electrical and plumbing connections. All electrical and plumbing work should be performed by qualified persons. Failure to follow this warning could result in death or serious injury.
1. Make sure your location has the right drain, water, and electrical
outlets to make the connections. Do not install unit under a cooktop range. Damage to plastic tub will occur.
90°
3/4
Electrical, water,
and drain lines
must be confined
to shaded area.
▲▲
▲▲
▲▲
▲▲
3”
Hot
Electrical
Water
Wiring
Line
24”
Figure 2
Electric Shock Hazard
341/4” min.
24”
min.
7
1/2
2
IMPORTANT: For proper operation and appearance of unit, cabinet opening should have dimensions as shown in Figure 2. If unit is to be placed in a corner, there must be at least a 2-inch side clearance to open door.
2. Remove any carpet from area to provide motor clearance. Floor
should be flat and free of any obstruction.
IMPORTANT: Drain, water, and electrical lines should be roughed-in before going any further.
NOTE: If dishwasher is installed at end of a cabinet line, sides and back must be fully enclosed.
NOTE: You can order a Cabinet Seal Kit (Kit # 154528701) by contacting your dealer or parts supplier. This kit provides a seal between the unit and cabinets once installation is complete.
6”
Electrical, water, and drain lines must be confined to shaded areas in Figure 2.
Electric conductors, water, and drain could be damaged.
Failure to follow these instructions could result in fire or electric shock.
90°
18”
4”
6”
3
21/2
Connections For Electrical,
4
Water, and Drain
IMPORTANT: Do not cross drain, water, and electrical lines in front of dishwasher motor or frame.
Locating the Connections
1. Review dimensions in Figure 3 to locate dishwasher’s drain, water, and electrical connections.
2. All connections must be made in shaded area in Figure 2.
Figure 3
Left Side
25
16 3/8
From rear to
center of water
inlet valve.
1
33
/ 2
Min.
3 3/4
From floor to
water inlet
valve.
Front
24
Door in open position
Floor Line
Junction Box
(not visible)
*DIMENSIONS DO NOT INCLUDE INSULATION
49 1/4
Right Side
22 1/2
17 3/4
From rear to junction box.
IMPORTANT: Disconnect power before starting installation.
Electrical
1. The dishwasher operates on a 120 volt, 60 Hz electrical supply. Provide a separate circuit with a fuse or circuit breaker rated for at least 15 amps (20 amps if connected with disposer) but not more than 20 amps.
2. Note the locations of electrical supply and dishwasher’s electrical junction box on right underside of unit behind kickplate assembly. See Figure 3.
3. Cut access hole in shaded area shown in Figure 2.
4. Pull electrical cable through hole into installation area.
W ater
1. Determine where you will connect to hot water supply. Review Figure 3 and note the location of water inlet valve.
Property Damage
Do not use the furnished drain hose or a rubber garden hose for the water supply line. Either of these hoses can burst. Flooding may occur and cause property damage.
2. Be sure water inlet valve is protected from freezing. If valve
freezes and ruptures, flooding may occur.
3. Determine amount of tubing needed to connect hot water supply to the unit’s water inlet valve. Copper tubing must have a minimum plastic tubing with a minimum inner diameter of 1/4” may be used. A shut-off valve installed outside dishwasher cabinet is best. See Figure 4.
Through
Cabinet
4. Cut water access hole in shaded area in Figure 2.
5. Route water supply line into installation area.
IMPORTANT: Incoming hot water temperature should be at least 120°F (49°C). Water pressure should be between 20–120 psi.
3
/8” OD. High-pressure and high-temperature rated
Figure 4
Drain
1. Review Figures 5, 6 and 7 to see the different ways to connect dishwasher to drain system. Choose method that best suits your need.
Figure 5
Entry Must be Above Trap
“Y” Branch Tailpiece
Sink at Left
2” Drain Hose Hole
2. If you connect to a sink drain, entry will need to be above trap. A “Y” branch tailpiece and connector kit, not included, will make this method easier and includes all needed fittings and instructions. See Figure 5.
Sink at Right
Figure 6
Air Gap
Right Side Installation
3. If you connect to a sink trap, local codes may require you to install an air gap kit, (not included). The drain hose will be routed from dishwasher to air gap inlet as shown in Figure 6. An air
gap kit is available from a plumbing supply store. NOTE: If the
drain hose is installed through the floor, an air gap is necessary.
4. If you connect to a disposer, the large end of drain hose will
fit. Figure 7(a). The knock out plug must be removed from inside disposer inlet before making the final fit to drain hose. See Figure 7(b).
Drain Motor End
Cut for 5/8” connection.
Figure 7(a)
Sink at Left
Remove Knockout Plug in Disposer
Figure 7(b)
5. Before cutting drain hose access, check both sides of selected
area to avoid interference. Cut a 2” diameter hole in shaded area shown in Figure 2.
6. If the cabinet wall is wood, sand edges of hole until smooth and rounded. If cabinet wall is metal, cover all sharp edges with electrical or duct tape to avoid cutting drain hose.
Cut for 3/4” connection.
Larger end of hose fits disposer inlet fitting.
Drain Hose
Drain Air Gap
Alternate Drain Through Floor into Separate Trap
Sink at Right
2” Drain Hose Hole
Drying Vent Hose (if equipped)
Care must be given during installation and removal of the dishwasher to avoid disconnection of the vent hose that is attached to the top of the dishwasher.
Drying Vent Hose
Leveling Dishwasher
5
within Cabinets
1. Measure height of cabinet opening
from underside of countertop to floor. Check chart for height opening and suggested adjustment.
Leg Leveler Adjustment Chart
Height of
Cabinet Opening
34” (86.4cm)
341/8” (86.7cm)
345/16” (87.2cm)
341/2” (87.6cm)
For additional height add shims under levelers.
2. Move dishwasher to front of installation area.
3. Loosen the front and rear leveling legs by turning counterclockwise. Refer to chart for number of turns. See Figure 8. Front levelers should allow 1/4” below underside of
countertop.
5
/32
Socket
Front Leveler
Figure 8
4. If levelers have to be removed, make sure floor is free of obstructions.
5. Place dishwasher inside cabinet area so that it is centered in opening. Use caution when moving dishwasher to prevent damage to dishwasher, floor, and cabinets.
6. Remove lower rack to check that dishwasher is level from side to side by placing a level on the bottom of the inner door. See
Figure 9a.
7. Remove lower rack to check that dishwasher is level from front
to back by placing the level at the bottom of the tub at the lower rack wheel support. See Figure 9b.
8. Adjust levelers up or down until dishwasher is level.
5
15
Wrench
Figure 9a
Finishing the Drain
Number of Turns to
Adjust Levelers
0
2
6
9
/32
Socket
/16
Rear Leveler
Figure 9b
6
Connection
Electric Shock Hazard
Plumbing material and drain hose must not come in contact with wiring or electrical components.
Failure to follow this warning could result in personal injury from exposed wiring.
1. Pull out unit and check to see if drain hose is correctly attached
to the drain pump assembly. If drain hose is not attached to
drain pump, follow the instruction sheet (included with drain hose) on how to correctly install the drain hose to the drain pump assembly.
2. Move unit back in place while routing drain hose through access
hole. Use caution to prevent damage to the dishwasher, floor and cabinets. IMPORTANT: Make sure there are no sharp
bends or kinks that might restrict drain flow.
3. Secure drain hose to sink drain, disposer, or separate trap with a
clamp. IMPORTANT: Be careful not to overtighten clamp or you may damage end of hose. Do not connect hose to
horizontal pipe between sink drain and disposer.
4. Be sure unit does not rest on drain hose. It should be free of
electrical components and door springs. Do not cut corrugated drain hose. Pull excess through cabinet and place under sink. Make sure hose does not come in contact with any sharp edges.
See Figure 10.
Sink at Left
Connector
32”
Pump Motor
Remove knockout plug in disposer
The drain hose loop must be at least 32” high from the floor to insure proper drainage.
Clamp
Figure 10
Finishing the Water
7
Connection
Property Damage
Do not solder within 6” of the water inlet valve. Damage to the plastic parts in the valve may occur.
Use care that no sealer, dirt, or other objects enter the valve. Damage to the filter screen may occur.
Be sure the dishwasher is placed where the water inlet valve will be kept from freezing. If the valve freezes, it may rupture and flooding may occur.
Water Line
1. Flush water line before connecting it to water inlet valve to
prevent early clogging of filter screen. Place a bunched towel
over end of line to prevent splashing. Open water supply valve for
a few seconds and let water drain into a pan. Turn off water
supply at shut-off valve.
Figure 11
2. Route water line to water inlet valve as shown in Figure 11.
3. While firmly pulling water supply line into 90° elbow, tightly
connect water supply to water inlet valve. Supply line must be free of kinks, scales, chips, and lubricants.
4. Turn on water supply and check for leaks.
5. If water inlet valve clogs, make sure water supply is off. If using
a 3/8” NPT valve,remove four (4) screws at inlet end of valve and clean filter screen. If using 3/4” hose thread fitting simply clean filter screen.
Finishing the Electrical Connection
Make sure electrical power has been disconnected at fuse box or circuit breaker box.
The dishwasher must be connected to a grounded metal, permanent wiring system. The equipment-grounding conductor must be run with the circuit conductors and connected to the appliance’s equipment grounding terminal or lead. It is the consumer’s responsibility to contact a qualified installer to make sure the electrical installation conforms with the National Electrical Code and local codes and ordinances.
Do not connect the dishwasher to the power supply until the appliance is permanently grounded.
All wiring connections must be enclosed in the junction box. This unit has copper lead wires.
Joining aluminum building wire to stranded copper wire should be done by a qualified electrician using materials recognized by UL and local codes.
Do not use an extension cord. Such use can result in fire, electrical shock, or other personal injury.
Failure to follow these instructions could result in death or serious injury.
Through Wall
Through Cabinet
Through Floor
8
Electric Shock Hazard
Electrical Supply
1. Remove junction box cover and pull house wiring into junction box. See Figures 12 and 13.
2. Use a UL listed stabilize wiring.
IMPORTANT: Be sure electrical cable is not routed behind dishwasher’s motor.
Through Wall
3. Inside junction box, attach ground wire under head of grounding
screw and tighten. See Figure 13.
4. Connect incoming black lead to dishwasher’s black lead and
incoming white lead to dishwasher’s white lead with wire nuts or other suitable connectors,(not included). Wire nuts should be tight.
Conduit Connector (not included)
White Wire to White Wire (Neutral)
Black Wire to Black Wire (Hot)
5. Replace junction box cover. See Figure 13.
Securing the Dishwasher
The dishwasher must be secured to keep it from tilting when door is opened. Choose one of the methods described below to secure unit.
conduit connector,(not included), at box to
Through Cabinet
Through Floor
Junction Box (in place)
Figure 12
Ground Wire
Junction Box Cover
10
Figure 13
9
Countertop Anchoring
1. Install the Cabinet Seal Kit (Instructions included in Kit)
2. Replace Kickplate. See Figure 1
3. Adjust levelers (see Step 5) so mounting brackets touch
underside of countertop. IMPORTANT: Dishwasher must rest on floor—do not hang from countertop. See Figure 14.
4. Tub needs to be even with the front of adjoining cabinets.
5. Screw mounting brackets firmly to countertop using screws
provided in literature packet.
6. Open and close dishwasher door slowly. If door hits mounting
brackets lower the dishwasher in front and rear.
Note: Open and close door to make sure it does not hit
surrounding cabinets or countertop.
Use Phillips Head Screws # 8 x 5/8” (included in the literature packet).
Figure 14
Floor Anchoring
This procedure is difficult and should be used only if countertop mounting brackets cannot be used.
1
1. Screw frame rail. See Figure 15.
2. Use expansion fasteners if floor is concrete.
/4” lag screws, (not included), through holes provided in
Before starting the dishwasher,
Use 1/4” Lag Screws (not included)
Figure 15
Note: If mounting your dishwasher to the countertop or to the floor is not a desirable option, you can order the side mount kit, 154806601/02, by contacting your dealer or parts supplier. This allows you to install the dishwasher by securing it to the cabinets or partitions on either side of the unit. The kit utilizes the front frame of the dishwasher to secure the unit to the cabinet or partitions.
Removing & Replacing
10
Door
Electric Shock Hazard
Disconnect electrical power at the fuse box or circuit breaker box before beginning installation.
Failure to follow this warning could result in death or serious injury.
Cut Hazard
Metal color panels are sharp and should be handled with care. Wear gloves to protect hands.
Failure to follow this warning may result in injury.
To Remove and Replace Outer Door
1. Unlatch and open door. Using a Phillips head screw driver, remove two (2) screws from inner door. Save screws to reassemble.
See Figure 16a.
2. Close and latch door
while holding both sides.
3. Place one hand on each side of door and pull down at top approximately 1/4”. Pull entire door assembly toward you to remove.
See Figure 16b.
Appearance of console and door may
Figure 16a
Figure 16b
vary from your model.
4. Place door where it will not get scratched or damaged while completing installation.
5. When ready to replace door, fit the slots on each side of top door edge over the tabs on the metal liner. Push on sides to insure the door is flat. Push up from bottom until there is no gap between door and console. See Figure 16c.
Figure 16c
Console
Metal Liner
Door
Side View
Appearance of console and door may
6. Unlatch door and open while supporting outer door on both sides at bottom to keep in place. Align screw holes and replace screws.
Checking the Installation
vary from your model.
11
check these items:
Drain hose is assembled to drain pump.
All packing materials and consumer literature have been removed from unit.
Dishwasher is level and securely fastened.
Open and close door to make sure it does not hit
surrounding cabinet or countertop.
Water and drain lines have no kinks.
Wiring connections to junction box are tight.
Water supply is turned on.
Joints are free of leaks.
Replacing Door
1. Refer to Step 10, numbers 5 and 6, for replacing outer door.
2. Adjust door springs to balance weight of door. A correct spring
setting allows door to remain horizontal in opened position, yet will rise to close with slight lift of finger.
3. If necessary, increase tension by moving springs to a hole toward rear of unit or decrease by moving them toward front.
4. Turn electrical supply on.
Operate the machine through at least one fill and pump-out, checking the following items:
At first fill, make sure water completely covers filter surface. (Motor pump sound may be heard before water enters unit).
At pump-out, make sure all water is pumped out.
Check water connections again for leaks.
Electric Shock Hazard If all connections are correct, there are no leaks, and unit runs properly, replace the kickplate assembly before placing unit into operation.
Failure to follow this warning could result in electric shock.
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