To avoid personal injury or property damage, it is important that Safe Servicing
Practices be observed. The following are some limited examples of safe practices.
1. DO NOT attempt a product repair if you doubt your ability to complete it in a safe
and satisfactory manner.
2. Before servicing or moving an appliance
•Remove power cord from electrical outlet, trip circuit breaker to OFF position,
or remove fuse
•Turn off gas supply
•Turn off water supply
3. Never interfere with the proper operation of any safety device.
4. Use only OEM replacement parts cataloged for this appliance.
Substitutions may defeat compliance with safety standards set for home
appliances.
5. GROUNDING: The standard color coding for safety ground wires is GREEN, or
GREEN with YELLOW STRIPES. DO NOT use ground leads as current carrying
conductors. It is EXTREMELY important that the service technician reestablish all
safety grounds prior to completing service. Failure to do so will create an electrical
hazard.
6. Prior to returning the product to service, ensure that
•All electrical connections are correct and secure
•All electrical leads are properly dressed and secured away from sharp edges,
high-temperature components, and moving parts
•All non-insulated electrical terminals, connectors, heaters, etc. are adequately
spaced away from all metal parts and panels
•All safety grounds (both internal and external) are correctly and securely
connected
•All panels are properly and securely reassembled
WARNING
This service manual is intended for use by persons having electrical and mechanical training and
a level of knowledge of these subjects generally considered acceptable in the appliance repair trade.
Electrolux Home Products Inc. cannot be responsible, nor assume any liability, for injury or damage
of any kind arising from the use of this manual.
BLOWER WHEEL
To be fully seated
against motor shaft.
(bottom out on shaft)
BULKHEAD ASSY.
CLAMP SCREW
TORQUE TO
22-27 IN.LBS.
CONDENSER FAN
To be fully seated
against motor shaft.
(bottom out on shaft)
Motor Shaft
ClampClamp
Evaporator SideCondenser Side
Motor
SHROUD
& SEAL
ASSY.
SCREW (3) SHROUD/
BULKHEAD ASSY.
TORQUE TO 25 IN.LBS.
CLAMP
TORQUE TO
15-20 IN. LBS.
BLOWER
WHEEL
.300
FAN CLAMP
PUSH FAN BLADE
TILL END
OF FLAT
COND. FAN
.370
REF.
SLINGER RING
SHROUD
.560
SCROLL
.380
AIR SYSTEM
(H/D T/C)
Heavy Duty Side Discharge
14
Page 15
Wiring Diagrams
A232012
R
BL
BK
PLAIN (BROWN) - ORDINAIRE (BRUN)
(VENTILATEUR LENT)
(VENTILATEUR MOYEN)
(VENTILATEUR RAPIDE)
(REFROIDISSEMENT ÉLEVÉ)
(REFROIDISSEMENT MOYEN)
(REFROIDISSEMENT BAS)
BK
C
S
R
W
ALTERNATE INTERNAL
COMPRESSOR OVERLOAD
(AUTRE SURCHARGE
INTERNE DU COMPRESSEUR)
R
or (ou)
LO FAN
MED FAN
HI FAN
OFF
(ARRÊT)
HI COOL
MED COOL
LO COOL
RIBBED - BLUE
(RAYE - BLEU)
COLOR CODE
BL - BLUE (BLEU)
G - GREEN (VERT)
BK - BLACK (NOIR)
BR - BROWN (BRUN)
R - RED (ROUGE)
W - WHITE (BLANC)
A
L1
GND
(TERRE)
W
2
4
1
3
G
1
3
ROOM THERMOSTAT
4
2
(SÉLECTEUR)
SELECTOR SWITCH
COMPRESSOR
(COMPRESSEUR)
S
W
(THERMOSTAT DE LA PIÉCE)
BK
COMPRESSOR
OVERLOAD
(SURCHARGE DU
COMPRESSEUR)
BK
C
R
R
COMPRESSOR
CAPACITOR
(CONDENSATEUR
DU COMPRESSEUR)
START
ASSIST
(DÉMARREUR)
W
BR
FAN CAPACITOR
(CONDENSATEUR
DU VENTILATEUR)
FAN MOTOR
(MOTEUR DU
VENTILATEUR)
15
Page 16
A
RR
A
R
2
0
4
6
1
8
Heater Relay(Relais Du
Chauffage Electrique)
OR
OR
BK
BK
Heater(Chauffage
Electrique)
DAHT(Sonde Du
Chauffage
Electrique)
Eva p
Sensor(Sonde Anti Givre)
Room
Sensor(Sonde D' Ambiance)
G
(Vert)
HT
Relay
(Relais)
Connector(Connecteur)
OR
OR
GND
Wiring Diagrams
FH
Relay
(Relais)
Plain
(Brown)
Ord inai re(Bru n)
Ribbed
(Blue)
Raye(Bleu)
FM
Relay
(Rel ais)
AC- N
FL
Relay
(Relais)
4
3
W
Compressor
capacitor
(Condensateur Du
Compresseur)
BK
BK
SR
Compressor
(Compresseur)
N2
N1
Compressor
Relay(Relais
Du
Compresseur)
Compressor Overload
(Surcharge Du
Compresseur)
C
WOR Y
(O U)
R
Fan motor capacitor
(Condensateur Du
Ventilateur)
BR
MED
BL
HI
BK
Fan motor
(Moteur Du
Ventilateur)
R
LO
R
BK=Black(Noir)
BL=Blue(Bleu)
BR= Brown(B run)
G=Green(Vert)
OR=Orange(Orange)
R=Red(Rouge)
W=White(Blanc)
Y=Yellow(Jaune)
BK
C
S
R
W
lternate In ternal Overl oad
Compr essor
(Autre Surcharge
Interne D u Compresseur)
309201102/02
R
Evap
Sensor(Sonde Anti Givre)
Room
Sensor(Sonde D' Ambiance)
Connector(Connecteur)
G
GND
(Vert)
FHFL
FM
Relay
Relay
(Relais)
(Relais)
Plain
(Br own)
Ordinaire(Brun)
Ribbed
(Blu e)
Raye(Bleu)
AC-NN1
Relay
(Relais)
4
3
S
W
Compressor
(C ompre sseur )
Compressor
capacitor
(Condensateur Du
Compresseur)
N2
Compressor
Relay(Relais
Du
Compresseur)
Compressor Overload
(Surcharge Du
Compresseur)
R
R
Fan motor capacitor
(Condensateur Du
Ven t il at eur )
BR
MED
BL
HI
BK
Fan motor
(Moteur Du
Ven t il at eur )
R
LO
R
BK= Black(Noi r)
BL=Blue(Bleu)
BR =Bro wn(B run )
G=Green(Vert)
R=Red(Rouge)
W=White(Blanc)
Y=Yellow(Jaune)
BK
C
S
R
W
lternate Internal Overload
Compressor
(Autre Surcharge
Interne Du C ompresseur)
309201101/02
R
16
Page 17
Wiring Diagrams
(
)
J3210
Connector (Connecteur)
Evap
Sensor (Sonde
Anti Givre)
Room
Sensor
(Sonde D'
Ambiance)
Ion.
3
4
Compressor Relay (Relais Du
Compresseur)
Ionizer(Ion)
(Optional)
(Facultatif)
G
(Vert)
GND
Plain
(Brown)
Ordinaire(Brun)
Ribb ed
(Blue)
Raye( Bleu)
Fan(Ventilateur)
N
BK
BK
C
R
S
W
Compressor
(Compresseur)
Compressor
capacitor
(Condensateur Du
Compresseur)
Compressor Overload
(Surcharge Du
Compresseur)
WOR Y
(OU)
R
Fan motor capacitor
(Condensateur Du
Ventilateur)
BR
BK
G
(Vert)
GND
Fan motor
(Moteur Du
Ventilateur)
R
BK=Black(Noir)
BL=Blue(Bleu)
BR=Brown(Brun)
G=Green(Vert)
R=Red(Rouge)
W=White(Blanc)
Y=Yellow
Jaune
BK
C
S
R
W
Alternate Internal Ove rload
Compressor
(Autre Surcharge
Interne Du Compresseur)
R
309902101/01
17
Page 18
ROOM AIR CONDITIONERS TROUBLESHOOTING
CAUTION: Review Safe Servicing Practices in
the front of this manual before attempting
diagnostic procedures and repairs.
AIR CONDITIONER VOLTAGE LIMITS
ETALPEMAN
GNITAR
CAV511CAV5.301CAV5.621
CAV032CAV702CAV352
032/802CAV5.791CAV352
AIR CONDITIONER VOLTAGE LIMITS
Low voltage is a common cause of trouble in the operation
of any room air conditioner.
Improper voltage may cause one or more of the following
problems:
1. Unit will not start.
2. Compressor motor cycling on motor protector.
3. Premature failure of motor protector.
4. Blown fuses.
5. Premature failure of compressor or fan motor.
6. Noticable dimming of lights when air conditioner is
running.
7. Evaporator icing. Low voltage may reduce fan speed
resulting in inadequate air flow over evaporator, thereby
allowing it to ice up.
MUMINIMMUMIXAM
Low voltage can also be the direct result of inadequately
wired circuits, extension cords, or loose fuses and
connections to the power supply. Voltage may also be a
general condition in the area (a responsibility of the power
company).
All units will start and run on the minimum voltage stated
in the chart to the left, and will perform satisfactorily if the
voltage remains constant. Low voltage caused by defective
wiring will not remain constant under load.
To test for low voltage, use a reliable meter with sufficient
capacity to measure the required voltage. Take
measurements at the electric power entry point and at the
electric outlet serving the air conditioner. Take readings
with the unit off, while the unit is starting, and again while
the unit is running. The lowest reading should not drop
below the lowest value listed in the chart.
HIGH VOLTAGE
High voltage can be equally troublesome, causing motors
to overheat, cycle on their protectors, or break down
electrically. This problem can only be solved by the power
company.
ELECTRONIC CONTROL
This control is not repairable. If any component in the
control is defective, the entire control must be replaced.
IMPORTANT NOTICE: Repair or replace any
malfunctioning line voltage component before testing
or replacing the electronic control. DO NOT assume a
service problem is directly caused by the electronic
control system. A line voltage component (including
power cord and wiring) that has opened, shorted,
grounded or otherwise malfunctioned, may have created
a service problem.
SYMPTONPOSSIBLE CAUSE
Fan motor will not run.1. No power.
Fan motor runs intermittently.1. Cycle on motor protector.
2. Power supply cord.
3. Selector switch.
4. Energy saving switch (if applicable).
5. Electronic control (if applicable).
6. Wire disconnected or connection loose.
7. Capacitor. (Discharge capacitor before testing.)
8. Defective fan motor windings.
9. Will not rotate. Fan blade hitting shroud or blower
wheel hitting scroll. (Motor cycles on overload.)
18
Page 19
SYMPTONPOSSIBLE CAUSE
Fan motor noisy.1. Condenser fan blade or evaporator blower
wheel.
2. Loose power clamp or set screw.
3. Worn bearings.
4. Grommets (if applicable).
Compressor will not run, but fan motor runs.1. Voltage.
2. Wiring.
3. Selector switch.
4. Temperature control.
5. Capacitor. (Discharge capacitor before testing.)
6. Compressor.
7. Motor protector (external).
8. Motor protector (internal).
9. Electronic control (if applicable).
10. Hard starting.
Compressor cycles on motor protector.1. Voltage.
2. Motor protector (external).
3. Motor protector (internal).
4. Fan motor.
5. Condenser air flow restriction.
6. Condenser fins damanged.
7. Capacitor.
8. Wiring.
9. Refrigerant system.
Insufficient cooling.1. Low capacity.
2. Air filter.
3. Exhaust door open.
4. Unit undersized.
Excessive noise.1. Evaporator blower wheel.
2. Condenser wheel.
3. Copper tubing.
4. Compressor internal noise.
5. Fan motor.
Excessive water or condensation.1. Unit operating under extremely high humidity
conditions.
No cooling.1. Refrigerant leak.
Unit is cooling but room is not cool.1. Amps and watts.
2. Sealed refrigeration system.
Wattage decreases slowly until abnormally low.1. Undercharged, restricted strainer or plugged