Frigidaire DGBD2438PF5A, DGBD2438PF6A, DGBD2438PF7A, FBD2400KW6B, FBD2400KW7B Installation Guide

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Dishwasher
Installation Instructions
INSTALLER: Leave Installation Instructions with owner. OWNER: Read your dishwasher Use and Care Manual. It contains
important safety information for operating this appliance. It also has many suggestions for getting the best results from your dishwasher.
Printed in U.S.A.
Read all instructions before installing dishwasher. For your safety, please read and observe all safety
instructions. This guide will help you anticipate drain, water, and
electrical connections, and help you select the best location for the dishwasher.
Tip Over Hazard
Do not use dishwasher until completely installed. Do not push down on open door.
Failure to follow this warning can result in serious injury.
Tools and Materials Needed for
AW: 154427301/007
5/14
Parts You Will Need* (Not Included)
Drain Hose Clamp, 11/4"Diameter
Elbow, 90° with a 3/8"National Pipe Thread or 3/4"Hose Thread Fitting
Conduit Connector
Wire Nuts, two (2) for 12-14 gauge wire
PlumbersTape
_t
If required:
"Y" Branch Tailpiece and Connector Kit (See Step 4)
Air Gap Kit (See Step 4) Plumbing Supply Store
Fasteners for floor Hardware Store anchoring (See Step 9)
NOTE: Recommended to use Stainless Steel braded hose.
Electric Shock Hazard
Disconnect electrical power at the fuse box or
circuit breaker box before beginning installation.
Failure to follow this warning could result in death
or serious injury.
Examine dishwasher and locate connections. See Step 4.
Locate dishwasher where there is easy access to drain,
water, and electrical lines. The best location is on either side of the kitchen sink for access to existing plumbing and ease
in loading dishes. See Step 4.
Electrical, water, and drain connections are not the same for
all age, brands, or models of dishwashers. Check the
location and length of home utilities. See Step 4.
A 15-20 amp, grounded, 120 volt AC only, electrical supply is required. See Steps 4 and 8.
If dishwasher drain hose will be connected to a food
disposer for the first time, knock out plug located inside disposer inlet. See Steps 4 and 6.
Kinked water or drain hoses can cause problems. See Step
6.
Dishwashers need to be connected to a hot water supply
with enough water pressure to insure an adequate fill.
See Steps 4 and 7.
Each home installation differs. You will need additional parts listed above to complete your installation.
See Steps 4 and 7.
Flush water line prior to making the final connection to prevent clogging of dishwasher's filter screen. See Step 7.
The dishwasher will look, sound, and perform best when properly leveled. See Step 5. (NOTE: If levelers are removed during installation, make sure the floor is flat and
free of any obstruction.)
Anchor the dishwasher. See Step 9.
1. Remove two (2) screws at front of the kickplate assembly using a #2 Phillips screw driver.
2. Tilt and pull forward to remove. See Figure 1.
NOTE: It is not necessary to remove the outer door for installation.
However, you might find it more convenient to do so. You can find directions for removing door in Step 10.
Available at: Plumbing Supply Store
Kickplate Assembly
Adjustable Toeplate
Electric Shock Hazard
Observe all local codes and ordinances for
electrical and plumbing connections. All electrical and plumbing work should be performed by qualified persons. Failure to follow this warning could result in death or serious injury.
1. Make sure your location has the right drain, water, and electrical outlets to make the connections. Do not install unit under a
cooktop range, Damage to plastic tub will occur,
/
©
; 90of. . t
341/4,,min.
©
Electrical, water,
and drainlines
mustbeconfined
toshadedarea.
_ 90°
©
18"
<
f
73/4 ,,
_ L,nVW;er Wiring _k_kk_ _
21/2"//_ " " 24" "" "_, 21/2"
Figure2
IMPORTANT: For proper operation and appearance of unit, cabinet opening should have dimensions as shown in Figure 2. If unit is to be placed in a corner, there must be at least a 2-inch side clearance to open door.
2. Remove any carpet from area to provide motor clearance. Floor
should be flat and free of any obstruction,
IMPORTANT: Drain, water, and electrical lines should be roughed-in before going any further.
Electric Shock Hazard
Electrical, water, and drain lines must be confined to shaded areas in Figure 2.
Electric conductors, water, and drain could be damaged. Failure to follow these instructions could result in fire or electric shock.
NOTE: If dishwasher is installed at end of a cabinet line, sides and back must be fully enclosed.
NOTE: You can order a Cabinet Seal Kit (Kit # 154528701) by contacting your dealer or parts supplier. This kit provides a
seal between the unit and cabinets once installation is complete.
IMPORTANT: Do not cross drain, water, and electrical lines in
front of dishwasher motor or frame.
IMPORTANT: Disconnect power before starting installation.
Electrical
1. The dishwasher operates on a 120 volt, 60 Hz electrical supply. Provide a separate circuit with a fuse or circuit breaker rated for
at least 15 amps (20 amps if connected with disposer) but not
more than 20 amps.
2. Note the locations of electrical supply and dishwasher's electrical junction box on right underside of unit behind kickplate assembly. See Figure 3.
3. Cut access hole in shaded area shown in Figure 2.
4. Pull electrical cable through hole into installation area.
Water
1. Determine where you will connect to hot water supply. Review Figure 3 and note the location of water inlet valve.
Property Damage
Do not use the furnished drain hose or a rubber garden hose
for the water supply line. Either of these hoses can burst.
Flooding may occur and cause property damage.
,
Be sure water inlet valve is protected from freezing. If valve
freezes and ruptures, flooding may occur.
3.
Determine amount of tubing needed to connect hot water supply to the unit's water inlet valve. Copper tubing must have a minimum 3/8"OD. High-pressure and high-temperature rated plastic tubing with a minimum inner diameter of 1/4"may be
used. A shut-off valve installed outside dishwasher cabinet is best. See Figure 4.
Figure4
4. Cut water access hole in shaded area in Figure 2.
5. Route water supply line into installation area.
IMPORTANT: Incoming hot water temperature should be at least 120°F (49°C). Water pressure should be between 20-120 psi.
Drain
1. Review Figures 5, 6 and 7 to see the different ways to connect dishwasher to drain system. Choose method that best suits
your need.
Figure5
EntryMustbe
Above Trap
AirGap.
i
3. If you connect to a sink trap, local codes may require you to install an air gap kit, (not included). The drain hose will be routed
from dishwasher to air gap inlet as shown in Figure 6. An air
gap kit is available from a plumbing supply store. NOTE: If the
drain hose is installed through the floor, an air gap is necessary.
4. If you connect to a disposer, the large end of drain hose will
fit. Figure 7(a). The knock out plug must be removed from
inside disposer inlet before making the final fit to drain hose. See Figure 7(b).
Drain Motor End
Figure7(a)
Sink at Left _ Gap
I _ ', _'- _-_ Drain I
Iq //1! i' I "-:n,roughI
_1 li l Floorintol
2"'Drain Hose Hole
Fig
5. Before cutting drain hose access, check both sides of selected area to avoid interference. Cut a 2" diameter hole in shaded
area shown in Figure 2.
6. If the cabinet wall is wood, sand edges of hole until smooth and
rounded. If cabinet wall is metal, cover all sharp edges with
electrical or duct tape to avoid cutting drain hose.
Drying Vent Hose (if equipped)
Care must be given during installation and removal of the dishwasher
to avoid disconnection of the vent hose that is attached to the top of the dishwasher.
1
Installation
Drill, Electric
Driver, Socket s/32",1/4",5/16"
Flaring Tool / Tube Cutter (for copper tubing)
Flashlight
Gloves
Level
Pipe Joint Compound (for iron pipe plumbing) or Pipe Thread Tape (for sealing threads)
Pliers
Safety Glasses
Saw, Keyhole or 1/S',11/2"to 2" Hole Cutters
Screw Drivers, Slotted and #2 Phillips (magnetic tip preferred)
Tape, Electrical or Duct
Tape, Measuring
Wire Stripper or Utility Knife
Wrench, Hex-end
Wrenches, 2 Adjustable (for copper tubing) or 2 Pipe wrenches (for iron pipe plumbing)
/
Waterlnlet
Valve Kickpla/
(Insulation available some models)
3. Locate water inlet valve behind kickplate on bottom left underside of unit. The valve has a 3/8"NPT or 3/4"hose thread
fitting. Note: If using 3/4"hose thread fitting skip steps 4 and 5.
4. Wrap 90 °elbow (not included) with pipe thread tape (or apply
joint compound) and thread it into water inlet valve.
5. Tighten elbow with a wrench, leaving elbow pointing toward rear of unit. To prevent bending of bracket or breaking of valve,
avoid overtightening,
6. If using 3/4"hose thread fitting, do not use teflon tape, tighten
elbow. Do not over tighten.
Cabinet Preparation: As a precaution, it is recommended, but not required that the cabinets enclosing all sides of the dishwasher (including the underside of the countertop) be sealed with an oil based paint or moisture-proof
polyurethane to prevent possible steam/moisture damage.
BottomScrews
Figure I
Locating the Connections
1. Review dimensions in Figure 3 to locate dishwasher's drain, water, and electrical connections.
2. All connections must be made in shaded area in Figure 2.
Figure3
Left Side Front Right Side
25 _ I" 24 ..............._ _ 49 1/4" F--22 '/2"--
Door in openposition
3 3/4"
Fromrearto Fromfloorto
centerofwater waterinlet
inletvalve, valve.
(notvisible)
Floor Line
_, junctionbox.
"DIMENSIONS DO NOT INCLL3)E INSULATION
=I173/4'' --_
Fromrearto
Branch Tailpiece
Sink at Left
2"'Drain Hose Hole
,
If you connect to a sink drain, entry will need to be above
trap. A "Y" branch tailpiece and connector kit, not included, will
make this method easier and includes all needed fittings and instructions. See Figure 5.
SinkatRight
Drying Vent Hose
,
Measure height of cabinet opening from underside of countertop to floor. Check chart for height opening and suggested adjustment.
Electrical Supply
1. Remove junction box cover and pull house wiring into junction box. See Figures 12 and 13.
2. Use a UL listed conduit connector,(not included), at box to stabilize wiring.
IMPORTANT: Be sure electrical cable is not routed behind
dishwasher's motor.
Floor Anchoring
This procedure is difficult and should be used only if countertop mounting brackets cannot be used.
1. Screw 1/4"lag screws, (not included), through holes provided in frame rail. See Figure 15.
2. Use expansion fasteners iffloor is concrete.
Before starting the dishwasher,
,
Place door where it will not get scratched or damaged while
completing installation.
5.
When ready to replace door, fit the slots on each side of top door edge over the tabs on the metal liner. Push on sides to
insure the door is flat. Push up from bottom until there is no gap between door and console. See Figure 16c.
Figure 16c
Leg Leveler
Height of
Cabinet Opening
34" (86.4cm)
34W' (86.7cm)
34V16"(87.2cm)
341/2'' (87.6cm)
For additional height
,
Move dishwasher to front of installation area.
3.
Loosen the front and rear leveling legs by turning
counterclockwise. Refer to chart for number of turns. See
Figure 8. Front levelers should allow 1/4"below underside of
countertop.
5/3 2 "_
Socket
Front Leveler
Figure8
,
If levelers have to be removed, make sure floor is free of
obstructions.
5.
Place dishwasher inside cabinet area so that it is centered in
opening. Use caution when moving dishwasher to prevent damage to dishwasher, floor, and cabinets.
,
Remove lower rack to check that dishwasher is level from side
to side by placing a level on the bottom of the inner door. See
Figure 9a.
Figure9a
7. Remove lower rack to check that dishwasher is level from front to back by placing the level at the bottom of the tub at the lower
rack wheel support. See Figure 9b.
8. Adjust levelers up or down until dishwasher is level.
Plumbing material and drain hose must not come in contact with wiring or electrical components.
Failure to follow this warning could result in personal injury from exposed wiring.
I,
Pull out unit and check to see if drain hose is correctly attached
to the drain pump assembly. If drain hose is not attached to
drain pump, follow the instruction sheet (included with drain hose) on how to correctly install the drain hose to the drain pump assembly.
,
Move unit back in place while routing drain hose through access hole. Use caution to prevent damage to the dishwasher, floor and cabinets. IMPORTANT: Make sure there are no sharp bends or kinks that might restrict drain flow.
,
Secure drain hose to sink drain, disposer, or separate trap with a clamp. IMPORTANT: Be careful not to overtighten clamp or
you may damage end of hose. Do not connect hose to
horizontal pipe between sink drain and disposer.
,
Be sure unit does not rest on drain hose. It should be free of electrical components and door springs. Do not cut corrugated
drain hose. Pull excess through cabinet and place under sink. Make sure hose does not come in contact with any sharp edges. See Figure 10.
Adjustment Chart
Number of Turns to
Adjust Levelers
0
2
6 9
add shims under levelers.
5/3 2"
Socket
RearLeveler
Figure 9b
Electric Shock Hazard
The drain hose loop must be at least 32" high from the floor toinsure proper drainage.
Property Damage
Do not solder within 6" of the water inlet valve. Damage to the plastic parts in the valve may occur.
Use care that no sealer, dirt, or other objects enter the valve. Damage to the filter screen may occur.
Be sure the dishwasher is placed where the water inlet valve will be kept from freezing. If the valve freezes, it may rupture
and flooding may occur.
Water Line
1. Flush water line before connecting it to water inlet valve to prevent early clogging of filter screen. Place a bunched towel over end of line to prevent splashing. Open water supply valve for a few seconds and let water drain into a pan. Turn off water
supply at shut-off valve.
Figure 11
Floor
2. Route water lineto water inletvalve as shown in Figure 11.
3. While firmly pulling water supply line into 90° elbow, tightly connect water supply to water inlet valve. Supply line must be free of kinks, scales, chips, and lubricants.
4. Turn on water supply and check for leaks.
5. If water inlet valve clogs, make sure water supply is off. If using a Vs" NPT valve,remove four (4) screws at inlet end of valve and clean filter screen. If using V4"hose thread fitting simply clean
filter screen.
Electric Shock Hazard
Make sure electrical power has been disconnected at fuse box or circuit breaker box.
The dishwasher must be connected to a grounded metal, permanent wiring system. The equipment-grounding
conductor must be run with the circuit conductors and connected to the appliance's equipment grounding terminal or
lead. It is the consumer's responsibility to contact a qualified installer to make sure the electrical installation conforms with
the National Electrical Code and local codes and ordinances.
Do not connect the dishwasher to the power supply until the appliance is permanently grounded.
All wiring connections must be enclosed in the junction box. This unit has copper lead wires.
Joining aluminum building wire to stranded copper wire should be done by a qualified electrician using materials recognized by UL and local codes.
Do not use an extension cord. Such use can result in fire, electrical shock, or other personal injury.
Failure to follow these instructions could result in death or serious injury.
-- Through
Cabinet
Floor
Through L
Figure 12
,
Inside junction box, attach ground wire under head of grounding screw and tighten. See Figure 13.
4.
Connect incoming black lead to dishwasher's black lead and incoming white lead to dishwasher's white lead with wire nuts or other suitable connectors,(not included). Wire nuts should be
tight.
Conduit Ground Wire Connector
WhiteWireto WhiteWire
(Neutral)
Black Wireto Black Wire(Hot)
Figure 13
5. Replace junction box cover. See Figure 13.
The dishwasher must be secured to keep it from tilting when door is opened. Choose one of the methods described below to secure unit.
JunctionBox (inplace)
Junction
BoxCover
Countertop Anchoring
1. Install the Cabinet Seal Kit (Instructions included in Kit)
2. Replace Kickplate. See Figure 1
3. Adjust levelers (see Step 5) so mounting brackets touch underside of countertop. IMPORTANT: Dishwasher must rest on
floor--do not hang from countertop. See Figure 14.
4. Tub needs to be even with the front of adjoining cabinets.
5. Screw mounting brackets firmly to countertop using screws provided in literature packet.
6. Open and close dishwasher door slowly. If door hits mounting brackets lower the dishwasher in front and rear.
Note: Open and close door to make sure it does not hit surrounding cabinets or countertop.
literature packet).
Figure 14
Usel/4"'LagScrews (notincluded)
Figure 15
Note: If mounting your dishwasher to the countertop or to the floor is not a desirable option,
you can order the side mount kit, 154806601/02, by contacting your dealer or parts supplier. This allows you to install the dishwasher by securing it to the
cabinets or partitions on either side of the unit. The kit utilizes the front frame of the dishwasher to
secure the unit to the cabinet or partitions.
Electric Shock Hazard
Disconnect electrical power at the fuse box or circuit breaker box before beginning
installation. Failure to follow this warning could result in
death or serious injury.
Cut Hazard
Metal color panels are sharp and should be handled with care. Wear gloves to protect
hands. Failure to follow this warning may result in
injury.
To Remove and Replace Outer Door
1. Figure 16a
Unlatch and open door. Using a Phillips
head screw driver, remove two (2) screws
from inner door. Save
screws to reassemble. See Figure 16a.
2. Close and latch door
while holding both
sides,
/
, Place one hand on
each side of door and pull down at top
approximately 1/4". Pull entire door
assembly toward
you to remove.
See Figure 16b.
Appearanceofconsoleanddoormay
Figure 16b
iiiil;L:i;_iii_iii_i iii ii ;i ;II)_I_I!L
vary fromyourmodel.
Liner
Door
Side
View
Appearanceofconsoleanddoor may
vary fromyour modeL
6. Unlatch door and open while supporting outer door on both sides at bottom to keep in place. Align screw holes and replace
screws.
check these items:
Drain hose is assembled to drain pump.
All packing materials and consumer literature have been
removed from unit. Dishwasher is level and securely fastened.
Open and close door to make sure it does not hit
surrounding cabinet or countertop.
Water and drain lines have no kinks. Wiring connections to junction box are tight.
Water supply isturned on. Joints are free of leaks.
Replacing Door
1. Refer to Step 10, numbers 5 and 6, for replacing outer door.
2. Adjust door springs to balance weight of door. A correct spring setting allows door to remain horizontal in opened position, yet
will rise to close with slight lift of finger.
3. If necessary, increase tension by moving springs to a hole
toward rear of unit or decrease by moving them toward front.
4. Turn electrical supply on.
Operate the machine through at least one fill and pump-out, checking the following items:
At first fill, make sure water completely covers filter surface.
(Motor pump sound may be heard before water enters unit). At pump-out, make sure all water is pumped out. Check water connections again for leaks.
Electric Shock Hazard
If all connections are correct, there are no leaks, and unit runs properly, replace the kickplate assembly before placing unit into operation.
Failure to follow this warning could result in electric shock.
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