Frigidaire Affinity 6000 Series, Affinity 7000 Series Service Manual

Page 1
All About
Servicing
Affinity 6000 & 7000 Series
3.5 Cu. Ft. Washers
Front Load
Electrolux Major Appliances; North America 250 Bobby Jones Expwy Augusta, GA 30907
Page 2
Page 3
Section 1 Basic Information
Safe Servicing Practices
Avoid personal injury and/or property damage by observing important Safe Servicing Practices. Following are some limited examples of safe practices:
1. DO NOT attempt a product repair if you have any doubts as to your ability to complete the repair in a safe and satisfactory manner.
2. Always Use The Correct Replacement Parts as indicated in the parts documentation. Substitutions may defeat compliance with Safety Standards Set For Home Appliances.
3. Before servicing or moving an appliance:
• Remove power cord from the electrical outlet, trip circuit breaker to OFF position, or remove fuse.
• Turn off water supply.
4. Never interfere with the proper operation of any safety device.
5. Use ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE. Substitutions may defeat compliance with Safety Standards Set For Home Appliances.
6. GROUNDING: The standard color coding for safety ground wires is GREEN, or GREEN with YELLOW STRIPES. Ground leads are not to be used as current carrying conductors.
It is EXTREMELY important that the service technician reestablish all safety grounds prior to completion of service. Failure to do so will create a hazard.
7. Prior to returning the product to service, ensure that:
• All electrical connections are correct and secure.
• All electrical leads are properly dressed and secured away from sharp edges, high temperature components, and moving parts.
• All non-insulated electrical terminals, connectors, heaters, etc. are adequately spaced away from all metal parts and panels.
• All safety grounds (both internal and external) are correctly and securely connected.
• All panels are properly and securely reassembled.
• Electrical and water supplies are turned ON if shut off prior to service.
This service manual is intended for use by persons having electrical and mechanical training and a level of knowledge of these subjects generally considered acceptable in the appliance repair trade. Electrolux Home Products, Inc. cannot be responsible, nor assume any liability, for injury or damage of any kind arising from the use of this manual.
ATTENTION!!!
© 2009 Electrolux Home Products, Inc.
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Section 1 Basic Information
Table of Contents
Section 1 Basic Information
Safe Servicing Practices ....................................... 1-1
Table of Contents ................................................ 1-2
Warnings and Cautions ........................................ 1-3
Safety Instructions .............................................. 1-3
Protect Children .................................................. 1-4
Prevent Fire ........................................................ 1-4
Serial / Model Number Breakdown ........................ 1-5
Drum Water Height ............................................. 1-5
Water Usages ..................................................... 1-5
Motor Wattage .................................................... 1-5
Component Resistance Chart ............................... 1-5
Washer Component Operation ............................. 1-6
Control ......................................................... 1-6
Drum Light Assembly ..................................... 1-6
Door Switch Assembly ................................... 1-6
Door Lock Assembly ...................................... 1-6
Pressure Switch ............................................. 1-7
Electronic Water Level Sensor ........................ 1-8
Water Inlet Valve Assembly ............................ 1-8
Water Valve Operation ................................... 1-8
Water Temperature ....................................... 1-10
Auto Temp System ........................................ 1-10
Automatic Dispenser ...................................... 1-11
Drain Pump................................................... 1-14
Motor ........................................................... 1-15
Speed Control ............................................... 1-15
Tub Construction ........................................... 1-15
Warranty Information .......................................... 1-16
Section 2 Installation Information
Warnings ............................................................ 2-1
Pre-Installation Requirements .............................. 2-2
Electrical System Requirements ............................ 2-2
Grounding Requirements ..................................... 2-2
Unit Dimensions .................................................. 2-3
Water Supply Requirements ................................. 2-4
Drain System Requirements ................................. 2-4
Unpacking Unit ................................................... 2-4
Clearance Requirements
Installation in a Recess or Closet .......................... 2-5
Leveling Washer .................................................. 2-6
Connecting Inlet Water ........................................ 2-6
Connecting Drain and Electrical ............................ 2-7
Installation Checklist ............................................ 2-7
Washer and Dryer 15” Drawer Pedestal
Installation ......................................................... 2-8
Section 3 Electronic Control
Affinity 6000 & 7000 Series Control Panel Layout ... 3-1
Operating Steps .................................................. 3-2
Cycle Selection .................................................... 3-2
Cycle Description ................................................ 3-2
Cycle Settings ..................................................... 3-3
Cycle Options ...................................................... 3-4
Washer Features ................................................. 3-4
Affinity 6000 Series Cycle Chart ............................ 3-5
Affinity 7000 Series Cycle Chart ............................ 3-6
Troubleshooting Error Codes ................................ 3-7
Reading Error Codes ............................................ 3-7
Quick Check ........................................................ 3-7
To Clear Latest Stored Error Code ........................ 3-7
Diagnostic Test ................................................... 3-8
Exiting Diagnostic Mode ....................................... 3-8
Drum Light Circuit Testing ................................... 3-8
Failure Code Chart ............................................... 3-9
Tests 1-5 ............................................................ 3-11
Tests 6-16 .......................................................... 3-12
Jacks and Plugs ................................................... 3-13
Operation Speed Chart ........................................ 3-14
Section 4 Component Teardown
Warnings and Cautions ........................................ 4-1
Door Strike ......................................................... 4-2
Loading Door ...................................................... 4-2
Loading Door Breakdown ..................................... 4-2
Top Panel .......................................................... 4-3
Light Switch ........................................................ 4-3
Detergent Drawer ............................................... 4-4
Detergent Drawer Disassembly............................. 4-4
Releasing The Bellows (Door Boot) From Front
Panel .............................................................. 4-5
Door Safety Switch .............................................. 4-5
Console .............................................................. 4-6
Electronic Control Board ...................................... 4-7
Removing The Delay Start Button ................... 4-7
Removing The Interface Board ...................... 4-7
Removing The Selector Knob ......................... 4-7
Light Socket ........................................................ 4-8
Front Panel ......................................................... 4-8
Removing The Heater Control Board ..................... 4-9
Removing The light Transformer .......................... 4-9
Removing The Transformer And Heater
control board mounting bracket............................ 4-9
Console Mounting Bracket .................................... 4-10
Bellows .............................................................. 4-10
Reinstalling Or Replacing The Bellows .................. 4-11
Weight Ring ....................................................... 4-12
External Drain Hose ............................................. 4-12
Water Inlet And Overflow/Vent Tube Grommet...... 4-12
Overflow/Vent Tube ............................................ 4-13
Water Inlet Valve ................................................ 4-13
Water Inlet Screen .............................................. 4-14
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Section 1 Basic Information
Section 4 Component Teardown (Continued)
Top Rear Brace ................................................... 4-14
Suspension Springs ............................................. 4-15
Top Center Brace ................................................ 4-15
Detergent Cavity Assembly .................................. 4-16
Detergent Dispenser Outlet Hose.......................... 4-17
Siphon Break Hose .............................................. 4-17
Drain Pump ........................................................ 4-17
Drain Pump Disassembly ...................................... 4-18
Electric Water Level Sensor .................................. 4-18
Drain Sump ........................................................ 4-19
Drain Pump Outlet Hose ...................................... 4-19
Drain Hose Coupler ............................................. 4-20
Rear Access Panel ............................................... 4-20
Drive Belt ........................................................... 4-20
Large Pulley ........................................................ 4-20
Drive Motor......................................................... 4-21
Speed Control Board Assembly ............................. 4-21
Right Hand Air Shock Absorber ............................. 4-22
Left Hand Air Shock Absorber ............................... 4-23
Heating Element ................................................. 4-23
Drum Water NTC ................................................. 4-23
Air Bell .............................................................. 4-24
Tub Assembly ..................................................... 4-24
Spin Basket Vanes ............................................... 4-26
Section 5 Troubleshooting
Troubleshooting Chart (Customer Use Related) ..... 5-1
Troubleshooting Chart ......................................... 5-2
Section 6 Wiring Diagrams
Affinity 7000 Series Wiring Diagram ...................... 6-1
Affinity 6000 Series Wiring Diagram ...................... 6-2
Recognize safety symbols, words and labels:
Safety items throughout this manual are labeled with a WARNING or CAUTION based on the risk type as described below:
This symbol alerts you to situations that may cause serious body harm, death or
WARNING
CAUTION
Read all of the following instructions before installing and using this appliance:
• Destroy the carton and plastic bags after the washer is unpacked. Children might use them for play. Cartons
covered with rugs, bedspreads, or plastic sheets can become airtight chambers causing suffocation. Place all materials in a garbage container or make materials inaccessible to children.
Clothes washer installation and service must be performed by a qualified installer or service agency.
Install the clothes washer according to the manufacturer’s instructions and local codes.
The electrical service to the washer must conform with local codes and ordinances and the latest edition of the
National Electrical Code, ANSI/NFPA 70, or in Canada, the Canadian electrical code C22.1 part 1.
The washer is designed under ANSI Z 21.5.1 or ANSI/UL 2158 - CAN/CSA C22.2 No. 112 (latest editions) for
HOME USE only. This washer is not recommended for commercial applications such as restaurants, beauty salons, etc.
The instructions in this manual and all other literature included with this washer are not meant to cover every
possible condition and situation that may occur. Good safe practice and caution MUST be applied when installing, operating and servicing any appliance.
property damage. This symbol alerts you to situations that may cause bodily injury or property damage.
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Section 1 Basic Information
WARNING
To prevent personal injury or damage to the washer, the electrical power cord must be plugged into a properly grounded and polarized 3-prong outlet. The third grounding prong must never be removed.
Never ground the washer to a gas pipe. Do not use an extension cord or an adapter plug. ALWAYS disconnect the washer from the electrical supply before attempting any service or cleaning. Failure to do
so can result in electrical shock or injury. Do not use any type spray cleanser when cleaning washer interior. Hazardous fumes or electrical shock could occur. To prevent injury, do not reach into the washer if the drum is moving. Wait until the washer has stopped completely
before reaching into the drum. To prevent injury and damage to the washer:
• Use only authorized factory parts.
• Do not tamper with controls.
• Do not install or store the washer where it will be exposed to the weather.
Protect Children
Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. As children grow, teach them the proper, safe use of all appliances.
Destroy the carton, plastic bag and other packing materials after the washer is unpacked. Children might use them for play. Cartons covered with rugs, bedspreads or plastic sheets can become airtight chambers.
Keep laundry products out of children’s reach. To prevent personal injury, observe all warnings on product labels. Before the washer is removed from service or discarded, remove the washer door to prevent accidental entrapment. Failure to comply with these warnings could result in serious personal injuries.
Prevent Fire
Do not obstruct the flow of ventilating air. Do not stack or place laundry or throw rugs against front or back of washer. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric
softener or product. Failure to comply with these warnings could result in fire, explosion, serious bodily injury and/or damage to the
rubber or plastic parts of the washer.
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Section 1 Basic Information
Serial Number Breakdown
4D82812345
Incremented unit number
Production Week
Last Digit of Production Year
Product Identification
Manufacturing Facility
Brand
Bundle/ Handle
Type
Capacity
Product
Style/
Level
Year
Model
Color
Feature
AW F3 510IHI
Model Number Breakdown
Figure 1-1. Serial Tag Location
Drum Water Height
Water fi ll height 3.5 ± .5 “ No load, start position of permanent press cycle. (See Figure 1-2)
Water Usages
Based on 1 wash and 3 rinse fills.
Per fill............. 4.23 gallons
Per cycle......... 16.92 gallons
Motor Specifications
No load agitate wattage - Max 150 No load spin wattage - Max 550 Tub Pulley to Motor Pulley Ratio - 16 To 1
Component Resistance Chart
Electrical component @ 77 F (25 C) Dispenser valve solenoids 800 ± 7% Door lock solenoid 1325 ± 10% Pump motor 12 ± 7% NTC Thermistor dispenser 3K NTC Thermistor heater 4.8K Water heater 14 ± 10%
M1 TO M2 5.3 ± 7%
Motor
M2 TO M3 5.3 ± 7% M1 TO M3 5.3 ± 7% M4 TO M5 118 ± 7%
ResistanceΩ
3.5”±1/2”
Figure 1-2. Drum Water Height
Automatic Temperature Control Specifications
Auto Temp Sanitary Cycle.................... 152° ± 7° F
˚
˚
Auto Temp HOT/COLD setings............. 120° ± 7° F
Auto Temp WARM/WARM
and WARM /COLD settings ................. 90° ± 7° F
Auto Temp COLD/COLD settings ......... 65° ± 7° F
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Section 1 Basic Information
Control
The control is mounted to the back of the console. (See Figure 1-3) The control:
1. Provides power to the dispenser solenoids, wax motor, door lock solenoid, drain pump and speed control board.
2. Sends signals to the speed control board to tell it what program to run and the heater control board to control the heater.
3. Checks the status of the door switches, door light switch, incoming water sensor and the drum water sensor.
Drum Light Assembly (On select models)
The drum light assembly is made up of a 12 volt AC, 5 watt light that is embedded in the bellows, a push button switch that is closed when the door is open, and a step down transformer that reduces the voltage from 120 Volts to 12 Volts. (See Figure 1-4)
Figure 1-3. Control
Drum Light
Figure 1-4. Drum Light
A circuit in the electronic control turns the light off when the door is left open for more than three minutes. (See Figure 1-6)
Door Switch Assembly
The door switch assembly, located behind the front panel, is a safety feature that prevents the washer from operating when the door is open and locks the door in the spin cycle. (See Figure 1-5)
Door Lock Assembly
The door lock assembly is made up of a coil, door switch, switch actuator, locking fork, wax motor, auxiliary switch and spin lock arm. (See Figure 1-7)
Door Switch
Figure 1-5. Door Switch
Drum Light
Control
1-6
Figure 1-6. Light Control
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Section 1 Basic Information
Door Lock Assembly (Continued)
When a cycle is selected and the start pad is touched, the control board applies power to the coil. The magnetic field of the coil pulls the locking fork down and tries to pull the contacts of the door lock switch closed. If the washer door is open, a tab on the switch actuator prevents the contacts from closing and the locking fork will not allow the door to be closed until the stop pad is touched, removing current from the coil. When the washer door is closed, the door strike pivots the switch actuator out of the way allowing the magnetic field of the coil to close the contacts of the door lock switch and the locking fork locks the door. (See Figure 1-7)
The wax motor and spin lock arm are used to prevent the door from being opened while the spin basket is still spinning. Power is applied to the wax motor when the washer is in spin. When power is applied to the wax motor, it expands its piston within 30 to 40 seconds, driving the spin lock arm between the locking fork and switch actuator holding the locking fork down. At the same time, the piston closes the door lock auxiliary switch allowing the washer to go into spin. When power is removed from the wax motor, it takes about 90 seconds for the wax motor to cool down and retract the piston, pulling the spin lock arm back away from the locking fork and auxiliary switch. This provides enough time for the spin basket to slow its rotation down to the wash speed before the door could possibly be opened.
Pressure Switch (Select models)
The pressure switch is mounted to the right side panel under the top of the washer and controls the water level in the washer. (See Figure 1-8)
The pressure switch is made up of a single pole double throw switch, but only contacts 1 and 2 are used. The contacts are controlled by a bellow inside a sealed chamber. The chamber is connected by a hose to the air bell located at the bottom of the washer attached to the drain boot. L1 power is applied to the pressure switch by the control. If the water level is below 1/2 inch from the bottom of the spin basket, contacts 1 to 2 of the pressure switch close, applying power to one side of the (3) solenoids of the water valve assembly. The other side of the solenoids is connected to neutral by a relay contacts on the control board. When the cycle calls for water, depending on the water temperature selected and the increment of the cycle, the control board connects one or two of three the solenoid coils to neutral activating the water valve solenoids. When the corrected water level is reached contacts 1 and 2 open, signaling the control to remove neutral from the solenoids.
Pressure Sensor
Locking Fork
Contact
Figure 1-7. Door Lock Assembly
Switch Actuator
Spin Lock Arm
Figure 1-8. Pressure Sensor
Auxiliary Contacts
Coil
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Section 1 Basic Information
Electronic Water Level Sensor
The electronic water level sensor is mounted to the right side panel under the top of the washer and controls the water level in the washer. (See Figure 1-9)
The electronic water level sensor is made up of an electronic board and a bellow inside a sealed chamber. The chamber is connected by a hose to the air bell located at the bottom of the washer attached to the drain boot. The electronic board reads the pressure in the bellow and converts it into an electronic signal. This sig­nal is then sent to the control board which governs the incoming water by connecting or disconnecting a neutral line to the water solenoids.
Water Inlet Valve Assembly
The water inlet valve assembly is made up of a plastic housing, 2 tubes, which the inlet water hoses are connected to, 3 solenoids and a positive thermal sensor The hot solenoid is connected to the incoming hot water. The wash and bleach solenoids share a common input cavity that is connected to the cold water supply. (See Figure 1-11)
Electronic Water
Level Sensor
Figure 1-9. Water Level Sensor
Hot
Wash
Bleach
Figure 1-10. Inlet Water Valves
The hot and wash solenoids share a common output cavity, with the bleach solenoid having a separate output cavity. (See Figure 1-12)
Water Valve Operation
The (3) inlet solenoid valves are identical in construction and operation. The valve body provides an air passage with a large orifi ce and seat where the water can be stopped. The outlet of the valve body empties into a chamber. A moveable rubber diaphragm operates against the valve seat to start and stop the fl ow of water. The diaphragm is operated by water pressure. It has a small bleed orifi ce outside the seat contact area, and a large main orifi ce at its center. The armature of the solenoid serves to open and close the main orifi ce. The armature operates within a closed metal tube (valve guide) which is sealed by the outer edge of the diaphragm to the valve body. A coil spring holds the armature down against the diaphragm main orifi ce when the solenoid is not energized.
Figure 1-11. Water Valve Inlet
1-8
Figure 1-12. Water Valve Outlet
Page 11
Section 1 Basic Information
The following line drawings and text explains basic valve operation.
When the valve is in a closed position, the solenoid is not energized. Water has bled through the diaphragm bleed orifi ce placing incoming line pressure on top of the diaphragm. The bottom of the diaphragm is essentially at atmospheric pressure (open to the outlet) and the pressure differential holds the valve shut.
Armature
Spring
Valve Guide
Diaphram
Main Diaphram
Orifice
Water Valve Closed
Solenoid
Armature
Diaphram
Bleed
Orifice
Figure 1-13.
When the solenoid is energized, the resulting magnetic eld pulls the armature up into the valve guide. The armature spring is compressed by this action. When the armature moves up, it allows the water on the top of the diaphragm to drain through the main orifi ce.
The diaphragm bleed orifi ce is much smaller than the main orifi ce and will not admit enough water to maintain pressure on the top side of the diaphragm. Thus, as the pressure on the top of the diaphragm is reduced to almost zero, pressure on the bottom lifts the diaphragm off the valve seat, allowing a full fl ow of water.
Water Valve Open and Diaphragm Up
Figure 1-15.
When the solenoid is de-energized, the armature drops down, closing the diaphragm main orifi ce. Water continues to fl ow through the diaphragm bleed orifi ce, equalizing the pressure and allowing the spring to push the diaphragm down against the valve seat.
Water Valve Closing
Solenoid Activated
Figure 1-14.
Figure 1-16.
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Page 12
Section 1 Basic Information
Water Temperature
When AUTO TEMP switch is set to HOT/COLD in the wash cycle, the hot solenoid is activated and the bleach solenoid is deactivated for all except the last fi ll in rinse. For the last rinse fi ll, the wash and bleach solenoids are activated. When AUTO TEMP switch is set to WARM/ COLD in the wash cycle, the hot and wash solenoids are activated and the Bleach solenoid is deactivated, for all except the last fi ll in rinse. For the last rinse fi ll, the wash and bleach solenoids are activated. When the AUTO TEMP switch is set to WARM/WARM in the wash cycle, the hot and wash solenoids are activated and the Bleach solenoid is deactivated for all except the last fi ll in rinse. For the last rinse fi ll, the hot and bleach solenoids are activated. When the AUTO TEMP switch is set to COLD/COLD, the wash solenoid is activated and the hot solenoid cycles to warm the water to 65°. For the last rinse fi ll, the wash and bleach solenoids are activated. When the TEMP switch is set to COLD/COLD in the wash cycle, the wash solenoid is activated and the bleach solenoid is deactivated for all except the last fi ll in rinse. For the last rinse fi ll, the wash and bleach solenoids are activated.
Auto Temp
Sensor
Figure 1-17. Auto Temp Sensor Location
Figure 1-18. Positive Thermal Sensor
Auto Temp System
The auto temp system controls the minimum temperature of the cold water setting (approximately 65°F.) and the temperature of the warm and hot water setting (approximately 90°F and 120°F). On select models with a sanitary wash cycle, when the control is set to sanitary wash, the water temperature is raised to 152°F in the wash cycle. The auto temp system is made up of the control board and a positive thermal sensor mounted in the water inlet valve assembly. On select models, a positive thermal sensor (drum sensor), a heater control board, and a 1000 watt heating element located in the bottom rear of the drum are added to auto temp system. If the hot water supply in the house is below the auto temp setting, the drum heater heats the water in the wash cycle. (See Figure 1-20)
When a warm or hot temperature is selected in the wash cycle, the control board connects the hot water solenoid to neutral and cycles the center cold water solenoid off and on to regulate the temperature. When a cold temperature is selected, the control board connects the center cold water solenoid to neutral and cycles the hot water solenoid off and on to regulate the temperature. When a warm rinse is selected for the fi nal rinse, the control connects the outside cold solenoid to neutral and cycles the hot solenoid.
Heater
Control
Board
Figure 1-19.
L1
N
C6.1 C6.2
J11
C6.3
C6.4
C6.5
AQUA
YEL
PURP
TAN
GRAY
HEATER CONTROL BOARD
J3
C3.3
C3.2
C3.1
C3.1
J2
C3.3 C2.2
J1
C2.1
DRUM WATER
+T NTC
WHT/RED BLK/WHT
HEATER
Figure 1-20.
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Section 1 Basic Information
Automatic Dispenser
The automatic dispenser for detergent, liquid bleach and fabric softener system is made up of the dispenser cavity, and a removable drawer with three cavities: one for detergent, one for bleach and one for fabric softener. A plastic conveyer is snapped to the bottom of the drawer to direct the outputs from the bleach and softener chambers to the dispenser housing outlet channel. This prevents the mixtures from coming out the front of the drawer. (See Figure 1-21 & 1-22)
The 2 outlets of the water inlet valve assembly are inserted into the rear of the automatic dispenser. During the fi ll cycles, water is directed into the top of the cavity through 2 inlets. The inlet on the right, as viewed from the front of washer, is connected to the combination output of the hot water solenoid and the center cold water solenoid.
The inlet on the left, as viewed from the front of the washer, is connected to the cold water solenoid.
Figure 1-22.
In the fi ll cycle, water enters into the top of cavity and is directed across the top of the cavity by 4 channels: the dispenser bypass channel, the detergent channel, bleach channel and the fabric softener channel. The channel that receives the water is determined by which inlet supplies the water or if both inlets supply the water. (See Figure 1-23)
The dispenser advanced rinsing technology channel receives water whenever the inlet on the right, as viewed from the front of the washer, is activated. (See Figure 1-24)
Figure 1-23.
Figure 1-21.
Figure 1-24.
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Section 1 Basic Information
This path allows the water to bypass the dispenser drawer and enter the tub by the advanced rinsing technology hose connected between the cavity and the bellows. (See Figure 1-25)
Figure 1-25.
The detergent dispenser channel receives water from the right-hand input, as viewed from the front of the washer. The detergent channel forms a loop that allows the water to pass over the detergent section of the drawer. (See Figure 1-26)
Figure 1-27.
Figure 1-26.
As the water pass over the detergent section, holes in the cavity allows some of the water to enter and fl ush the detergent cavity. (See Figure 1-27)
Since the fl ow of the incoming water is more than the holes can dispense, the excess water backs up into a channel across the rear of the dispenser. (See Figure 1-28)
Figure 1-28.
Water in this channel and the mixture from the detergent drawer fl ow into the tub through the large hose at the rear of the dispenser. (See Figure 1-29)
Figure 1-29.
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Section 1 Basic Information
Detergent is dispensed at the start of the cycle, but bleach and fabric softener are not dispensed until later in the cycle. The bleach and softener cavities in the drawer have tubes molded into the bottom of them. These tubes allow bleach or fabric softener to be added to their cavity without being dispensed as long as the liquid is below the top of the tubes. At the proper time in the cycle when bleach or fabric softener is to be dispensed, water is added to the cavity. This raises the mixture above the top of the tube and the bleach or fabric softener starts fl owing into the tub.
To allow the cavities to empty, the cover of the detergent drawer cover has tubes molded into it that fi t over the tubes in the cavities. (See Figure 1-30 & 1-31)
These tubes are larger than the tubes in the cavity and are designed to fi t over the tubes, but not touch the bot- tom of the cavity when the cover is installed. When water is added to either the bleach or fabric softener liquid, the mixture level rises between the tubes above the tubes in the cavity and fl ows into the washer tub. Since the end of the tube on the insert does not touch the bottom of the cavity, a siphoning action will occur when the solenoid activates and allows water into the cavity. The added water creates an “overfi ll” condition and starts the siphoning. The cavity will empty itself when the water is turned off by the solenoid. (See Figure 1-31)
Figure 1-30.
Figure 1-31.
The bleach dispenser channel receives water from the left-hand input, as viewed from the front of the washer. The bleach channel forms a path, that allows the water to pass over the bleach cavity section of the cavity. (See Figure 1-32)
As the water passes over the bleach section, holes in the cavity allow some of the water to enter and mix with the bleach. This raises the mixture level above the tubes in the drawer bleach cavity allowing the mixture to fl ow into the tub. (See Figure 1-33)
Like the detergent channel, the fl ow of the incoming water is more than the holes can dispense allowing the excess water to backup into the channel across the rear of the dispenser and fl ow into the tub.
Figure 1-32.
Figure 1-33 .
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Section 1 Basic Information
For water to enter the fabric softener channel, both the left and right inlets must be activated. As the water from the left inlet pass over the channel, it collides with the water from the right inlet. This collision changes the water path directing it to the front of the cavity and into the fabric softener channel. The fabric softener channel forms a loop that allows the water to pass over the fabric softener cavity section of the drawer. (See Figure 1-34 & 1-35)
As the water passes over the fabric softener section, holes in the cavity allow some of the water to enter and mix with the fabric softener. This raises the mixture level above the tubes in the drawer fabric softener cavity allowing the mixture to fl ow into the tub. Like the detergent channel, the fl ow of the incoming water is more than the holes can dispense, allowing the excess water to backup into the channel across the rear of the dispenser and fl ow into the tub.
Figure 1-34.
Drain Pump
The drain pump is mounted to the bottom plate of the washer behind the access panel. It operates on 120 VAC and is controlled by the control board and pressure switch. The pump out specifi cations of the drain pump vary from 12 G.P.M. with a 3 foot standpipe height to 5 G.P.M. with a 8 foot standpipe height. (See Figure 1-36)
Motor
The motor is mounted to the bottom of the outer tub. The motor is an induction, three phase AC motor that varies speeds when the voltage from the speed control board varies in frequency and amount. (See Figure 1-37) The motor has a tachogenerator that inputs the speed of the motor to the speed control board.
Figure 1-35.
Figure 1-36.
1-14
Figure 1-37.
Page 17
Section 1 Basic Information
Spin Basket
Outer Tub Rear
Outer Tub Front
Bellows (Door Boot)
Retaining Spring
Speed Control
The speed control board is mounted to the base plate of the washer in the left rear corner of the washer. The speed control board controls the following operations:
1. The speed of the drive motor by converting input line to neutral single phase 60 Hertz voltage, to a varying frequency, three phase output voltage from zero to 300 VAC. By varying the amount, frequency, and polarity of the voltage and comparing the input from the tachogenerator on the drive motor, the speed control board can operate the drive motor at a
pre programmed speed and direction.
2. The balance of the load in the washer during the
spin cycle by converting the sine wave from the tachogenerator to square waves and comparing the distance between the square waves.
Bellows
The bellows is a rubber sleeve that seals the suspended outer tub to the stationary cabinet front at the tub opening. Its purpose is to provide a water tight opening into the tub that can be sealed by the cabinet door, yet allow fl exibility for the oscillation of the tub during the wash and spin cycles.
Outer Tub Assembly
The outer tub assembly is supported by two suspension springs and stabilized by two air shock assemblies. A cement counter weight mounted to the front of the outer tub. Another weight is molded into the rear half of the outer tub. These counterweights prevent excessive oscillation of the entire suspended assembly during an unbalanced spin cycle.
Spin Basket Assembly
The spin basket is constructed of stainless steel. The circumference of the basket is perforated to allow water to fl ow through it as it revolves. A heavy steel shaft is pressed into the spin basket support which is then bolted to the basket. The spin basket assembly is entirely supported by two ball bearing assemblies pressed into the rear of the outer tub.
Figure 1-38. Speed Control
Tub Construction
The front loading tumble action clothes washer consists of a perforated, cylindrical spin basket suspended horizontally on its axis within a larger solid cylindrical tub. This assembly is suspended by springs within a four piece steel cabinet. A see through door and a fl exible bellows (seal) provides access for loading and unloading.
Cabinet
The cabinet is made of heavy steel in a four piece design. The sides and rear are Tog-l-loked at the rear corners and base. The rear of the cabinet is galvanized steel with an access panel.
Front Panel and Door Assembly
A large drive pulley is mounted to the free end of the shaft that extends through the rear of the outer tub. There are three plastic vanes mounted to the spin basket to aid in the washing action during the wash cycle. The rotation of the spin basket provides both the washing action during the wash cycle and water extraction during the spin cycle.
The front panel is attached with screws to the console mounting brace and base plate.
Figure 1-39.
1-15
Page 18
Section 1 Basic Information
Major Appliance Warranty Information
Your appliance is covered by a one year limited warranty. For one year from your original date of purchase, Electrolux will pay all costs for repairing or replacing any parts of this appliance that prove to be defective in materials or workmanship when such appliance is installed, used and maintained in accordance with the provided instructions.
Exclusions
This warranty does not cover the following:
1. Products with original serial numbers that have been removed, altered or cannot be readily determined.
2. Product that has been transferred from its original owner to another party or removed outside the USA or Canada.
3. Rust on the interior or exterior of the unit.
4. Products purchased “as-is” are not covered by this warranty.
5. Food loss due to any refrigerator or freezer failures.
6. Products used in a commercial setting.
7. Service calls which do not involve malfunction or defects in materials or workmanship, or for appliances not in ordinary household use or used other than in accordance with the provided instructions.
8. Service calls to correct the installation of your appliance or to instruct you how to use your appliance.
9. Expenses for making the appliance accessible for servicing, such as removal of trim, cupboards, shelves, etc., which are not a part of the appliance when it is shipped from the factory.
10. Service calls to repair or replace appliance light bulbs, air filters, water filters, other consumables, or knobs, handles, or other cosmetic parts.
11. Surcharges including, but not limited to, any after hour, weekend, or holiday service calls, tolls, ferry trip charges, or mileage expense for service calls to remote areas, including the state of Alaska.
12. Damages to the finish of appliance or home incurred during installation, including but not limited to floors, cabinets, walls, etc.
13. Damages caused by: services performed by unauthorized service companies; use of parts other than genuine Electrolux parts or parts obtained from persons other than authorized service companies; or external causes such as abuse, misuse, inadequate power supply, accidents, fires, or acts of God.
DISCLAIMER OF IMPLIED WARRANTIES; LIMITATION OF REMEDIES CUSTOMER’S SOLE AND EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY SHALL BE PRODUCT
REPAIR OR REPLACEMENT AS PROVIDED HEREIN. CLAIMS BASED ON IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR OR THE SHORTEST PERIOD ALLOWED BY LAW, BUT NOT LESS THAN ONE YEAR. ELECTROLUX SHALL NOT BE LIABLE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES SUCH AS PROPERTY DAMAGE AND INCIDENTAL EXPENSES RESULTING FROM ANY BREACH OF THIS WRITTEN LIMITED WARRANTY OR ANY IMPLIED WARRANTY. SOME STATES AND PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, OR LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES, SO THESE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO YOU. THIS WRITTEN WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS. YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE.
If You Need Service
This warranty only applies in the USA and Canada. In the USA, your appliance is warranted by Electrolux Major Appliances North America, a division of Electrolux Home Products, Inc. In Canada, your appliance is warranted by Electrolux Canada Corp. Electrolux authorizes no person to change or add to any obligations under this warranty. Obligations for service and parts under this warranty must be performed by Electrolux or an authorized service company. Product features or specifications as described or illustrated are subject to change without notice.
USA
1.800.944.9044 Electrolux Major Appliances North America P.O. Box 212378 Augusta, GA 30907
Keep your receipt, delivery slip, or some other appropriate payment record to establish the warranty period should service be required. If service is performed, it is in your best interest to obtain and keep all receipts. Service under this warranty must be obtained by contacting Electrolux at the addresses or phone numbers below.
1-16
Canada
1.800.668.4606
Electrolux Canada Corp.
5855 Terry Fox Way
Mississauga, Ontario, Canada
L5V 3E4
Page 19
Section 2 Installation Information
WARNING
To reduce the risk of fire, electrical shock, or injury when using a Frigidaire Affinity Washer, follow basic safety precautions including the following:
- Read all instructions before operating the washer.
- Before performing any type of service or installation, make sure that electric power to the washer is disconnected.
- To avoid the possibility of explosion or fire, do not store or use combustible, flammable, or explosive liquids or vapors (such as gasoline) inside or in the vicinity of this or any other appliance.
- This appliance is equipped with a three-prong grounding plug for protection against possible electric shock hazards. Plug it only into a dedicated, grounded electrical outlet. When only a standard two-prong electrical outlet is available, the customer must have it replaced with a dedicated, properly grounded three-prong electrical outlet before using this Appliance. Do not under any circumstances, cut or remove the third (ground) prong from the power cord. Do not use an adapter plug. Do not use an extension cord. Do not use a power cord that is frayed or damaged. The use of a ground fault interrupter (GFI) is not recommended.
- Do not install or use a damaged appliance. If you receive a damaged appliance, immediately contact your dealer or builder.
- The installer must show the customer the location of the power plug so that they know where and how to disconnect power to the washer.
- The customer should not install, repair or replace any part of the washer unless specifically recommended in the literature accompanying it. A qualified service technician should perform all other service.
DANGER
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Clear the room, building or area of all occupants.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
WARNING
Destroy carton, plastic bags, and any exterior wrapping material immediately after the Washer is unpacked. Children should never use these items for play. Cartons covered with rugs, bedspreads, plastic sheets or stretch wrap may become air tight chambers and can quickly cause suffocation.
Keep laundry products out of children’s reach. To prevent personal injury, observe all warnings on product labels. Cut Hazard. To prevent serious injury from sharp edges, wear work gloves when handling, unpacking or
disassembling unit.
WARNING
Electrolux cannot be held responsible for damage to property or injury to persons caused by failure to comply with the installation, maintenance and safety instructions contained in this Service Manual.
2-1
Page 20
Section 2 Installation Information
Pre-Installation Requirements
Tools and materials needed for installation:
• Channel lock adjustable pliers
• Phillips, straight, & square bit screw-drivers
• Adjustable wrench
• 10 mm socket with ratchet
• Carpenter’s level
Electrical System Requirements
Circuit - Individual, properly polarized and grounded 15 amp. branch circuit fused with 15 amp. time delay fuse or circuit breaker.
Power Supply - 2 wire, with ground, 120 volt single phase, 60 Hz, alternating current.
NOTE
Because of potentially inconsistent voltage capabilities, the use of this washer with power created by gas powered generators, solar powered generators, wind powered generators or any other generator other than the local utility company is not recommended.
GFI (Ground Fault Interrupter) receptacle is not required.
Grounding Requirements
WARNING
Improper connection of the equipment grounding conductor can result in a risk of electrical shock. Check with a licensed electrician if you are in doubt as to whether the appliance is properly grounded.
1. The washer MUST be grounded. In the event of malfunction or breakdown, grounding will reduce the
risk of electrical shock by a path of least resistance for electrical current.
2. This washer is equipped with a power supply cord having an equipment-grounding conductor and a grounding plug, the plug MUST be plugged into an appropriate, copper wired receptacle that is properly installed and grounded in accordance with all local codes and ordinances or in the absence of local codes, with the National Electrical Codes, ANSI/ NFPA 70 (latest edition). If in doubt, call a licensed electrician. DO NOT cut off or alter the grounding prong on the power supply cord. In situations where a two-slot receptacle is present, it is the owner’s responsibility to have a licensed electrician replace it with a properly grounded three prong grounding type receptacle.
Outlet Receptacle - Properly grounded 3-prong receptacle to be located so the power supply cord is accessible when the washer is in an installed position.
Grounding Type Wall Receptacle
Power Cord with 3- Prong Grounded Plug
Figure 2-1. Electrical Connection
DO NOT, under any circumstances, cut, remove, or bypass the grounding plug.
2-2
Page 21
Section 2 Installation Information
27-3/4” (60.33)
2-5/8” (6.67)
24”
(60.98)
22”
(55.88)
25-5/8” (65.09)
2-1/2” (6.35)
33-1/2” (85.09)
3-5/8” (9.21)
8-1/2”
(21.59)
27”
(68.98)
6-3/4”
(17.15)
23”
(58.42)
27”
(68.58)
28-1/4” (71.76)
Figure 2-2. Unit Dimensions
NOTE
A pedestal accessory, Model No. APWD15W, specifically designed for this washer may be used when elevating the washer for ease of use. Failure to use accessories certified by the manufacturer could result in personal injury, property damage or damage to the washer.
2-3
Page 22
Section 2 Installation Information
Water Supply Requirements
Hot and cold water faucets MUST be installed within 42 inches (107 cm) of the washer’s water inlet. The faucets MUST be 3/4 inch (1.9 cm) with threading for laundry hose connection. Water pressure MUST be between 30 and 120 psi. Pressure difference between hot and cold cannot be more than 10 psi. The local water depart­ment can advise the customer of line water pressure.
Drain System Requirements
Drain capable of eliminating 17 gals (64.3 L) per
1. minute.
2. A standpipe diameter of 1-1/4 in. (3.18 cm) minimum.
3. The standpipe height above the floor should be: Minimum height: 24 in. (61 cm) Maximum height: 96 in. (244 cm)
NOTE
Figure 2-3. Standpipe Dimensions
Drain hose attached to washer can reach a 90 inch (229 cm) high standpipe. For higher standpipe, use hose P/N 134369410, available from an authorized parts distributor.
Unpacking Unit
1. Temporarily remove door tape.
2. Open washer door and remove everything from drum.
3. Close door and reapply door tape.
4. Using a rug, blanket or piece of cardboard to protect the floor, carefully lay washer on its back.
5. Remove styrofoam base and shipping plug and set them aside.
6. Carefully return washer to an upright position.
7. Carefully move the washer to within 4 feet (1.3 m) of its final location.
8. Remove the following from back panel of washer: 4 shipping bolts, 4 spacers and 2 metal “P” clamps.
9. Remove the 4 plugs from the literature pack located in the drum and install them in the holes vacated by the packing spacers .
Figure 2-4. Unpacking Unit
CAUTION
EXCESSIVE WEIGHT HAZARD To avoid back or other injury, have more than one per­son move or lift the washer.
2-4
NOTE
If the washer is to be transported at a later date, the shipping support hardwaremust be reinstalled to prevent shipping damage.
Page 23
Section 2 Installation Information
Clearance Requirements Installation in a Recess or Closet
IMPORTANT
DO NOT INSTALL THE WASHER:
1. In an area exposed to dripping water or outside weather conditions. The ambient temperature should never be below 60° F (15.6° C) to
maximize detergent effectiveness.
2. In an area (garage or garage-type building) where gasoline or other flammables (including automo­biles) are kept or stored, or an area where it will come in contact with curtains or drapes.
3. Floor MUST be solid with a maximum slope of 1 inch (2.54 cm). To minimize vibration or movement, reinforcement of the floor.
If washer and dryer are installed in the same closet, door ventilation is required: A minimum of 120 square inches (774.2 cm²) of opening, equally divided at the top and bottom of the door, is required. Louvered openings should be located 3 inches (7.6 cm) from bottom and top of door. Air openings are required to be unobstruct­ed when a door is installed. A louvered door with equiva­lent air openings for the full length of door is acceptable.
MINIMUM INSTALLATION CLEARANCES - Inches (cm)
SIDES REAR TOP FRONT Alcove 0” (0 cm) 0”(0 cm)* 0” (0 cm) n/a Under-
Counter Closet 0” (0 cm) 0”(0 cm)* 0” (0 cm) 1” (2.54 cm)
* dryer vent elbow (vented right or down in free-standing dryer or right on pedestal-mounted dryer) must be installed to achieve 0” (0 cm) installation.
0” (0 cm) 0”(0 cm)* 0” (0 cm) n/a
For other than straight back venting, a quick-turn 90°
0”
0cm)
0”
(0cm)
Figure 2-5. Closet Installation
1”
.54cm)
0”
(0cm)
Figure 2-6. Clearances
2-5
Page 24
Section 2 Installation Information
Leveling Washer
Excessive noise and vibration can be prevented by properly leveling the washer.
1. For free standing installation and with the washer in it’s final position, place a level on top of the washer. Adjust the leveling legs so the washer is level front-
to-rear and side-to-side, and stable corner-to-corner. Press down on alternate corners and sides and feel for the slightest movement. Adjust the appropriate leg so the washer is SOLID on the floor on ALL four legs. Keep the leveling leg extension at a minimum for best performance of the washer.
2. For pedestal installations, See additional installation instructions included with the pedestal.
NOTE
For pedestal installations, see additional installation instructions included with the pedestal.
Figure 2-7. Leveling Washer
Connecting Inlet Water
1. Run some water from the hot and cold faucets
to flush the water lines and remove particles
that might clog the water valve screens and to determine which faucet is hot and which is
cold supply.
2. Remove the inlet hoses and rubber washers from the plastic bag located in the drum of the washer and
install the rubber washers in each end of the inlet
hoses.
3. Carefully connect the inlet hosemarked “HOT” to the outside “H” outlet of the water valve. Tighten by
hand, then tighten another 2/3 turn with pliers.
Carefully connect the other inlet hose to the inside
“C” outlet of the water valve. Tighten by hand, then
tighten another 2/3 turn with pliers. Do not cross
thread or overtighten these connections.
4. Connect the inlet hose ends to the HOT and COLD water faucets tightly by hand, then tighten another 2/3 turn with pliers. Turn the water on and check for leaks.
5. Turn on the water and check for leaks.
Figure 2-8. Connecting Inlet Water
NOTE
Use only new hoses.
2-6
Page 25
Section 2 Installation Information
Connecting Drain and Electrical
1. Snap one end of the drain hose hanger (shipped in washer drum) onto the drain hose. Continue wrapping it around the hanger and snap it in place.
2. Place the hook end of the drain hose in the drain opening. Secure the drain hose with the cable tie (provided in the enclosure package) to the stand­pipe, inlet hose, laundry tub, etc. so the hose does not pull out from the force of the water.
3. Plug the power cord into a grounded outlet.
4. Turn on the power at a circuit breaker/fuse box.
5. Carefully slide the washer to its final position.
Recheck for level and rock corners for stability. Remove and discard door tape.
NOTE
A wiring diagram and technical data sheet are located under the washer top panel, on top of the detergent dispenser housing.
Installation Checklist
Doors
Handles are secure and tight Door seals completely to cabinet on all sides
Leveling
Washer is level, side-to-side and front-to-back Cabinet is setting solid on all corners
Electrical Power
House power turned on Washer plugged in
Water Connections
House water supply turned on Check for leaks at all connection points
Final Checks
Shipping material removed Run washer through a cycle check for proper operation
Registration card sent in
Figure 2-9. Drain Hose Installation
2-7
Page 26
Section 2 Installation Information
Washer and Dryer 15” Drawer Pedestal Installation
The Affinity Series washers and dryers use the same pedestal.
Tools needed: Level 9/16” open end wrench #2 Phillips screwdriver Washer/Dryer Installation Kit
NOTE
This kit is intended to be installed by persons having electrical and mechanical training and a level of knowledge considered acceptable in the appliance repair trade.
Pedestal Installation
1. Attach the rear brackets to the pedestal with (4)- #10 screws (2 per bracket). (See Figure 2-9)
2. Attach the front brackets and spacer plates to the pedestal with (4)- #10 screws (2 per bracket).
3. Tilting the dryer back slightly to engage the slots in the rear of the dryer with the tabs of the rear
brackets on the pedestal.
NOTE
Screws Screws
Rear Bracket Rear Bracket
Foam
Pedestal Top
Screws
Front Bracket Front Bracket
Figure 2-9.
NOTE
Do not remove the foam in the middle of the pedestal. It reduces vibration noise.
2 - Rear Brackets (Washer)
If washer was previously installed, disconnect power cord, remove the inlet hoses from the water faucets and tape the drain hose to the top of the washer to eliminate excess water on the floor.
4. Using two or more people, carefully lift the washer
onto the pedestal, tilting the washer back slightly to align the holes in the rear of the washer with the
slots of the rear brackets on the pedestals.
NOTE
If the mounting holes do not align, make sure washer leveling legs are adjusted fully into washing machine. Turn each leg tight to the base.
2-8
14 - #10 x 1/2" Screws
(Washer / Dryer)
2 - Rear Brackets (Dryer)
2-FrontBrackets
(W asher / Dryer)
2 – Spacer Plates (Washer)
Figure 2-10. Kit Components
Page 27
Section 2 Installation Information
Pedestal Installation
5. Set the washer down onto the pedestal making sure the washer base is behind the front brackets of the pedestal.
6. Align the sides of the washer with the sides of the pedestal and attach the washer to the rear brackets using four #10 screws (2 per bracket) as shown in Figure 2-11.
7. With pedestal drawer open for better access, install the two #10 screws through the front brackets in the pedestal into the washer base as shown in Figure 2-12.
8. After closing the pedestal drawer, carefully move the
washer/pedestal assembly into position.
Figure 2-11.
Install Screws
NOTE
Because of the increased weight caused by the addition of the pedestal, two or more people may be required.
9. Excessive noise and vibration can be prevented by properly leveling the washer/pedestal assembly on a SOLID floor and tightening the leveling leg lock nuts.
With washer/pedestal assembly in its final position,
place a level on top of washer. Adjust pedestal
leveling legs so the washer/pedestal assembly is
level front-to-rear and side-to side, and stable
corner-to-corner. Press down on alternate corners and sides and feel
for the slightest movement. Adjust the appropriate leg so the washer/pedestal assembly is SOLID on the
floor on ALL four pedestal legs. After leveling the
washer/pedestal assembly, adjust the lock nut on each pedestal leveling leg against the pedestal base and tighten with a wrench. Keep the leg extension at a minimum to prevent excessive vibration.
10. Complete the installation following the procedures at the beginning of this section.
Install Screw
Figure 2-12 .
2-9
Page 28
Section 2 Installation Information
Notes
2-10
Page 29
Section 3 Electronic Control
Affinity Series Control Panel Layout
Cycles with Light
Indicators
Normal
Quick
Heavy Duty
Perm Press
Delicates
Hand Wash
Spin Only
Cycles with Light
Indicators
Deep Clean
Sanitary
Heavy Duty
Normal
Perm Press
Delicates
Hand Wash
Spin Only
Temperatures with
Light Indicators
Cycle Selection Knob
Figure 3-1. Affinity 6000 Series Control Panel
Temperatures with
Light Indicators
Interface
Buttons
User
Interface
Buttons
User
Spin Speeds with
Dryer Features with
Light Indicators
Delay
Options
Start
Stain Clean Extra Rinse Extended Spin Signal Volume
Select
Soil Level
Dryer Features with
Delay Start
Stain Clean
Extra Rinse
Extended Spin
Signal Volume
Select
Light Indicators
Auto Tem p
Tem peratu re
Hot/Cold
Warm/Cold
Warm/Warm
Cold/Cold
Cold/Cold
Maximum
Fast
Medium
slow
No Spin
Spin Speed
Spin Speeds with
Light Indicators
Hot/Cold
Warm/Cold
Auto Tem p
Warm/Warm
Cold/Cold
Cold/Cold
Tem peratu re Spi n S pee d Op ti ons So il Le vel
Maximum
Fast
Medium
slow
No Spin
Light Indicators
Heavy
Normal
Light
Cancel
Heavy
Normal
Light
Cancel
Door Lock Wash Rinse Final S pin
Start/Pause
Door Lock Wash Rinse Final Spin
Start/Pause
LED
Timer
Status Lights
LED
Timer
Status Lights
Cycle Selection Knob
Figure 3-2. Affinity 7000 Series Control Panel
WARNING
To reduce the risk of fire, electric shock or injury to persons, read and be knowledgeable of the IMPORTANT SAFETY INSTRUCTIONS in the washer Owner’s Guide before operating this appliance.
3-1
Page 30
Section 3 Electronic Control
Affinity Series Control Panel Layout
Operating Steps
1. Prepare items for washing.
2. Pretreat stains and heavy soil.
3. Add laundry load to the wash drum.
4. Add laundry products to the dispenser.
• Detergent, bleach and fabric softener will be dispensed at the proper time in the cycle.
• Slide safety latch to the right to open the dispenser drawer.
• Add the recommended amount of a high efficiency detergent to the detergent compartment.
• If desired, add liquid chlorine bleach and liquid fabric softener to the appropriate compartments.
• Slowly close dispenser drawer.
• Any water remaining in dispenser at end of cycle is
a result of siphoning action and part of normal operation.
5. Select appropriate cycle and settings for the load.
• Turn the Cycle Selector knob in either direction to select cycle. Estimated cycle time will be displayed.
• Suitable wash and rinse water temperatures, final spin speed, options and soil level for each cycle will
automatically be displayed. See the Cycle Selection
Chart for more details.
• To change the settings, press the Temperature, Spin Speed and Soil Level buttons.
• To select or delete an option, press Options, then while the indicator is blinking, press Select. The indicator will light when option has been selected.
It will no longer be lit when the option has been
deleted.
• To provide the best care for your laundry, not every setting or option is available with every cycle. If a setting or option is not available, its indicator will not light.
• Adjustments to the cycle will be remembered each time that cycle is selected in the future. To return to the factory settings, press Start/Pause and Select at the same time and hold until a signal sounds.
6. Select Delay Start to delay the beginning of the cycle for up to 14 hours, if desired.
7. Start the washer.
• Close the door and press Start/Pause. The washer will not operate with the door open. The status lights will blink, the signal will beep and “dr” will be
displayed as a reminder to close the door.
• As a safety measure, the door will automatically lock during the entire wash cycle and the Door Lock
indicator will be lit.
• To add a forgotten item to the wash drum, press Start/Pause, open the door, add the item, close the door and press Start/Pause to resume the cycle. “PAU” will be displayed alternately with the
estimated cycle time.
• If the cycle is interrupted during spin, it will take approximately 2-3 minutes for the door lock to release. DO NOT force open the door.
• To stop the washer, press Cancel.
8. A signal will sound when Signal option is selected.
9. Remove items from washer when the cycle ends.
Cycle Selection
Turn the Cycle Selector knob to the desired cycle. For best results, follow the fabric care label instructions on items to be washed. To change the selection after the cycle has begun, press Cancel before making another choice. Just turning the knob to another selection will not change the cycle.
Cycle Description
Deep Clean Sanitary
Use the Deep Clean cycle for heavily soiled colorfast items that should be washed in very hot water. Only the Hot/Cold Temperature setting is available. The household water heater should be set at a minimum of 120° F. If the setting is lower, the cycle time will be extended by 30 minutes or more.
The wash water is heated by an internal boost heater to a maximum of 152° F as the load tumbles for up to 90 minutes. “SAn” is displayed during the wash phase alternately with the estimated cycle time. Cold water is added to Cool Down the load prior to drain and spin. This cycle will eliminate 99.999% of 4 common infectious bacteria*. (If the cycle is interrupted while the water is heating, the fi nal temperature of the wash water may be lower and sanitation may be reduced.)
Heavy Duty
The Heavy Duty cycle provides 20 minutes of reversing tumble wash action for heavily soiled sturdy items. Hot water is recommended to remove heavy soil and most stains. Stain Clean, Extra Rinse and Extended Spin are available options.
3-2
Page 31
Section 3 Electronic Control
Normal
The Normal cycle provides 15 minutes of reversing tumble wash action for normally soiled loads. Stain Clean, Extra Rinse and Extended Spin are available options.
Perm Press
The Perm Press cycle provides 10 minutes of reversing tumble wash action for cottons and blends with a no-iron nish. To minimize wrinkling, the Warm Rinse and Extended Spin option are not available with this cycle. The Stain Clean and Extra Rinse options can be selected.
Quick
The Quick Cycle provides 10 minutes of reversing tumble wash action for lightly soiled items that must be laun­dered quickly. To save time, the Extra Rinse and the Extended Spin option are not available with this cycle.
Delicates
This cycle provides 10 minutes of gentle reversing wash action for knits and delicates. To protect your delicate items, a hot water wash, Heavy Soil, and the Extended Spin option are not available. The Stain Clean and Extra Rinse options are available.
Hand Wash
Select the Hand Wash cycle for items labeled “Hand Washable”. Ten minutes of occasional tumbling are followed by 3 rinses and a slow fi nal spin. To protect your hand , a hot water wash, Heavy Soil, the Clean Stain and Extended Spin options are not available. The Extra Rinse option is available.
Cycle Settings
Appropriate wash and rinse water temperatures, fi nal spin speed and soil level settings for each cycle will automatically be displayed when a cycle is selected. To change the preset selections, press Temperature, Spin Speed and Soil level to scroll to the desired setting. If a setting is not appropriate for that cycle, the indicator will not light up.
NOTE
Pressing any button during operation of the cycle will produce fl ashing indicator lights, beeping and “Err” will be displayed. To change a setting after the cycle starts, press the START/PAUSE before making adjust­ment. Changes made to the cycle will automatically be remembered each time that cycle is selected in the future.
Wash / Rinse Water Temperatures
Select a wash water temperature according to fi ber content, colorfastness and soil level. For best results, follow the care label instructions and use the hottest water safe for the fabric. A cold water rinse saves energy and reduces wrinkling.
• Hot/Cold Heavily soiled white/colorfast cotton and perm press loads.
• Warm/Cold Normally soiled white/colorfast cotton and perm press loads.
• Warm/Warm Washable woolens.
• Cold/Cold Lightly soiled non-colorfast items, knits, delicates and hand washables.
Spin Only
Use the Spin Only cycle anytime you want to drain water from the washer and spin out the load or as a follow-up to a No Spin selection. Select the spin speed appropriate to the load. To add a rinse prior to spin, select the Extra Rinse option.
3-3
Auto Temp
Auto Temp improves washing performance. Water temperature can be affected by the water heater setting and its distance from the washer, water usage in other parts of the home and seasonally low ground water temperatures in some geographic areas. Because most detergents work best in wash water at a minimum of 65°F, select Auto Temp settings for regulated wash and nal rinse water temperatures.
Auto Temp Hot ........ 120° F
(Only if water heater temperature is greater than 120° F.)
Auto Temp Warm ... 90° F
Auto Temp Cold ...... 65° F
Cold ......................... Temperature of cold tap water.
Page 32
Section 3 Electronic Control
Spin Speed
Maximum, Fast, Medium and Slow speeds are available for each cycle. The fi nal spin speed and duration vary from cycle to cycle.
• Increasing spin speed will extract more water and decrease drying time.
• Decreasing spin speed will reduce wrinkling.
• Select Slow spin speed to gently spin items that should be line dried.
• Use No Spin to omit the final spin at the end of the cycle. The load will be very wet. Remove items from the wash drum to drip dry or select Spin Only to
remove excess water at a more convenient time.
Soil Level
Press Soil Level to increase or decrease the wash time.
Water Level
There is no need to select a water level. The washer automatically adjusts the water level to the type and size of wash load.
Signal Volume
A signal will sound at the end of the cycle this option is selected. The signal has an adjustable volume level or can be turned off.
Washer Features
Delay Start
Press Delay Start to select a wash time convenient to your schedule or during off peak energy hours. The start of the cycle can be delayed for up to 14 hours. The delay time selected will be displayed as 30, 60 or 90 minutes or 2 through 14 hours.
Control Lock
To avoid having someone accidentally start or stop the washer, press Options and Select at the same time and hold for 10 seconds until “LOC” is displayed alternately with the estimated cycle time. To unlock the controls, press Options and Select at the same time and hold 10 seconds until ”LOC” is no longer displayed.
Cycle Options
To select or delete the Extra Rinse, Extended Spin or Signal Volume, press Options until the blinking light indicates the desired option. Then, while it is blinking, press Select. The indicator will light when the option has been selected. It will no longer be illuminated when the option has been deleted. To provide the best care for your laundry items, not every option is available with every cycle.
Stain Clean
Use the Stain Clean option to add a 5-minute soak in the middle of the wash portion of any cycle except Quick and Hand Wash.
Extra Rinse
Use this option when additional rinsing is desired to remove excess dirt and detergent. It is recommended for heavily soiled loads or if household members have sensitive skin. Extra Rinse occurs before the fi nal rinse when the liquid fabric softener is dispensed.
Extended Spin
Estimated Cycle Time
The estimated total cycle time will be displayed when the cycle is selected. The time may increase if water pressure is low, oversudsing occurs or the load becomes unbalanced. The approximate time remaining will be displayed during the cycle.
Status Lights
The following will be displayed at the appropriate times during the cycle:
• Door Lock
• Wash
• Rinse
• Final Spin
Start/Pause
Press Start/pause to start, pause or restart a cycle. “PAU” will be displayed alternately with the estimated time remaining when the cycle is paused.
Cancel
Press Cancel to stop the cycle.
Use this option to add several additional minutes to the nal spin at the selected speed. This will improve water extraction and decrease drying time.
3-4
Page 33
Section 3 Electronic Control
Affinity 6000 Series Cycle Chart
setunim 21
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Cycle Selection Chart
X X
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The following chart shows the temperature, spin speeds, soil level options, and the features available for each cycle.
cted.
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3-5
Page 34
Section 3 Electronic Control
Affi nity 7000 Series Cycle Chart
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The following chart shows the temperature, spin speeds, soil level options, and the features available for each cycle.
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3-6
Page 35
Section 3 Electronic Control
Section 3 Electronic Control
Error Codes
The electronic control has self diagnostics error codes built in that cover most products failures.
Reading Error Codes
1. Wake the washer by pressing any button.
2. Wait 5 seconds.
3. Press and hold the START/PAUSE and CANCEL buttons simultaneously. As long as the buttons are held, the failure code will appear in the display as an “E” followed by two numbers, a number and a
letter or two letters. The control will beep and the Door Lock, Wash, Rinse, and Final Spin indicator lights will flash.
Quick Check
If there is no error displayed and washer momentarily starts then turns back off:
1. Listen for a relay closure inside the motor control shortly after the START/PAUSE key is pressed. If this happens, the motor control has power.
2. Check the 5 pin connector wiring between the console control and the motor control.
To Clear Latest Stored Error Code
• Turn the Program Knob to start position, Spin Only.
• Press START/PAUSE to start the cycle and save it.
• Press CANCEL to stop the cycle and turn off LEDs.
• Press CANCEL again to turn on the LEDs.
• Within 5 seconds, press and hold the OPTION and START/PAUSE buttons until LEDs start sequentially chasing, then release buttons.
• Turn program knob clockwise 7 clicks from Start Position. The control will signal the last error code.
• Press and hold the OPTIONS and START/PAUSE
buttons for 3 seconds. The code will be cleared.
• Exit Diagnostic Mode to return the washer to normal
operation. a) Unplug the power cord, wait 5-8 seconds, then reconnect the power cord OR b) Turn the program knob clockwise 2 or 3 clicks after the Start Position. Press OPTIONS and START/PAUSE buttons together for a few seconds until wash cycle LEDs appear.
NOTE
During normal operation, the display may show: “SAn” - deep clean (Sanitary Cycle)
cd” - cool down (Sanitary cycle) “do” or “dr” - door problem. “Err” - an error has been detected. “LOC” - control lock is activated. “PAU” - cycle has been interrupted.
To clear latest stored error code:
• Turn the Program Knob to start position, Spin Only.
• Press START/PAUSE to start the cycle and save it.
• Press CANCEL to stop the cycle and turn off LEDs.
• Press CANCEL again to turn on the LEDs.
• Within 5 seconds, press and hold the OPTION and START/PAUSE buttons until LEDs start sequentially chasing, then release buttons.
3-7
Page 36
Section 3 Electronic Control
Section 3 Electronic Control
Diagnostic Test
The diagnostic test is used to check individual washer component function only.
To Start The Test:
• Turn Program Knob to the start position, Spin Only.
• Press START/PAUSE to start the cycle and save it.
• Press CANCEL to stop the cycle and turn off LEDs.
• Press CANCEL again to turn on the LEDs.
• Within 5 seconds, press and hold the OPTIONS and START/PAUSE buttons until LEDs start sequentially chasing, then release buttons.
1. All the LEDs will sequentially light. Pressing a button below a light cluster will light all the LEDs in that cluster at one time to confirm functionality.
2. Turn the program knob (1) click clockwise from the start position. The hot water solenoid will activate and hot water should enter through the detergent compartment.
3. Turn the program knob (2) clicks from the start position. The bleach water solenoid will activate and cold water should enter through the bleach compartment.
4. Turn the program knob (3) clicks from the start position. The bleach and the wash water solenoids will activate and cold water should enter through the softener compartment.
5. Turn the program knob (4) clicks from the start position. The door lock solenoid will deactivate and the loading door can be opened. When the door is opened, the drum light should turn on.
6. Turn the program knob (5) clicks from the start position. The washer will fill and tumble. Once tumbling has started, the Boost Heater (if so equipped) will turn on.
7. Turn the program knob (6) clicks from the start position. The drain pump & door lock solenoid will activate and the washer will operate in high spin.
WARNING
If power is removed during this test, the door can be opened. To prevent injury, DO NOT put your hands inside when the tub is rotating.
8. Turn the program knob (7) clicks from the start position. The control will signal the last error code.
Exiting Diagnostic Mode
There are two options for exiting the Diagnostic Test mode and returning the washer to normal operation:
a) Unplug the power cord, wait 5-8 seconds, then reconnect the power cord OR b) Turn the program knob clockwise 2 or 3 clicks after the start position. Press OPTIONS and START/
PAUSE buttons together for a few seconds until wash cycle LEDs appear.
If a situation arises where you cannot exit the Diagnostic mode as described above, and the bank of 5 LED’s on the right end remain ON regardless of Program Knob position, a combination of pushed buttons may have caused the control to enter a special factory test mode. If this occurs, disconnect power to reset the control to return washer to normal operation.
Drum Light Circuit Testing
To test the drum light circuit, remove the top of washer to gain access to terminals of the stepdown transformer.
With the washer door open, measure the voltage drop between the input terminals of the transformer. If the meter reads zero, remove the door switch and check it with an Ohm meter. If the contacts are open with the plunger out, replace the door switch. If the contacts are closed, replace the control board.
If the meter reads line to neutral voltage, measure the voltage drop between the two output terminals. If the meter read zero the transformer is defective. If the meter reads 12 volts, the light is defective.
NOTE
Since it is recommended that the loading door be left open when the washer not in use, the electronic control board limits the amount of time the drum light is on. With the loading door open, the electronic control board allows power to the light for a maximum of (3) minutes.
If the drum light remains on for more than (3) minutes with the loading door opened, replace the electronic con­trol board. If the drum light remains on with the loading door closed, replace the light switch.
3-8
Page 37
Section 3 Electronic Control
Failure code chart
Failure code Fault condition Check
E11 Fill time to long. Refer to test (1). E13 Water leak in tub or air leak in air bell. Refer to test (2). E21 Water not pumping out fast enough. Refer to test (3). E23 Drain pump relay on control board failed. Replace control board or wire. E24 Drain pump relay on control board failed. Replace control board or wire. E31 Pressure sensor not communicating with control board. Refer to test (4). E35 Pressure sensor indicates water overfill. Refer to test (5). E36 Control board problem. Replace the control board. E41 Control board thinks the door switch is open. Refer to test (7). E43 Board communications problem. Replace the control board. E44 Board communications problem. Replace the control board. E45 Board communications problem. Replace the control board. E46 Board communications problem. Replace the control board. E47 Board thinks the door PTC circuit is open in spin. Refer to test (7) E48 Board thinks the door PTC circuit is closed. Refer to test (7) E52 Bad signal from tachogenerator. Refer to test (8) E56 High motor current. Refer to test (9) E57 High current on inverter. Refer to test (9) E58 High current on motor phase. Refer to test (9) E59 No tacho signal for 3 seconds. Refer to test (10) E5A High temperature on heat sink. Test first if bad replace
speed control board.
E5B E5C E5D Communication problem. Refer to test (11).
E5E Communicationproblem. Refer to test (11). E5F Communication problem. Refer to test (11). E66 Heating element relayfailure. Refer to test (14). E67 Input voltage on microprocessor incorrect. Refer to test (15). E68 Current leakage to ground on heater or fuse opened. Refer to test (14). E74 Wash temperature does not increase. PlaceNTC in correct position. E75 Water temperature sensor circuit. Refer to test (12) E76 NTC temperature for the cold water valve over the limits. Hot and cold water hoses
E82 Console control problem Replace the control board. E83 Console control problem Replace the control board. E91 Selector LEDs do not light up Refer to test (16) E93 Console control problem Replace the control board. E94 Console control problem Replace the control board. E95 Communication error. Replace the control board.
High temperature on heat sink. High temperature on heat sink.
Replace the speed control Replace the speed control
3-9
board.
board.
switched.
Page 38
Section 3 Electronic Control
Failure code Fault condition Check
E97 Console control problem Replace the control board. E98 Console control problem Replace the control board. EB1 Incoming power frequency out of limits. Refer to test (15) EB2 Incoming line voltage above 130 VAC. Check voltage at the outlet.
130 VAC replace the
If below
control board.
EB3 Incoming line voltage below 90 VAC. Check voltage at the outlet.
90 VAC replace the
EF1 EF2 To much soap. Advise customer to reduce the amount
EBE Console control problem Replace the control board. EBF Console control problem Replace the control board.
EF5
Clogged drain pump.
NTC temperature for hot water valve over the limits.
Unclog the drain pump.
of soap they are using.
Hot and cold water hoses
control board.
If above
switched.
3-10
Page 39
Section 3 Electronic Control
Tests
Test Check Correction
Test 1 :
1. Is the incoming water flow normal?
2. Are the incoming water faucets turned on?
3. Is the incoming water pressure above (30) psi?
Yes. G o t o step (4). No. Go to step (2)
No. Turn water faucets on. Yes. G o t o step (3).
No. Have customer correct pressure Yes. Check for kinked or blocked incoming
water hoses, clean the incoming water screens. If problem still remains replace the
water inlet valve assembly.
problem.
Test 2 :
Test 3 :
4. Does the fill water continue enter the washer?
5.
Remove power from the washer. Did the water fill
stop?
6. Check the electronic pressure sensor.
7. Replace the control board.
1. Is the washer leaking water?
2. Is there an air leak in the air bell system?
3. Check the electronic pressure sensor.
4. Replace the control board.
1. Check the drain hose for restrictions.
2. Start the washer and check for 120 VAC at the drain pump.
Yes. Go to step (5). No. Gotostep(6)
Yes. G o to ste p (6) No. Replace the inlet valve assembly.
Pressure sensor checks good. Pressure sensor checks bad. Replace sensor.
Yes. Correct water leak. No. Go to step (2)
Yes. Correct the air leak problem. No. Go to step (3)
Defective. Replace the pressure sensor. Good. Go to step (4)
Restriction. Correct problem. No restriction. Go to step (2).
Zero. Replace the control board. 120 VAC. Remove the pump and check it for blockage. If blocked, remove the restriction,
if not replace the pump.
Go to step (7).
pressure
Test 4 :
Test 5 :
1. Inspect the wiring between the pressure sensor and the control board.
1. Is the water level above 4.5 inches?
2. Does water enter the washer continuously?
3.
Remove power from washer. Does the water stop
coming in?
4. Replace the pressure sensor switch. Did this correct the problem?
3-11
Defective wiring. Correct wiring. Good wiring. Replace the pressure sensor. If this does not correct the problem replace the control board.
Yes. G o to s te p ( 2) . No. Go to step (4).
Yes. G o to s te p ( 3) . No. Replace the control board.
No. Replace water valveassembly. Yes. Check wiring to valve assembly for shorts. If wiring is good, replace the
Yes. P robl em s olve d. No. Replace the control board.
control board.
Page 40
Section 3 Electronic Control
Test Check Correction
Test 6 :
Test 7 :
Test 8 :
Test 9 :
Test 10:
Test 11 :
1. Is the loading door closed?
2. Disconnect the plug from J2 on the control board and check for continuity between the pins in the plug.
1. Remove the door lock assembly and measure the resistance of the PTC.
1. Disconnecttheplugfromthedrivemotorand measure the resistance pins 4 & 5 in the motor.
1. Remove the belt from the motor and spin the motor pulley. Does the motor spin free?
2. Spin the tub pulley. Does the tub spin free?
3. Disconnect the plug from the motor and measure the resistance of the windings. (pin 1topin2,pin1topin3,pin2topin3)All reading should be between 4 and 6 Ohms.
1. Remove the belt from the motor and spin the motor pulley. Does the motor spin free?
2. Spin the tub pulley. Does the tub spin free?
3. Disconnecttheplugfromthedrivemotorand measure the resistance pins 4 & 5 in the motor.
4. Disconnect the plug from the motor and measure the resistance of the windings (pin 1to2,pin1to3,pin2to3).Allreadings should be between 4 and 6 Ohms.
1. Communication problem. Check the wiring between the control board and the speed control board.
No. Close the door. Yes. G o the step ( 2) . Open. Check the door strike. If good, replace the door switch assembly. Closed. Replace the control board. Shortedoropen.Defectivedoorlockassembly. Around 1500 Ohms. Defective control board. If the reading is between 105 & 130 Ohms, replace the speed control board. If the meter reads not than between 105 & 130 Ohms, replace the motor. No. Replace the motor. Yes. G o t o step (3) No. Check the tub bearings. Yes. G o t o step (3) If readings are correct, replace speed control board. If the readings are incorrect, replace the motor.
No. Replace the motor. Yes. G o t o step (3) No. Check the tub bearings. Yes. G o t o step (3) If the meter reads not other than between 105 & 130 Ohms, replace the motor. If reading is between 105 & 130 Ohms, go to
If readings are correct, replace speed controlboard. If the readings are incorrect, replace the motor.
Wiring bad. Correct wiring problem. Wiring good. Replace the control board. If the problem is not corrected replace the speed control board.
step (4).
Test 12:
Test 13:
Test 14:
Test 15:
Test 16:
1. Check the resistance of the NTC. Is it around 50K ohms?
1. Have the power company check the frequency of the incoming power. If correct replace the control board.
1. Check the resistance of the heating element. It should be approximately 14 ohms.
2. Check the resistance between the ground and both heater terminals. It should be open when heater terminals are
1. Check the resistance of the tub in NTC. If Is it around 4.8 K Ohms?
1. Check the wiring harness between the control board & the interface board.
No. Replace the water inlet valve assembly Yes Replace the control board.
If the readings are incorrect, replaced the heating element.
disconnected.
No, replace the heater assembly. Yes, c he ck t he wiring.
If defective, correct wiring problem. If the harness is good and none of the LEDs light, replace the interface board. If this does not correct the problem, replace the control board. Note: If only one of the LEDs will not light, replace the interface board
3-12
Page 41
Section 3 Electronic Control
Jacks and Plugs
Control Panel
J6
J7
J13 J9 J8
Control Board Circuits:
J1 Power to the speed control board. J2 & J3 Door switch assembly circuits. J4, J9 & J12 Water inlet and drain pump circuits. J6 Codes to the speed control board. J7 Thermal sensor circuit. (Some models) J10 Drum light circuit. J13 Interface board.
J3
J11
J10
J3
J4
J12 J1
J2
Speed Control Board
J3
J5
Speed control board circuits: J1
Line to neutral voltage from control board. J3 Code inputs from cont rol board. J5 Outputs to the motor windings and
tacho generator.
J1
J2
Interface
Board
J1
HeaterControl Board
MotorPlug
C5.5
C5.1
Motor Connections:
C5.1, C5.2 & C5.3 Motor winding connections. C5.4 & C5.5 Tacho generator connections.
3-13
Page 42
Section 3 Electronic Control
Operation speeds:
Agitate Speed - RPM (Deep Clean Sanitary, Heavy, Normal, Quick, and Prem Pres) .......................... 47
Agitate Speed - RPM (Hand Wash, Delicate, and Wool)..................................................................32
Spin speeds 6000 Series Models 7000Series Models
Deep Clean Sanitary
Heavy Duty, Normal & Quick RPM Sec. RPM Sec. RPM Sec. RPM Sec.
Spin Speed R.P.M.(Max) 1000 150 1050 240 1000 150 1100 240 Spin Speed R.P.M. (Fast) 1000 150 1050 210 1000 150 1100 210 Spin Speed R.P.M. (Medium) 1000 150 1020 180 1000 150 1100 180 Spin Speed R.P.M. (Slow) 1000 300 1000 300
Perm Press
Spin Speed R.P.M.(Max) 1000 90 1000 90 Spin Speed R.P.M. (Fast) 1000 60 1000 60 Spin Speed R.P.M. (Medium) 1000 45 1000 45 Spin Speed R.P.M. (Slow) 1000 30 1000 30
Delicate & Hand Wash
Spin Speed R.P.M.(Max) 1000 40 1000 40 Spin Speed R.P.M. (Fast) 1000 30 1000 30 Spin Speed R.P.M. (Medium) 1000 15 1000 15 Spin Speed R.P.M. (Slow) 1000 10 1000 10
Spin Only
Spin Speed R.P.M.(Max) 1000 150 1050 240 1000 150 1100 240 Spin Speed R.P.M. (Fast) 1000 150 1050 210 1000 150 1100 210 Spin Speed R.P.M. (Medium) 1000 150 1020 180 1000 150 1100 180 Spin Speed R.P.M. (Slow) 300 1000 300
3-14
Page 43
Section 4 Component Teardown
Component Teardown
This section explains how to access and remove components from a Frigidaire 6000 and 7000 Series Affinity Washer, and has been arranged in such a way as to simulate which components would need to be removed first in order to gain access to other components. When following a component removal procedure, it may be necessary to reference another component removal procedure listed earlier in this section.
IMPORTANT
Before continuing, please take note of the WARNINGS and CAUTIONS below.
WARNING
Before servicing or moving an appliance:
• Remove the power cord from the electrical outlet, trip the circuit breaker to the OFF position, or remove the fuse.
• Turn off the water supply for Washer.
- If it is necessary to remove a Washer unit from its installation, use proper lifting techniques as units are heavy
and could fall resulting in serious injury or death. Pulling a unit from its installation should only be performed
by a trained authorized service technician or installer.
- After service is completed, be sure all safety-grounding circuits are complete, all electrical connections are
secure, and all access panels are in place.
- If unit was used prior to service, the heater assembly will be hot. Wear protective gloves and the appropriate safety gear when working with heating assemblies.
- If removing a door from a unit, remember that the doors are heavy. If they were to fall, they could cause
serious personal injury.
CAUTION
- Metal edges may be sharp. Use caution and wear appropriate safety equipment when servicing dryers to avoid personal injury.
- If working in the motor area, remember that the heater element and tubing may be hot if used prior to service and during testing.
4-1
Page 44
Section 4 Component Teardown
This section will describe how to access and remove serviceable components from the washer. Unless stated, the procedure will be the same on all models. Unless stated, reverse the procedure to reinstall the component.
Door Strike Removal
1. Open the loading door and extract the (2) screws holding the strike to the inner door liner. (See Figure 4-1)
Screws
Figure. 4-1.
Loading Door Breakdown
1. Remove the loading door from the washer and place it on a soft flat surface.
2. Remove the door strike and the (8) screws holding the inner liner to the outer liner and lift the inner
liner off. (See Figure 4-4) (continued next page)
Figure 4-3.
Loading Door Removal
1. Extract the (3) screws securing the door hinge to the front panel. (See Figure 4-2)
2. Lift up and out on the door to disengage the hook on the hinge from the slot in the front panel. (See Figure 4-3)
Screws
Figure 4-2.
Screws
Figure 4-4.
4-2
Page 45
Section 4 Component Teardown
Loading Door Breakdown (continued)
3. With inner liner removed, the door hinge lifts out.
(See Figure 4-5)
4. With the inner liner removed, the inner glass lifts off.
5. The frame holding the outer lens to the outer liner is
held in place by three tabs. Release the tabs and
the frame will lift off. (See Figure 4-6)
6. With the frame removed, the inner lens will lift off.
Figure 4-5.
Light Switch Removal
1. Disconnect the washer from electrical supply, remove the top panel and open the loading door.
2. Disconnect the two wires from the light switch. (See Figure 4-8)
3. Squeeze the tabs on the sides of the switch and push the switch out the front of the washer. (See Figure 4-9)
Disconnect
From Switch
Figure 4-8.
Outer
Lens Tab
Figure 4-6.
Top Panel Removal
1. Disconnect the washer from the electrical supply.
2. Extract the (2) screws from the rear of the top, slide the top back and lift it off. (See Figure 4-7)
Screws
Light Switch
Figure 4-9.
Figure 4-7.
4-3
Page 46
Section 4 Component Teardown
Detergent Drawer Removal
1. Pull the drawer out until it hits the stop.
2. Push down on the release tab and pull the drawer out. (See Figure 4-10 & 4-11))
Figure 4-10.
Push To Remove
Figure 4-11.
Detergent Drawer Disassembly
1. Remove the drawer from the washer.
2. The detergent, liquid bleach and fabric softener inserts lifts off. When reinstalling, be sure to seat them properly. (See Figure 4-12)
3. To remove the drawer front, release the three tabs
and pull the drawer front away from the body. (See Figure 4-13)
4. To remove the conveyer, release the conveyer from
the tabs and lift it off. (See Figure 4-14)
Figure 4-12.
Release Tabs
Figure 4-13.
4-4
Figure 4-14.
Page 47
Section 4 Component Teardown
Releasing The Bellows (Door Boot) From Front Panel
The front of the bellows is installed over the lip of the door opening in the front panel and held in place by a spring loaded wire loop.
1. Open the loading door.
2. Using needle nose pliers, start where the spring and wire are connected at the bottom of the bellows and pull the wire out of the groove of the bellows. (See Figure 4-15)
3. Pull the bellows off of the lip of the front panel. (See Figure 4-16)
Door Safety Switch Removal
1. Disconnect the washer from the electrical supply.
2. Release the bellows from the front panel.
3. Remove the (2) screws securing the switch assembly to the front panel. (See Figure 4-17)
4. Pull the switch assembly into the door opening and unplug the electrical connectors. (See Figure 4-18)
Screws
Figure 4-15.
Figure 4-16.
Figure 4-17.
Lip Of Front
Panel
Electrical
Connections
Figure 4-18.
4-5
Page 48
Section 4 Component Teardown
Console Removal
1. Disconnect the washer from the electrical supply,
remove the top panel and detergent drawer.
2. Remove the (2) screws, one on each end, holding the console to the top of the side panels.
(See Figure 4-19)
3. Remove the (3) screws behind the detergent drawer
panel. (See Figure 4-20)
4. Lift the (3) tabs to release the top of console from the mounting plate. (See Figure 4-21)
5. Roll the console forward, while lifting up to release
the bottom tabs from the front panel. (See Figure 4-22)
6. Unplug the wiring harness from the control panel and lift the panel off. (See Figure 4-23)
Screws
Figure 4-20.
Tabs
Figure 4-21.
Screw
Figure 4-19.
Front Panel
Tab Holes
Figure 4-22. Affinity Series
4-6
Figure 4-23.
Page 49
Section 4 Component Teardown
Electronic Control Board Removal
1. Disconnect the washer from the electrical supply and remove the console.
2. Lay the console on a soft flat surface, remove the (5) screws holding the control to the console.
(See Figure 4-24)
3. Lift the control out of the console.
Screws
Figure 4-24.
NOTE
When handling and or replacing a control board it is important the a technician have a wrist ground strap on and connected to the cabinet or another grounding position to prevent static electricity from damaging the board.
Removing the interface board
1. Disconnect the washer from the electrical supply and remove the electronic control.
2. With the electronic control removed the interface board will lift out. (See Figure 4-26)
Figure 4-26.
Delay Start Button Removal
1. Disconnect the washer from the electrical supply
and remove the electronic control.
2. With the electronic control removed the delay start
button will lift out. (See Figure 4-25)
Figure 4-25.
Removing the selector knob
1. Disconnect the washer from the electrical supply and remove the electronic control.
2. Using a pair of pliers squeeze the knob shaft and pull the knob out the front of the control panel.
(See Figure 4-27)
Figure 4-27.
4-7
Page 50
Section 4 Component Teardown
Light Socket Removal
1. Disconnect the washer from the electrical supply and remove the top panel.
2. Disconnect the (2) wires from output side of the transformer.
3. Release the bellows from the front panel.
4. Push the light socket holder out of the rear of the bellows. (See Figure 4-28)
Figure 4-28.
Front Panel Removal
1. Disconnect the washer from the electrical supply and release the console.
2. Release the bellows from the front panel and remove the (2) screws holding the door safety switch assembly to the front panel. (See Figure 4-29)
3. On select models, disconnect the wires from the light switch.
4. Raise the front of the washer and remove the (4) screws securing the front panel to the washer base. (See Figure 4-30)
5. Remove the (4) screws securing top of the panel.
6. Lift up and out on the front panel to disengage it from the (4) nylon pins, two in the front of each side panel, and lift the front panel off. (See Figure 4-31)
Screws
Figure 4-29.
Screws
Figure 4-30.
4-8
Figure 4-31.
Page 51
Section 4 Component Teardown
Removing the heater control board
1. Disconnect the washer from the electrical supply and remove the top panel.
2. Unplug the wire harness from the heater control board.
3. Remove the screw holding the heater control board to its mounting bracket. (See Figure 4-32)
4. Release the (2) tabs at the bottom of the board and lift the board out. (See Figure 4-33)
Screw
Tab
Figure 4-32.
Tab
Removing the transformer and heater control board mounting bracket
1. Disconnect the washer from the electrical supply, remove the top panel and release the console.
2. Remove the light transformer and the heater control board.
3. Using needle nose pliers, release the mounting bracket from the control mounting brace. (See Figure 4-34)
Figure 4-34.
Removing the light transformer
1. Disconnect the washer from the electrical supply and remove the top panel.
2. Unplug the wires from the transformer.
3. Remove the (2) screws holding the transformer to its mounting bracket and lift the transformer out. (See Figure 4-33)
Screws
Figure 4-33.
4-9
Page 52
Section 4 Component Teardown
Console Mounting Bracket Removal
1. Disconnect the washer from the electrical supply remove the console and front panel.
2. Release wiring harness from the back of brace and remove transformer and heater control board
mounting bracket. Remove the (6) screws, one at
the top and two in the front on each side, holding the brace to the side panels. (See Figure 4-35)
3. Release the (2) tabs on the dispenser drawer
housing, one on each side of the housing and pull
the bracket forward. (See Figure 4-36)
Screws
Bellows Removal
1. Disconnect the washer from the electrical supply remove the console and front panel.
2. Release the hose clamp and remove the advanced rinsing technology (A.R.T.) hose from the top of the bellows. (See Figure 4-37)
3. On select models, remove light socket.
4. A groove in the rear of the bellows is placed over the lip of the outer tub and held in place by a spring loop. (See Figure 4-38 & 4-39)
5. Remove the bellows by placing your hand under the
bellows at the top of the opening and lift up while pulling out. (See Figure 4-40)
Lip Of
Outer Tub
Figure 4-35.
Figure 4-36.
Figure 4-38.
Spring Loop Behind Lip
Figure 4-39.
Remove Hose
Clamp
Figure 4-37.
4-10
Figure 4-40.
Page 53
Section 4 Component Teardown
Reinstalling Or Replacing The Bellows
1. Using liquid dishwasher soap to lubricate the groove on the bellows will make it easier to the slip the groove on the bellows onto the lip of the tub.
2. There is a tab and an arrow on the top of the tub lip and a slot in the groove and an arrow at the top of
the bellows. (See Figure 4-41 & 4-42)
3. Place the slot over the tab and while holding the
bellows in place with one hand, place other hand inside bellows and force the groove of the bellows
over lip of tub with your thumb. (See Figure 4-43)
4. Work your way about one third way around the tub,
then pull in on the inside flap of the bellows to seat the bellows into the lip of the tub. (See Figure 4-44)
5. Using your thumb, start on the other side of the top
tab and force the bellows on in the other direction. Again about one third of the way around stop and seat the bellows onto the tub lip. Force the remain-
ing bellows on with your thumb and seat it.
6. To install the spring, fold the front of the bellows
back into the tub.
7. Place the spring in the groove at the top of the bellows and wedge a round object, about 3/4 “ in diameter,between the weight ring and the bellows to hold the spring in the groove. (See Figure 4-45)
8. Pull the spring with one hand while working it into
the grove with the other.
9. Remove the wedge, unfold the bellows, and insert
the advance rinsing technology hose and light socket on select models. (See Figure 4-46)
Figure 4-43.
Figure 4-44.
3/4” Round
Object
Figure 4-41.
Figure 4-42. Figure 4-46.
Start Position
Figure 4-45.
4-11
Page 54
Section 4 Component Teardown
Weight Ring Removal
The weight ring is secured to the front of the outer wash tub assembly with five carriage bolts. The bellows does not have to be completely removed to access and remove the weight ring.
To remove the weight ring:
1. Disconnect the washer from electrical supply.
2. Remove the top panel.
3. Remove control console.
4. Remove the front panel.
5. Disconnect advance rinsing technology hose from bellows.
6. Remove light assembly from bellows.
7. Using a 7/16” socket, remove the (5) bolts holding
the weight ring to the outer tub and slide the weight ring off the outer tub front. (See Figure 4-47)
External Drain Hose Removal
1. Release the clamp and pull the hose off the coupler. (See Figure 4-48)
Hose Clamp
Figure 4-48.
Water Inlet And Overflow/Vent Tube Grommet Removal
The water inlet/ overflow vent tube grommet supports the hot and cold water inlet fittings and the overflow tube. The overflow tube must be removed prior to removing the grommet.
Bolts
Figure 4-47.
To remove the water inlet/ overflow vent tube grommet:
1. Disconnect the washer from the hot and cold water hoses.
2. Using a small flat bladed screwdriver, release the eight locking tabs around the water inlet tubes while pushing on the grommet rim from inside the washer.
(See Figure 4-49)
3. Using a small flat bladed screwdriver, release the three locking tabs around the overflow/vent tube while pushing on the grommet rim from inside the washer. (See Figure 4-49)
Figure 4-49.
4-12
Page 55
Section 4 Component Teardown
Overflow/Vent Tube Removal
The water inlet/ overflow vent tube grommet supports the hot and cold water inlet fittings and the overflow tube. The overflow tube must be removed prior to removing the grommet.
To remove the water inlet/overflow vent tube grommet:
1. Disconnect the washer from the electrical supply remove the top panel and overflow/vent grommet.
2. Turn the tube counter clockwise about a 1/16 of a turn to unlock the tube. Then pull the tube back to disengage it from the detergent dispenser housing. (See Figure 4-50)
3. Push the front of the tube down and forward toward the water inlet valve assembly until the tube clears the rear panel. (See Figure 4-51)
4. Drop the rear of the tube down, slide the tube back and lift the tube out.
Water Inlet Valve Removal
NOTE
The water valves and water valve harness connectors are color coded; red, green and blue. When reconnect­ing, match the color on the harness connector to the color of the valve.
The water inlet/ overflow vent tube grommet supports the hot and cold water inlet fittings and the overflow tube. The overflow tube must be removed prior to removing the grommet.
To remove the water inlet/overflow vent tube grommet:
1. Disconnect the washer from the electrical supply and the hot and cold water hoses.
2. Remove the top panel,water valve and overflow/ vent grommet and the overflow/vent tube.
3. Unplug the wiring harness from the valves and the
temperature sensor. (See Figure 4-52 & 4-53)
NOTE
Over Flow Tube
Over Flow Tube Lock
Figure 4-50.
Figure 4-51.
The water valve harness has locking plugs.
Electrical
Connections
Figure 4-52.
Lock Tabs
Figure 4-53.
4-13
Page 56
Section 4 Component Teardown
Water Inlet Valve Removal
4. Remove the (2) screws, one on each side, holding the water inlet valve assembly to the detergent dispenser housing. (See Figure 4-54)
5. Pull back on the valve assembly to disengage it from the detergent dispenser housing and lift out.
(See Figure 4-55)
Screw
Figure 4-54.
Water Inlet Screen Removal
Water inlet screens are located in the ends of the water inlet tubs to filter the incoming water. These screen can be removed for cleaning.
To remove the water inlet screens:
1. Disconnect the incoming water hoses.
2. Each screen has a reinforced bar across the face. Using a pliers, grab one of the legs of the bar and pull the screen out. (See Figure 4-56)
Screens
Figure 4-56.
Water Valve
Outlets
Figure 4-55.
Top Rear Brace Removal
To remove the top rear brace:
1. Remove the top panel.
2. Using a #2 square bit screwdriver, extract the three screws from the rear of the top rear brace.
(See Figure 4-57)
3. Extract the two screws from the top of the rear brace and remove from unit. (See Figure 4-58)
Screws
Figure 4-57.
Screws
4-14
Figure 4-58.
Page 57
Section 4 Component Teardown
Suspension Springs Removal
1. Disconnect the washer from the electrical supply and remove the top panel.
2. It is necessary to hook the top of the spring, raise it about 1” to release the top hook from the center brace flange, then allow it to drop about 6” to
relieve the spring pressure and then unhook the other end of the spring from the tub.
(See Figure 4-59) To do this a strong rod at least 8” long with a hook
on one end and a handle on the other is needed,
such as the one shown here made from a paint roller. (See Figure 4-60)
Top Center Brace Removal
1. Disconnect the washer from the electrical supply and remove the top panel.
2. Release the tub springs and slide the water valve assembly back.
3. Remove the (4) screws, two on each end, and the (2) screws holding the detergent dispenser housing to the brace. (See Figure 4-61)
4. Raise the brace to disengage the tabs on the brace from the side panels and slide the brace backward to release the tabs on the brace from the slot in the detergent dispenser housing. (See Figure 4-62)
Screws
Figure 4-59.
Figure 4-60.
Figure 4-61.
Tabs Securing
Detergent Dispenser
Figure 4-62.
4-15
Page 58
Section 4 Component Teardown
Detergent Cavity Assembly Removal
1. Disconnect the washer from the electrical supply, remove the drawer and the top panel.
2. Disconnect the water valve assembly and the overflow/vent tube and slide them back.
3. Release wiring harness from the side of housing.
4. Disconnect the detergent dispenser outlet hose. (See Figure 4-63)
5. Remove the (2) screws holding the housing to the center brace. (See Figure 4-64)
6. Remove the (2) screws holding the housing to the console panel. (See Figure 4-65)
Hose Clamp
7. Release the (2) tabs, one on each side, locking the housing to the console mounting panel. (See Figure 4-66)
8. Slide the housing back until the tabs of the center cross bar release and the housing drops down.
9. Disconnect the advanced rinsing technology hose. (See Figure 4-67)
10. Push down on the tub and swing the front of the housing toward the center of the washer. Work the housing out from under the center brace and lift the housing out. (See Figure 4-68)
Figure 4-63.
Screws
Figure 4-64.
Figure 4-66.
Hose Clamp
Figure 4-67.
Screws
Figure 4-65.
4-16
Figure 4-68.
Page 59
Section 4 Component Teardown
Detergent Dispenser Outlet Hose Removal
1. Disconnect the washer from the electrical supply and remove the top panel.
2. Release the overflow/vent tube and slide it back.
3. Loosen the (2) clamps, one on each end, and slide the hose off. (See Figure 4-69)
Remove
Hose Clamp
Figure 4-69.
Remove
Hose Clamp
Drain Pump Removal
1. Disconnect the washer from the electrical supply and remove the front panel.
2. Disconnect the inlet sump from the pump. (See Figure 4-71)
3. Disconnect the outlet hose from the pump. (See Figure 4-72)
4. Remove the (2) screws, one on each side, holding the pump housing to the washer base. (See Figure 4-73)
5. Unplug the wires from the pump motor and lift the pump assembly out.
Remove Hose Clamp
Siphon Break Hose Removal
1. Disconnect the washer from the electrical supply and remove the top panel.
2. Release the (2) clamps, one on each end, and slide the hose off. (See Figure 4-70)
Remove
Hose Clamp
Figure 4-70.
Figure 4-71.
Remove Hose Clamp
Figure 4-72.
Screw
Figure 4-73.
4-17
Page 60
Section 4 Component Teardown
Drain Pump Disassembly
1. The drain pump check valve is located in the outlet of the pump. (See Figure 4-74)
2. Remove the shield by releasing the tab and pulling back on the shield. (See Figure 4-74)
3. Release the tab on each side of the motor and pull back to remove the armature. (See Figure 4-75)
4. Remove (4) screws to release the housing from the pump. (See Figure 4-76)
Shield Tab
Check Valve
Electric Water Level Sensor Removal
1. Disconnect the washer from the electrical supply
and remove the top panel.
2. Unplug the wire harness from the sensor.
(See Figure 4-77)
3. Turn the sensor one quarter turn to release it from the side panel and pull out on the sensor.
(See Figure 4-78)
4. Disconnect the pressure hose from the sensor.
(See Figure 4-78)
Electrical
Connection
Screws
Figure 4-74.
Release Tab
Figure 4-75.
Figure 4-77.
Remove
Hose Clamp
Figure 4-78.
Screws
Figure 4-76.
4-18
Page 61
Section 4 Component Teardown
Drain Sump
1. Disconnect the washer from the electrical supply and remove the front panel.
2. Loosen the clamp at the tub. (See Figure 4-79)
3. Release the clamp at the pump. (See Figure 4-80)
4. Slide the hose off the tub and pump to remove the sump.
Remove
Hose Clamp
Drain Pump Outlet Hose Removal
1. Disconnect the washer from the electrical supply and remove the top and front panel.
2. Release the clamp and slide the hose off of the drain pump. (See Figure 4-81)
3. Release the clamp and slide the hose off the drain
hose coupler. (See Figure 4-82)
4. Release the hose from its guides and pull the hose
out.
Remove
Hose Clamp
Figure 4-79.
Figure 4-80.
Figure 4-81.
Remove
Hose Clamp
Remove
Hose Clamp
Figure 4-82.
4-19
Page 62
Section 4 Component Teardown
Drain Hose Coupler Removal
1. Disconnect the washer from the electrical supply and remove the top panel.
2. Disconnect the (2) drain hoses and siphon break hose.
3. Remove screw holding coupler to the rear panel and pull coupler out the back. (See Figure 4-83)
Screw
Figure 4-83.
Rear Access Panel Removal
1. Disconnect the washer from the electrical supply.
2. Remove the (6) screws holding the rear access
panel to the washer’s rear panel and lift the access panel off. (See Figure 4-84)
Drive Belt Removal
The drive belt (6 rib flat Poly-V) is used to transmit power from the motor pulley to the tub. The belt is constructed of a material that stretches, which makes belt tension adjustments unnecessary.
Removing or replace the drive belt:
1. Disconnect the washer from the electrical supply and remove the rear access panel.
2. Remove the belt by turning tub drive pulley and
rolling belt off pulley. The belt is elastic and is
designed to “give” enough to remove and install in this manner. (See Figure 4-85)
Belt
Figure 4-85.
Screws
Figure 4-84.
Large Pulley Removal
To remove the large pulley:
1. Disconnect the washer from the electrical supply.
2. Remove the rear access panel and drive belt.
3. Using a #6 mm allen wrench remove bolt in the center of pulley by holding the pulley and turning the bolt counter clockwise. (See Figure 4-86)
4. Work the pulley back and forth to remove it from the shaft.
Figure 4-86.
4-20
Page 63
Section 4 Component Teardown
Drive Motor Removal
1. Disconnect the washer from the electrical supply and remove the rear access panel and the belt.
2. Disconnect the electrical plug and the ground wire from the motor. (See Figure 4-87)
3. Using a 5/16” socket remove the (4) bolts, (2) in the front and (2) in the rear, that hold the motor to the outer tub. (See Figure 4-88 & 4-89)
4. Slide motor forward while supporting to remove.
5. Reverse procedure to reinstall, making sure the belt
tracks in the center of the large pulley. Adjust by moving belt on motor pulley if required.
Ground
Wire
Speed Control Board Assembly Removal
1. Disconnect the washer from the electrical supply and remove the front panel and rear access panel.
2. Disconnect the terminal plug from the lower front. (See Figure 4-90)
3. Disconnect the wire harness and remove the screw securing the tab on the side of the control board to the base. Lift the side of the housing up, slide the assembly to the rear to disengage the front tab and lift the assembly away from the washer base. (See Figure 4-91)
4. From the front of the washer tip the bottom of the assembly toward the motor and slide the assembly out between the shock absorber and the motor.
(continued next page)
Electrical
Connections
Figure 4-87.
Motor Mounting Bolts
Figure 4-88.
Motor Mounting Bolts
Figure 4-90.
Screw
Figure 4-91.
Figure 4-89.
4-21
Page 64
Section 4 Component Teardown
Speed Control Board Assembly Removal (continued)
5. Release the latch on each end of the speed control housing and raise the top flap. (See Figure 4-92)
6. Disconnect the (2) plugs & the ground wire and remove the speed control assembly from the washer. (See Figure 4-93)
Retaining
Latch
Figure 4-92.
Electrical Connections
Right Hand Air Shock Absorber Removal
1. Disconnect the washer from electrical supply.
2. Remove the front panel and the rear access panel.
3. Remove air shock securement pins by depressing locking tab while pulling pin to remove. (See Figure 4-94)
NOTE
This procedure is much easier if a deep 1/2”, 6 point socket (or 13 millimeter, 6 point) is used to compress the locking tab of the plastic pin. Push the socket onto the tapered end of the pin as far as it will go to compress the locking tab.
4. Use pliers to grasp head of pin and pull to remove. As the pin is removed the socket will drop free.
5. When replacing the air shock, make sure to position it with the bell end facing downward.
6. Lubricate the securement pins with Sil-Glide® before installing.
Figure 4-93.
Locking Tab
Figure 4-94.
Figure 4-95.
4-22
Page 65
Section 4 Component Teardown
Left Hand Air Shock Absorber Removal
1. Disconnect the washer from electrical supply.
2. Remove the front panel and the rear access panel.
3. Remove the speed control board assembly.
4. Remove air shock securement pins by depressing
locking tab while pulling pin to remove.
NOTE
This procedure is much easier if a deep 1/2”, 6 point socket (or 13 millimeter, 6 point) is used to compress the locking tab of the plastic pin. Push the socket onto the tapered end of the pin as far as it will go to compress the locking tab.
5. Use pliers to grasp head of pin and pull to remove.
As the pin is removed the socket will drop free.
6. When replacing the air shock, make sure to position
it with the bell end facing downward.
7. Lubricate the securement pins with Sil-Glide®
before installing.
Heating Element Removal
The heating element is held and sealed to the tub by compressing the rubber gasket between the two metal mounting plates of the element. When the nut in the center of the element mounting plate is tightened, the two metal plates are drawn together compressing the rubber gasket.
1. Disconnect the washer from electrical supply and remove the rear access panel.
2. Disconnect the wires from the heating element and the drum water NTC. (See Figure 4-97)
3. Loosen the compression nut and pull the heater assembly out of the drum. (See Figure 4-97)
Element Terminals
Figure 4-96.
Compression NutDrum Water NTC
Figure 4-97.
Drum Water NTC Removal
1. Disconnect the washer from electrical supply and remove the rear access panel.
2. Disconnect the wires from the drum water NTC. (See Figure 4-97)
3. Loosen the compression nut and pull the drum water NTC out of the heater assembly.
4-23
Page 66
Section 4 Component Teardown
Air Bell Removal
1. Disconnect the washer from the electrical supply and remove the front panel.
2. Remove the (2) hoses, (1) from each end. (See Figure 4-98)
3. Remove retainer securing air bell in position and remove from unit. (See Figure 4-99)
Remove Hose
Clamp
Remove Hose
Clamp
Tub Assembly Removal
1. Disconnect the washer from the electrical supply and the hot and cold water hoses.
2. Remove the top panel, console, rear access panel and the front panel.
3. Disconnect the advance rinsing technology hose from the bellows, the detergent outlet and siphon break hoses from the outer tub.
4. Remove the drain pump and disconnect the drain sump from the tub.
5. If you are going to replace the front half of the outer tub remove the bellows and the weight ring.
6. Remove the small hose from the air bell.
7. Remove the large pulley, drive motor and speed
control board assembly.
8. Disconnect bearing ground wire. (See Figure 4-100)
9. Remove the top pins from shock absorbers and push the shock absorbers against the cabinet.
(See Figure 4-101)
10. Place something down to protect the floor, carefully
turn the washer on its face and release the springs. (continued next page)
Figure 4-98.
Retainer
Figure 4-99.
NOTE
Seal air connecting tube to air bell and air bell to sump hose using waterproof glue. DO NOT plug air connecting tube opening.
Remove
Ground Wire
Figure 4-100.
4-24
Figure 4-101.
Page 67
Section 4 Component Teardown
AUT
O
Tub Assembly Removal (continued)
11. Lift the cabinet off the tub. (See Figure 4-102)
12. Turn the tub over and remove the (23) screws holding the two halves of the tub together. (See Figure 4-103)
13. Lift off the front half of the tub. (See Figure 4-104)
I
Use caution in handling the spin basket. The outer surface is very sharp!
14. Reverse procedure to reassemble using illustration below to show outer tub screw tightening sequence. (See Figure 4-105) (continued next page)
Figure 4-102.
Screws
Figure 4-104.
Figure 4-105.
Figure 4-103.
4-25
Page 68
Section 4 Component Teardown
AUTIO
15. The seal between the (2) tub halves is placed in the groove of the rear half and can be lifted out. (See Figure 4-106)
16. To remove the spin basket, set the back half of the outer tub on it’s side, reinstall the screw that holds the large pulley on and tap the inner tub out with a rubber hammer. (See Figure 4-107 & 4-108)
The bearings, water seal and seal between the two tubs come as part of the rear half of outer tub. If the water seal or bearings fail, inspect and if necessary dress shaft of the spin basket with a fi le. With some failures, it may be necessary to replace the spin basket.
Remove Seal
Spin Basket Vanes Removal
There are three plastic vanes mounted to the spin basket to aid in the washing action during the wash cycle. The vanes are held to the spin basket by (6) tabs that are slipped into slots in the spin basket and locked in place by (4) tabs pressed out of the spin basket.
Removing the spin basket vanes:
1. Open the washer’s loading door.
2. Insert a small shaft common screwdriver into the
hole in top of the vane behind the divided space
and push the (4) locking tabs open.
(See Figure 4-109)
3. Slide vane towards the door opening to release
the (6) tabs and push on side of vane to remove. (See Figure 4-110)
4. When replacing or reinstalling, secure the vane with
a stainless steel screw through the slot in the side of the vane. (See Figure 4-109)
Small Shaft
Screwdriver
Reinstall Screw
Figure 4-106.
Figure 4-107.
Bearing and
Water Seal
Screw Slot
Figure 4-109.
Vane Tabs
Figure 4-110.
Spin Basket
Tabs
Figure 4-108.
4-26
Figure 4-111.
Page 69
Section 5 Troubleshooting
The following troubleshooting chart involves problems arising from improper washing techniques and are not valid service issues. Many washing problems involve poor soil and stain removal, residues of lint and scum, and fabric damage. For satisfactory washing results, follow these suggestions provided by The Soap and Detergent Association.
For Troubleshooting the electronic control and error codes, See Section Three Electronic Control.
Problem
Blue stains
Discoloration, graying
Greasy, oily stains
Holes, tears, or snags
Cause
1. Undiluted liquid detergent or fabric softener dispensed directly onto fabric.
1. Not enough detergent.
2. Wash temperature too low.
3. Incorrect sorting.
1. Not enough detergent.
2. Undiluted liquid fabric softener poured directly on
fabric.
1. Incorrect use of chlorine bleach.
2. Unfastened zippers, hooks,
buckles.
3. Rips, tears and broken threads.
4. Overloading the washer.
5. Degradation of fabric.
Correction
1. If caused by detergent, mix 1 cup (240 ml) white vinegar with 1 quart (.95 L) water in plastic container.
Soak item 1 hour. Rinse.
2. If caused by fabric softener, rub stains with bar soap. Wash again.
3. Avoid overfilling detergent and fabric softener
compartments of dispenser.
1&2. Rewash with correct amount of detergent and hottest
water safe for fabric. Add bleach safe for fabric.
3. Sort items by soil level and color.
1. Treat with prewash stain remover or liquid detergent.
2. Increase detergent and water temperature.
Rewash.
3. Rub fabric softener stains with bar soap.
1. Never pour chlorine bleach directly on fabric.
2. Check condition of items before washing. See Washing Procedures in the Use and Care Guide for preparing, loading and adding chlorine bleach.
Lint
Pilling (Fibers break off, ball up and cling to fabric.)
1. Incorrect sorting.
2. Tissues left in pocket.
3. Overloading the washer.
4. Not enough detergent.
5. Undissolved detergent has left a residue resembling lint.
6. Static cling is attracting lint.
7. Load washed too long.
1. Pilling is normal with
synthetic and permanent
press fabrics. This is due to abrasion from normal wear.
1. Reduce load size. Rewash using correct water temperature, water level, and amount of detergent.
2. Add nonprecipitating water conditioner to wash water to remove detergent residue.
3. Add liquid fabric softener to final rinse.
4. Dry load in dryer.
5. Remove lint with lint brush or roller.
1. Use a lint brush or shaver to remove pills.
2. Use fabric softener in the washer to lubricate fibers.
3. When ironing, use spray starch or fabric finish on collars/cuffs.
4. Turn items inside out to reduce abrasion.
5-1
Page 70
Section 5 Troubleshooting
Problem
Residue or powder on dark items; stiff, harsh fabrics.
Wrinkling
Yellow buildup of body soil on synthetic fabrics
Yellow or brown rust stains.
Cause
1. Undissolved detergent.
2. Some nonphosphate granular detergents can combine with hard water minerals to form a residue.
3. Overloading the washer.
1. Overloading the washer.
2. Incorrect wash cycle for wash load.
1. Agitation time too short.
2. Wash water temperature too
low.
3. Not enough detergent.
1. Iron or manganese in water
supply, water pipes, or water heater.
Correction
1. Increase water temperature using hottest water safe for fabric.
2. Do not overload washer.
3. Use liquid detergent or use nonprecipitating water conditioner with nonphosphate
granular detergent.
1. Reduce load size.
2. Rinse in cold water with liquid fabric softener using the Perm Press or Delicate cycle.
3. Remove items from washer as soon as cycle is completed.
1. Soak in detergent booster or product containing enzymes.
2. Wash in hot water (120°F/49°C) using full
permanent press cycle. Increase detergent. Add bleach or treat with color remover.
1. To restore discolored load of whites, use
rust remover safe for fabric.
2. Do not use chlorine bleach to remove
rust stains. It may intensify discoloration.
3. Use nonprecipitating water softener.
4. Before washing, run hot water for a few minutes to clear lines.
5. Drain water heater occasionally.
6. For an ongoing problem, install an iron filter in the water supply system.
5-2
Page 71
Section 5 Troubleshooting
The following troubleshooting chart involves common concerns that are not the result of defective workmanship or materials in this washer. Some problems below involve improper installation and issues arising from the users household water supply. See the Use and Care guide for the unit in question and the Installation Section in this manual.
Problem
High pitch “jet engine” noise.
Rattling and clanking noise.
Squealing sound or hot rubber odor.
Thumping sound.
Vibrating noise.
Cause
1. A certain amount of motor whine is normal during the spin cycle.
1. Foreign objects such as coins or safety pins maybe in drum or pump.
2. Belt buckles and metal fasteners are hitting wash drum.
1. Washer is overloaded.
1. Heavy wash loads may
produce a thumping sound.
2. Washer is out of balance.
1. Washer is not resting firmly on floor.
2. Shipping bolts and foam blocks have not been removed during installation.
3. Wash load unevenly
distributed in drum.
Correction
1. This is normal operation of the unit.
1. Stop washer and check drum. If noise continues after washer is restarted, objects may be in pump
2. To prevent unnecessary noise and damage to drum, fasten fasteners and turn items inside out.
1. Stop washer and reduce load.
1. This is usually normal.
2. Stop washer and redistribute wash load.
1. Adjust leveling legs. See Installation Section
2. See Installation Section for removing shipping bolts and foam blocks.
3. Stop washer and redistribute wash load.
Washer does not start.
Washer won’t spin.
Incorrect wash and rinse temperatures.
1. Electrical power cord may not be plugged in or connection may be loose.
2. House fuse blown, circuit breaker tripped, or a power outage has occurred.
3. Water supply faucets are not turned on.
4. Motor is overheated.
5. Dispenser drawer is not
completely closed.
1. Washer door is not
completely closed.
2. Dispenser drawer is not
completely closed.
3. Load is too small.
1. Hot and cold water hoses are connected to wrong supply
faucets.
1. Make sure plug fits tightly in wall outlet.
2. Reset circuit breaker or replace fuse. Do not increase fuse capacity. If problem is a circuit overload, have it corrected by a qualified
electrician. If problem is a power outage, call local
electric company.
3. Turn on water supply faucets.
4. Washer motor will stop if it becomes over heated. It will automatically restart after a cool down period of up to 30minutes (if washer has not been manually turned off).
5. Close dispenser drawer.
1. Close door completely.
2. Close dispenser drawer.
3. Add 1 or 2 similar items to help balance the load.
1. Connect hot water hose to hot water faucet and cold water hose to cold water faucet.
5-3
Page 72
Section 5 Troubleshooting
Problem
Residue left in drum.
Water collects in bleach and fabric softener compartments.
Wash load too wet after spin.
Water does not enter washer or it enters slowly.
Cause
1. Heavily soiled items.
1. This is a result of the siphoning action and is part of the normal operation of the washer.
1. Washer is overloaded.
2. Load is too small.
3. Load is out of balance.
4. Drain hose is kinked.
1. Water supply is not adequate in area.
2. Water supply faucets are not completely open.
3. Water is being used elsewhere in the house.
4. Water inlet hoses are kinked.
5. Water inlet screens plugged.
Correction
1. Heavily soiled items. Wipe drum with a nonabrasive household cleanser, then rinse. Shake or brush excess dirt and sand from items
before washing.
1. Water may be removed by removing the dispenser drawer and draining water into the
empty drum or sink.
1. Do not overload washer.
2. Add 1 or 2 similar items to help balance the load.
3. Rearrange load to allow proper spinning.
4. Straighten drain hose.
1. Check another faucet in the house. Wait until water supply and pressure increase.
2. Fully open hot and cold faucets.
3. Water pressure must be at least 30 psi (260 kPa). Avoid running water elsewhere while washer is filling.
4. Straighten hoses.
5. Clean screens.
Warm or hot water is not hot enough.
Water in washer does not drain or drains slowly.
Water leaks.
Oversudsing.
Water is entering washer but tub does not fill.
1. Hot water heater is set too low or is a distance from washer.
2. Hot water is being used else where in the house.
1. Drain hose is kinked or clogged.
1. Fill hose connection is loose at faucet or washer.
2. House drain pipes are clogged.
1. Wrong detergent.
2. Too much detergent.
1. Drain hose standpipe is incorrect height.
1. Measure hot water temperature at nearby faucet with candy or meat thermometer. Water temperature should be at least 120°F (49°C). Adjust water heater as necessary.
2. Avoid using hot water elsewhere before or during washer use. There may not be enough hot water available for proper cleaning. If problem persists, the hot water system may be unable to support more than 1 use at a time.
1. Clean and straighten the drain hose.
2. Maximum standpipe height is 8’ (2.4 m).
1. Check and tighten hose connections. Install rubber sealing washers provided.
2. Unclog drain pipes. Contact plumber if
necessary.
1. Run rinse cycle. Use a low-sudsing, high
efficiency detergent.
2. Run rinse cycle. Use less detergent in
future loads.
1. Standpipe must be a minimum of 24” (61 cm) high to prevent siphoning. See Installation Section.
5-4
Page 73
Section 6 Wiring Diagrams
Affinity 7000 Series Wiring Diagram
ON SELECT MODELS
LEVEL SENSOR
BLACK/RED
PINK/BLK
PURP
TAN
RED
BLK
BLK
BRN
YEL
ORG
GRAY
PINK
BLK
RED/BLK
BLU WHT RED
M
1
PUMP
DISPENSER DRAWER REED SWITCH ON SELECT MODELS
DOOR LOCK AUXILIARY SWITCH
4.1
DOOR LOCK
2.1
3.1
WAX MOTOR
2.2
C5.5 C5.3
C5.1
OPTION A
BLEACH
WASH
HOT
12
+T NTC ON SELECT MODELS
4.2
4.4
3.3
DOOR SWI TCH
4.3
BLACK/RED
BLACK/RED
BLACK/RED
BLK
HEATER SELECT MODELS
C3.2
J12
C3.1
J4
C4.4
OPTION A OR B
J10
J13
TUB SELECT MODELS
BLK WHT
GRN
J9
C4.1 C4.3
C4.4
J12
C3.1
J4
C4.4
C4.3
C4.2
J4
C4.1
C2.1
J8
C2.2
C3.1
J7
C3.3
C5.1
C5.3
J3
C5.5
C2.2
J2
C2.1
BLACK/RED
TAN/BLACK
ON SELECT MODELS
C7.7
C7.1
C7.3
C7.5
C4.1 C4.2
C4.3 C4.4
CABINET
PRESSURE SWITCH
M
122
PUMP
Sample Schematic
for 7000 series.
Always use diagram
with product
ORG RED
BLU
PINK
RED
WHT BLK
YEL
SPEED
CONTROL
C4.2
C4.1 C4.3 C4.4
L1
N
GROUND
BLACK/RED
OPTION B
LIGHT SWITCH
BLK
DRUM LIGHT
BLK
TRANSFORMER
INTERFACE BOARD
C2.1
J1
C2.2
C5.5
C5.4
J6
C5.3
C5.2 C5.2
C5.1
C6.1 C6.2
J11
C6.3
C6.4
C6.5
WHT
BLK
RED
WHT
BLK
BLU
YEL
AQUA
YEL
PURP
TAN
GRAY
C2.1
C2.2
J1
C5.1
C5.2
C5.3
C5.4
C5.5
J3
MOTOR CONTROL BOARD
HEATER CONTROL BOARD
J3
C3.3
C3.2
C3.1
C7.1
C7.3
C7.4
C7.5
C7.6
C7.7
J5
C3.1
J2
C3.3 C2.2
J1
C2.1
GRN
GRAY
WHT
BRN
RED
ORG
DRUM WATER
+T NTC
WHT/RED BLK/WHT
TACHO
GENERATOR
12
C5.5
C5.4
C5.3
C5.1
MOTOR
HEATER
MOTOR FRAME
T
X
ZY
WIRING CODES
CONNECTION
NO CONNECTION
CABINET GROUND
LOCAL GROUND
DISPENSER VALVE
EVENT
DETERGENT
BLEACH
SOFTENER
WASH BLEAC H
X
O
X
X=CLOSED O=OPEN
O
X
X
6-1
Page 74
Section 6 Wiring Diagrams
A
Affinity 6000 Series Wiring Diagram
PURP
TAN
RED
BLK
WHT
RED
WHT
BLK YEL
BRN
YEL
ORG
GRAY
PINK
RED/BLK
BLK
BLU WHT
RED
BLACK/RED
PINK/BLK
C4.2
C4.1 C4.3 C4.4
BLEACH
WASH
HOT
INTERFACE BOARD
+T NTC (SELECT MO DELS)
J9
J12
J4
J4
J14
J13
J3
J2
C4.1 C4.3
C4.4
C3.1
C4.4
C4.3
C4.2
C4.1
C2.1 C2.2
C4.1 C4.2 C4.3 C4.4
C3.1
J7
C3.3
C5.1
C5.3
C5.5
C2.2
C2.1
1
PUMP
BLACK/RED
BLACK/RED
BLACK/RED
DOOR LOCK
UXILIARY SWITCH
4.1 4. 2
DOOR LOCK
2.1
3.1
WAX MOTOR
DOOR SWITCH
2.2
M
2
4.4
3.3
LEVEL SENSOR
C5.5 C5.3
C5.1
BLACK/RED
CABINET TUB
4.3
GRN
SPEED CONTROL
Always use diagram
with product
DISPENSER VALVE
EVENT
DETERGENT
BLEACH
SOFTENER
X=CLOSED
L1
N GROUND
WIRING CODES
CONNECTION
NO CONNECTION
CABINET GROUND
LOCAL GROUND
RED/BLK
WASH BLEACH
X
O
X
O=OPEN
O
X
X
C2.1
J1
C2.2
C5.5
C5.4
J6
C5.3
C5.2
C5.1
BLU
BLK
RED
WHT
BLK
BLU
YEL
C2.1
C2.2
J1
C5.1
C5.2
C5.3
C5.4
C5.5
J3
MOTOR CONTROL BOARD
6-2
C7.1
C7.3
C7.4
C7.5
C7.6
C7.7
J5
GRN
GARY
WHT
BRN
RED
ORG
GENERATOR
M5
M4
M3
M2
M1
Y
TAC HO
1
T
X
MOTOR
MOTOR FRAME
2
Z
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