Friedrich Metal Products SH15 Installation Manual

Hazardous Duty Room Air Conditioner
Power
Installation & Operation Manual
230-Volt: SH15|SH20
920-024-07 (8/09)
920-024-07
Table of Contents
Operationand Care Instructions
Your Safety and the safety of others................................................................................................................................... 3
General Instructions............................................................................................................................................................ 3
Filter information................................................................................................................................................................ 4
Maintenance Checklist........................................................................................................................................................ 4
Special Features .................................................................................................................................................................. 5
Control Panel ...................................................................................................................................................................... 5
Underwriters Laboratories .................................................................................................................................................. 5
Installation Instructions
Electrical Requirements...................................................................................................................................................... 6
Unpacking the Unit............................................................................................................................................................. 8
Chassis Wiring and Preparation.......................................................................................................................................... 8
Shell Preparation................................................................................................................................................................. 9
Shell Installation ............................................................................................................................................................... 10
Sash Window ............................................................................................................................................................. 10
Through-the-Wall ...................................................................................................................................................... 13
Chassis Installation ........................................................................................................................................................... 16
WARRANTY ................................................................................................................................................................... 18
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Congratulations!
Thank you for your decision to purchase the Friedrich Hazardgard (Hazardous Duty Room Air Conditioner). Your new Friedrich has been carefully engineered and manufactured to give you many years of dependable, efficient operation, maintaining a comfortable temperature and humidity level. Many extra features have been built into your unit to assure quiet operation, the greatest circulation of cool, dry air, and the most economic operation.
General Instructions
This Installation and Operation Manual has been designed to insure maximum satisfaction in the performance of your unit. For years of trouble-free service, please follow the installation instructions closely. We cannot overemphasize the importance of proper installation. We have added new information to the basic instructions to help you achieve success.
WARNING
Refrigeration system under high pressure.
Do not puncture, heat, expose to flame or incinerate.
Only certified refrigeration technicians should service this equipment.
R410A systems operate at higher pressures than R22 equipment. Appropriate safe service and handling practices must be used.
Only use gauge sets designed for use with R410A. Do not use standard R22 gauge sets.
Here are some suggestions to help you use your new Friedrich most efficiently:
1. Carefully read and follow the installation instructions.
2. Make sure the unit is the right capacity for the area to be cooled. An undersized unit makes the unit work too hard, using more electricity than needed and increases wear. An oversized unit will cycle on and off too rapidly, and therefore cannot control humidity as well.
3. When you first turn on your Friedrich, set the thermostat to its coldest position to cool the room. When the desired temperature is reached, turn the thermostat control toward the “warmer” position until you hear a click and the compressor goes off. The thermostat will then cycle the compressor to maintain the selected temperature.
4. Clean the filter frequently (See Filter Information)
5. Do not block the air flow to and from the unit. Make sure the louvers are directed to give even distribution of air throughout the room. Caution: If air directed into a restricted area such as a corner, this may cause the unit to cycle on and off rapidly, which could damage your unit.
6. A dirty filter or improperly set controls can affect the cooling ability of the unit.
7. If cooling is weak and you have verified that the filter is clean and the controls are properly set, the unit may be low on refrigerant, and you should call your Friedrich service provider to check the unit.
8. Keep blinds, shades and drapes closed on the sunny side of the room being cooled.
9. Proper insulation helps your unit maintain the desired inside temperature.
WARNING
Please read this manual thoroughly prior to equipment installation or operation.
It is the installer’s responsibility to properly apply and install the equipment. Installation must be in conformance with the NFPA 70-2008 National Electric Code or current edition, International Mechanic Code 2009 or current edition and any other applicable local or national codes.
Failure to do so can result in property damage, personal injury or death.
10. Whenever possible, shade west-facing windows with awnings.
11. Keep window coverings away from the unit to provide free air flow.
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
WARNING
CAUTION
and damage to product or other property. All safety messages will tell you what the potential hazard is, tell you
how to reduce the chance of injury, and tell you what will happen if the instructions are not followed.
NOTICE
followed.
This is a safety Alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol with the word “WARNING” or “CAUTION”. These words mean:
Indicates a hazard which, if not avoided, can result in severe personal injury or death and damage to product or other property.
Indicates a hazard which, if not avoided, can result in personal injury
Indicates property damage can occur if instructions are not
3
Filter Information
The filter in your Friedrich removes dust, pollen and other impurities from the air as they are drawn through the unit. The filter is permanent and reusable, and has a germicidal treatment which is not affected by washing.
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A clogged, dirty filter reduces the air flow through the unit and reduces its efficiency. You should check the filter every seven to ten days, depending on the amount your unit is used. Clean the filter regularly.
FILTER RETAINER CLIPS
The lter can be removed for cleaning by opening the front of
the unit and releasing the
Maintenance Checklist
Won’tCool
If the unit operates, but doesn’t cool, check to see that the con­trols are properlyset. Inspectthe filterand clean it thoroughly, if needed. Check to see if the chassis seal gasket is installed (refer to installation instructions).
Won’tRun
If the unit does not operate at all, check that the power supply connections are tight. Check for blown fuses or tripped circuit breakers. Replace blown fuses with the proper size time-delay fuse.Thenameplateon the unitshows theproperfuse size. After restoring power, wait three minutes before restarting the unit.
Inside CoilFreezesUp
YourFriedrichHazardgard is designednottofreeze withoutdoor temperaturesas low as 45°F (7°C). Freezing should only occur whentheoutsideair isdamp andbelow45°F(7°C). If the indoor
lter from its retaining clips.
coil should iceoverwhile cooling,set thethermostatto thewarm­estpositionuntiltheiceonthecoilisgone. Settingthethermostat toaslightlywarmer positionwillprobablykeepicefromforming on the coil. A dirty filter will contribute to icing.
Cleaning
The front grille of your Friedrich, as well as the complete cabi­net may be cleaned with warm water and a mild detergent. The coils and base pan should be cleaned periodically for the most efficient operation. We suggest you call your Friedrich dea for this service.
Lubrication
Fan motors are factory lubricated and sealed. No lubrication is required.
ler
4
Hazardgard Special Features
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Permanent Split-Capacitor, totally enclosed fan motor to assure efficient operation even under adverse electrical conditions. Motorhasaspecialstainlesssteel shaftto resist corrosion andahermetically sealed overload for arc-free operation.
High capacity compressorwith internal hermeticallysealed overload.
Contains transient voltage suppressor to protect controls against transient voltage spikes. Provides solid state switches for arc-free operation.
Hot gas bypass low ambient control to permit operation without freezing at outdoor ambient temperatures as low as 45°F (7°C).
Environmentally sealed on-off switch and gold plated contacts in thermostat for corrosion resistance.
Polyester powder finish, over-baked for an attractive, long-lasting finish.
Friedrich Air Conditioning quality has been proven by more than 25 years of successful experience from the Gulf of Mexico to
the searing sands of the Arabian desert.
Copper tubing/aluminum fin coils. Galvanized steel cabinet and base pan, all bonderized. Slide-out chassis for easy installation in window or
through–the–wall. Extra insulation inside, including completely insulated
plenum chamber for quieter, more efficient cooling. Entire unit test run in environmental chamber before
crating. Eight–way air flow control for uniform air circulation. Condensate drain with exclusive mosquito trap. 15ampcircuitwithtime-delayfuserequired. Accommodates
direct wiring. Long lasting 3/8" (10 mm) thick air filter, germicidally
treated, easily removed for cleaning.
Control Panel
Function Control (Power)
This switch isadouble pole, single throw toggle switch. ON - Turns everything on. OFF - Turns everything off.
Temperature Control
Theknobat the bottomis thethermostatwhich isacross ambient type used tomaintainthe desiredcomfort level. The thermostat reacts only toachange in temperature at the bulb location-turn the knob clockwise to set cooler, counterclockwise for warmer.
Exclusive
Friedrichleads with thefirst ULListed Room Air Conditioners designed to cool living quarters and other enclosures situated in hazardous locationswherespecific volatileflammable liquidsor gases are handled or used with enclosed containers or systems.
Friedrich Hazardgard room air conditioners are designed to meet the National Electrical Code, Article 500 requirements forClass I, Division 2, GroupsA, B, C,DHazardous locations, THIS UNIT IS LISTED BY UNDERWRITERS LABORA­TORIES FOR USE IN CL B,C,DHAZARDOUS LOCATIONS. Operating Temperature Code: T3B.
ASS I, DIVISION 2, GROUPS A,
5
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Installation Instructions
Models SH15 and SH20
NOTE: THIS MANUAL INCLUDES INSTALLATION INSTRUCTIONS FOR BOTH WINDOW MOUNT AND THROUGH-
THE-WALL INSTALLATIONS
WARNING
Explosion Hazard
Electrically connect unit in accordance with NEC Code Article 501. Failure to do so can result in death, explosion, re, or electrical shock.
Electrical Shock Hazard
Electrical Requirements
ALL FIELD WIRING MUST MEET THE REQUIREMENTS OF THE NATIONAL ELECTRICAL CODE (ANSI/NFPA 70) ARTICLE 501.
THE FIELD-PROVIDED CIRCUIT PROTECTION DEVICE (HACR CIRCUIT BREAKER OR TIME DELAY FUSE) MUST NOT EXCEED THE AMPACITY INDICATED ON THE PRODUCT NAMEPLATE.
IMPORTANT: Before you begin the actual installation of your air conditioner, check local electrical codes and the information below.
Your air conditioner must be connected to a power supply with the same A.C. voltage and frequency (hertz) as marked on the data plate located on the chassis. Only alternating current (A.C.), no direct current (D.C.), can be used.
An overloaded circuit will invariably cause malfunct electrical power is adequate. Consult your dealer or power company if in doubt.
The following instructions are for HAZARDGARD models and cabinet sizes listed below.
ion or failure of the air conditioner; therefore, it is extremely important that the
)D x W x H( EZIS TENIBACSPUORG
15
/16" x 25 15/16" x 27 3/8"
SMALL CHASSIS SH15
MEDIUM CHASSIS SH20
epyT gulPrebmuN ledoM
6
15
(405 mm x 660 mm x 695 mm)
15
/16" x 25 15/16" x 27 3/8"
17
(455 mm x 660 mm x 695 mm)
Circuit Rating
Time Delay Fuse
pmA 51-V052xoB noitcnuJ51HS
pmA 51-V052xoB noitcnuJ02HS
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Window Mount Installation Hardware
ITEM DESCRIPTION QTY.
No.
SHELL MOUNTING PARTS
2TEKCARBTROPPUS1
2 SCREW, 10 - 24 x 1" HEX HEAD 4
4TUNDLEWTALF42-013
4 SCREW, SHEET METAL #12A x 2" 7
WINGBOARD ANGLE MOUNTING
5 WINGBOARD ANGLE, TOP 1 6 WINGBOARD ANGLE, SIDE 2 7 SCREW, SHEET METAL #8A x 3/8" 2
WINGBOARD MOUNTING PARTS
8 WINGBOARD (MASONITE) - (NOT SHOWN) 1
4TUNDEEPSEPYT"J"9 10 WINGBOARD CLIP 11 SCREW. #8A x 1/2" PHILLIPS TRUSS HD. 4
(SPRING STEEL) 4
ITEM # 2
ITEM # 3
WINDOW SEALING
12 SEALING GASKET (VINYL) 1 13 WINDOW SEAL GASKET (DARK FOAM) 1 14 CHASSIS SEAL GASKET (LIGHT FOAM) 1
ITEM # 7
ITEM # 9
ACCESSORY DETAIL
ITEM # 14
ITEM # 4
ITEM # 11
ITEM #10
ITEM # 13
ITEM # 12
ITEM # 1
ITEM # 6
ITEM # 5
NOT TO SCALE
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UnpackingThe Unit
STEP1 Remove decorative plastic return air grille to a safe area away from the unit.
STEP2 Remove the installation hardware, wingboard and two (one light colored and one dark colored) gaskets from beneath the
unit, and place them inasafe area away from the unit.
STEP3 Remove the chassis retainer by removing the far right screw in the basepan (see Figure A); save this screw to reattach the
chassis retainer after installatio. Also, remove and discard the two retainer screws and plastic bushi of the unit.
STEP4 While an assistant holds the cabinet stationary, use the hand pull at the front of the base pan (see Figure A) to pull the
chassis out of the cabinet. Remove white foam blocks used to restrain the compressor during shipment. Inspect basepan for dislodged white blocks, and remove. Do not remove any other foam.
ngs located at the rear
Figure A
PULL STRAP
HAND PULL
FAR RIGHT SCREW
CABINET
CABINET
RETAINER SCREWS
HAND PULL
CHASSIS RETAINER
Chassis Wiring and Preparation
STEP1
STEP2 Remove and discard theplastic bushingfrom the conduit connectoron the side panel ofthe control compartment. Strip the
Remove the junction box, cover and screw from the shipping position underneath the fan motor. Install one junction box mounting leg in the upper left position facing the rear of the junction box.
black wires only, approximately 1/2 inch (13 mm).
STEP3 Insert all wires (2 black, 1 green) into the box and thread the box onto the conduit connector until tight. Back off counter
clockwise until the ju
nction box is vertical with the mounting leg at the upper–right position facing the box opening. Be
sure that the shell can fit between this box and the chassis.
PROVIDED HARDWARE
1 JUNCTION BOX FRIEDRICH PN: 613-893-00 2 MOUNTING LEGS RACO INC. PN: 5324-0 2 LEG SCREWS 2 HOLE COVERS 1 GROUND SCREW BOX COVER FRIEDRICH PN: 613-892-00 GASKET RACO INC. PN: 5173-0 2 SCREWS 1 SHEET METAL SCREW
8
Shell (Cabinet)Preparation
It will be necessary to relocate the sill plate of the cabinet 2" back from itsshipping position, andthe shell guides 4" forward, to the forward-most hole in the shell rail. Discard the chassis retainer wire disconnected in Section II, Step 3. The junction box mountinglegfromSection VI,Step1,and the field-installed conduit will retain the chassis in the shell.
IF THIS INSTALLATION ISFORASASHWINDOW–With the wide flange and pilot holes of the sill plate forward screws/nuts in the rear holes of the sillplate and third shell hole from the front (the center of three square holes). Anchor the side angles(Item #6) byengaging the tabs at eachend of the sill plate withthe bottom loopsof the side angle. Engage the tabsat
, put the
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each end of the topangle(Item#5) with thetop loops of the side angle. Install two (2) screws (Item #7) to secure the top angle tabs and the side angle to the rear-most holes in the side of the cabinet (See Figure B, below).
IF THIS INSTALLATION IS THROUGHAWALL – Turn the sill plate end to end so that the wide flange with pilot holes will be over the wall header (towards the rear) and two inches from the front of the cabinet. Bend the tabs into the channel of the sill plate,
put the screws/nuts in the front holes of the sill plate and into the second shell hole from the front. Use one bolt on each side to secure the sill plate to the cabinet. (See Figure C, below.)
Figure B
Figure C
CABINET
CABINET
BEFORE
TOP ANGLE (ITEM #5)
SCREW (2 REQUIRED)
SIDE ANGLE (ITEM #6) 2 REQUIRED
SILL PLATE TAB
AFTER
8A X 3/8" LONG SCREW (ITEM #7) 2 REQUIRED
LOOP
Detail B-1
Detail B-2
TAB
LOOP
SILL PLATE
TURN SILL PLATE END TO END
RETAINER, CHASSIS
(THIS SIDE ONLY)
DETAIL 2
BEND TABS DOWN
NOTE: HOLES MOVED TO BACK SIDE
NUT (2 REQUIRED)
DETAIL 1
Position the sill plate into the cabinet with the sill plate holes to the back. Align the plate 2 inches from the front of the cabinet and secure it with a nut and bolt in each end.
9
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Shell Installation: Sash Window Installations
WARNING
Falling Object Hazard
Not following Installation Instructions for mounting your air conditioner can result in property damage, injury, or death.
STEP1 Check the window sill and frame to be sure they are in good condition and firmly anchored to the wall. Repair if
necessary.
STEP2 CABINETMOUNTING: Raise the lowerwindowsash1/4"more thanthe heightofthe cabinet. Carefullyslidethecabinet
throughthe open window untilthe sill plate channelrests behindthe window sill and thetop support angle restsagainst the window (See Figure D). Center the cabinet side to side and drill three (3) 5/32" diameter pilot holes into the window sill using the holes in the cabinet sill plate asaguide. Install three (3) #12A x 2" long screws (Item #4) (See Figure D).
Figure D
CENTER CABINET SIDE TO SIDE IN WINDOW
DRILL 3 5/32" PILOT HOLES AND INSTALL 3
#12A X 2" LONG SCREWS (ITEM #4)
TOP SUPPORT ANGLE
PULL WINDOW SASH DOWN BEHIND THE TOP SUPPORT ANGLE
SIDE SUPPORT ANGLE
WINDOW SILL
LOCATE THE SILL PLATE GUIDE CHANNEL
JUST BACK OF THE WINDOW SILL.
Figure E
A 1" X 4" OR 2" X 4" SPACER SHOULD BE USED BE-
TWEEN THE WALL AND BRACKET WHEN INSTALLED
ON ALUMINUM, ASBESTOS OR VINYL SIDING.
3/8" (10 MM) DOWN SLOPE
#12A X 2" SCREW (ITEM #4)
SUPPORT BRACKET
SUPPORT BRACKET (ITEM #1)
10 - 24 FLAT WELDNUT (ITEM #3)
10 - 24 X 1" HEX HEAD SCREW (ITEM #2)
STEP3 OUTSIDESUPPORT MOUNTING: Assemble thesupport brackets (Item #1) to the bottom rails ofthe cabinetwith four
(4) 10-24 1" long screws (Item #2) and four (4) 10–24 flat nuts (Item #3). Adjust the support brackets to bring the bottom pads in contact with the wall surface. (See Figure E.)
A 1"x4" or 2"x4" SPACER SHOULD BE USED BETWEEN THE WALL AND THE SUPPORT BRACKETS WHEN INSTALLED ON ALUMINUM OR VINYL SIDING). Drill 5/32" (4 mm) dia. pilot holes, and secure the brackets to the wall with two (2) #12Ax2"
long screws (Item #4). Adjust the support brackets to provide an approximate 3/8" (10 mm) down slope towardsthe
outside for drainage. Tighten all screws. (See Figure E).
10
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Shell Installation: Thick Wall
The illustrations below show a standard frame construction installation as well as some suggested ways of adapting the support bracket to thick walls and large brick ledges.
Typical Installation Sill Plate
Figure 1
10 - 24 SCREW 10 - 24 FLAT NUT
3/8" (10 MM) SLOPE DOWN
WOOD LEDGE
#12A X 2" SHEET METAL SCREW
1" X 2" OR 2" X 4" SPACER BETWEEN WALL AND BRACKET SHOULD BE USED ON ALU­MINUM, ASBESTOS OR VINYL SIDING
Figure 3
BRICK LEDGE
3/8" (10 MM) SLOPE DOWN
NOTICE
Instructions for mounting sleeve with slope must be obser­ved to prevent entry of water into room.
Failure to follow instructions can result in property damage.
Figure 2
CUT HERE
STONE LEDGE OUTSIDE WALL
DISCARD
SHADED AREA
Figure 4
STONE LEDGE
CUT TO FIT DIMENSION "A" AND BEND DOWN TO FOR A VERTICAL LEG
3/8" (10 MM) SLOPE DOWN
3/8" (10 MM) SLOPE DOWN
STRAIGHTEN TAB TO LAY FLAT ALONG
#12A X 2" SHEET METAL SCREW
2" X 4" SPACER
THE BOTTOM RAIL OF THE SHELL.
SECURE THE LONGEST SIDE OF THE BRACKET TO THE SHELL.
ADJUST IN OR OUT TO REST ON THE LEDGE
STEP4 CUT WINGBOARD PANELS: Measure and cut the wingboard panels from the supplied masonite (Item #8) to fit the
spaces between the side window channels and the sides of the cabinet (See Figure F).
NOTE: AFTER CUTTING PANELS, MAKEATRIAL TEST TO SEE IF THEY FIT THE SPACE WITH ABOUT 1/8" CLEARANCE BEFORE GOING TO STEP 5.
Figure F
MEASURE DISTANCE "B" TO THE INSIDE OF THE CHANNEL ON EACH SIDE
CUT HERE AND DISCARD THE CENTER WASTE MATERIAL
WINGBOARD
SUBTRACT 1/8" (3 MM) FROM DIMENSION "B" AND MEASURE FROM THE EDGE OF THE WINGBOARD (ITEM # 8), MARK AND CUT WITH A SAW.
11
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"J" TYPE SPEED NUT (ITEM #9)
Figure G
CUT WINGBOARD PANEL
CENTER THE HOLE IN THE SPEED NUT OVER
THE SLOT IN THE WINGBOARD PANEL
S
TEP5 ASSEMBLE CLIPS TO WINGBOARD PANELS: Assemble "J" type speed nuts (Item #9) and spring steel clips (Item
2 REQUIRED
SPRING STEEL CLIP (ITEM #10) 2 REQUIRED
CUT EDGE
SLIDE CLIP OVER CUT EDGE OF WINGBOARD PANEL
#10) to the edges of the cut wingboard panels (See Figure G).
Figure H
TOP OF CABINET
PLACE WINGBOARD PANEL IN WINDOW JAM TO COMPRESS THE SPRINGS INSIDE THE RUNNERS, AND SWING THE PANEL INTO PLACE INDICATED BY THE DOTTED LINE.
WINDOW JAM
SECURE THE SIDE WINGBOARD PANELS TO THE SIDE ANGLES WITH FOUR (4) #8X1/2" LONG SCREWS (ITEM #11), TWO ON EACH SIDE.
SECTION A - A
STEP6 INSTALL SIDE WINGBOARD PANELS: Be sure that the cabinet has been secured to the window sill and the outside
support brackets have been installed as shown in FiguresDandEon Page 10. Raise the window sash and install the right and left side wingboard panels (See Figure H).
STEP7 INSTALL WINDOW SEALING GASKETS: Measure and cut the vinyl window seal gasket (grey color, Item #12) to fit
the width of the window and install as shown in Figure I. Pull the window sash down behind the gask
et. Measureand cut the dark foamwindow sealgasket (Item #13) and install it between the upper glass panel andthe top part of the lower sash (See Figure I).
Figure I
VINYL WINDOW SEAL GASKET ITEM #12)
FOAM WINDOW SEAL GASKET (ITEM # 13)
LOWER WINDOW SASH
VINYL WINDOW SEAL GASKET TOP WINGBOARD ANGLE
SECTION B - B
NOTE: FOR REASONS OF SECURITY,THE CUSTOMER MUST PROVIDE A MEANS OF PREVENTING THE WINDOW
FROM OPENING.
STEP8 When possible, caulk the outside of the installation with industrial type caulking to prevent air and water leaks.
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Shell Installation: Through-the-wall Installations
WARNING
Falling Object Hazard
Not following Installation Instructions for mounting your air conditioner can result in property damage, injury, or death.
Wall Preparation
The maximum wall thickness permissible without special construction is determined by the model size to be installed. THE OUT-
SIDE CABINET CONDENSER AIR INTAKE LOUVERS MUST NOT BE BLOCKED BY EXTENDING INSIDE THE WALL AREA. Observe the maximum wall thickness shown as dimension "A" in Figure J.
Special Instructions For Extra Thick Walls
For installation in walls exceeding the maximum thickness shown as dimension A, the following suggested construction
may apply. (See Figure J).
Figure J
15 1/8 " (384 MM) MAXIMUM WALL THICKNESS
CONDENSER AIR INTAKE LOUVERS
TOP VIEW SHOWING BEVELED SIDES FOR AIR INTAKE. WALL BELOW UNIT MUST ALSO BE BEVELED TO ASSURE PROPER TILT ANGLE.
EXTRA THICK WALL CONSTRUCTION
Top View
2" (51 MM) MINIMUM BOTH SIDES
CONDENSER AIR INTAKE LOUVERS
STEP1 CHECKING WIRING AND PLUMBING: Check all wiring and plumbing inside and outside the wall to be sure none
will be broken where the hole is to be cut.
STEP2 HOLE CONSTRUCTION: Depending on the size of the unit to be installed, layout the hole dimensions in accordance
with the chart below (See Figure K). Cut and frame in the hole to the finished dimensions. Use 2"x4" material for framing and follow the suggested typical installations in Figure L,MorNon Page 14.
NOTE: IF THE WALL CONSTRUCTION IS TYPICAL FRAME OR 2 X 4 STUDDING WITH BRICK OR STONE VENEERS, LOCATE THE HOLE NEXT TO ONE OF THE STUDS. FOR MASONRY, CONCRETE OR CINDER BLOCK WALLS, LOCATE THE HOLE FOR CONVENIENCE.
Figure K
HOLE SIZE REQUIREMENTS
FINISHED SMALL MEDIUM
DIMENSION CHASSIS CHASSIS
A 16-3/16" 18-3/16"
B 26-3/16" 26-3/16"
SH15
CHASSIS
NOTE: THESE DIMENSIONS ARE FOR FINISHED HOLE SIZE
SH20
CHASSIS
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Figure L
Figure M
CAULK ALL SIDES
WEATHER CABINET
WEATHER CABINET
CAULK ALL SIDES
FRAME WALL CONSTRUCTION
SHIM THE VOID SPACE AT THE TOP AND SIDES WITH WOOD AS REQUIRED
BRICK VENEER CONSTRUCTION
Figure N
SHIM VOID SPACES AT TOP AND SIDES WITH WOOD AS REQUIRED
SOLID MASONRY CONSTRUCTION
CAULK ALL SIDES
CABINET
MORTAR
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Chassis Installation
STEP 1 Slide the chassis into the cabinet stopping approximately 3" from full insertion. Stuff the chassis seal gasket (Item #14) one
inch deep between the chassis and the cabinet (See Figure P). Begin at either bottom corner and go up the side, across the top, and down the opposite side. Make sure that the gasket is behind the conduit connector (furthest from you). Push the
chassis into the shell the remaining distance so that the plastic front shrouds the front edge of the shell. Fasten the junction box mounting foot to the shell with the sheet metal screw.
If chassis seal gasket is not installed, the operation of the unit will be negatively affected. Also, the operation noise and
outside noise will be amplifi ed.
NOTE:
Figure P
CAUTION
Excessive Weight Hazard
Use two or more people when installing your air conditioner.
Failure to do so can result in back or other injury.
CAUTION
Cut/Sever
Although great care has been taken to minimize sharp edges in the construction of your unit, use gloves or other hand protection when handling unit.
Failure to do so can result in minor to moderate personal injury.
WARNING
Explosion Hazard
Electrically connect unit in accordance with NEC Code Article 501. Failure to do so can result in death, explosion, fire, or electrical shock.
Electrical Shock Hazard
Field wiring must be provided to this junction box in accordance with NATIONAL ELECTRIC CODE (NFPA 70, 2008 or current edition) ARTICLE 501. Field and equipment grounds are to be terminated at the post in the junction box with the green screw provided. Equipment power leads are to be connected with the fi eld supply by means of wire nuts (not provided). Install the gasket and cover plate onto the junction box.
CHASSIS SEAL GASKET
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STEP2 Besure that the filter is in place then install the return air grille(See Figure Q). The topof thereturn airgrille can be butted
against the bottom of the discharge plenum. Snap thegrille into place by pushing the grille up andonto the unit's latches at the bottom. (See Detail 4).
Figure Q
Discharge Air Plenum
DETAIL 2
Slot
Tab
Slot
Tab
Return Air Grille
DETAIL 1
DETAIL 1
DETAIL 3
Return air grille
Latches
DETAIL 4
Side view (Cutaway)
Latch
STEP3 You have completed your installation. Conductareview of your installation to insure that the unit is safely and securely
installed.
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STEP3 Slide the cabinet into the hole far enough to allow the guide-channel of the sill plate to contact the inside wall surface (See
Figure O).
STEP4
Drill three (3) 5/32" diameter pilot holes through holes in sill-plate into the framing and install three (3) #12 x 2" long screws (Item #4) (See Figure O).
NOTICE
Instructions for mounting sleeve with slope must be observed to prevent entry of water into room. Potential property damage can occur if instructions are not followed.
Figure O
TRIM MOULDING
SCREW #12A X 2" LONG
USE 3
TYPICAL INSTALLATION
CAULK ALL SIDES AIR TIGHT
3/8" (10 MM) SLOPE DOWN
NOTE: SUPPORT BRACKETS MAY BE OMITTED FROM THROUGH-THE-WALL INSTALLATIONS IF THECABINET IS SECURED AS FOLLOWS. DRILL 2 HOLES IN EACH SIDE AND INSTALL 4 FASTENERS (2 EACH SIDE).
USE #12A X 2" (51 MM) SCREWS, TOGGLE BOLTS OR EXPANSION ANCHOR BOLTS AS SHOWN IN STEP 5.
SILL PLATE GUIDE CHANNEL
SUPPORT BRACKETS (ITEM 1) (SEE NOTE ABOVE)
INSIDE WALL SURFACE
SCREW #12 X 2" LONG, USE ONE IN EACH BRACKET. DRILL 5/23 (4 MM) DIA. PILOT HOLES.
NOTE: ALTERNATE FASTENERS WHICH MAY BE USED FOR SECURING THE SILL PLATE IN THE WALL, AND THE
SUPPORT BRACKETS TO THE OUTSIDE WALL ARE NOT FURNISHED, BUT ARE AVAILABLE ATALOCAL HARDWARE STORE.
MOLLY OR TOGGLE BOLT EXPANSION ANCHOR BOLT
STEP5 Drilltwo (2)5/32"(4 mm) dia. pilot holes ineach side at the locations shown(FigureO) and install four (4)#12x2"screws
(Item #4). If the hole construction in Step2providesasturdy mount with solid vertical studs, no support brackets are required. The installation must support the we
ight ofthe unit plus an additional weight of 400 pounds (185 kg) onthe rear of the cabinet. The support brackets may be used for through-the-wall installations as shown in Figure O, for additional support.
STEP6 If desired, trim around the cabinet on the roomside with a suitable frame molding furnishedby the installer (See Figure O).
15
Friedrich Air Conditioning Company
P.O. Box 1540
San Antonio, TX 78295
210.357.4400
www.friedrich.com
HAZARDGARD
®
ROOM AIR CONDITIONERS
LIMITED WARRANTY
LIMITED ONE YEAR PARTS WARRANTY
1. Limited warranty – One year. Friedrich warrants that it will provide a replacement for any part of this HazardGard Room Air
Conditioner found defective in material or workmanship for a period of one (1) year from the date of original purchase.
2. Limited warranty – One year. The Friedrich warranty also covers the cost of labor for repairing any compressor, condenser, evaporator or inter-connecting tubing found defective within the warranty period, providing the unit is returned to an authorized Friedrich Repair Station located within the Continental United States.
The Friedrich warranty does not cover:
(1) Any charges for removal, transportation or reinstallation of the unit; (2) the cost of labor to replace parts other than those described above; and (3) does not apply to any HazardGard Room Air Conditioner that has been subject to (a) accident, misuse, flood, fire, or neglect; (b) repairs or alterations outside of the Friedrich Authorized Dealer or Service Center so as to affect adversely its performance and reliability; or (c) any repairs or servicing as a result of using parts not sold or approved by Friedrich.
LIMITATIONS: This warranty is a LIMITED warranty. Anything in the warranty notwithstanding, IMPLIED WARRANTIES FOR PARTICULAR PURPOSE WARRANTY. MANUFACTURER EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR BREACH OF ANY EXPRESSED OR IMPLIED WARRANTY.
Performance of Friedrich’s Warranty obligation is limited to one of the following methods:
AND MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THE EXPRESS
1. Repair of the unit
2. A refund to the customer for the prorated value of the unit based upon the remaining warranty period of the unit.
3. Providing a replacement unit of equal value
The method of fulfillment of the warranty obligation is at the sole discretion of Friedrich Air Conditioning.
(11-09)
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