INSTALLATION
&
OPERATION
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WallMaster _Packaged Terminal
Air Conditioners
Packaged Terminal Heat Pumps
• Standard Unit
• Seacoast Protected Unit
• Remote Thermostat Unit
• Central Desk Control Unit
Table of Contents
Page
.
Installation Checklist .................................................................................................... 3
2.
3.
4.
9.
10.
11.
12.
13.
14.
15.
Electrical Requirements ............................................................................................... 3
Chassis Installation ...................................................................................................... 4
Unit Operation ............................................................................................................... 7
Temperature Limiting Thermostat ................................................................................ 7
.
Heating Control ............................................................................................................. 8
Fan Cycle Switch ........................................................................................................... 8
.
Vent Control ................................................................................................................... 8
Air Outlet Louver ........................................................................................................... 9
Startup Checklist ........................................................................................................... 9
Routine Maintenance .................................................................................................. 10
Appendix A: Remote Thermostat ............................................................................... 11
Appendix B: Central Desk Control ............................................................................. 15
Appendix C: Electrical Wiring Options For 265 Volt Models .................................... 17
Warranty ....................................................................................................................... 18
.... il
Typical Installation
Air Outlet
Louver
Chassis
Flange
Filter
Return Air Louver-
Control
Box
Front Panel
Installation
Checklist Electric shock hazard.
Turn off electric power before service or installaSor
All electrical connections and circuits are installed in compli-
ance with and conform to the National Electrical Code and lo-
cal codes which have jurisdiction.
_/ Wall sleeve and condensate lines are installed correctly.
_/ Electrical power is disconnected.
_/ Condenser air inlet and outlet MUST be clear and free of obstructions.
_/ Cardboard wall sleeve support and louver weatherboard are removed.
_/ Wall sleeve foam gasket is installed (if applicable).
_/ Subbase kit or other means of structural support is required for ALL installations which project more than 8"
into room.
_/ Unit is installed in a 16"H x42"Wx 11 1/2"D wall sleeve. A sleeve baffle kit is used when installed in a sleeve
greater than 11 1/2" deep.
Read these instructions carefully and completely
before attempting installation. Unit should be
installed by qualified service personnel ONLY.
Failure to do so can result in property damage,
personal injury and/or death.
_/ Ensure that drapes, bed, bedspread, furniture, etc. DO NOT block either return or discharge air louvers.
_/ Condensate Drain Kits should be installed for complete condensate removal.
Electrical
Electric shock hazard.
Turn OFF electric power before service or installation.
All electrical connections and wiring MUST be installed
by a qualified electrician and conform to the National
Electrical Code and all local codes which have juris-
diction.
Failure to do so can result in property damage, per-
sonal injury and/or death.
Wire Size
Fuse/Circuit
Breaker
Grounding
Receptacle
Requirements
Use ONLY wiring size recommended for single out-
let branch circuit.
Use ONLY type and size fuse or HACR circuit
breaker.
Indicated on unit's rating plate (see page 4). Proper current protection to the unit is the responsibility of
the owner. NOTE: A time delay fuse is provided with 265V units.
Unit MUST be grounded from branch circuit through service cord to unit, or through separate ground
wire provided on permanently connected units. Be sure that branch circuit or general purpose outlet is
grounded.
The field supplied outlet must match plug on service cord and be within reach of service cord. Refer to
Table 1 for proper receptacle and fuse type. Do NOT alter the service cord or plug. Do NOT use an
extension cord.
Wire Sizing
Use recommended wire size given in Table 2 and install a single branch circuit. All wiring must comply
with local and national codes. NOTE: Use copper conductors only.
rl'l
Electrical Rating Tables
All 230/208 volt units are equipped with power cords.
See Appendix C on page 17 for wiring instructions on 265V units.
I NOTE: Use Copper Conductors ONLY. I
Wire sizes are per NEC. Check local codes
for overseas applications.
Table 2
Recommended branch circuit wire sizes*
Table1
AMPS
RECEPTACLE
MANUFACTURER
Hubbell
P&S
GE
Arrow-Hart
TIME-DELAY TYPE
FUSE 30
(or HACR circuitbreaker)
HACR -- Heating, Air conditioning, Refrigeration
* May be used for 15 Amp applications if fused for 15 Amp
NOTE: 265 volt units are permanently connected.
250 V Receptacles and Fuse Types
15 20 *
@
PART NUMBERS
5661 5461
5661 5871
GE4069-1 GE4182-1
5661 5861
15 20
30
9330
5930
GE4139-3
5700
Nameplate
maximum circuit
breaker size
15
20
30
AWG --American Wire Gauge
* Single circuit from main box
** Based on copper wire, single insulated
conductor at 60°C
AWG Wire size**
14
12
10
Chassis Installation
Check to be sure wall sleeve, grille, and drain kit are installed properly before chassis installation.
Remove weatherboard and center
support from sleeve (if still in place).
Be sure an outdoor louver is attached.
Important: Use a sleeve baffle kit if
installation is in a walt sleeve deeper
I
than 11 1/2".
.... ?1'11
Weatherboard
Center Support
Suffocation hazard.
Keep bag away from babies and children.
2,
Remove the front panel (contained in a protective
plastic bag) from chassis. Remove the bag and
dispose of it properly. Install the control door as
per instructions.
Do NOT use in cribs, beds or playpens, Destroy
immediately after opening. This bag is NOT a toy!
Failure to do so can result in personal injury and/or
death.
PIN'( DOOR
Com#reseor
To install,follow these steps:
• Insert the control door into the front panel from the
back side of panel.
CONTROL
From the frontofthe panel, slide the right control
door pin into the hole on right side of the front panel.
Slide the left door pin into the slot on the left of the
front panel opening and snap it into place.
CAUTION
To avoid breaking the door or hinge pins, do not
apply excessive force when installing.
3. Remove the two chassis shipping brackets from the
corner of the shipping pallet.
4.
Center the chassis in the pre-installed
sleeve and carefully push the chassis until
the chassis flange and gasket contact the
sleeve flange.
CAUTION
Copper refrigerant tubes are NOT
handles. Do NOT use tubing to lift
or move chassis.
. Locate the four #10 x 1" chassis mount-
ing screws and tighten them into the clips
in the wall sleeve flange, (two per side).
If a Remote Thermostat is to be installed, proceed to Appendix A, Step 6.
If Central Desk Control is to be installed, proceed to Appendix B, Step 6.
®
Wall Sleeve
Sleeve Flange
\
Chassis Flange
rl'T
.
Install the front panel by placing the top of the
panel onto the brackets at the top of the chas-
sis. Rotate the bottom into place while locating
the service cord (or conduit) in a notch at the
bottom or sides of the front panel.
7.
Secure the panel to the chassis with two #10 x
3/4" screws (provided). Attach the bottom
return air louver to the front panel, the louver
snaps into place. The louver can be secured in
place with two #10 x 3/4" screws, provided
(optional).
.
The filter is already installed in tracks in the
plastic cover.
® Place on
brackets
here
®
Two
each side of front
!
Louver Screw 9 _ Front Panel
NOTE: If the unit is mounted flush to the floor,
the service cord MUST be rerouted through the
side of the front panel closest to the receptacle.
A notch MUST be made in the front panel side
where the cord exits the unit. It is the responsibility
ofthe installer to create an exit notch. See diagram
(right) for suggested opening size and placement.
g.
Plug the cord (if applicable) into the appropriate
receptacle. Extra cord may be coiled inside the
front panel behind the return air louver. Restore
power to the unit.
Screw
®
5/8" (16mm
Not to
scale
.... 711