Friedrich SP08A10, SP10A10, SP12A10, SP06A10 User Manual

ROOM AIR CONDITIONER
SP06A10 SP08A10
SP10A10 SP12A10
Manual
SERVICE
CONTENTSAIR CONDITIONER
11. Precautions
12. Product Specifications
13. Installation and Operating
Instructions
14. Disassembly and Reassembly
16. Exploded Views and Parts List
17. Block Diagram
18. PCB Diagram
19. Wiring Diagram
10. Schematic Diagram
1. Precautions
1. Precautions
1. Warning: Prior to repair, disconnect the power cord from the circuit breaker.
2. Use proper parts: Use only exact replacement parts. (Also, we recommend replacing parts rather than repairing them.)
3. Use the proper tools: Use the proper tools and test equipment, and know how to use equipment may cause problems later­intermittent contact, for example.
4. Power Cord: Prior to repair, check the power cord and replace it if necessary.
5. Avoid using an extension cord, and avoid tapping into a power cord. This practice may result in malfunction or fire.
6. After completing repairs and reassembly, check the insulation resistance. Procedure: Prior to applying power, measure the resistance between the power cord and the ground terminal. The resistance must be greater than 30 megaohms.
Fig. 1-1 Avoid Dangerous Contact
7. Make sure that the grounds are adequate.
8. Make sure that the installation conditions are satisfactory. Relocate the unit if necessary.
9. Keep children away from the unit while it is being repaired.
10. Be sure to clean the unit and its surrounding area.
Fig. 1-2 No Tapping and No Extension Cords
Fig. 1-3 No Kids Nearby!
Fig. 1-4 Clean the Unit
FRIEDRICH AIR CONDITIONING CO. 1-1
2.Product Specifications
2-1 Table
Item
Type
Dimension:
(Width×Height×Depth)
Voltage
Phase
Frequency
Operation Current
Power Consumption
Refrigerant Type
Refrigerant Change
Capacity
EER
Net Weight
Condenser
Condenser Fan
Evaporator
Evaporator Fan
Fan Motor
Compressor(Rotary)
Overload Protect
Compressor Capacitor
Fan Motor Capacitor
Fan Speed
Thermo Control
Unit of
Measure
WINDOW
mm
Volt 115
- SINGLE
Hz 60
A 5.4 6.6 9.3 10.5
W 610 740 1000 1170
FREON R22
g 300 470 450 635
BTU/h 6500 8000 10800 12600
BTU/h.W 10.8 10.8 10.8 10.8
Kg 26 29 43 45
Row
Type Propeller Fan
Row
Type Blower
MODEL
MODEL 39A062HS1EA 44A076HU1EB 44B098HX1EF 44B117HX1EL
-
μF/VAC
μF/VAC
RPM 920/850/800 1050/1010/970 890/850/800 890/860/750
- THERMISTOR
SP06A10 SP08A10 SP10A10 SP12A10
520×345×485 600×394×595
2×15 3×15 2×17 3×17
2×11 2 ×11 2 ×12 2×10
YSLA-40-6-0002 YSLA-40-6-0003
MRA12146-120
08
40/370 35/370 45/370 50/370
8/450 8/450 15/250 15/250
MRA12083-120
08
YGN60-6B YGN60-6B
MRA12132-12007 MRA12053-12007
FRIEDRICH AIR CONDITIONING CO. 2-1
MEMO
2-3 FRIEDRICH AIR CONDITIONING CO.
2-2 Dimensions
W
H
H
MODEL W H D
SP06A10
SP08A10
520
345
485
SP10A10
600
394
2-2 Dimensions
2-2 Dimensions
2-2 Dimensions
2-2-1 Main Unit
2-2-1 Main Unit
2-2-1 Main Unit
2-2-1 Main Unit
(Unit : mm)
(Unit : mm)
(Unit : mm)
(Unit : mm)
D
Front view
Front view
Front view
Front view
2-2-2 Remote Control
2-2-2 Remote Control
2-2-2 Remote Control
2-2-2 Remote Control
SP12A10
Side view
Side view
Side view
Side view
595
( Cool, Dry, Fan)
Battery discharge indicator
2-4 FRIEDRICH AIR CONDITIONING CO.
Remote control
transmission indicator
Operating mode
Temperature setting
Sleep mode
Energy Saving mode
Fan speed
On Timer setting
Off Timer setting
Mode selection button
(Cool, Fan, Dry)
Temperature adjustment buttons
Sleep timer setting button
Fan speed adjustment button
Energy Saving button
Timer setting button
Timer Set/Cancel button
On/Off button
3. Installation and Operating Instructions
3-1 Installation
3-1-1 Selecting Area for Installation
1. Make sure that you install the unit in an area providing good ventilation. The air conditioner must not be blocked by any obstacle affecting the air flow near the air inlet and air outlet.
2. Make sure that you install the unit in an area that allow good air handling. The installation area must be able to endure vibration from the unit.
3. Make sure that you install the unit away from heat or vapor.
4. Make sure that you install the unit in an area which is cool and has adequate space.
5. Make sure that you install the unit in an area away from TVs, audio units, cordless phones, fluorescent lighting fixtures and other electrical appliances (obtain a clearance of at least one meter).
6. Make sure that you install the unit in an area which provides easy drainage for condensed water.
7. Make sure that you install the unit in an area not exposed to rain or direct sunlight. (Install a separate sunblind if exposed to direct
sunlight.)
8. Make sure that you install the unit in an area allowing good air movement. Do not install it in a space that would cause noise amplification of noise.
9. Fix the unit firmly if mounted in a high place.
Caution:
Do not use the air conditioner in the following environments : greasy areas (including areas near machines), or marine areas. Contact your local dealer for advice.
FRIEDRICH AIR CONDITIONING CO. 3-1
3-2 Function Description
Temperature/Timer settings
Energy Saver indicator
Dry adjustment indicator
Fan speed
adjustment button
Timer indicator
Mode selection button (Cool, Fan, Dry)
Temperature adjustment buttons
On/Off button
Remote control
sensor
3-2-1 Cooling operation mode
The compressor is turned on and off according to the ambient temperature and set temperature.
1) Compressor on and off control
• Compressor on and off control according to the ambient temperature The compressor is turned off when "ambient temperature = set temperature
*
The compressor is turned on when "ambient temperature = set temperature +1˚C"
*
2) Default value after power reset set temperature = 75˚F
Fan speed = High
3) Set temperature indicating (setting) range : 1˚F interval from 64˚F to 86˚F.
3-2-2 Fan operation mode
1) If "Fan operation mode" signal is received from remocon or panel.
the compressor is immediately turned off and only fan motor is operated at set blowing speed.it changes such as "High Med Low High"( if Fan speed is selected).
2) The initial Fan motor speed is set to "High".
3) The set temperature can not be indicated and set.
3-2-3 Energy saver operation mode
If the compressor turn off at the cooling operation, the fan motor turn off after operation during the fixation
*
time only, and operation that energy saver by turn off the fixation time only, and operation that energy saver by turn off the motor continuously before the condition of the compressor on. The fan motor is not operated at flow wind operation.
*
Energy saver operation specification at the cooling operation.
*
1) Fan motor control in compressor on : operate with setting wind speed
2) Fan motor control in compressor off : After compressor off, the fan motor is operated breeze for 2 minutes and then it turn off.
3) After the fan motor off, the compressor and fan motor is operated normally when the compressor on.
3-2 FRIEDRICH AIR CONDITIONING CO.
Installation and Operating Instructions
3-2-4 Sleep operation mode
1) Enable to sleep operation only when cooling operation.
2) First, 7-SEG LED DISPLAY "SLEEP" while 15 second, Second, 7-SEG LED DISPLAY "8Hr" And, automatically SET OFF after operated while 8 Hour
3) If sleep operation, setting Temperature rise 1˚C after 1 Hour
4) ON TIMER operation, not operation, ENERGY SAVER operation, not sleep operation.
3-2-5 Dry operation mode
If the atmosphere in the room is very humid or damp,use this operation mode. It can remove excess humidity
without lowering the room temperature too much.
) The quantity of air is adjusted automatically.
1
3-2-6 LED display indication in case of error detection
ERROR OPERATION
ROOM THERMISTOR
(OPEN or SHORT)
1) Set operation in case of error occurrence.
• Malfunction of each temperature sensor (open, short)
- Error mode display, warning sound.
- The operation status is off.
7-SEG
LED DISPLAY
E1 displayed
FRIEDRICH AIR CONDITIONING CO. 3-3
MEMO
3-4 FRIEDRICH AIR CONDITIONING CO.
4. Disassembly and Reassembly
4-1 Compressor Replacement Flow Chart
Locate cause of defect
Release refrigerant
Disconnect electrical wiring
from compressor
Cut refrigerant lines
from compressor
Plug disconnected lines
Replace compressor
Inspect electrical wiring for defects, and terminals for correct and secure connections
Y
Problem?
N
Corrective action
Solder discharge line
Check refrigerant oil level
Y
Low oil level?
Solder suction line Use nitrogen gas
N
Perform soldering function
Fill system with
nitrogen gas
Check for leakage
Leakage?
Y
N
Release nitrogen gas?
Evacuate system
Add oil as necessary
Recharge system
Pinch and braze filling tube
FRIEDRICH AIR CONDITIONING CO. 4-1
4-2 Checking the oil
Fill the transparent container with 10cc of oil, and then conduct the test.
4-2-1 Oil quality
Condition of
Refrigerant Cycle
Normal
Over-heated
Compressor Damage
Color Straw Yellow Brown Color
Dark Brown
Oil Condition
Odor
No Odor
Pungent oil
4-2-2 Replacing and refilling the refrigerant oil
1. Change the compressor - DO NOT recharge the oil as the compressor itself is already charged.
2. Change the condenser .... add 50cc
3. Change the evaporator .... add 50cc
4. When the refrigerant is replaced .... add 30cc oil.
5. After vacuum is completed, the oil is filled through the high pressure side.
6. In the event of a refrigerant leak, generally it is not necessary to add oil.
(Unless the oil has leaked significantly.)
Remarks
Return with the system
-
Change the oil Change the oil
4-2 FRIEDRICH AIR CONDITIONING CO.
4-3.Disassembly and Reassembly Procedure(SP10A10/SP12A10)
Stop operating the air conditioner, and pull out the power cord before repair.
No. Part Name Procedures Remarks
1 Ass’y Grille
2 Ass’y Cabinet
1.Pull the Grille air inlet and Guard air filter out.
2.Remove the screw on the panel front.
3.Hold the lower part of panel with two hands
while pressing down on both sides of the lower
part of the cabinet, pull it forward by about
30mm,and then lift it up carefully for
removal.(Must un-connect the Displayer with
the controller inside.)
1.Remove 2 screws on the both side of the
cabinet.
2.Pull the front part both side, and remove the
unit from the cabinet.
3 Ass’y Control
1.Remove the earth screw fixed on the cabinet.
2.Remove 3 screws fixed on the partition and
frame up.
3.Remove the screw fixed for the power cord.
4.Un-connect the motor wire and comp lead
wire, then take out the control box upward.
FRIEDRICH AIR CONDITIONING CO. 4-3
Disassembly and Reassembly Procedure(SP10A10/SP12A10)
No. Part Name Procedures Remarks
4
Plate reinf&
Case evap up
5 Plate evap
casing &
Blower
1..Remove 4 screws on the partition and case
cond.
2.Remove the plate reinf. (The shape maybe
different depend on models)
3.Remove the seal sticked on the case evap up
carefully.
4.Pull the case evap up upward.
1.Remove the cover on the evaporator.
2.Remove all screws on the evaporator.
3.Pull the evaporator forward carefully.
4.Remove all screws fixed on plate evap
casing, then pull it out completely.
3.Remove the nut and remove the Blower.
6 Case Cond &
Fan Propeller
& Motor Fan
1.Remove 2 screws on the rear side of the
base pan, and all screws fixed on case cond.
2.Pull up the condenser from the base pan.
3.Remove the nut and remove the Propeller
fan.
4.Remove 4 screw(fixed on the mounter ), then
take out the motor.
4-4 FRIEDRICH AIR CONDITIONING CO.
4-5.Disassembly and Reassembly Procedure(SP06A10/SP08A10)
Stop operating the air conditioner, and pull out the power cord before repair.
No. Part Name Procedures Remarks
1 Ass’y Grille
2 Ass’y Cabinet
1.Pull the Grille air inlet and Guard air filter out.
2.Remove the screw on the panel front.
3.Hold the lower part of panel with two hands
while pressing down on both sides of the lower
part of the cabinet, pull it forward by about
30mm,and then lift it up carefully for
removal.(Must un-connect the Displayer with
the controller inside.)
1.Remove 2 screws on the both side of the
cabinet.
2.Pull the front part both side, and remove the
unit from the cabinet.
3 Ass’y Control
1.Remove the earth screw fixed on the cabinet.
2.Remove 3 screws fixed on the partition and
frame up.
3.Remove the screw fixed for the power cord.
4.Un-connect the motor wire and comp lead
wire, then take out the control box upward.
FRIEDRICH AIR CONDITIONING CO. 4-5
Disassembly and Reassembly Procedure(SP06A10/SP08A10)
No. Part Name Procedures Remarks
4 Frame up
5 Blower
1..Remove 2 screws on the frame up and case
cond.
2.Remove all the screws on the frame up.
3.Pull the frame up upward.
1.Remove 3 screws on the evaporator.
2.Pull the evaporator from frame low carefully.
3.Remove the nut and remove the Blower.
6 Case Cond &
Fan Propeller
& Motor Fan
1.Remove 2 screws on the rear side of the
base pan, and all screws fixed on case cond.
2.Pull up the condenser from the base pan.
3.Remove the nut and remove the Propeller
fan.
4.Remove the earth screw(fix the motor earth
wire), then take out the motor upward.
4-6 FRIEDRICH AIR CONDITIONING CO.
5. Troubleshooting
Check the basic checkpoints first to determine whether it is machine trouble or a problem in the operation method. When it is not related to the basic checkpoints, perform checking in accordance with the procedures of troubleshooting by symptom.
5-1 Basic Checkpoints for Troubleshooting
1) Is the voltage of the power source appropriate ?
(1) It should be within the rating voltage ±10% range. (2) The air conditioner may not operate properly when the voltage is out of this range.
2) Is the connection with the fan motor, compressor wire, and starting condenser
appropriately made ?
3) The symptoms listed in the table below are not indicative of machine trouble.
Symptom Cause and check
No operation • Check whether there is power failure or the power plug is pulled out.
• Check whether the unit is stopped as a result of completion of the sleep time.
• Pull out the power plug for ten seconds, and then insert it again.
Air flows, but • Check whether the Air filter is clogged with dust or is dirty. no cooling • Check whether the desired temperature is too high. Set the desired
temperature to a lower level than the current temperature.
• Check whether it is in "FAN" mode.
The remocon does • Check whether battery is completely depleted. not operate • Check whether the battery is properly inserted.
• Check whether the receiving window of the remocon for the assembly main PCB is blinded.
• Check whether the remocon is affected by jamming due to a neon sign.
No temperature • Check whether the unit is in "FAN" mode. setting (In "FAN" mode, only the current temperature is displayed, and the
desired temperature is not set.)
Checking and Display of Fault Area
ERROR OPERATION
ROOM THERMISTOR (OPEN OR SHORT)
ERROR OPERATION
E1 displayed
FRIEDRICH AIR CONDITIONING CO. 5-1
5-2 Troubleshooting by Symptom
5-2-1 No power
1) Check points (1) Is the voltage of the power source normal ? (the rating voltage ±10% range.)
(2) Is the electric wire in good contact ?(CN 71, RY 71) (3) Is the output voltage of the IC01(KA 7812) normal ?(DC 11.5V ~ DC 12.5V) (4) Is the output voltage of the IC02(KA 7805) normal ?(DC 4.5V ~ DC 5.5V)
Turn off the power, and then turn it on again five
seconds later.
Y
Dose the buzzer sound, when the power on?
N
Normal operation.
Check whether the "COOLING ICON" LED lamp is
on, and the operation starts when pressing the
ON/OFF button of the remocon.
N
Is the F701(3.15A) fuse blown?
N
Is the primary voltage of the transformer normal?
(the rating voltage ±10% range.)
Y
Is the secondary voltage of the transformer normal?
(AC 13V ~ AC 17V)
Y
Is the rectifier diode bridge(BD61) normal?
Y
- Is the voltage of DC 17V ~ DC 23V applied at both ends of the C101 electrolytic condenser?
- Is the voltage of DC 12V applied at both ends of the C102 electrolytic condenser?
- Is the voltage of DC 5V applied at both ends of the C103 electrolytic condenser?
Y
Normal operation.
Y
Replace the fuse.
N
Check the power cord and electric wire.
N
Check and replace the trans.
N
N
• Check the BD61 for cold soldering.
• Replace the rectifier diode
• Check both ends of the C101 for short and cold soldering.
• Check the +12V for a short.
• Check the +5V for a short.
• Check and replace the C101~104.
Y
N
Are the IC01(KA7812) or IC02(KA7805) normal?
Y
Replace the assembly main PCB.
• Check the IC01 or IC02 for cold soldering and a short.
• Replace the IC01 or IC02.
5-2 FRIEDRICH AIR CONDITIONING CO.
5-2-2 When the Touch Key pad and Led Display
1) Check points (1) Is the voltage of the power source normal ? (the rating voltage ±10% range.)
(2) Is the electric wire in good contact ?(CN71, RY71) (3) Is the connection of the assembly main PCB, and TOUCH KEY PAD in good
contact? (SW01-SW05)
Turn off the power, and then turn it on again
five seconds later.
Troubleshooting
Normal operation
Check the micom (IC05) for a short, and replace it.
Check the micom (IC05) for a short, and replace it.
Check the Q901~ Q905 for a short, and replace it.
Check the IC06 for a short, and replace it.
N
N
N
N
N
When the LED display is
not operated.
Is the voltage of the micom
(IC05) No.1, 2, 38~43 port a
square wave?
Is the voltage of the micom
(IC05) No.3, 4, 10, 11, 44 port
a square wave?
Is the voltage of the
Q901 ~ Q905 square wave?
Is the voltage of the
IC06 No. 10~16 a square
value?
When the membrane key is
not operated.
Y
Is the voltage of the
micom (IC05) No.13, 14 port
a square wave?
Y
N
Normal operation
N
Check the micom (IC05) for a short, and replace it.
YY
Is the voltage of the micom
(IC05) No.3, 4, 10, 11, 44
port a square wave?
N
Check the micom (IC05) for a short, and replace it.
YY
Replace the membrane
key pad.
Y
Y
Replace the membrane key pad
FRIEDRICH AIR CONDITIONING CO. 5-3
Troubleshooting
5-2-3 When the remocon is not operated
1) Check points (1) Is the voltage of the power source normal ? (the rating voltage ±10% range. )
(2) Is the electric wire in good contact ? (CN71, RY71) (3) Is the assembly main PCB in good contact with the TOUCH KEY PAD(SW01-SW05) (4) Is the battery voltage of the remocon above DC 2.7V?
Turn off the power, and then turn it on
again five seconds later.
Dose the Buzzer sound, when the power on?
Y
Check whether the "COOLING ICON" LED lamp is on
and th operation starts when pressing the
on/off button of the remocon.
N
Is the battery voltage of the remocon above
DC 2.7V?
Y
Does the X-TAL(RJ 455JB) oscillate normally?
Y
Is the collector voltage of the remocon Q1, Q2
a square wave?
Y
N
Go to the clause "No power".
Y
The remocon is normally operated.
N
Replace the battery.
N
N
• Check the X-TAL for cold soldering and a short.
• Replace relevant components.
• Check the micom(ICT1) Q1, and Q2 for cold soldering and a short.
• Replace relevant components.
Is the input voltage of the micom(IC05) No.15
pin of the assembly main PCB a aquare wave?
N
• Check the R415 components.
• Check the assembly main PCB micom(IC05).
Y
Replace the assembly main PCB.
5-4 FRIEDRICH AIR CONDITIONING CO.
5-2-4 When the compressor is not operated
1) Check points (1) Is the voltage of the power source normal ? (the rating voltage ±10% range. )
(2) Is the desired temperature lower than the indoor temperature in the “COOL” mode?
(Compressor stopped) (3) Is the starting condenser in good contact? (4) Is the electric wire in good contact ? (CN71, RY71) (5) Is the output voltage of the IC01(KA7812) and IC02(KA7805) normal ?
Turn off the power, and then turn it on again five
seconds later.
Dose the Buzzer sound, when the power on?
Y
Troubleshooting
N
Go to the clause "No power".
Check whether the "COOLING ICON" LED lamp is on
and the operation starts when pressing the on/off
button of the remocon.
Y
Check whether the compressor is activated in three
minutes after turning on the power with the "CoolING
ICON" LED lamp being switched on when selecting the
cool mode of the remocon.
N
Is the IC03 output normal?
- When the compressor is on, IC03 No. 13 pin
Low.
Y
Does the relay(RY71) operate normally?
- When the compressor is ON, the RY71 should operate.
Y
Is the compressor normal?
Y
N
• Go to the clause "when he remocon does not operate".
Y
Normal operation.
N
N
N
• Check the IC03 for short and cold
soldering.
• Replace the IC03.
• Check the relay coil resistance.
(resistance : About 150Ω±20Ω)
• Replace the relay.
• Check the operation of the O.L.P,
and replace it if necessary.
• Check the compressor
resistance.(0: short, ∞Ω : open)
Replace the compressor.
FRIEDRICH AIR CONDITIONING CO. 5-5
5-2-5 When the fan motor does not operated
1) Check points (1) Is the voltage of the power source normal ? (the rating voltage ±10% range. )
(2) Is the electric wire in good contact ?(CN71, RY71) (3) Is the starting condenser(FAN MOTOR) in good contact? (4) Is the fan motor connector in good contact?(CN73) (5) Is the output voltage of the IC01(KA7812) and IC02(KA7805) normal ?
Turn off the power, and then turn it on again five
seconds later.
Dose the buzzer sound, when the power on?
Y
Troubleshooting
N
Go to the clause "No power".
Check whether the "COOLING ICON" LED lamp is on
and the operation starts when pressing the
on/off button of the remocon.
Y
Is the IC03 output normal?
- When the fan motor is High, IC03 No. 12 pin → Low.
- When the fan motor is Med, IC03 NO. 14 pin → LOW.
- When the fan motor is Low, IC03 No. 15 pin →Low.
Y
Does the relay(RY 72, 73,74) operate normally?
- When the fan motor is High, RY74 should operate.
- When the fan motor is Med, RY73 should operate.
- When the fan motor is Low, RY72 should operate.
Y
Is the fan motor normal?
Y
Replace the fan motor.
N
N
N
N
• Go to the clause of "when the remocon does not operated".
• Check the IC03 for a short and cold soldering.
• Replace the IC03.
• Check the relay coil resistance. (Normal: About 400Ω)
• Replace the relay.
• Check the fan motor resistance. (0: short, ∞Ω : open)
• Check the fan motor thermal fuse?
FRIEDRICH AIR CONDITIONING CO. 5-7
6. Exploded View and Parts List
6-1 Main unit
18
20
34
30-4
12-4
12-5
12-6
12-1
12-3
12-2
26
27
22
30
30-6
30-5
30-1
30-7
30-8
14
19
16
17
15
8
9
13
30-2
29
25
24
28
30-3
7
21
23
6
4
5
10
11
1-3
1-1
33
3
1-4
1-5
1
2
1-2
30-10
30-11
You can search for the updated part code
EXPLODED VIEW(SP06A10/SP08A10)
number through the ITSELF.
URL : http://itself.sec.samsung.co.kr
35
FRIEDRICH AIR CONDITIONING CO. 6-1
Exploded View and Parts List
Part List
No Description Code No. Specification
1 ASSY PANEL FRONT DB92-00398B ASSY,HIPS 1 1
1-1 PANEL FRONT DB64-00566A HIPS,-,W343 1 1
1-2 GRILLE AIR INLET DB64-00567B SEA,HIPS 1 1
1-3 BLADE V DB66-00349A HIPS,T2.5 4 4
1-4 LINK BLADE DB66-00165A PE,L97.5,T1.3 2 2
1-5 FRAME BLADE DB61-01009A HIPS 1 1
2 FILTER DB63-00513A HIPS,-,W212 1 1
3 EVAPORATOR DB96-01028A 2R×11S,FP1.2 1 1
4 ASSY FRAME LOW DB90-00328A ASSY 1 1
5 NUT-FRANGE DB60-30004A 2C M6 SM20C NTR 1 1
6 BLOWER DB67-00099A ABS 1 1
7 MOTER FAN DB31-00149B 80/75/70 1 -
DB31-00149A 1.12/1.05/0.99 - 1
8 FAN-PROPELLER DB67-50077A ABS 1 1
9 NUT-FRANGE DB60-30020A M6,LEFT 1 1
10 LEVER DAMPER DB66-00430A SC-97471R 1 1
11 ASSY FRAME UP DB90-00293A ASSY 1 1
12 ASSY PANEL CONTROL DB92-00395A ASSY 1 1
12-1 COVER PANEL CONTROL DB63-00514A ABS(V5) 1 1
12-2 PANEL DISPLAY DB64-00565A ABS(V5) 1 1
12-3 PANEL BUTTON DB64-00564A ABS,-,W18,L90 1 1
12-4 COVER MODULE DB63-00512A PC,T1,W23 1 1
12-5 ASSY PCB PANEL DB93-01493A SEA-PJT,RAC PANEL 1 1
12-6 THERMISTOR DB32-10051D 10K/25,-,3425K 1 1
13 CASE COND DB90-00337A PP 1 1
14 ASSY BASE DB90-20212F SGCC-M,SC94445T 1 1
15 ASSY COND DB96-00995A 2R×15S,FP1.5 1 -
DB96-01027A 3R×15S,FP1.5 - 1
16 ASSY CABINET DB90-00133P ASSY 1 1
17 ASSY SHUTTER-LF DB92-00113A SPS-P/J,ASSY 1 1
18 ASSY SHUTTER-RH DB92-00112A SPS-P/J,ASSY 1 1
19 SHUTTER-ANGLE UP DB64-00048B ASV08FAS2,HIPS,T3.0 1 1
20 BRACKET-INSTALL DB61-30219F SGCC-A 2 2
21 NUT-TERMINAL COVER DB60-30001A M5,-,SM20C 1 1
22 COMPRESSOR 39A062HS1EA 6200BTU,115V 1 -
44A076HU1EB 115V 1PHASE 60HZ 7600 - 1
23 COVER-TERMINAL DB63-10026A GE,-,NORYL,-,SEI-701 1 1
24 O.L.P DB35-00006G MRA12146-12008 1 -
DB47-20066B MRA12083-12008 - 1
25 GASKET DB63-20003A EPDM,T0.8 1 1
26 NUT WASHER DB60-30028A M8,ZPC 3 3
27 GROMMET-ISOLATOR DB73-00016A EPDM,-,BLK,OK-PJT 3 3
28 TUBE SUCTION DB62-01374A C1220T-0 1 -
DB62-00484A C1220T-0 - 1
29 TUBE DISCHARGE DB62-00675A OD7.93 1 -
DB62-00483A C1220T-0 - 1
30 ASSY CONTROL BOX DB93-01633A TOP,ELEC 1 -
DB93-01633B TOP,ELEC - 1
30-1 CASE CONTROL-LOW DB61-00669A SGCC-M,T0.7 1 1
30-2 CASE CONTROL-UP DB61-00670A SGCC-M,T0.7 1 1
30-3 BRACKET-CONTROL DB61-00676A SGCC-M,T0.7 1 1
30-4 TRANSFORMER DB26-00006G AC115V,50/60HZ,DC17V 1 1
30-5 C-FILM 2301-001448 8µF,450VAC 1 1
30-6 POWER CORD DB39-00343D 125V,13A 1 1
30-7 C-OIL 2501-001229 40µF,370VAC 1 -
2501-001228 35µF,370VAC - 1
30-8 CLIP CAPACITOR DB65-00031A SGCC-M,T0.7 1 1
30-10 ASSY MIAN PCB DB93-01492A SEA-PJT 1 1
30-11 PANEL BONTROL DB63-00511A ABS(V5),-,W140,L98 1 1
33 TUBE CAPILLARY DB62-01316A ID1.3×L600 1 -
DB62-01288A ID1.42×L900 - 1
34 ASSY-SCREW DB97-30156C ASSY 1 1
35 ASSY REMOCON DB93-01364X AS-K410/K610 1 1
SP06A10 SP08A10
Q'TY
6-2 FRIEDRICH AIR CONDITIONING CO.
6. Exploded view and part list
6-3 Main unit
22
23
37
18
20
23
21
19
26
32
16 17
12
10
14
15
13
11
9
8
31
28
29
30
27
33
24
25
34-2
35-2
34-3
35-4
34-4
35-5
35-6
35-3
35-1
34-1
34
34-6
34-5
34-7
34-8
34-10
34-11
25
7
3
1-1
6
4
5
1
1-3
38
3
1-2
1-5
1-4
SP10A10/SP12A10
EXPLODED VIEW
FRIEDRICH AIR CONDITIONING CO. 6-3
Exploded View and Parts List
Part List
No Description Code No. Specification
1 ASSY PANEL FRONT DB92-00397B ASSY,HIPS 1 1 1-1 PANEL FRONT DB64-00694A HIPS,T2.5 1 1 1-2 GRILLE AIR INLET DB64-00693B HIPS 1 1 1-3 BLADE V DB66-00369A HIPS,T2.5 4 4 1-4 LINK BLADE DB66-00259A PP,97.5,T1.3 2 2 1-5 FRAME BLADE DB61-01174A HIPS 1 1
2 FILTER DB63-00617A HIPS,T2.5 1 1
3 EVAPORATOR DB96-01001A 2R×12S,FP1.3 1 -
4 ASSY PLATE EVAP CASING DB90-00509A ASSY,PP,T2.0 1 1
5 CASE EVAP UP DB61-00641A 30F0-PS,T15 1 1
6 LEVER DAMPER DB66-00258A HIPS,T2.0 1 1
7 CASE EVAP DB61-00640A 30FO-PS 1 1
8 NUT-FRANGE DB60-30004A 2C M6 SM20C NTR 1 1
9 BLOWER DB67-50073A ABS,200 1 1
10 PLATE PARTITION DB71-00077B SGCC-M,T0.8 1 1 11 MOTOR MOUNTER DB61-00650A SGCC-M 1 1 12 PLATE-REINF DB71-00081A SGCC-M,T1.0 1 1 13 MOTOR FAN DB31-00122A YGN60-6B 1 1 14 FAN-PROPELLER DB67-00139A ABS+G.F20%,D352 1 1 15 NUT-FRANGE DB60-30020A M6,LEFT 1 1 16 CASE COND DB61-00647A PP,T2,515.6,450 1 1 17 ASSY COND DB96-00982A 2R×17S,FP1.5 1 -
18 ASSY BASE DB90-00514A ASSY 1 1 19 ASSY CABINET DB90-00364B ASSY 1 1 20 SHUTTER ANGLE UP DB64-00048C HIPS,T3.0 1 1 21 ASSY SHUTTER LF DB92-00111A ASSY 1 1 22 ASSY SHUTTER RH DB92-00110A ASSY 1 1 23 BRACKET-INSTALL DB61-30219F SGCC-A 2 2 24 COMPRESSOR 44B098HX1EF 115V,1Ph,60Hz 1 -
25 TUBE SUCTION DB62-00712A OD12.7 1 -
26 TUBE DISCHARGE DB62-00327A C1220T-0,OD9.52,T0.7 1 1 27 TUBE CAPILLARY DB62-00688B OD2.75 1 -
28 NUT-TERMINAL COVER DB60-30001A M5,-,SM20C 1 1 29 COVER-TERMINAL DB63-10026A GE,-,NORYL,-,SEI-701 1 1 30 O.L.P DB35-00011D MRA12132-12007 1 -
31 GASKET DB63-20003A EPDM,T0.8 1 1 32 NUT WASHER DB60-30028A M8,ZPC 3 3 33 GROMMET-ISOLATOR DB73-00016A EPDM,-,BLK,OK-PJT 3 3 34 ASSY CONTROL BOX DB93-01633D ASSY 1 -
34-1 CASE CONTROL-LOW DB61-00669A SGCC-M,T0.7 1 1 34-2 CASE CONTROL-UP DB61-00670A SGCC-M,T0.7 1 1 34-3 BRACKET-CONTROL DB61-00676A SGCC-M,T0.7 1 1 34-4 TRANSFORMER DB26-00006G 34-5 C-FILM 2301-001452 15µF,250VAC 1 1 34-6 POWER CORD DB39-00343E 125V,13A,AWG16 1 1 34-7 C-OIL 2501-001230 45µF,370VAC 1 -
34-8 CLIP CAPACITOR DB65-00031A SGCC-M,T0.45 1 1 34-10 ASSY MIAN PCB DB93-01492A SEA-PJT 1 1 34-11 PANEL BONTROL DB63-00511A ABS(V5),-,W140,L98 1 1
35 ASSY PANEL CONTROL DB92-00395A ASSY 1 1 35-1 COVER PANEL CONTROL DB63-00514A ABS(V5) 1 1 35-2 PANEL DISPLAY DB64-00565A ABS(V5) 1 1 35-3 PANEL BUTTON DB64-00564A ABS,-,W18,L90 1 1 35-4 COVER MODULE DB63-00512A PC,T1,W23 1 1 35-5 ASSY PCB PANEL DB93-01493A SEA-PJT,RAC PANEL 1 1 35-6 THERMISTOR DB32-10051D 10K/25,-,3425K 1 1
37 ASSY-SCREW DB97-30156C ASSY 1 1
38 ASSY REMOCON DB93-01364X AS-K410/K610 1 1
DB96-02439A ASSY - 1
DB96-00979A 3R×17S,FP1.4 - 1
44B124HX1EL 115V,1Ph,60Hz - ­44B117HX1EL 115V,1Ph,60Hz - 1
DB62-00692A OD12.7 - 1
DB62-01563A ID1.3×L1100 - 1
DB35-00011M MRA12053-12007 - 1
DB93-01633E ASSY - 1
AC115V,50/60HZ,DC17V
2501-001231 50µF,370VAC - 1
SP10A10 SP12A10
Q'TY
11
6-4 FRIEDRICH AIR CONDITIONING CO.
7. Block Diagram
PINCH PIPE
(SERVICE VALVE)
SUCTION LINE
ACCUMULATOR/COMPRESSOR
EVAPORATOR
CAPILLARY TUBE
CONDENSER
DISCHARGE LINE
PINCH PIPE
(SERVICE VALVE)
7-1 Refrigerating Cycle Block Diagram
7-2 Basic Structure
7-2-1 Micom Control Diagram
Room Temperature sensor
Receiving Unit of Remocon
(Remote Control)
Operation
Dry
Timer
Sleep
Fan speed (high)
Fan speed (med)
Fan speed (low)
Fan
Cool
Energy saver
Temp.setting(↑) Temp.setting(↓)
MAIN MICOM
A/D converter
Led display control
Remocon Single
Receiving
Compressor control
Buzzer control
Temperature control
Fan motor control
Reset Circuit
Oscillation Circuit
Membrane Pad control
(Key operation)
Energe saver
Temp.set(
Operation, Mode
Swing, Sleep
Fan select, Timer
Remocon single contro
,
)
(Remocon control)
l
Compressor
Fan motor
Power circuit (DC 5V)
Powercircuit (DC 12V)
Down Trans (AC15V)
Power input (AC220V)
FRIEDRICH AIR CONDITIONING CO. 7-1
Block Diagram
7-2-2 Micom pin assignment
KS88C4716
SEG-DATA(c) SEG-DATA(b)
GRID4 GRID3
Vcc
Vss 10MHz RESONATOR 10MHz RESONATOR
TEST GRID2 GRDI1
RESET IC OUTPUT
KEY-IN1 KEY-IN2
REMOCON
EEPROM CS
LOW FAN
COMPERSSOR
MIDDLE FAN
HIGH FAN
4-WAY VA LVE
Vcc
1 P0.1 P4.4 44 2 P0.0 P0.2 43 3 P4.3 P0.3 42 4 P4.2 P0.4 41 5 VDD P0.5 40 6 VSS P0.6 39 7 Xout P0.7 38 8 Xin P1.0 37 9 TEST P1.1 36 10 P4.1 P1.2 35 11 P4.0 P1.3 34 12 RESET P1.4 33 13 P2.0 P1.5 32 14 P2.1 P3.7 31 15 P2.2 P3.6 30 16 P2.3 P3.5 29 17 P2.4 P3.4 28 18 P2.5 P3.3 27 19 P2.6 P3.2 26 20 P2.7 P3.1 25 21 P4.5 P3.0 24 22 AVref AVss 23
GRID5 SEG-DATA(d) SEG-DATA(e) SEG-DATA(f) SEG-DATA(g) SEG-DATA(h) SEG-DATA(a) EEPROM CLK EEPROM IN EEPROM OUT BUZZER OPTION JIG OUTPUT OPTION SENSOR THERMIS­TOR(103AT) OPTION OPTION OPTION OPTION SAVE OPTION SWING MOTOR GND
7-2 FRIEDRICH AIR CONDITIONING CO.
MEMO
FRIEDRICH AIR CONDITIONING CO. 7-3
8. PCB Diagram
8. PCB Diagram
8. PCB Diagram
8. PCB Diagram
8-1 ASS’Y Main PCB
8-1 ASS’Y Main PCB
8-1 ASS’Y Main PCB
8-1 ASS’Y Main PCB
Main PCB DB93-01493A DB93-01493B
Power PCB DB93-01492A
8-1 FRIEDRICH AIR CONDITIONING CO.
Part List
PCB Diagram
NO. DESCRIPTION SPECIFICATION
1 CHIP IC ULN2003AD 1 IC03
2 BRIDGE DIODE DF06S 1 BD61
3 REGULATOR KA7805 1 IC02
4 REGULATOR KA7812 1 IC01
5 C-AL 100µF/10V 1 C105
6 C-AL 1000µF/35V 1 C101
7 C-AL 22µF/15V 1 C106
8 C-AL 2200µF/25V 1 C103
9 C-CHIP
10 R-CARBON
11 BUZZER PZ-227125 1 BZ61
12 HEAR SINK
13 CONNECTOR RED 1 CN12
104Z 0805 50V
1/2WSMALL
L15 W15H25
Q'TY
DB93-01492A
2
1 R601
1-
REMARK
C102C104
14 CONNECTOR
15 CONNECTOR
16 HARNESS DB39-00807A 1 CN91
17 FUSE
18 FUSE
19 FUSE HOLDER HF-004/J 4 -
20 RELAY POWER DI1U 12VDC 1 RY71
21 RELAY POWER JQ1A-12V 3 RY72-RY74
22 SCREW TAPPING
23 JUMP WIRE
24 PCB-MAIN FR-1 1 -
VH-4A WHT
VH-5A WHT
250V T3 15A TIME DELAY
250V F1AFAST ACTING
PH3 L10
PH0.6 L7.5MM
1 CN11
1 CN51
1 F701
1 F702
1-
1J1
FRIEDRICH AIR CONDITIONING CO. 8-2
Part List
NO. DESCRIPTION SPECIFICATION
1 CHIP IC ULN2003AD 1 1 IC06
2 IC RA7533OZ 1 1 IC04
3 DIODE-SWITCHING 1N4148(SMALL),DO-35 4 4 D901-D904
4 LED B5054D3,GREEN 3 3 LED01-LED03
5 CHIP TRANSISTOR KRA226S 4 4 Q901-Q904
6 CHIP TRANSISTOR KRC246S 1 1 Q905
7 C-CHIP 101k,0805,50V 1 1 C401
8 C-CHIP 102k,0805,50V 3 3 C301,C302,C402
9 C-CHIP 104z,0805,50V 3 3 C701,C702,C801
10 C-CHIP 223z,0805,50V 3 3 C201-C203
DB93-01493A DB93-01493B
Q'TY
REMARK
PCB PARTS
11 R-CHIP 1.74k,0805,1% 1 1 R704
12 JUMP WIRE 1206,5% 1 1 J5
13 R-CHIP 1k,0805,5% 2 2 R101,R102
14 R-CHIP 10k,0805,5% 3 3 R403,R501,R701
15 R-CHIP 180,1206,5% 8 8 R901-R908
16 R-CHIP 330,0805,5% 3 3 R401,R402,R802
17 R-CHIP 10k,0805,1% 1 1 R702
18 R-CHIP 4.7k,0805,5% 1 - R703
R-CHIP 10k,0805,5% - 1 R703
19 R-CHIP 6.8k,0805,5% 1 1 R801
20 SWITCH-TACT TSTB-2,160GF 5 5 SW01-SW05
21 CONNECTOR SMAW250-02,RED 1 1 CN41
22 HARNESS DB39-00806A 1 1 CN92
23 JUMP WIRE PH0.6,L7.5mm 10 10 J1,J2,J4,J6,J9,J10,J13-J16
24 JUMP WIRE PH0.6,L10mm 5 5 J3,J7,J8,J11,J12
25 PCB-MAIN FR-1,124*65*1mm 1 1 -
26 LED DISPLAY CSD-322GLH 1 1 LED04
27 REMOCON MODULE FRP-4021H6 1 1 RM41
28 CHIP MCU 3P8475*ZZ-OZR5 1 1 IC05
29 CERAMIC RESOATOR 10MHZ,0.5% 1 1 X501
8-3 FRIEDRICH AIR CONDITIONING CO.
9. Wiring Diagram
FRIEDRICH AIR CONDITIONING CO. 9-1
10. Schematic Diagrams
10-1 PCB
AC INPUT
FAN MOTOR CAPACITOR
FAN MOTOR
F.M
TN71
CN11 VH-4A (WHT)
F701
1
3
5
T3.15A 250V
RY71 DI1U-DC12V
JQ1a-12V RY72
JQ1a-12V RY73
JQ1a-12V RY74
COMPRESSOR CAPACITOR
S
R
C.M
O.L.P
C
COMPERSSOR
S
HIGH
MID
LOW
HIGH
MID
LOW
M
TRANS AC230V/115V
1
1
2
2
3
3
4
4
CN12 SMW250-03 (RED)
3
1
BD61
3
DF06S
F702 1A 250V
1
PCB POWER
IC01
KA7812
C101 1000uF 35V
BZ61 PZ-227125
+ 12V
+ 5V
IC02
KA7812
C105
C102
C103
104
2200uF 25V
RY72
+ 12V
RY71
RY73
RY74
HIGH
COMP
MID
LOW
R601 1/2W 620-J
C104 104
12
13
14
15
16
11
10
9
+ 12V
C106
100uF
22uF
10V
16V
5
4
3
2
1
6
7
8
1
2
3
4
5
6
7
8
PCB MAIN
+5V
R101 1K-J
IC04
1/8W
KA7533Z
103AT
SENSOR THERMISTOR
1
CN41 SMAW250-02 (RED)
212
1
2
3
4
5
6
17
18
19
20
34
P2.4/INT4
P2.5/INT5
P2.6/INT6
P2.7/INT7
P1.3/BUZ
7
8
IC05
S 3 C 8 4
7
8
31
25
26
Xout
Xin
P3.7/ADC7
P3.1/ADC1
P3.2/ADC2
7 5
1
30PF
R702 10K-F 1/8W
R704 OPTION
C801 104
C702 104
2
30PF
X501
10.0MHZ
C701 104
3
+5V
R801
6.8K-F 1/8W
R802 330-J 1/8W
+5V
R701 10K-J 1/8W
R703
4.7K-J 1/8W
RESET
P2.2/INT2
P2.1/INT1
P2.0/INT0
P1.5/Tx0
Avss
Vss
P4.0
P4.1
P4.2
P4.3
P4.4
P0.0
P0.1
P0.2
P0.3
P0.4
P0.5
P0.7
P0.8
12
15
14
13
22
Vdd
5
Avr
Test
9
23
6
32
11
10
4
3
44
2
1
43
42
41
40
38
39
C201 223
C401 101
C302 102
C202 223
R501 10K-J 1/8W
R102 1K-J 1/8W
R402 330-J 1/8W
C301 101
C301 102
+5V
R402 10K-J 1/8W
+5V
+5V
+5V
1
2
3
4
5
6
7
8
R402 330-J 1/8W
C402 102
IC06 VLN2003
16
15
14
13
12
11
10
9
RM41 REMOCON MODULE FRP-4021H6
VCC
OUT
GRD
1N4148*5 D901
D903
D902
D901
100-J 1/4W*8
Q905 KRC246
R907
R906
R905
R904
R903
R902
R901
R908
Q904
Q902
SW94 TEMP.SET.
SW96 MODE
Q903
LED01 SAVE
Sw90 TEMP.SET.
SW91 OPERATION
SW95 FAN
KRA226S*4
Q901
D1
1b
1c
1d
1e
1f
1g
1a
LED04 CSD-322GLH
LED01 HR
+5V
D2
2b
2c
2d
2e
2f
2g
2a
LED01 HR
10-1 FRIEDRICH AIR CONDITIONING CO.
FRIEDRICH AIR CONDITIONING CO. Post Office Box 1540 l San Antonio, Texas 78295-1540 4200 N. Pan Am Expressway l San Antonio, Texas 78218-5212 (210) 357-4400 l FAX (210) 357-4480 www
.friedrich.com
Printed in China
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