Friedrich SP05A10 User Manual

ROOM AIR CONDITIONER
SP05A10
Manual
SERVICE
CONTENTSAIR CONDITIONER
11. Precautions
12. Product Specifications
13. Installation and Operating
Instructions
14. Disassembly and Reassembly
16. Exploded Views and Parts List
17. Block Diagram
18. PCB Diagram
19. Wiring Diagram
10. Schematic Diagram
1. Precautions
1. Precautions
1. Warning: Prior to repair, disconnect the power cord from the circuit breaker.
2. Use proper parts: Use only exact replacement parts. (Also, we recommend replacing parts rather than repairing them.)
3. Use the proper tools: Use the proper tools and test equipment, and know how to use equipment may cause problems later­intermittent contact, for example.
4. Power Cord: Prior to repair, check the power cord and replace it if necessary.
5. Avoid using an extension cord, and avoid tapping into a power cord. This practice may result in malfunction or fire.
6. After completing repairs and reassembly, check the insulation resistance. Procedure: Prior to applying power, measure the resistance between the power cord and the ground terminal. The resistance must be greater than 30 megaohms.
Fig. 1-1 Avoid Dangerous Contact
7. Make sure that the grounds are adequate.
8. Make sure that the installation conditions are satisfactory. Relocate the unit if necessary.
9. Keep children away from the unit while it is being repaired.
10. Be sure to clean the unit and its surrounding area.
Fig. 1-2 No Tapping and No Extension Cords
Fig. 1-3 No Kids Nearby!
Fig. 1-4 Clean the Unit
FRIEDRICH AIR CONDITIONING CO. 1-1
2.Product Specifications
2-1 Table
Item
Type
Dimension:
(Width×Height×Depth)
Voltage
Phase
Frequency
Operation Current
Power Consumption
Refrigerant Type
Refrigerant Change
Capacity
EER
Net Weight
Condenser
Condenser Fan
Evaporator
Evaporator Fan
Fan Motor
Compressor(Rotary)
Overload Protect
Compressor Capacitor
Fan Motor Capacitor
Fan Speed
Thermo Control
Unit of
Measure
WINDOW
mm
Volt 115
- SINGLE
Hz 60
A 4.6
W 500
FREON R22
g 300
BTU/h 5400
BTU/h.W 10.8
Kg 18.5
Row
Type Propeller Fan
Row
Type Blower
MODEL YGN50-6K(E)
MODEL 39A050HS1KA
- MRA12145-12008
μF/VAC
μF/VAC
RPM 1060/1010/960
- THERMISTOR
SP05A10 REMARK
424×310×326
2×15
2×10
35/270
3.5/270
Two Capacitor combined to be the one
with below spec: 35/3.5µF 270VAC
FRIEDRICH AIR CONDITIONING CO. 2-1
MEMO
2-3 FRIEDRICH AIR CONDITIONING CO.
2-2 Dimensions
424
310
310
2-2 Dimensions
2-2 Dimensions
2-2 Dimensions
2-2-1 Main Unit
2-2-1 Main Unit
2-2-1 Main Unit
2-2-1 Main Unit
Front view
Front view
Front view
Front view
326
Side view
Side view
Side view
Side view
(Unit : mm)
(Unit : mm)
(Unit : mm)
(Unit : mm)
2-2-2 Remote Control
2-2-2 Remote Control
2-2-2 Remote Control
2-2-2 Remote Control
Remote control
transmission indicator
Operating mode
( Cool, Dry, Fan)
Temperature setting
Sleep mode
Energy Saving mode
Fan speed
On Timer setting
Off Timer setting
Battery discharge indicator
Mode selection button
(Cool, Fan, Dry)
Temperature adjustment buttons
Sleep timer setting button
Fan speed adjustment button
Energy Saving button
Timer setting button
Timer Set/Cancel button
On/Off button
2-4 FRIEDRICH AIR CONDITIONING CO.
3. Installation and Operating Instructions
3-1 Installation
3-1-1 Selecting Area for Installation
1. Make sure that you install the unit in an area providing good ventilation. The air conditioner must not be blocked by any obstacle affecting the air flow near the air inlet and air outlet.
2. Make sure that you install the unit in an area that allow good air handling. The installation area must be able to endure vibration from the unit.
3. Make sure that you install the unit away from heat or vapor.
4. Make sure that you install the unit in an area which is cool and has adequate space.
5. Make sure that you install the unit in an area away from TVs, audio units, cordless phones, fluorescent lighting fixtures and other electrical appliances (obtain a clearance of at least one meter).
6. Make sure that you install the unit in an area which provides easy drainage for condensed water.
7. Make sure that you install the unit in an area not exposed to rain or direct sunlight. (Install a separate sunblind if exposed to direct
sunlight.)
8. Make sure that you install the unit in an area allowing good air movement. Do not install it in a space that would cause noise amplification of noise.
9. Fix the unit firmly if mounted in a high place.
Caution:
Do not use the air conditioner in the following environments : greasy areas (including areas near machines), or marine areas. Contact your local dealer for advice.
FRIEDRICH AIR CONDITIONING CO. 3-1
3-2 Function Description
3-2-1 Cooling operation mode
The compressor is turned on and off according to the ambient temperature and set temperature.
1) Compressor on and off control
• Compressor on and off control according to the ambient temperature The compressor is turned off when "ambient temperature = set temperature
*
The compressor is turned on when "ambient temperature = set temperature +1˚C"
*
2) Default value after power reset set temperature = 75˚F
Fan speed = High
3) Set temperature indicating (setting) range : 1˚F interval from 64˚F to 86˚F.
3-2-2 Fan operation mode
1) If "Fan operation mode" signal is received from remocon or panel.
the compressor is immediately turned off and only fan motor is operated at set blowing speed.it changes such as "High Med Low High"( if Fan speed is selected).
2) The initial Fan motor speed is set to "High".
3) The set temperature can not be indicated and set.
3-2-3 Energy saver operation mode
If the compressor turn off at the cooling operation, the fan motor turn off after operation during the fixation
*
time only, and operation that energy saver by turn off the fixation time only, and operation that energy saver by turn off the motor continuously before the condition of the compressor on. The fan motor is not operated at flow wind operation.
*
Energy saver operation specification at the cooling operation.
*
1) Fan motor control in compressor on : operate with setting wind speed
2) Fan motor control in compressor off : After compressor off, the fan motor is operated breeze for 2 minutes and then it turn off.
3) After the fan motor off, the compressor and fan motor is operated normally when the compressor on.
3-2 FRIEDRICH AIR CONDITIONING CO.
Installation and Operating Instructions
3-2-4 Sleep operation mode
1) Enable to sleep operation only when cooling operation.
2) First, 7-SEG LED DISPLAY "SLEEP" while 15 second, Second, 7-SEG LED DISPLAY "8Hr" And, automatically SET OFF after operated while 8 Hour
3) If sleep operation, setting Temperature rise 1˚C after 1 Hour
4) ON TIMER operation, not operation, ENERGY SAVER operation, not sleep operation.
3-2-5 Dry operation mode
If the atmosphere in the room is very humid or damp,use this operation mode. It can remove excess humidity
without lowering the room temperature too much.
) The quantity of air is adjusted automatically.
1
3-2-6 LED display indication in case of error detection
ERROR OPERATION
ROOM THERMISTOR
(OPEN or SHORT)
1) Set operation in case of error occurrence.
• Malfunction of each temperature sensor (open, short)
- Error mode display, warning sound.
- The operation status is off.
7-SEG
LED DISPLAY
E1 displayed
FRIEDRICH AIR CONDITIONING CO. 3-3
MEMO
3-4 FRIEDRICH AIR CONDITIONING CO.
4. Disassembly and Reassembly
4-1 Compressor Replacement Flow Chart
Locate cause of defect
Release refrigerant
Disconnect electrical wiring
from compressor
Cut refrigerant lines
from compressor
Plug disconnected lines
Replace compressor
Inspect electrical wiring for defects, and terminals for correct and secure connections
Y
Problem?
N
Corrective action
Solder discharge line
Check refrigerant oil level
Y
Low oil level?
Solder suction line Use nitrogen gas
N
Perform soldering function
Fill system with
nitrogen gas
Check for leakage
Leakage?
Y
N
Release nitrogen gas?
Evacuate system
Add oil as necessary
Recharge system
Pinch and braze filling tube
FRIEDRICH AIR CONDITIONING CO. 4-1
4-2 Checking the oil
Fill the transparent container with 10cc of oil, and then conduct the test.
4-2-1 Oil quality
Condition of
Refrigerant Cycle
Normal
Over-heated
Compressor Damage
Color Straw Yellow Brown Color
Dark Brown
Oil Condition
Odor
No Odor
Pungent oil
4-2-2 Replacing and refilling the refrigerant oil
1. Change the compressor - DO NOT recharge the oil as the compressor itself is already charged.
2. Change the condenser .... add 50cc
3. Change the evaporator .... add 50cc
4. When the refrigerant is replaced .... add 30cc oil.
5. After vacuum is completed, the oil is filled through the high pressure side.
6. In the event of a refrigerant leak, generally it is not necessary to add oil.
(Unless the oil has leaked significantly.)
Remarks
Return with the system
-
Change the oil Change the oil
4-2 FRIEDRICH AIR CONDITIONING CO.
4-3.Disassembly and Reassembly Procedure(SP05A10)
Stop operating the air conditioner, and pull out the power cord before repair.
No. Part Name Procedures Remarks
1 Ass’y Grille
2 Ass’y Cabinet
1.Pull the Grille air inlet and Guard air filter out.
2.Remove the screw on the panel front.
3.Hold the lower part of panel with two hands
while pressing down on both sides of the lower
part of the cabinet, pull it forward by about
30mm,and then lift it up carefully for removal.
1.Remove all screws on the both side of the
cabinet .
2.Take the cabinet upward.
3 Ass’y Control
1.Remove the earth screw fixed on the base.
2.Remove 3 screws fixed on the partition.
3.Remove the screw fixed for the power cord.
4.Un-connect the motor wire and comp lead
wire, then take out the control box upward.
(The picture maybe have a little
different from actual product)
FRIEDRICH AIR CONDITIONING CO. 4-3
Disassembly and Reassembly Procedure(SP05A10)
No. Part Name Procedures Remarks
4 CASE EVAP
UP & ASSY
1.Take the case evap up forward carefully.
(tear all the seal on it before )
EVAP
2.Pull the frame up upward.
5 Blower
1.Remove all screws on the evaporator.
2.Pull the evaporator from frame low carefully.
3.Remove the nut and remove the Blower.
6 Case Cond &
Fan Propeller
& Motor Fan
1.Remove 2 screws on the rear side of the
base pan, and all screws fixed on case cond.
2.Pull up the condenser from the base pan.
3.Remove the nut and remove the Propeller
fan.
4.Remove the screw fixed on the partition and
earth screw fixed on the base pan, then take
out the motor backward.
4-4
FRIEDRICH AIR CONDITIONING CO.
5. Troubleshooting
Check the basic checkpoints first to determine whether it is machine trouble or a problem in the operation method. When it is not related to the basic checkpoints, perform checking in accordance with the procedures of troubleshooting by symptom.
5-1 Basic Checkpoints for Troubleshooting
1) Is the voltage of the power source appropriate ?
(1) It should be within the rating voltage ±10% range. (2) The air conditioner may not operate properly when the voltage is out of this range.
2) Is the connection with the fan motor, compressor wire, and starting condenser
appropriately made ?
3) The symptoms listed in the table below are not indicative of machine trouble.
Symptom Cause and check
No operation • Check whether there is power failure or the power plug is pulled out.
• Check whether the unit is stopped as a result of completion of the sleep time.
• Pull out the power plug for ten seconds, and then insert it again.
Air flows, but • Check whether the Air filter is clogged with dust or is dirty. no cooling • Check whether the desired temperature is too high. Set the desired
temperature to a lower level than the current temperature.
• Check whether it is in "FAN" mode.
The remocon does • Check whether battery is completely depleted. not operate • Check whether the battery is properly inserted.
• Check whether the receiving window of the remocon for the assembly main PCB is blinded.
• Check whether the remocon is affected by jamming due to a neon sign.
No temperature • Check whether the unit is in "FAN" mode. setting (In "FAN" mode, only the current temperature is displayed, and the
desired temperature is not set.)
Checking and Display of Fault Area
ERROR OPERATION
ROOM THERMISTOR (OPEN OR SHORT)
ERROR OPERATION
E1 displayed
FRIEDRICH AIR CONDITIONING CO. 5-1
5-2 Troubleshooting by Symptom
5-2-1 No power
1) Check points (1) Is the voltage of the power source normal ? (the rating voltage ±10% range.)
(2) Is the electric wire in good contact ?(CN 71, RY 71) (3) Is the output voltage of the IC01(KA 7812) normal ?(DC 11.5V ~ DC 12.5V) (4) Is the output voltage of the IC02(KA 7805) normal ?(DC 4.5V ~ DC 5.5V)
Turn off the power, and then turn it on again five
seconds later.
Y
Dose the buzzer sound, when the power on?
N
Normal operation.
Check whether the "COOLING ICON" LED lamp is
on, and the operation starts when pressing the
ON/OFF button of the remocon.
N
Is the F701(3.15A) fuse blown?
N
Is the primary voltage of the transformer normal?
(the rating voltage ±10% range.)
Y
Is the secondary voltage of the transformer normal?
(AC 13V ~ AC 17V)
Y
Is the rectifier diode bridge(BD61) normal?
Y
- Is the voltage of DC 17V ~ DC 23V applied at both ends of the C101 electrolytic condenser?
- Is the voltage of DC 12V applied at both ends of the C102 electrolytic condenser?
- Is the voltage of DC 5V applied at both ends of the C103 electrolytic condenser?
Y
Normal operation.
Y
Replace the fuse.
N
Check the power cord and electric wire.
N
Check and replace the trans.
N
N
• Check the BD61 for cold soldering.
• Replace the rectifier diode
• Check both ends of the C101 for short and cold soldering.
• Check the +12V for a short.
• Check the +5V for a short.
• Check and replace the C101~104.
Y
N
Are the IC01(KA7812) or IC02(KA7805) normal?
Y
Replace the assembly main PCB.
• Check the IC01 or IC02 for cold soldering and a short.
• Replace the IC01 or IC02.
5-2 FRIEDRICH AIR CONDITIONING CO.
5-2-2 When the Touch Key pad and Led Display
1) Check points (1) Is the voltage of the power source normal ? (the rating voltage ±10% range.)
(2) Is the electric wire in good contact ?(CN71, RY71) (3) Is the connection of the assembly main PCB, and TOUCH KEY PAD in good
contact? (SW01-SW05)
Turn off the power, and then turn it on again
five seconds later.
Troubleshooting
Normal operation
Check the micom (IC05) for a short, and replace it.
Check the micom (IC05) for a short, and replace it.
Check the Q901~ Q905 for a short, and replace it.
Check the IC06 for a short, and replace it.
N
N
N
N
N
When the LED display is
not operated.
Is the voltage of the micom
(IC05) No.1, 2, 38~43 port a
square wave?
Is the voltage of the micom
(IC05) No.3, 4, 10, 11, 44 port
a square wave?
Is the voltage of the
Q901 ~ Q905 square wave?
Is the voltage of the
IC06 No. 10~16 a square
value?
When the membrane key is
not operated.
Y
Is the voltage of the
micom (IC05) No.13, 14 port
a square wave?
Y
N
Normal operation
N
Check the micom (IC05) for a short, and replace it.
YY
Is the voltage of the micom
(IC05) No.3, 4, 10, 11, 44
port a square wave?
N
Check the micom (IC05) for a short, and replace it.
YY
Replace the membrane
key pad.
Y
Y
Replace the membrane key pad
FRIEDRICH AIR CONDITIONING CO. 5-3
Troubleshooting
5-2-3 When the remocon is not operated
1) Check points (1) Is the voltage of the power source normal ? (the rating voltage ±10% range. )
(2) Is the electric wire in good contact ? (CN71, RY71) (3) Is the assembly main PCB in good contact with the TOUCH KEY PAD(SW01-SW05) (4) Is the battery voltage of the remocon above DC 2.7V?
Turn off the power, and then turn it on
again five seconds later.
Dose the Buzzer sound, when the power on?
Y
Check whether the "COOLING ICON" LED lamp is on
and th operation starts when pressing the
on/off button of the remocon.
N
Is the battery voltage of the remocon above
DC 2.7V?
Y
Does the X-TAL(RJ 455JB) oscillate normally?
Y
Is the collector voltage of the remocon Q1, Q2
a square wave?
Y
N
Go to the clause "No power".
Y
The remocon is normally operated.
N
Replace the battery.
N
N
• Check the X-TAL for cold soldering and a short.
• Replace relevant components.
• Check the micom(ICT1) Q1, and Q2 for cold soldering and a short.
• Replace relevant components.
Is the input voltage of the micom(IC05) No.15
pin of the assembly main PCB a aquare wave?
N
• Check the R415 components.
• Check the assembly main PCB micom(IC05).
Y
Replace the assembly main PCB.
5-4 FRIEDRICH AIR CONDITIONING CO.
5-2-4 When the compressor is not operated
1) Check points (1) Is the voltage of the power source normal ? (the rating voltage ±10% range. )
(2) Is the desired temperature lower than the indoor temperature in the “COOL” mode?
(Compressor stopped) (3) Is the starting condenser in good contact? (4) Is the electric wire in good contact ? (CN71, RY71) (5) Is the output voltage of the IC01(KA7812) and IC02(KA7805) normal ?
Turn off the power, and then turn it on again five
seconds later.
Dose the Buzzer sound, when the power on?
Y
Troubleshooting
N
Go to the clause "No power".
Check whether the "COOLING ICON" LED lamp is on
and the operation starts when pressing the on/off
button of the remocon.
Y
Check whether the compressor is activated in three
minutes after turning on the power with the "CoolING
ICON" LED lamp being switched on when selecting the
cool mode of the remocon.
N
Is the IC03 output normal?
- When the compressor is on, IC03 No. 13 pin
Low.
Y
Does the relay(RY71) operate normally?
- When the compressor is ON, the RY71 should operate.
Y
Is the compressor normal?
Y
N
• Go to the clause "when he remocon does not operate".
Y
Normal operation.
N
N
N
• Check the IC03 for short and cold soldering.
• Replace the IC03.
• Check the relay coil resistance. (resistance : About 150Ω±20Ω)
• Replace the relay.
• Check the operation of the O.L.P, and replace it if necessary.
• Check the compressor resistance.(0: short, ∞Ω : open)
Replace the compressor.
FRIEDRICH AIR CONDITIONING CO. 5-5
5-2-5 When the fan motor does not operated
1) Check points (1) Is the voltage of the power source normal ? (the rating voltage ±10% range. )
(2) Is the electric wire in good contact ?(CN71, RY71) (3) Is the starting condenser(FAN MOTOR) in good contact? (4) Is the fan motor connector in good contact?(CN73) (5) Is the output voltage of the IC01(KA7812) and IC02(KA7805) normal ?
Turn off the power, and then turn it on again five
seconds later.
Dose the buzzer sound, when the power on?
Y
Troubleshooting
N
Go to the clause "No power".
Check whether the "COOLING ICON" LED lamp is on
and the operation starts when pressing the
on/off button of the remocon.
Y
Is the IC03 output normal?
- When the fan motor is High, IC03 No. 12 pin → Low.
- When the fan motor is Med, IC03 NO. 14 pin → LOW.
- When the fan motor is Low, IC03 No. 15 pin →Low.
Y
Does the relay(RY 72, 73,74) operate normally?
- When the fan motor is High, RY74 should operate.
- When the fan motor is Med, RY73 should operate.
- When the fan motor is Low, RY72 should operate.
Y
Is the fan motor normal?
Y
Replace the fan motor.
N
N
N
N
• Go to the clause of "when the remocon does not operated".
• Check the IC03 for a short and cold soldering.
• Replace the IC03.
• Check the relay coil resistance. (Normal: About 400Ω)
• Replace the relay.
• Check the fan motor resistance. (0: short, ∞Ω : open)
• Check the fan motor thermal fuse?
FRIEDRICH AIR CONDITIONING CO. 5-7
6. Exploded View and Parts List
6-1 Main unit
19
20
32
18
17
29-2
33
29
29-4
29-9
29-3
29-8
29-6
29-7
29-5
29-1
22
23
24
16
15
13
25
28
14
12
11
9
8
21
5
27
26
31
2
10
7
6
30
4
1-2
3
1-4
SP05A10
1-3
1-1
1
EXPLODED VIEW
FRIEDRICH AIR CONDITIONING CO. 6-1
Exploded View and Parts List
Part List
No Description Code No. Specification
1 ASSY PANEL FRONT DB92-00393B ASSY,TOP,SEA 1
1-1 PANEL FRONT DB64-00680A HIPS,T2 1
1-2 BLADE V DB66-00367A HIPS,T2.0 4
1-3 LINK BLADE DB66-00368A PP,L82,T1.3 2
1-4 GRILLE AIR INLET DB64-00681B HIPS,T2 1
2 CASE CONTROL UP DB61-00933A SGCC-M,T0.7 1
3 FILTER DB63-00600A HIPS,T2.5 1
4 EVAPORATOR DB96-01972A 2R×10S,FP1.3 1
5 ASSY-PLATE EVAP CASING DB90-00898A ASSY 1
6 NUT-FRANGE DB60-30004A 2C M6 SM20C NTR 1
7 BLOWER DB67-00099A ABS,-,OK_TOP-P/J 1
8 ASSY-EVAP CASE UP DB90-00944A 25FO-PS 1
9 PLATE-PARTITION DB70-00219A ABS,-,T2.5 1
10 INSULATION-TUBE DB72-50178A T30,W36,L34,NBR 1
11 MOTOR DB31-00035K YGN50-6K 1
12 FAN-PROPELLER DB67-00014A ABS,290,OK-PJT 1
13 NUT-FRANGE DB60-30020A M6,LEFT 1
14 CASE COND DB61-00932A
15 ASSY-COND DB96-02044A 2R×15S,FP1.5 1
16 ASSY SHUTTER-LF DB92-00336A PVC,SC-94445R 1
17 ASSY CABINET DB90-00912A Y-PJT,TOP 1
18 SHUTTER-ANGLE UP DB64-00518A SECC-P,T1,W8 1
19 ASSY SHUTTER-RH DB92-00337A PVC,SC-94445R 1
20 TUBE DISCHARGE DB62-01349A C1220T-0 1
21 TUBE SUCTION DB62-01314A C1220T-0 1
22 COMPRESSOR 39A050HS1KA 115V 60Hz 1Ph 1
23 NUT-TERMINAL COVER DB60-30001A M5,-,SM20C 1
24 GASKET DB63-20003A EPDM,T0.8 1
25 COVER-TERMINAL DB63-10026A GE,-,NORYL,-,SEI-701 1
26 NUT WASHER DB60-30028A M8,ZPC 3
27 GROMMET-ISOLATOR DB73-00016A EPDM,-,BLK,OK-PJT 3
28 O.L.P DB35-00006F 1
29 ASSY CONTROL BOX DB93-01357G 5K,ELEC,A 1
29-1 SWITCH MEMBRANE DB34-00019F 76.8*114.5 1
29-2 CASE CONTROL-LOW DB61-00934A Y-PJT,SGCC-M,T0.7 1
29-3 CLIP-CAPACITOR DB65-00031A SGCC-M,T0.45 1
29-4 POWER CORD DB39-00343G 125V,15,AWG18 1
29-5 THERMISTOR DB32-10051D 10K/25,-,3425K 1
29-6 ASSY PCB MAIN DB93-00874U
29-7 PANEL CONTROL DB64-00571A ABS(V5),T2 1
29-8 C-OIL 2501-001290 3.5/35µF,270VAC 1
29-9 TRANSFORMER DB26-00006G
30 TUBE CAPILLARY DB62-01315A C1220T-H 1
31 ASSY BASE DB90-00897A MSWR10,M8,L10 1
32 ASSY-SCREW DB97-90014K OK-P/J 1
33 ASSY REMOCON DB93-01433F OK-PJT,ARC-724 1
复合 P,T2,W378,L308P
SEA 5K TOP,ELECTRONIC
AC115V,50/60HZ,DC17V
Q'TY
SP05A10
1
1
1
6-2 FRIEDRICH AIR CONDITIONING CO.
7. Block Diagram
PINCH PIPE
(SERVICE VALVE)
SUCTION LINE
ACCUMULATOR/COMPRESSOR
EVAPORATOR
CAPILLARY TUBE
CONDENSER
DISCHARGE LINE
PINCH PIPE
(SERVICE VALVE)
7-1 Refrigerating Cycle Block Diagram
7-2 Basic Structure
7-2-1 Micom Control Diagram
Room Temperature sensor
Receiving Unit of Remocon
(Remote Control)
Operation
Dry
Timer
Sleep
Fan speed (high)
Fan speed (med)
Fan speed (low)
Fan
Cool
Energy saver
Temp.setting(↑) Temp.setting(↓)
MAIN MICOM
A/D converter
Led display control
Remocon Single
Receiving
Compressor control
Buzzer control
Temperature control
Fan motor control
Reset Circuit
Oscillation Circuit
Membrane Pad control
(Key operation)
Energe saver
Temp.set(
Operation, Mode
Swing, Sleep
Fan select, Timer
Remocon single contro
,
)
(Remocon control)
l
Compressor
Fan motor
Power circuit (DC 5V)
Powercircuit (DC 12V)
Down Trans (AC15V)
Power input (AC220V)
FRIEDRICH AIR CONDITIONING CO. 7-1
Block Diagram
7-2-2 Micom pin assignment
KS88C4716
SEG-DATA(c) SEG-DATA(b)
GRID4 GRID3
Vcc
Vss 10MHz RESONATOR 10MHz RESONATOR
TEST GRID2 GRDI1
RESET IC OUTPUT
KEY-IN1 KEY-IN2
REMOCON
EEPROM CS
LOW FAN
COMPERSSOR
MIDDLE FAN
HIGH FAN
4-WAY VALVE
Vcc
1 P0.1 P4.4 44 2 P0.0 P0.2 43 3 P4.3 P0.3 42 4 P4.2 P0.4 41 5 VDD P0.5 40 6 VSS P0.6 39 7 Xout P0.7 38 8 Xin P1.0 37 9 TEST P1.1 36 10 P4.1 P1.2 35 11 P4.0 P1.3 34 12 RESET P1.4 33 13 P2.0 P1.5 32 14 P2.1 P3.7 31 15 P2.2 P3.6 30 16 P2.3 P3.5 29 17 P2.4 P3.4 28 18 P2.5 P3.3 27 19 P2.6 P3.2 26 20 P2.7 P3.1 25 21 P4.5 P3.0 24 22 AVref AVss 23
GRID5 SEG-DATA(d) SEG-DATA(e) SEG-DATA(f) SEG-DATA(g) SEG-DATA(h) SEG-DATA(a) EEPROM CLK EEPROM IN EEPROM OUT BUZZER OPTION JIG OUTPUT OPTION SENSOR THERMIS­TOR(103AT) OPTION OPTION OPTION OPTION SAVE OPTION SWING MOTOR GND
7-2 FRIEDRICH AIR CONDITIONING CO.
8. PCB DIGRAM
8-1 ASSY MAIN PCB
MAIN PCB:DB93-00874U
Front Side
Back Side
8-1
FRIEDRICH AIR CONDITIONING C0.
Part List DB93-00874U NO. DESCRIPTION SPECIFICATION Q'TY REMARK
1 DIODE BRIDGE DE06S 1 BD01
2 VARISTOR 10D 471 1 VA71
3 IC DRIVE ULN2003AD 2 IC04,IC06
4 IC KA7533OZ 1 IC03
5 IC-VOLT REGU KA7805 1 IC02
6 IC-VOLT REGU KA7812 1 IC01
7 SCREW TAPPING PH3*8 1 IC01
8 HEAT SINK L15 W15 H25 1 IC01
9 C-AL 2200uF 25V 1 C102
10 C-AL 1000uF 35V 1 C101
11 C-AL 100uF 10V 1 C103
12 C-AL 22uF 16V 1 C104
13 CONNECTOR WAFER FCZ254-08SL 1 CN91
14 CONNECTOR WAFER VH-4A,WHT 1 CN11
15 CONNECTOR WAFER TJC3-2A,RED 1 CN41
16 CONNECTOR WAFER TJC3-3A,RED 1 CN12
17 FUSE 250V 3015A 1 F701
18 FUSE HOLDER HF-004/J 2 F701
19 BUZZER PZ-227125 1 BZ61
20 R-CARBON 620 OHM 1/2W 1 R601
21 REMOCON MODULE FRP-4021H6 1 RM41
22 JUMPER WIRE PH0.6 7.5mm 17 JP3~JP10,JP12,JP14~JP18,JP21,JP24,JP25
23 JUMPER WIRE 2012 TYPE 2 JP11,JP22
24 JUMPER WIRE 3216 TYPE 5 JP1,JP2,JP19,JP20,JP23
25 PCB-MAIN FR-1 112*65*1.6mm 1 -
26 R-CHIP 180,3216,10% 8 R90~R908
27 R-CHIP 330,2012,5% 3 R402,R701,R703
28 R-METAL 10K,1/8W 1% 1 R404
29 R-METAL 6,8K,1/8W 1% 1 R401
30 R-CARBON 10K,2012,5% 4 R301,R403,R501,R502
31 R-CARBON 1K,2012,5% 2 R201,R202
32 R-METAL 5.4K,1/8W,1% 1 R406
33 C-CHIP 104Z,2012,50V 5 C105,C106,C401~C403
34 C-CHIP 223Z,2012,50V 3 C201,C501,C502
35 C-CHIP 101K,2012,50V 1 C701
36 C-CHIP 102K,2012,50V 3 C702,C901,C902
37 CHIP-TRANSISTOR KRA226S 3 Q901~Q903
38 CHIP-TRANSISTOR KRC246S 1 Q904
39 DIODE-SWITCHING 1N4148(SMALL) 5 D901~D905
40 IC-MCU STM0013-BA 1 IC05
41 RELAY-POWER D11U,12VDC 1 RY71
42 CERAMIC RESONATOR 10MHz 1 X301
43 LED DISPLAY D306GWA/S29 1 LED01
44 RELAY JQ1A12V 3 RY72~RY74
45 RELAY F3A 1 RY75
46 ASSY HARNESS EL2-06V 1 T1~T4
47 LED LAMP B5054D3,GREEN 2 LED02,LED03
48 R-CHIP 4,7K,2012,5% 1 R405
49 JUMPER WIRE PH0.6 15mm 1 JP13
PCB PARTS
8-2 FRIEDRICH AIR CONDITIONING CO.
9. Wiring Diagram
SENSOR
THERMISTOR
TRANSFORMER
MEMBRANE PAD
1 2
131
1 2 3 4
CN41
1 2
CN12
3
CN11
1 2 3 4
CN91
1 2 3 4 5 6 7 8
RECTIFIER CIRCUIT
RED
+5V
+12V
RY72
RY73
T4 T3 T2
YEL
ORG
LED DISPLAY
LED LAMP
BUZZER
REMOCON
MODULE
RY74
F701
250V AC
3.15A
RY71
GRN
P/GRAY
(LIVE)
P/GRAY
(NEUTRAL)
(RIB)
FAN
MOTOR
M1
S
M
B
W
W
L
H
H
K
T
T
WHT
W H
CAPACITOR
T
BLK
RED
DIAGRAM
COMP­RESSOR
S
C
R
RED
WHT
WHT
RED
BLK
BLK
H
M
L
Y
R
O
E
E
R
L
D
G
CAPACITOR
O.L.P
SP05A10
FRIEDRICH AIR CONDITIONING CO. 9-1
10 Schematic Diagrams
10-1 MAIN PCB
FRIEDRICH AIR CONDITIONING CO. Post Office Box 1540 l San Antonio, Texas 78295-1540 4200 N. Pan Am Expressway l San Antonio, Texas 78218-5212 (210) 357-4400 l FAX (210) 357-4480 www
.friedrich.com
Printed in China
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