Friedrich M30yj, M24yj, M36yj Owner's Manual

Installation Manual
TYPE : WALL MOUNTED
Applied Models : M24YJ M30YJ M36YJ
ENGLISH
960-911-02
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• Do not cool excessively indoors. This may be harmful for your health and may consume more electricity.
• Block sunlight with blinds or curtains while you are operating the air conditioner.
• Keep doors or windows closed tightly while you are operating the air conditioner.
• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.
• Speed up the fan to cool or warm indoor air quickly, in a short period of time.
• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air conditioner is used for many hours.
• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the air flow or weaken the cooling / dehumidifying functions.
For your records
Staple your receipt to this page in case you need it to prove the date of purchase or for warranty purposes. Write the model number and the serial number here:
Model number :
Serial number :
You can find them on a label on the side of each unit.
Dealer’s name :
Date of purchase :
Here are some tips that will help you minimize the power consumption when you use the air conditioner. You can use your air conditioner more efficiently by referring to the instructions below:
TIPS FOR SAVING ENERGY
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IMPORTANT SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.
Always comply with the following precautions to avoid dangerous situations and ensure peak performance of your product.
WARNING
It can result in serious injury or death when the directions are ignored.
CAUTION
It can result in minor injury or product damage when the directions are ignored.
WARNING
• Installation or repairs made by unqualified persons can result in hazards to you and others.
• Air conditioner Shall be installed in accordance with national wiring regulations.
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similary qualified persons in order to avoid a hazard.
• The information contained in the manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments.
• Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death.
Installation
• Always perform grounding.
- Otherwise, it may cause electrical shock.
• Don’t use a power cord, a plug or a loose socket which is damaged.
- Otherwise, it may cause a fire or electrical shock.
• For installation of the product, always contact the service center or a professional installation agency.
- Otherwise, it may cause a fire, electrical shock, explosion or injury.
• Securely attach the electrical part cover to the indoor unit and the service panel to the outdoor unit.
- If the electrical part cover of the indoor unit and the service panel of the outdoor unit are not
attached securely, it could result in a fire or electric shock due to dust, water, etc.
• Always install an air leakage breaker and a dedicated switching board.
- No installation may cause a fire and electrical shock.
• Do not keep or use flammable gases or combustibles near the air conditioner.
- Otherwise, it may cause a fire or the failure of product.
• Ensure that an installation frame of the outdoor unit is not damaged due to use for a long time.
- It may cause injury or an accident.
• Do not disassemble or repair the product randomly.
- It will cause a fire or electrical shock.
• Do not install the product at a place that ther is concern of falling down.
- Otherwise, it may result in personal injury.
• Use caution when unpacking and installing.
- Sharp edges may cause injury.
• Thickness of copper pipes used are as shown “Flaring work” Table.
- Never use copper pipes thinner than that in the table even when it is available on the market
• Do not use copper pipes having a collapsed.
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!
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- Otherwise, the expansion valve or capillary tube may become blocked with contaminants.
• For R410A model, use piping, flare nut and tools which is specified for R410A refrigerant.
- Using of (R22) piping, flare nut and tools may cause abnormally high pressure in the refrigerant cycle (piping), and possibly result in explosion and injury.
• It is desirable that the amount of residual oil less than 40 mg/10m.
Operation
• Do not share the outlet with other appliances.
- It will cause an electric shock or a fire due to heat generation.
• Do not use the damaged power cord.
- Otherwise, it may cause a fire or electrical shock.
• Do not modify or extend the power cord randomly.
- Otherwise, it may cause a fire or electrical shock.
• Take care so that the power cord may not be pulled during operation.
- Otherwise, it may cause a fire or electrical shock.
• Unplug the unit if strange sounds, smell, or smoke comes from it.
- Otherwise, it may cause electrical shock or a fire.
• Keep the flames away.
- Otherwise, it may cause a fire.
• Take the power plug out if necessary, holding the head of the plug and do not touch it with wet hands.
- Otherwise, it may cause a fire or electrical shock.
• Do not use the power cord near the heating tools.
- Otherwise, it may cause a fire and electrical shock.
• Do not open the suction inlet of the indoor/outdoor unit during operation.
- Otherwise, it may electrical shock and failure.
• Do not allow water to run into electrical parts.
- Otherwise, it may cause the failure of machine or electrical shock.
• Hold the plug by the head when taking it out.
- It may cause electric shock and damage.
• Never touch the metal parts of the unit when removing the filter.
- They are sharp and may cause injury.
• Do not step on the indoor/outdoor unit and do not put anything on it.
- It may cause an injury through dropping of the unit or falling down.
• Do not place a heavy object on the power cord.
- Otherwise, it may cause a fire or electrical shock.
• When the product is submerged into water, always contact the service center.
- Otherwise, it may cause a fire or electrical shock.
• Take care so that children may not step on the outdoor unit.
- Otherwise, children may be seriously injured due to falling down.
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CAUTION
Installation
• Install the drain hose to ensure that drain can be securely done.
- Otherwise, it may cause water leakage.
• Install the product so that the noise or hot wind from the outdoor unit may not cause any damage to the neighbors.
- Otherwise, it may cause dispute with the neighbors.
• Always inspect gas leakage after the installation and repair of product.
- Otherwise, it may cause the failure of product.
• Keep level parallel in installing the product.
- Otherwise, it may cause vibration or water leakage.
Operation
• Avoid excessive cooling and perform ventilation sometimes.
- Otherwise, it may do harm to your health.
• Use a soft cloth to clean. Do not use wax, thinner, or a strong detergent.
- The appearance of the air conditioner may deteriorate, change color, or develop surface flaws.
• Do not use an appliance for special purposes such as preserving animals vegetables, precision ma­chine, or art articles.
- Otherwise, it may damage your properties.
• Do not place obstacles around the flow inlet or outlet.
- Otherwise, it may cause the failure of appliance or an accident.
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TABLE OF CONTENTS
2TIPS FOR SAVING ENERGY 3 IMPORTANT SAFETY INSTRUCTIONS 7 INSTALLATION PARTS 7 INSTALLATION TOOLS 8 INSTALLATION MAP 9 INSTALLATION
9 Select the best Location
10 Fixing Installation Plate
10 Drill a Hole in the Wall
10 Flaring Work
11 Connecting the Piping
15 Connecting the Cables
18 Checking the Drainage
19 Forming of the Piping
19 Air Purging
23 Test Running
24 Installation guide at the seaside
25 Piping Length and Elevation
25 Operation ranges
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INSTALLATION TOOLS
Name
Quantity Shape
Installation plate
1 EA
Type "A" screw
Type "B" screw
8 EA
2 EA
Remote control
holder
1 EA
The feature can be changed according a type of model.
Screws for fixing panels are attached to decoration panel.
INSTALLATION PARTS
Figure FigureName
Screw driver
Electric drill
Measuring tape, Knife
Hole core drill
Spanner
Torque wrench
Name
Multi-meter
Hexagonal wrench
Ammeter
Gas-leak detector
Thermometer,
Level
Flaring tool set
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INSTALLATION MAP
NOTE
!
• You should purchase the installation parts.
* The feature can be changed according to the type of model.
Air Discharge
Installation plate Sleeve
Bushing-Sleeve Putty(Gum Type Sealant)
Bend the pipe as closely on the wall as possible, but be careful that it doesn't break.
Operation Indication Lamps/
Signal Receptor
Forced Operation Button
Saddle
Air Inlet
Air Outlet
Base Plate
Vinyl tape (Wide)
• Apply after carrying out a drainage test.
• To carry out the drainage test, remove the air filters and pour water into the heat exchanger.
Gas side piping Liquid side piping Additional drain pipe
Vinyl tape (Narrow) Drain Hose Connecting cable (*)
Tubing Cover
(*)
(*)
(*)
(*)
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Select the best Location
Indoor unit
- There should not be any heat or steam near the unit.
- Select a place where there are no obstacles around the unit.
- Make sure that condensation drainage can be conveniently routed away.
- Do not install near a doorway.
- Ensure that the gap between a wall and the left (or right) of the unit is more than 4in. The unit should be installed as high as possi­ble on the wall, allowing a minimum of 8in from ceiling.
- Use a metal detector to locate studs to pre­vent unnecessary damage to the wall.
* Recommended height 6.5ft from the floor * The feature can be changed according to the
type of model.
Outdoor unit
- If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted.
- Ensure that the space around the back side and other sides is more than 12in. The space in front of the unit should be more than 28in.
- Do not place animals and plants in the path of the warm air.
- Take the weight of the air conditioner into ac­count and select a place where noise and vi­bration are minimum.
- Select a place where the warm air and noise from the air conditioner do not disturb neigh­bors.
NOTE
!
Remove obstructions to prevent blockage of airflow path.
INSTALLATION
More than 4
More than 8
More than 4
(Unit : In)
More than
12in
Fence or
obstacles
Sunroof
More than
28in
More than
24in
(Unit : in)
More than
12in
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Fixing Installation Plate
The wall you select should be strong and solid enough to prevent vibration
1 Mount the installation plate on the wall with
type "A" screws.
- Mount the installation plate horizontally by aligning the centerline using Horizontal meter .
2 Measure the wall and mark the centerline.
It is also important to use caution concerning the location of the installation plate. Routing of the wiring to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely.
Drill a Hole in the Wall
- Drill the piping hole with a ø65mm hole core drill. Drill the piping hole at either the right or the left with the hole slightly slanted to the outdoor side.
Flaring Work
Main cause for gas leakage is due to defect of flaring work. Carry out correct flaring work in the following procedure.
1 Use the piping kit accessory or the pipes
purchased locally.
2 Measure the distance between the indoor
and the outdoor unit.
3 Cut the pipes a little longer than measured
distance.
4 Cut the cable 1.5m (4.9 ft) longer than the
pipe length.
CAUTION
Use the sleeve to prevent damage for tube assembly.
!
Installation Plate
Chassis
Hook
Type "A" Screws
Cut the pipes and the cable
WALL
Indoor
Outdoor
Bushing
Sleeve
5-7mm
(3/16"~5/16")
Ø65 Ø65
43
120
Left rear piping Right rear piping
Installation plate
43
110
Copper
pipe
90°
Slanted Uneven Rough
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Pipe
Reamer
Point down
Outside diameter A Thickness
mm inch mm mm
Ø6.35 1/4" 1.1~1.3 0.7
Ø9.52 3/8" 1.5~1.7 0.8
Ø12.7 1/2" 1.6~1.8 0.8
Ø15.88 5/8" 1.6~1.8 1.0
1. Completely remove all burrs from the cut cross section of pipe/tube.
2. While removing burrs put the end of the copper tube/pipe in a downward direction while removing burrs location is also changed in order to avoid dropping burrs into the tubing.
- Remove flare nuts attached to indoor and
outdoor units, then put them on the pipe/tube which have completed its burr removal. (not possible to put them on after finishing flare work)
Flaring work
1 Firmly hold copper pipe in a bar with the di-
mension shown in table below.
2 Carry out flaring work with the flaring tool.
1 Compare the flared work with the figures
given below.
2 If a flared section is defective, cut it off and
do flaring work again.
Connecting the Piping
1 Pull the screw cap at the bottom of the
indoor unit
2 Remove the chassis cover from the unit by
loosing 5 screws (Be careful not to scratch Horizontal Vane Main!)
Burrs removal
Putting nut on
Check
Flare nut
Copper tube
Handle
Bar
"A"
Bar
Yoke
Cone
Copper pipe
Clamp handle
Red arrow mark
Smooth all round
Even length
all round
Inside is shiny without scratches
= Improper flaring =
Surface
damaged
Cracked Uneven
Inclined
thickness
Chassis cover
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3 Pull back the tubing holder. 4 Remove pipe port cover and positioning
the tubing
* The feature can be changed according to
type of model.
Good case
- Press on the tubing cover and unfold the tubing to downward slowly. And then bend to the left side slowly.
Bad case
- Following bending case from right to left di­rectly may cause damage to the tubing.
* The feature can be changed according to
type of model.
1 Hook the indoor unit onto the upper portion
of the installation plate.( engage the three hooks at the top of the indoor unit with the upper edge of the installation plate) Ensure that the hooks are properly seated on the installation plate by moving it left and right
Installation of Indoor Unit
CAUTION
Installation Information. For right piping. Follow the instruction above.
!
Back side view
Right
Tubing holder
Backwards
Left
Pipe Port
1
2
Installation plate
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2
Unlock the tubing holder from the chassis and mount between the chassis and instal­lation plate in order to separate the bottom side of the indoor unit from the wall.
* The feature can be changed according to the
type of model.
1
Raise the cover of terminal block.
2
Insert the connecting cable through the bottom side of indoor unit and connect the cable. (You can see detail contents in ‘Connecting the cables’ section.)
Piping
<Left side piping>
Connecting pipe
Connecting cable
Ta p e
Drain hose
Drain hose
3 Tape the tubing pipe, drain hose and the
connection cable. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause overflow from the drain pan through the inside of the unit.
* The feature can be changed according to
the type of model.
<Right side piping>
CAUTION
If the extension drain hose is routed inside the room, insulate the hose with an insula­tion material* so that dripping from sweat­ing (condensation) could not damage fur­niture or floors.
• Foamed polyethylene or equivalent is
recommended.
!
NOTE
!
Insert the drain hose at left side when you use left side piping type.
Tubing Holder
Control Cover
1(L1)
2(L2)
1(L) 2(N)
3
3
Power connecting cable
Tape
Connecting cable
Drain hose
Connecting pipe
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1 Align the center of the pipes and sufficiently
tighten the flare nut by hand
2 Tighten the flare nut with a wrench
3. When needed to extend the drain hose of indoor unit, assembly the drain pipe as shown on the drawing.
Outside Diameter Torque
mm inch kgf·cm N·m
Ø6.35 1/4 180~250 17.6~24.5
Ø9.52 3/8 340~420 33.3~41.2
Ø12.7 1/2 550~660 53.9~64.7
Ø15.88 5/8 630~820 61.7~80.4
Connecting the installation pipe
and drain hose to the indoor unit.
Wrap the insulation material around the connecting portion.
1 Overlap the connection pipe insulation ma-
terial and the indoor unit pipe insulation material. Bind them together with vinyl tape so that there may be no gap.
2 Set the tubing cutting line upward. Wrap
the area which accommodates the rear piping housing section with vinyl tape.
3 Bundle the piping and drain hose together
by wrapping them with vinyl tape sufficient enough to cover where they fit into the rear piping housing section.
* Tubing cutting line have to be upward.
Indoor Outdoor
Indoor Unit Drain hose
Indoor Unit Drain hose
Insulation
(More than 100~300mm
length and 7mm thickness)
Extension drain hose
Insulation material
Indoor unit tubing Flare nut Pipes
Open-end wrench (fixed)
Flare nut
Wrench
Indoor unit tubing
Connection pipe
Cutting Line
Gas Pipe
Liquid Pipe
Cutting Line
Good Case Bad Case
Connection pipe Vinyl tape (wide)
Wrap with vinyl tape
Indoor unit pipe
Connecting cable
Pipe
Vinyl tape(narrow)
Wrap with vinyl tape
Drain pipe
Adhesive
Indoor unit drain hose
Vinyl tape(narrow)
Pipe
Vinyl tape(wide)
Drain hose
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Connecting the Cables
Connect the cable to the indoor unit by con­necting the wires to the terminals on the con­trol board individually according to the outdoor unit connection. (Ensure that the color of the wires of the outdoor unit and the terminal No. are the same as those of the indoor unit.)
CAUTION
- The circuit diagram is a subject to change without notice.
- The earth wire should be longer than the common wires.
- When installing, refer to the circuit dia­gram on the chassis cover.
- Connect the wires firmly so that they may not be pulled out easily.
- Connect the wires according to color codes, referring to the wiring diagram.
!
- Finally, tighten the flare nut with torque wrench until the wrench clicks. When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench.
Outdoor unit
Torque wrench
Liquid side piping
(Smaller diameter)
Gas side piping
(Bigger diameter)
Outside Diameter Torque
mm inch kgf·cm N·m
Ø6.35 1/4 180~250 17.6~24.5
Ø9.52 3/8 340~420 33.3~41.2
Ø12.7 1/2 550~660 53.9~64.7
Ø15.88 5/8 630~820 61.7~80.4
Connecting the Piping
- Remove the tubing cover from the unit by loosening the screw.
- Align the center of the pipings and sufficiently tighten the flare nut by hand.
Tubing Cover
Cover control
Terminal Block
Outdoor unit
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CAUTION
The power cord connected to the outdoor unit should be complied with the following specifications (UL recognized or CSA cer­tified).
!
CAUTION
- Assemble it with conduit.
!
Power
Capacity(Btu/h)
24k,30k,36k
"A" 12
Power supply cable
The power connecting cable connected to the indoor and outdoor unit should be complied with the following specifications (UL recog­nized or CSA certified).
Connecting
Cable
Capacity(Btu/h)
24k,30k,36k
"B" 18
Connecting cable
Indoor unit
1 Insert the connecting cable through the
bottom side of indoor unit and connect the cable (You can see detail contents in 'Con­necting the cables' section)
2 Secure the cable onto the control board
with the cable retainer.
3 Tape the tubing pipe, drain hose and the
connection cable. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause overflow from the drain pan through the inside of the unit.
AWG_“B”
10±3mm
GN/YL
20mm
AWG_“A”
10±3mm
GN/YL
20mm
Control Cover
1(L1)
2(L2)
3
1(L) 2(N)
Power connecting cable
3
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CAUTION
According to the confirmation of the above con­ditions, prepare the wiring as follows.
1 Never fail to have an individual power circuit
specifically for the air conditioner. As for the method of wiring, be guided by the circuit diagram posted on the inside of control cover.
2 The screw which fasten the wiring in the
casing of electrical fittings are liable to be­come loose from vibrations to which the unit is subjected during the transportation. Check them and make sure that They all are tightly fastened. (If they are loose, it could cause burn-out of the wires.)
3 Specification of power source. 4 Confirm that electrical capacity is sufficient. 5 See that the starting voltage is maintained
at more than 90 percent of the rated voltage marked on the name plate.
6 Confirm that the cable thickness is as speci-
fied in the power source specification. (Particularly note the relation between cable length and thickness.
7 Always install an earth leakage circuit
breaker in a wet or moist area.
8 The following would be caused by voltage
drop.
- Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of the normal function of the overload.
9 The means for disconnection from a power
supply shall be incorporated in the fixed wiring and have an air gap contact separa­tion of at least 3mm in each active(phase) conductors.
!
CAUTION
Provide the circuit breaker between power source and the unit as shown by
!
Outdoor unit
- Connect the wires to the terminals on the control board individually.
- Secure the cable onto the control board with the cord clamp.
- Use a recognized circuit breaker between the power source and the unit. A disconnecting device to adequately discon­nect all supply lines must be fitted.
*The feature can be changed according a type
of model.
Circuit Breaker(A)
Capacity(Btu/h)
24k,30k,36k
25
Outdoor unit
Terminal block
Over 5mm
(0.2")
Cover control
Conduit panel
Connecting
cable
Power supply
cord
1(L1) 2(L2) 1(L1) 2(L2)
3
Main power source
Air
Conditioner
Circuit Breaker Use a circuit breake or time delay fuse.
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* The feature can be changed according to the
type of model.
Checking the Drainage
1 Pour a glass of water on the evaporator. 2 Ensure the water flows through the drain
hose of the indoor unit without any leakage and goes out the drain exit.
To check the drainage.
2 Do not set the drain hose like the
following.
*The feature can be changed according a type
of model.
1 The drain hose should point downward for
easy drain flow.
Do not raise
Water leakage
Accumulated drain water
Air
Waving
Water leakage
Tip of drain hose dipped in water
Water leakage
Ditch
Less than 50mm gap
Drain piping
Downward slope
Leakage checking
Connecting area
drain hose
Drain pan
Drain hose
Leakage
checking
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In cases where the outdoor unit is installed above the Indoor unit perform the following.
1 Tape the piping and connecting cable from
down to up.
2 Secure the taped piping along the exterior
wall. Form a trap to prevent water entering the room.
3 Fix the piping onto the wall using saddle or
equivalent
Air Purging
The air and moisture remaining in the refriger­ant system have undesirable effects as indi­cated below.
- Pressure in the system rises.
- Operating current rises.
- Cooling(or heating) efficiency drops.
- Moisture in the refrigerant circuit may freeze and block capillary tubing.
- Water may lead to corrosion of parts in the refrigeration system.
Therefore, after evacuating the system, take a leak test for the piping and tubing between the indoor and outdoor unit.
Forming of the Piping
Form the piping by wrapping the connecting portion of the indoor unit with insulation mate­rial and secure it with two kinds of vinyl tapes.
- If you want to connect an additional drain hose, the end of the drain outlet should be routed above the ground. Secure the drain hose appropriately.
In cases, where the outdoor unit is installed below the Indoor unit, perform the following.
1 Tape the piping, drain hose and connecting
cable from down to up.
2 Secure the tapped piping along the exterior
wall using saddle or equivalent.
In cases, where the outdoor unit is installed above the Indoor unit, perform the following.
Drain hose
Seal small openings around pipings with a gum type sealant.
Saddle
Pipe
Vinyl tape(narrow)
Wrap with vinyl tape(wide)
Connecting cable
Pipings
Taping
Drain hose
Seal a small opening around the pipings with gum type sealant.
Trap
Trap
Trap is required to prevent water from entering into electrical parts.
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- Preparation
Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Remove the service valve caps from both the gas and the liquid side on the outdoor unit. Note that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage.
- Leak test
Connect the manifold valve(with pressure gauges) and dry nitrogen gas cylinder to this service port with charge hoses.
Air purging with vacuum pump
CAUTION
Be sure to use a manifold valve for air purging. If it is not available, use a stop valve for this purpose. The knob of the 3-way valve must always be kept close.
- Pressurize the system to maximum 250 P.S.I.G. (17.6 kgf/cm
2
G) (R-22 model) or 400 P.S.I.G. (28.1 kgf/cm2G) (R-410A model) with dry nitrogen gas and close the cylinder valve when the gauge reading reaches 250 P.S.I.G. (17.6 kgf/cm
2
G) (R-22 model) or 400 P.S.I.G. (28.1 kgf/cm2G) (R-410A model). Next step is leak test with liquid soap.
!
CAUTION
To avoid nitrogen entering the refrigerant system in a liquid state, the top of the cylinder must be higher than its bottom when you pressurize the system. Usually, the cylinder is used in a vertical standing position.
!
WARNING
!
There is a risk of fire and explosion.
Inert gas (nitrogen) should be used when you check plumbing leaks, cleaning or repairs of pipes etc. If you are using combustible gases includ­ing oxygen, product may have the risk of fires and explosions.
- Do a leak test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth.
- After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is re­duced to normal, disconnect the hose from the cylinder.
*The feature can be changed according a type
of model.
- Remove the caps from the 2-way and 3-way valves.
- Remove the service-port cap from the 3-way valve.
- Apply a soap water or a liquid neutral deter­gent on the indoor unit connection or outdoor unit connections by a soft brush to check for leakage of the connecting points of the pip­ing.
- If bubbles come out, the pipes have leakage
Soap water method
Indoor unit
Outdoor unit
Charge hose
Nitrogen gas cylinder(in vertical standing position)
Manifold valve
Pressure gauge
Lo Hi
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- With a service valve wrench, turn the valve of liquid side counter-clockwise to fully open the valve
- Turn the valve of gas side counter clockwise to fully open the valve
- Loosen the charge hose connected to the gas side service port slightly to release the pressure, then remove the hose.
- Replace the flare nut and its bonnet on the gas side service port and fasten the flare nut se­curely with an adjustable wrench. This process is very important to prevent leakage from the system.
Finishing the Job
- Connect the charge hose end described in the preceding steps to the vacuum pump to evacuate the tubing and indoor unit. Confirm the "Lo" knob of the pressure Gauge is open. Then, run the vacuum pump. The operation time for evacuation varies with tubing length and capacity of the pump. The following table shows the time required for Evacuation.
- When the desired vacuum is reached, close the knob of the 3-way valve and stop the vacuum pump.
Evacuation
Outdoor unit
Gas side
Liquid side
Cap
2-way valve(Close)
2-way valve(Close)
3-way valve(Close)3-way valve(Close)
2-way valve(Close)
3-way valve(Close)
Required time for Evacuation when 30 gal/h
vacuum pump is used
If tubing length is
less than 10m (33 ft)
If tubing length is
longer than 10m
(33 ft)
10 min. or more 15 min. or more
Indoor unit
Outdoor unit
Manifold valve
Pressure gauge
Lo Hi
Open
Vacuum pump
Close
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- Replace the valve caps at both gas and liquid
side service valves and fasten them tight. This completes air purging with a vacuum pump.
- Replace the pipe cover to the outdoor unit by
one screw Now the air conditioner is ready for test run.
- Fix the outdoor unit with a bolt and
nut(ø10mm).
- When installing on the wall, roof or rooftop,
anchor the mounting base securely with a nail or wire assuming the influence of wind and earthquake.
- If the vibration of the unit is transmitted to the
pipe, secure the unit with an anti-vibration rubber.
Settlement of outdoor unit
Operate the unit for 15~20 minutes, then check the system refrigerant charge:
- Measure the pressure of the gas side service valve.
- Measure the air temperature from inlet and outlet of air conditiioner.
- Ensure the difference between the inlet and outlet temperature is more than 8°C.
- For reference; the gas side pressure at opti­mum condition is shown on table (cooling)
The air conditioner is now ready to use.
*The feature can be changed according a type of
model.
NOTE
!
If the actual pressure is higher than shown, the system is most likely over­charged, and charge should be removed. If the actual pressure are lower than shown, the system is most likely under­charged, and charge should be added.
Evaluation of the performance
Refrigerant
Outside ambient
TEMP.
The pressure of
the gas
side service valve.
R-22 35°C (95°F)
4~5kg/cm2G
(56.8~71.0
P.S.I.G.)
R-410A 35°C (95°F)
8.5~9.5kg/cm2G
(120~135 P.S.I.G.)
Bolt
Tubing connection
Inlet temperature
Discharge air
Discharge temperature
23
ENGLISH
Prepare remote controller
Test Running
- Check that all tubing and wiring are properly connected.
- Check that the gas and liquid side service valves are fully open.
Insert batteries before using the remote control. The battery type used is AAA (1.5 V).
1 Remove the battery cover by pulling it
according to the arrow direction.
2 Insert new batteries making sure that the
(+) and (–) of battery are installed correctly.
3 Reattach the cover by pushing it back in
position.
NOTE
!
• Use 2 AAA(1.5volt) batteries. Do not use rechargeable batteries.
• Remove the batteries from the remote controller if the system is not used for a long time.
This is performed when the unit is relocated or the refrigerant circuit is serviced. Pump Down means collecting all refrigerant into the outdoor unit without the loss of refrig­erant.
- Connect a low-pressure gauge manifold hose to the charge port on the gas side serv­ice valve.
- Open the gas side service valve halfway and purge the air in the manifold hose using the refrigerant.
- Close the liquid side service valve(all the way).
- Turn on the unit's operating switch and start the cooling operation.
- When the low-pressure gauge reading be­comes 1 to 0.5kg/cm
2
G(14.2 to 7.1 P.S.I.G.), fully close the gas side valve and then quickly turn off the unit. Now Pump Down procedure is completed, and all refrigerant is collected into the outdoor unit.
CAUTION
Be sure to perform Pump Down procedure in the cooling mode.
!
Pump Down Procedure
Pump down
24
ENGLISH
If the outdoor unit is to be installed close to the seaside, direct exposure to the sea wind should be avoided. Install the outdoor unit on the opposite side of the sea wind direction.
In case, to install the outdoor unit on the sea­side, To protect equipment from excessive wind.
Select an area with adequate drainage.
- Wind break should be able to withstand heavy sustained wind gusts.
- The height and width should be more than 150% of the outdoor unit.
- Keep more than 70 cm of space between outdoor unit and the windbreak for easy air flow.
Installation guide at the seaside
CAUTION
- Air conditioners should not be installed in areas where corrosive gases, such as acid or alkaline gas, are produced.
- Do not install the product where it could be exposed to sea wind (salty wind) directly. It can result corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient performance.
- If outdoor unit is installed close to the seaside, it should avoid direct exposure to the sea wind. Otherwise it needs addi­tional anticorrosion treatment on the heat exchanger.
!
Sea wind
Sea wind
Sea wind
Windbreak
Selecting the location(Outdoor Unit)
NOTE
!
- Periodic ( more than once/year ) cleaning of the dust or salt particles stuck on the Condenser by using water.
* Do not use salt water to clean equip-
ment, doing so could result in equip­ment failure.
25
ENGLISH
Outdoor unit
Indoor unit
A
B
Outdoor unit
Indoor unit
A
B
CAUTION
Capacity is based on standard length and maximum allowable length is on the basis of reliability. Additional refrigerant must be charged after 7.5m(24.6ft).
!
Operation ranges
Mode Indoor temperature Outdoor temperature
Cooling 18°C ~ 32°C (64.4°F ~ 89.6°F)
-10°C{-18°C}*~48°C(14°F{-0.4°F}*~118.4°F)
Heating 16°C ~ 30°C (60.8°F ~ 86°F) -20°C ~ 24°C (-4°F ~ 75.2°F)
The table below indicates the temperature ranges the air conditioner can be Operated within.
{ }* : use wind baffle kit
Capacity
(Btu/h)
Pipe Size
Standard
Length
m(ft)
Max.
Elevation
m(ft)
Min
Length
m(ft)
Max.
Length
m(ft)
Additional Refrig-
erant for longer
than 7.5m(24.6ft)
GAS LIQUID
mm inch mm inch g/m oz/ft
24k, 30k, 36k Ø15.88 5/8 Ø9.52 3/8 7.5(24.6) 30(98.4) - 50(164) 35 0.38
Piping Length and Elevation
26
ENGLISH
Manuel d'installation
SPLIT SYSTEM DUCTLESS
TYPE : MURAL
Applied Models : M24YJ M30YJ M36YJ
FRANÇAIS
2
FRANÇAIS
• Evitez un refroidissement excessif des unités intérieures. Une telle application pourrait représenter un danger pour votre santé et entraîner une plus grande consommation de courant.
• Evitez d'exposer le climatiseur aux rayons solaires à l’aide des rideaux ou des persiennes lorsqu’il est en marche.
• Maintenez les portes et les fenêtres complètement fermées lorsque vous utilisez le climatiseur.
• Ajustez le sens du débit d’air verticalement ou horizontalement pour permettre la circulation de l’air inté­rieur.
• Accélérez le ventilateur pour refroidir ou réchauffer rapidement l’air intérieur en peu de temps.
• Ouvrez régulièrement des fenêtres pour des besoins d’aération étant donné que la qualité de l'air inté­rieur peut se détériorer si vous utilisez le climatiseur pendant plusieurs heures.
• Nettoyez le filtre à air une fois toutes les 2 semaines. La poussière et la saleté qui se sont accumulées à l’intérieur du filtre à air peuvent empêcher la circulation de l’air ou réduire les fonctions de refroidisse­ment / déshumidification.
Pour vos archives
Agrafez votre reçu sur cette page dans le cas où vous en avez besoin pour prouver la date d’achat ou pour des besoins de garantie. Ecrivez le numéro du modèle et le numéro de série ici:
Numéro du modèle:
Numéro de série:
Ces numéros sont disponibles sur l’étiquette de chaque côté du climatiseur.
Nom du distributeur:
Date d’achat:
Nous vous donnons ici quelques astuces qui vous permettront de minimiser la consommation d’énergie lorsque vous utilisez le climatiseur. Vous pouvez utiliser un climatiseur de manière plus efficace en vous référant aux instructions ci-dessous.
ASTUCES POUR ECONOMISER L’ENERGIE
3
FRANÇAIS
CONSIGNES DE SECURITE
Respectez les instructions suivantes pour eviter de vous blesser, de blesser des tiers ou d'endommager le materiel.
Lisez attentivement ce document avant d'installer le climatiseur. Respectez scrupuleusement les consignes de securite. Le non-respect des instructions peut entrainer un fonctionnement incorr ect et endommager l'appareil ou provoquer des blessures.
AVERTISSEMENT
Ce symbole indique un danger de mort ou de blessure grave.
ATTENTION
Ce symbole indique un risque de blessure ou de degat materiel.
AVERTISSEMENT
• Les travaux d’installation ou de dépannage effectués par des personnes non qualifiées peuvent vous exposer aux risques en même temps que les autres personnes.
• Appareil doit etre installe conformement aux reglementations de cablag e nationales.
• Si le cordon d'alimentation est endommage, il doit etre remplace par le fabricant, son service apres­vente ou une personne qualifiee autre pour eviter tout danger.
• Les informations contenues dans ce manuel sont destinées à un technicien de maintenance qualifié qui maîtrise les consignes de sécurité et dispose d’outils et d’instruments de test appropriés.
• Le fait de ne pas lire attentivement et de ne pas respecter les instructions de ce manuel peut provo­quer un dysfonctionnement de l’équipement, des dégâts matériels, des blessures individuelles et/ou la mort.
• Lorsque le cordon d'alimentation doit etre remplace, ce travail doit etre effectue par du personnel autorise utilisant uniquement des pieces de rechange d'origine.
Installation
• Effectuez toujours une mise a la terre.
- A defaut, vous vous exposez a un risque de decharge electrique.
• N'utilisez pas de cordon d'alimentation, de fiche ou de prise desserree qui soit endommagee.
- A defaut, vous vous exposez a un risque d'incendie ou de decharge electrique.
• Pour installer l'appareil, adressez-vous toujours au service apres-vente ou a un professionnel.
- A defaut, vous vous exposez a un risque d'incendie, de decharge electrique, d'explosion ou de bles-
sure.
• Fixez solidement le cache electrique sur l'unite interieure et le bouchon de tuyau sur l'unite exterieure.
- A defaut, vous vous exposez a un risque d'incendie ou de decharge electrique du a la poussiere,
l'eau ou autre.
• Installez toujours un interrupteur differentiel et un panneau de distribution electrique dedie.
- A defaut, vous vous exposez a un risque d'incendie ou de decharge electrique.
• Ne stockez pas et n'utilisez pas de combustible ou de gaz inflammable a proximite du climatiseur.
- A defaut, vous vous exposez a un risque d'incendie ou de panne de l'appareil.
• Verifiez que le support d'installation de l'unite exterieure ne s'est pas abime avec le temps.
- Il pourrait entrainer des blessures ou un accident.
• Ne demontez pas et ne reparez pas l'appareil vousmeme.
- A defaut, vous vous exposez a un risque d'incendie ou de decharge electrique.
• Risque d'incendie et d'explosion.
- Utilisez un gaz interne (azote) lorsque vous recherchez la presence de fuites sur les tuyaux, proce-
!
!
!
4
FRANÇAIS
dez au nettoyage ou reparez des tuyaux, etc.
• N'installez pas l'appareil a un endroit ou il risque de tomber.
- A defaut, vous vous exposez a un risque de blessure.
• Soyez prudent lors du deballage de l'appareil et de son installation.
- Il comporte des bords saillants au contact desquels vous pourriez vous blesser.
Fonctionnement
• N'utilisez pas une prise commune avec d'autres appareils.
- Cela peut entrainer un risque de decharge electrique ou d'incendie en raison d'une surchauffe.
• N'utilisez pas le cordon d'alimentation s'il est endommage.
- A defaut, vous vous exposez a un risque d'incendie ou de decharge electrique.
• Ne modifiez pas et ne prolongez pas le cordon d'alimentation.
- A defaut, vous vous exposez a un risque d'incendie ou de decharge electrique.
• Veillez a ce qu'aucune traction ne soit exercee sur le cordon d'alimentation pendant le fonctionne-
ment de l'appareil.
- A defaut, vous vous exposez a un risque d'incendie ou de decharge electrique.
• Debranchez l'appareil si celui-ci produit des sons etranges, une odeur inhabituelle ou de la fumee.
- A defaut, vous vous exposez a un risque d'incendie ou de decharge electrique.
• N'approchez pas de flammes de l'appareil.
- A defaut, vous vous exposez a un risque d'incendie.
• Debranchez le cordon d'alimentation en tirant sur sa fiche, et non sur le cordon, et ne la touchez pas
avec les mains mouillees.
- A defaut, vous vous exposez a un risque d'incendie ou de decharge electrique.
• Ne placez pas le cordon d'alimentation a proximite d'appareils degageant de la chaleur.
- A defaut, vous vous exposez a un risque d'incendie ou de decharge electrique.
• N'ouvrez pas la grille d'entree de l'unite interieure ou exterieure pendant le fonctionnement.
- A defaut, vous vous exposez a un risque de decharge electrique et de panne de l'appareil.
• Veillez a ce que de l'eau n'entre pas en contact avec les composants electriques.
- A defaut, vous vous exposez a un risque de decharge electrique ou de defaillance de l'appareil.
• Pour debrancher le cordon d'alimentation, tirez sur sa fiche.
- A defaut, vous vous exposez a un risque de decharge electrique ou d'endommagement.
• Ne marchez pas sur l'unite interieure ou exterieure et ne posez aucun objet dessus.
- Si l'unite tombe, vous risquez de vous blesser.
• Ne placez pas d'objet lourd sur le cordon d'alimentation.
- A defaut, vous vous exposez a un risque d'incendie ou de decharge electrique.
• En cas d'inondation, contactez le service apres-vente.
- A defaut, vous vous exposez a un risque d'incendie ou de decharge electrique.
• Assurez-vous que les enfants ne montent pas sur l'unite exterieure.
- A defaut, ils risqueraient de tomber et de se blesser gravement.
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