Friedrich M18cj, M18yj Owner's Manual

Installation Manual
TYPE : WALL MOUNTED
Applied Models : M18YJ M18CJ
ENGLISH
FRANÇAIS ESPAÑOL
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• Do not cool excessively indoors. This may be harmful for your health and may consume more electricity.
• Block sunlight with blinds or curtains while you are operating the air conditioner.
• Keep doors or windows closed tightly while you are operating the air conditioner.
• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.
• Speed up the fan to cool or warm indoor air quickly, in a short period of time.
• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air conditioner is used for many hours.
• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the air flow or weaken the cooling / dehumidifying functions.
For your records
Staple your receipt to this page in case you need it to prove the date of purchase or for warranty purposes. Write the model number and the serial number here:
Model number :
Serial number :
You can find them on a label on the side of each unit.
Dealer’s name :
Date of purchase :
Here are some tips that will help you minimize the power consumption when you use the air conditioner. You can use your air conditioner more efficiently by referring to the instructions below:
TIPS FOR SAVING ENERGY
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IMPORTANT SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.
Always comply with the following precautions to avoid dangerous situations and ensure peak performance of your product.
WARNING
It can result in serious injury or death when the directions are ignored.
CAUTION
It can result in minor injury or product damage when the directions are ignored.
WARNING
• Installation or repairs made by unqualified persons can result in hazards to you and others.
• Air conditioner Shall be installed in accordance with national wiring regulations.
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similary qualified persons in order to avoid a hazard.
• The information contained in the manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments.
• Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death.
Installation
• Always perform grounding.
- Otherwise, it may cause electrical shock.
• Don’t use a power cord, a plug or a loose socket which is damaged.
- Otherwise, it may cause a fire or electrical shock.
• For installation of the product, always contact the service center or a professional installation agency.
- Otherwise, it may cause a fire, electrical shock, explosion or injury.
• Securely attach the electrical part cover to the indoor unit and the service panel to the outdoor unit.
- If the electrical part cover of the indoor unit and the service panel of the outdoor unit are not
attached securely, it could result in a fire or electric shock due to dust, water, etc.
• Always install an air leakage breaker and a dedicated switching board.
- No installation may cause a fire and electrical shock.
• Do not keep or use flammable gases or combustibles near the air conditioner.
- Otherwise, it may cause a fire or the failure of product.
• Ensure that an installation frame of the outdoor unit is not damaged due to use for a long time.
- It may cause injury or an accident.
• Do not disassemble or repair the product randomly.
- It will cause a fire or electrical shock.
• Do not install the product at a place that ther is concern of falling down.
- Otherwise, it may result in personal injury.
• Use caution when unpacking and installing.
- Sharp edges may cause injury.
• Thickness of copper pipes used are as shown “Flaring work” Table.
- Never use copper pipes thinner than that in the table even when it is available on the market
• Do not use copper pipes having a collapsed.
!
!
!
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- Otherwise, the expansion valve or capillary tube may become blocked with contaminants.
• For R410A model, use piping, flare nut and tools which is specified for R410A refrigerant.
- Using of (R22) piping, flare nut and tools may cause abnormally high pressure in the refrigerant cycle (piping), and possibly result in explosion and injury.
• It is desirable that the amount of residual oil less than 40 mg/10m.
Operation
• Do not share the outlet with other appliances.
- It will cause an electric shock or a fire due to heat generation.
• Do not use the damaged power cord.
- Otherwise, it may cause a fire or electrical shock.
• Do not modify or extend the power cord randomly.
- Otherwise, it may cause a fire or electrical shock.
• Take care so that the power cord may not be pulled during operation.
- Otherwise, it may cause a fire or electrical shock.
• Unplug the unit if strange sounds, smell, or smoke comes from it.
- Otherwise, it may cause electrical shock or a fire.
• Keep the flames away.
- Otherwise, it may cause a fire.
• Take the power plug out if necessary, holding the head of the plug and do not touch it with wet hands.
- Otherwise, it may cause a fire or electrical shock.
• Do not use the power cord near the heating tools.
- Otherwise, it may cause a fire and electrical shock.
• Do not open the suction inlet of the indoor/outdoor unit during operation.
- Otherwise, it may electrical shock and failure.
• Do not allow water to run into electrical parts.
- Otherwise, it may cause the failure of machine or electrical shock.
• Hold the plug by the head when taking it out.
- It may cause electric shock and damage.
• Never touch the metal parts of the unit when removing the filter.
- They are sharp and may cause injury.
• Do not step on the indoor/outdoor unit and do not put anything on it.
- It may cause an injury through dropping of the unit or falling down.
• Do not place a heavy object on the power cord.
- Otherwise, it may cause a fire or electrical shock.
• When the product is submerged into water, always contact the service center.
- Otherwise, it may cause a fire or electrical shock.
• Take care so that children may not step on the outdoor unit.
- Otherwise, children may be seriously injured due to falling down.
CAUTION
!
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Installation
• Install the drain hose to ensure that drain can be securely done.
- Otherwise, it may cause water leakage.
• Install the product so that the noise or hot wind from the outdoor unit may not cause any damage to the neighbors.
- Otherwise, it may cause dispute with the neighbors.
• Always inspect gas leakage after the installation and repair of product.
- Otherwise, it may cause the failure of product.
• Keep level parallel in installing the product.
- Otherwise, it may cause vibration or water leakage.
Operation
• Avoid excessive cooling and perform ventilation sometimes.
- Otherwise, it may do harm to your health.
• Use a soft cloth to clean. Do not use wax, thinner, or a strong detergent.
- The appearance of the air conditioner may deteriorate, change color, or develop surface flaws.
• Do not use an appliance for special purposes such as preserving animals vegetables, precision machine, or art articles.
- Otherwise, it may damage your properties.
• Do not place obstacles around the flow inlet or outlet.
- Otherwise, it may cause the failure of appliance or an accident.
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TABLE OF CONTENTS
2 TIPS FOR SAVING EN-
ERGY
3 IMPORTANT SAFETY IN-
STRUCTIONS
7 INSTALLATION PARTS
7 INSTALLATION TOOLS
8 INSTALLATION MAP
9 INSTALLATION
9 Select the best Location
10 Fixing Installation Plate
10 Drill a Hole in the Wall
10 Flaring Work
11 Connecting the Piping
17 Connecting the Cables
19 Checking the Drainage
20 Routing the piping
21 Leak testing
25 Test Running
26 Coastal installation guidelines
27 Operation ranges
27 Piping Length and Elevation
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INSTALLATION TOOLS
INSTALLATION PARTS
Name
Quantity
Shape
Installation plate
1 EA
Type "A" screw
8 EA
Type "B" screw
2 EA
Type "C" screw
2 EA
Remote control
holder
1 EA
The feature can be changed according to the type of model.
Screws for fixing panels are attached to decoration panel.
Figure FigureName
Screw driver
Name
Multi-meter
Electric drill
Measuring tape, Knife
Allen wrench
Amp meter
Hole core drill
Adjustable wrench
Torque wrench
Leak Detector
Thermometer,
Level
Flaring tool set
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INSTALLATION MAP
NOTE
!
• You should purchase the installation parts.
* The feature can be changed according to the type of model.
Saddle (*)
Installation plate
Sleeve (*) Bushing-Sleeve (*) Putty(Gum Type Sealant) (*)
Bend the pipe as closely on the wall as possible, but be careful that it doesn't break.
Vinyl tape (Wide) (*)
• Apply after carrying out a drainage test.
• To carry out the drainage test, remove the air filters and pour water into the heat exchanger.
Air Inlet
Air Outlet
Base Plate
Gas side piping Liquid side piping Additional drain pipe
Vinyl tape (Narrow) Drain Hose Connecting cable (*)
Tubing Cover
(*)
(*)
(*)
(*)
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Select the best Location
Indoor unit
- There should not be any heat or steam near the unit.
- Select a place where there are no obstacles around the unit.
- Make sure that condensation drainage can be conveniently routed away.
- Do not install near a doorway.
- Ensure that the gap between a wall and the left (or right) of the unit is more than 4in. The unit should be installed as high as possi­ble on the wall, allowing a minimum of 8in from ceiling.
- Use a metal detector to locate studs to pre­vent unnecessary damage to the wall.
* Recommended height 6.5ft from the floor * The feature can be changed according to the
type of model.
Outdoor unit
- If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted.
- Ensure that the space around the back side and other sides is more than 12in. The space in front of the unit should be more than 28in.
- Do not place animals and plants in the path of the warm air.
- Take the weight of the air conditioner into account and select a place where noise and vibration are minimum.
- Select a place where the warm air and noise from the air conditioner do not disturb neigh­bors.
INSTALLATION
NOTE
!
Remove obstructions to prevent blockage of airflow path.
More than
4in
More than 8in
More than
4in
(Unit : in)
More than
12in
Fence or
obstacles
Sunroof
More than
28in
More than
24in
(Unit : in)
More than
12in
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Fixing Installation Plate
The wall you select should be strong and solid enough to prevent vibration
1 Mount the installation plate on the wall with
type "A" screws. If mounting the unit on a concrete wall, use anchor bolts.
- Mount the installation plate horizontally by aligning the centerline using Horizontal meter.
2
Measure the wall and mark the centerline. It is also important to use caution concerning the location of the installation plate. Routing of the wiring to power outlets is through the walls typ­ically. Drilling the hole through the wall for pip­ing connections must be done safely.
Drill a Hole in the Wall
- Drill the piping hole with a ø65mm hole core drill. Drill the piping hole at either the right or the left with the hole slightly slanted to the outdoor side.
Flaring Work
Main cause for gas leakage is due to defect of flaring work. Carry out correct flaring work in the following procedure.
1 Use the piping kit accessory or the pipes
purchased locally.
2 Measure the distance between the indoor
and the outdoor unit.
3 Cut the pipes a little longer than measured
distance.
4 Cut the cable 1.5m (4.9 ft) longer than the
pipe length.
CAUTION
Use the sleeve to prevent damage for tube assembly.
!
Cut the pipes and the cable
Both Installation Plates can be used for this model.
Installation Plate
Type "A" Screws
Chassis
Hook
460 567
Unit Outline
Ø65
Left rear piping
Ø65
Left Rear Piping
220
Unit Outline
2.72in (69mm)
4.13in
(105mm)
Place a level on raised tab
Installation plate
184
Place a level on raised tab
18.11in (460mm) 22.44in (570mm)
(Unit : mm)
Installation Plate Measuring Tape
Measuring Tape
Hanger
Ø65
Right Rear
156
Piping
307
2.20in (56mm)
(Unit : in)
Ø65
Right rear piping
8.15 in
(207mm)
WALL
Indoor
Outdoor
Bushing
Sleeve
5-7mm
(3/16"~5/16")
Copper
pipe
90°
Slanted Uneven Rough
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Pipe
Reamer
Point down
1. Completely remove all burrs from the cut cross section of pipe/tube.
2. While removing burrs put the end of the copper tube/pipe in a downward direction while removing burrs location is also changed in order to avoid dropping burrs into the tubing.
- Remove flare nuts attached to indoor and
outdoor units, then put them on the pipe/tube which have completed its burr removal. (not possible to put them on after finishing flare work)
Flaring work
1 Firmly hold copper pipe in a bar with the
dimension shown in table below.
2 Carry out flaring work with the flaring tool.
1 Compare the flared work with the figures
given below.
2 If a flared section is defective, cut it off and
do flaring work again.
Connecting the Piping
1 Pull the screw caps at the bottom of the
indoor unit
2 Remove the chassis cover from the unit by
loosing 3 screws
Burrs removal
Putting nut on
Check
Chassis cover
Outside diameter A Thickness
mm inch mm mm
Ø6.35 1/4" 1.1~1.3 0.7
Ø9.52 3/8" 1.5~1.7 0.8
Ø12.7 1/2" 1.6~1.8 0.8
Ø15.88 5/8" 1.6~1.8 1.0
Flare nut
Copper tube
Handle
Bar
"A"
Bar
Yoke
Cone
Copper pipe
Clamp handle
Red arrow mark
Smooth all round
Even length
all round
Inside is shiny without scratches
= Improper flaring =
Surface
damaged
Cracked Uneven
Inclined
thickness
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3 Pull back the tubing holder. 4 Remove the pipe port cover and position
the piping.
* The feature can be changed according to the
type of model.
- Press the tubing cover and slowly unfold the tubing to downward. And then bend to the left side slowly.
- Following bending case from right to left directly may cause damage to the tubing.
* The feature can be changed according to the
type of model.
CAUTION
Installation Information. For right piping. Follow the instruction above.
!
Good case
Bad case
Type “D” Screw
- Before bending the tubing, set the conduit like picture below by using the bracket and black screws from accessory kit.
Back side view
Right
Tubing holder
Backwards
Left
Pipe Port
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Installation of Indoor Unit
1
Hook the indoor unit onto the upper portion of the installation plate.( engage the three hooks at the top of the indoor unit with the upper edge of the installation plate) Ensure that the hooks are properly seated on the installation plate by moving it left and right
2
Unlock the tubing holder from the chassis
and mount between the chassis and instal-
lation plate in order to separate the bottom
side of the indoor unit from the wall.
* The feature can be changed according to the
type of model.
1
Raise the cover of terminal block.
2
Insert the connecting cable through the bottom side of indoor unit and connect the cable. (You can see detail contents in ‘Connecting the cables’ section.)
<Left side piping>
Piping
1
2
Installation plate
Tubing Holder
Control Cover
1(L1) 2(L2)
1(L1) 2(L2)
3
3
Power connecting cable
View
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* The feature can be changed according to
the type of model.
<Left side piping>
<Right side piping>
Drain hose
Connecting pipe
Connecting cable
Tape
Drain hose
Indoor Outdoor
Indoor Unit Drain hose
Indoor Unit Drain hose
Insulation
(More than 100~300mm
length and 7mm thickness)
Extension drain hose
CAUTION
If the extension drain hose is routed inside the room, insulate the hose with an insula­tion material* so that dripping from sweat­ing (condensation) could not damage fur­niture or floors.
• Foamed polyethylene or equivalent is recommended.
!
CAUTION
Must use the elbow type (L-Type) conduit
Method:
1. Disassemble bracket
(from indoor unit)
2. Assemble it with conduit
3. Reassemble it with indoor
unit.
!
3 Tape the tubing pipe, drain hose and the
connection cable. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause overflow from the drain pan through the inside of the unit.
<Right side piping>
View
NOTE
!
Insert the drain hose at left side when you use left side piping type.
Tape
Connecting cable
Drain hose
Connecting pipe
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1 Align the center of the pipes and sufficiently
tighten the flare nut by hand
2 Tighten the flare nut with a wrench
3. When needed to extend the drain hose of indoor unit, assembly the drain pipe as shown on the drawing
Outside Diameter Torque
mm inch kgf·cm N·m
Ø6.35 1/4 180~250 17.6~24.5
Ø9.52 3/8 340~420 33.3~41.2
Ø12.7 1/2 550~660 53.9~64.7
Ø15.88 5/8 630~820 61.7~80.4
Connecting the installation pipe and drain hose to the indoor unit.
Wrap the insulation material around the connecting portion.
1 Overlap the connection pipe insulation
material and the indoor unit pipe insulation material. Bind them together with vinyl tape so that there may be no gap.
2 Set the tubing cutting line upward. Wrap
the area which accommodates the rear piping housing section with vinyl tape.
3 Bundle the piping and drain hose together
by wrapping them with vinyl tape sufficient enough to cover where they fit into the rear piping housing section.
* Tubing cutting line have to be upward.
Indoor unit tubing Flare nut Pipes
Open-end wrench (fixed)
Flare nut
Wrench
Indoor unit tubing
Connection pipe
Insulation material
Cutting Line
Gas Pipe
Connection pipe Vinyl tape (wide)
Liquid Pipe
Good Case Bad Case
Wrap with vinyl tape
Connecting cable
Vinyl tape(narrow)
Cutting Line
Indoor unit pipe
Pipe
Drain pipe
Adhesive
Indoor unit drain hose
Vinyl tape(narrow)
Wrap with vinyl tape
Pipe
Vinyl tape(wide)
Drain hose
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Finishing the indoor unit installation
1 Mount the tubing holder in the original posi-
ton.
2 Ensure that the hooks are properly seated
on the installation plate by moving it left and right.
3 Press the lower left and right sides of the
unit against the installation plate until the hooks engage into their slots (clicking sound).
4 Finish the assembly by screwing the unit to
the installation plate by using two pieces of type "C" screws. And assemble a chassis cover.
CAUTION
• Before finishing installation of the indoor unit, seal the hole of a wall except the pipe’s ways to prevent condensate from inflow of outdoor air.
!
Connecting the Piping
- Remove the tubing cover from the unit by loosening the screw.
- Align the center of the pipings and sufficiently tighten the flare nut by hand.
Tubing Cover
Cover control
Terminal Block
Outdoor unit
Type 'C' screw
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Connecting the Cables
Connect the cable to the indoor unit by con­necting the wires to the terminals on the con­trol board individually according to the outdoor unit connection. (Ensure that the color of the wires of the outdoor unit and the terminal No. are the same as those of the indoor unit.)
CAUTION
- The circuit diagram is a subject to change without notice.
- The earth wire should be longer than the common wires.
- When installing, refer to the circuit dia­gram on the chassis cover.
- Connect the wires firmly so that they may not be pulled out easily.
- Connect the wires according to color codes, referring to the wiring diagram.
!
CAUTION
The power cord connected to the outdoor unit should be complied with the following specifications (UL recognized or CSA certified).
!
CAUTION
- Assemble it with conduit.
!
- Finally, tighten the flare nut with torque wrench until the wrench clicks. When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench.
Outdoor unit
Torque wrench
Liquid side piping
(Smaller diameter)
Gas side piping
(Bigger diameter)
Outside Diameter Torque
mm inch kgf·cm N·m
Ø6.35 1/4 180~250 17.6~24.5
Ø9.52 3/8 340~420 33.3~41.2
Ø12.7 1/2 550~660 53.9~64.7
Ø15.88 5/8 630~820 61.7~80.4
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CAUTION
Provide the circuit breaker between power source and the unit as shown by
!
The power connecting cable connected to the indoor and outdoor unit should be complied with the following specifications (UL recognized or CSA certified).
Power
Capacity(Btu/h)
18k
"A" 14
Connecting
Cable
Capacity(Btu/h)
18k
"B" 18
Connecting cable
Power supply cable
Outdoor unit
- Connect the wires to the terminals on the control board individually.
- Secure the cable onto the control board with the cord clamp.
- Use a recognized circuit breaker between the power source and the unit. A disconnecting device to adequately disconnect all supply lines must be fitted.
*The feature can be changed according a type
of model.
Outdoor unit
Terminal block
Over 5mm
(0.2")
Cover control
Conduit panel
Connecting
cable
Power supply
cord
1(L1) 2(L2) 1(L1) 2(L2)
3
Circuit Breaker(A)
Capacity(Btu/h)
18k
20
AWG_“A”
10±3mm
GN/YL
20mm
AWG_“B”
GN/YL
10±3mm
20mm
Main power source
Air
Conditioner
Circuit Breaker Use a circuit breake or time delay fuse.
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* The feature can be changed according to the
type of model.
Checking the Drainage
1 Pour a glass of water on the evaporator. 2 Ensure the water flows through the drain
hose of the indoor unit without any leakage and goes out the drain exit.
To check the drainage.
Drain Pan
Drain Hose
Leakage
Checking
Connecting area
drain hose
Leakage
checking
CAUTION
According to the confirmation of the above con­ditions, prepare the wiring as follows.
1 Never fail to have an individual power circuit
specifically for the air conditioner. As for the method of wiring, be guided by the circuit diagram posted on the inside of control cover.
2 The screw which fasten the wiring in the
casing of electrical fittings are liable to become loose from vibrations to which the unit is subjected during the transportation. Check them and make sure that They all are tightly fastened. (If they are loose, it could cause burn-out of the wires.)
3 Specification of power source. 4 Confirm that electrical capacity is sufficient. 5 See that the starting voltage is maintained
at more than 90 percent of the rated voltage marked on the name plate.
6 Confirm that the cable thickness is as speci-
fied in the power source specification. (Particularly note the relation between cable length and thickness.
7 Always install an earth leakage circuit
breaker in a wet or moist area.
8 The following would be caused by voltage
drop.
- Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of the normal function of the overload.
9 The means for disconnection from a power
supply shall be incorporated in the fixed wiring and have an air gap contact separa­tion of at least 3mm in each active(phase) conductors.
!
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2 Do not set the drain hose like the
following.
*The feature can be changed according a type
of model.
1 The drain hose should point downward for
easy drain flow.
Do not raise
Water leakage
Accumulated drain water
Air
Waving
Water leakage
Tip of drain hose dipped in water
Water leakage
Ditch
Less than 50mm gap
Drain piping
Downward slope
Routing the piping
Form the piping by wrapping the connecting portion of the indoor unit with insulation mate­rial and secure it with two kinds of vinyl tapes.
- If you want to connect an additional drain hose, the end of the drain outlet should be routed above the ground. Secure the drain hose appropriately.
In cases, where the outdoor unit is installed below the Indoor unit, perform the following.
1 Tape the piping, drain hose and connecting
cable from down to up.
2 Secure the tapped piping along the exterior
wall using saddle or equivalent.
In cases, where the outdoor unit is installed above the Indoor unit, perform the following.
Drain hose
Seal small openings around pipings with a gum type sealant.
Saddle
Pipe
Vinyl tape(narrow)
Wrap with vinyl tape(wide)
Connecting cable
Pipings
Taping
Drain hose
Trap is required to prevent water from entering into electrical parts.
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- Preparation Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Remove the service valve caps from both the gas and the liquid side on the outdoor unit. Note that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage.
- Leak test Connect the manifold valve(with pressure gauges) and dry nitrogen gas cylinder to this service port with charge hoses.
Leak testing with vacuum pump
CAUTION
Be sure to use a manifold valve for air purging. If it is not available, use a stop valve for this purpose. The knob of the 3-way valve must always be kept close.
- Pressurize the system to maximum 250 P.S.I.G. (17.6 kgf/cm
2
G) (R-22 model) or 400 P.S.I.G. (28.1 kgf/cm2G) (R-410A model) with dry nitrogen gas and close the cylinder valve when the gauge reading reaches 250 P.S.I.G. (17.6 kgf/cm2G) (R-22 model) or 400 P.S.I.G. (28.1 kgf/cm2G) (R-410A model). Next step is leak test with liquid soap.
!
CAUTION
To avoid nitrogen entering the refrigerant system in a liquid state, the top of the cylinder must be higher than its bottom when you pressurize the system. Usually, the cylinder is used in a vertical standing position.
!
WARNING
!
There is a risk of fire and explosion.
Inert gas (nitrogen) should be used when you check plumbing leaks, cleaning or repairs of pipes etc. If you are using combustible gases including oxygen, product may have the risk of fires and explosions.
In cases where the outdoor unit is installed above the Indoor unit perform the following.
1 Tape the piping and connecting cable from
down to up.
2 Secure the taped piping along the exterior
wall. Form a trap to prevent water entering the room.
3 Fix the piping onto the wall using saddle or
equivalent
Leak testing
The air and moisture remaining in the refriger­ant system have undesirable effects as indi­cated below.
- Pressure in the system rises.
- Operating current rises.
- Cooling(or heating) efficiency drops.
- Moisture in the refrigerant circuit may freeze and block capillary tubing.
- Water may lead to corrosion of parts in the refrigeration system.
Therefore, after evacuating the system, take a leak test for the piping and tubing between the indoor and outdoor unit.
Seal a small opening around the pipings with gum type sealant.
Trap
Trap
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- Do a leak test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth.
- After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder.
*The feature can be changed according a type
of model.
- Remove the caps from the 2-way and 3-way valves.
- Remove the service-port cap from the 3-way valve.
- Apply a soap water or a liquid neutral deter­gent on the indoor unit connection or outdoor unit connections by a soft brush to check for leakage of the connecting points of the pip­ing.
- If bubbles come out, the pipes have leakage
Soap water method
- Connect the charge hose end described in the preceding steps to the vacuum pump to evacuate the tubing and indoor unit. Confirm the "Lo" knob of the pressure Gauge is open. Then, run the vacuum pump. The operation time for evacuation varies with tubing length and capacity of the pump. The following table shows the time required for Evacuation.
- When the desired vacuum is reached, close the knob of the 3-way valve and stop the vacuum pump.
Evacuation
Outdoor unit
Gas side
Liquid side
Cap
2-way valve(Close)
2-way valve(Close)
3-way valve(Close)3-way valve(Close)
2-way valve(Close)
3-way valve(Close)
Required time for Evacuation when 30 gal/h
vacuum pump is used
If tubing length is
less than 10m (33 ft)
If tubing length is
longer than 10m
(33 ft)
10 min. or more 15 min. or more
Indoor unit
Charge hose
Nitrogen gas cylinder(in vertical standing position)
Outdoor unit
Manifold valve
Pressure gauge
Lo Hi
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- Replace the valve caps at both gas and liquid side service valves and fasten them tight. This completes air purging with a vacuum pump.
- Replace the pipe cover to the outdoor unit by one screw Now the air conditioner is ready for test run.
- Fix the outdoor unit with a bolt and
nut(ø10mm).
- When installing on the wall, roof or rooftop,
anchor the mounting base securely with a nail or wire assuming the influence of wind and earthquake.
- If the vibration of the unit is transmitted to the
pipe, secure the unit with an anti-vibration rubber.
Anchoring of outdoor unit
- With a service valve wrench, turn the valve of liquid side counter-clockwise to fully open the valve
- Turn the valve of gas side counter clockwise to fully open the valve
- Loosen the charge hose connected to the gas side service port slightly to release the pressure, then remove the hose.
- Replace the flare nut and its bonnet on the gas side service port and fasten the flare nut secure­ly with an adjustable wrench. This process is very important to prevent leakage from the sys­tem.
Finishing the Job
Indoor unit
Outdoor unit
Manifold valve
Bolt
Tubing connection
Pressure gauge
Open
Vacuum pump
Lo Hi
Close
24
ENGLISH
Operate the unit for 15~20 minutes, then check the system refrigerant charge:
- Measure the pressure of the gas side service valve.
- Measure the air temperature from inlet and outlet of air conditiioner.
- Ensure the difference between the inlet and outlet temperature is more than 46°F.
- For reference; the gas side pressure at opti­mum condition is shown on table (cooling)
The air conditioner is now ready to use.
*The feature can be changed according a type of
model.
NOTE
!
If the actual pressure is higher than shown, the system is most likely over­charged, and charge should be removed. If the actual pressure are lower than shown, the system is most likely under­charged, and charge should be added.
Evaluation of the performance
Refrigerant
Outside ambient
TEMP.
The pressure of
the gas
side service valve.
R-22 95°F(35°C)
4~5kg/cm2G
(56.8~71.0
P.S.I.G.)
R-410A 95°F(35°C)
8.5~9.5kg/cm2G
(120~135 P.S.I.G.)
This is performed when the unit is relocated or the refrigerant circuit is serviced. Pump Down means collecting all refrigerant into the outdoor unit without the loss of refrig­erant.
- Connect a low-pressure gauge manifold hose to the charge port on the gas side serv­ice valve.
- Open the gas side service valve halfway and purge the air in the manifold hose using the refrigerant.
- Close the liquid side service valve(all the way).
- Turn on the unit's operating switch and start the cooling operation.
- When the low-pressure gauge reading becomes 1 to 0.5kg/cm
2
G(14.2 to 7.1 P.S.I.G.), fully close the gas side valve and then quickly turn off the unit. Now Pump Down procedure is completed, and all refrig­erant is collected into the outdoor unit.
CAUTION
Be sure to perform Pump Down procedure in the cooling mode.
!
Pump Down Procedure
Pump down
Inlet temperature
Discharge air
Discharge temperature
25
ENGLISH
2 Insert new batteries making sure that the
(+) and (–) of battery are installed correctly.
3
Reattach the cover by pushing it back in position.
NOTE
!
• Use 2 AAA(1.5volt) batteries. Do not use rechargeable batteries.
Remove the batteries from the remote con­troller if the system is not used for a long time.
Prepare remote controller
Test Running
- Check that all tubing and wiring are properly connected.
- Check that the gas and liquid side service valves are fully open.
Insert batteries before using the remote con­trol. The battery type used is AAA (1.5 V).
1 Remove the battery cover by pulling it ac-
cording to the arrow direction.
26
ENGLISH
If they outdoor equipment must be installed on the coastal side of a building, direct exposure to coastal winds should be avoided.
If system is to be installed in coastal area, windbreak should be installed to protect against excess winds, sand and salt.
Select an area with adequate drainage.
- Material such as concrete should be considered to withstand strong coastal winds.
- The height and width should be more than 150% of the outdoor unit.
- More than 2ft of space should be kept between the windbreak and outdoor unit to ensure proper airflow.
Coastal installation guidelines
CAUTION
- Air conditioners should not be installed in areas where corrosive gases, such as acid or alkaline gas, are produced.
- Do not install the product where it could be exposed to sea wind (salty wind) directly. It can result corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient performance.
!
Sea wind
Sea wind
Sea wind
Windbreak
Selecting the location(Outdoor Unit)
NOTE
!
- Periodic ( more than once/year ) cleaning of the dust or salt particles stuck on the Condenser by using water
* Do not use salt water to clean equip-
ment, doing so could result in equip­ment failure.
27
ENGLISH
Outdoor unit
Indoor unit
A
B
Outdoor unit
Indoor unit
A
B
CAUTION
Capacity is based on standard length and maximum allowable length is on the basis of reliability. Additional refrigerant must be charged after 24.6ft(7.5m).
!
Piping Length and Elevation
Operation ranges
The table below indicates the temperature ranges the air conditioner can be Operated within.
Capacity
(Btu/h)
Pipe Size
Standard
Length
m(ft)
Max.
Elevation
m(ft)
Min
Length
m(ft)
Max.
Length
m(ft)
Additional Refrigerant for
longer than 7.5m(24.6ft)
GAS LIQUID
mm inch mm inch g/m oz/ft
18k Ø12.7 1/2 Ø6.35 1/4 7.5(24.6) 10(32.8) - 20(65.6) 20 0.38
Mode Indoor temperature Outdoor temperature
Cooling 64.4°F~89.6°F(18°C~32°C) -0.4°F~118.4°F(-18°C~48°C)
Heating 60.8°F~86°F(16°C~30°C) -4°F~75.2°F(-20°C~24°C)
* Cooling Only Model, Only check the temperature of the cooling mode.
28
ENGLISH
Manuel d'installation
SPLIT SYSTEM DUCTLESS
TYPE : MURAL
Applied Models : M18YJ M18CJ
FRANÇAIS
2
FRANÇAIS
• Evitez un refroidissement excessif des unités intérieures. Une telle application pourrait représenter un danger pour votre santé et entraîner une plus grande consommation de courant.
• Evitez d'exposer le climatiseur aux rayons solaires à l’aide des rideaux ou des persiennes lorsqu’il est en marche.
• Maintenez les portes et les fenêtres complètement fermées lorsque vous utilisez le climatiseur.
• Ajustez le sens du débit d’air verticalement ou horizontalement pour permettre la circulation de l’air inté­rieur.
• Accélérez le ventilateur pour refroidir ou réchauffer rapidement l’air intérieur en peu de temps.
• Ouvrez régulièrement des fenêtres pour des besoins d’aération étant donné que la qualité de l'air inté­rieur peut se détériorer si vous utilisez le climatiseur pendant plusieurs heures.
• Nettoyez le filtre à air une fois toutes les 2 semaines. La poussière et la saleté qui se sont accumulées à l’intérieur du filtre à air peuvent empêcher la circulation de l’air ou réduire les fonctions de refroidisse­ment / déshumidification.
Pour vos archives
Agrafez votre reçu sur cette page dans le cas où vous en avez besoin pour prouver la date d’achat ou pour des besoins de garantie. Ecrivez le numéro du modèle et le numéro de série ici:
Numéro du modèle:
Numéro de série:
Ces numéros sont disponibles sur l’étiquette de chaque côté du climatiseur.
Nom du distributeur:
Date d’achat:
Nous vous donnons ici quelques astuces qui vous permettront de minimiser la consommation d’énergie lorsque vous utilisez le climatiseur. Vous pouvez utiliser un climatiseur de manière plus efficace en vous référant aux instructions ci-dessous.
ASTUCES POUR ECONOMISER L’ENERGIE
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