Friedrich HazardGard 60 Hz User Manual

2007 Service & P arts Manual

Room Air Conditioners

60 Hz Models

HG-SVC-PRTS-07 (3-07)

SH15L30-B SH20L30-B

TABLE OF CONTENTS

Speciﬁ cations ...................................................................................................................... ...................................3

Performance Data ..................................................................................................................................................3

Component Operation & Testing ...........................................................................................................................4

Compressors ..........................................................................................................................................................4

Thermal Overload .................................................................................................................................................4

Checking Compresso r Efﬁ cien cy ...........................................................................................................................4

Fan Motor ............................................................................................................................................................... 5

Solid State Relay ....................................................................................................................................................5

System Control Switch ..........................................................................................................................................5

Run Capacitor ........................................................................................................................................................5

Thermostat .............................................................................................................................................................5

Low Ambient Bypass Valve ....................................................................................................................................6

Sealed Refrigeration System Repairs....................................................................................................................6

Hermetic Component Replacement ......................................................................................................................7

Special Procedure in the case of Compressor Motor Burn-Out ..........................................................................7

Rotary Compressor Special Troubleshooting & Service ......................................................................................7

Refrigerant Charge .................................................................................................................................................7

Troubleshooting ................................................................................................................................................8-1 0

Wiring Diagram .................................................................................................................................................... 11

Cabinet Parts Diagram ........................................................................................................................................ 12

Chassis Parts Diagram ....................................................................................................................................... 13

Parts List .........................................................................................................................................................14-1 5

Warranty ...............................................................................................................................................................16

FUSE

60 Hertz

BREAKER

RPM

Motor

CFM

Evap

REF.

R-22

Charge

Locked

Amps

ELECTRICAL RATINGS

Amps

OPERATING

PRESSURES

Sub-

Cooling

Amps

in OZ.

Rotor

Amps

Heat

Cool

Room Side Air

Air Direction

Circulation

Controls

(Lbs.)

Weight

T - D Fuse

Breaker or

Circuit Rating

16 250V - 15A 140 152

/16 250V - 15A 166 179

OPERATING TEMPERATURE CODE T3B

Heat

Super

Temp

Liquid

Temp

Suction

Temp

Discharge

TEMP.

DEG. F

CONDENSER

TEMP. DEG. F

EVAPORATOR

Temp.

TEMP. DEG. F

EVAPORATOR AIR

Discharge

E(in) E(out) Suction Discharge

Drop F.

Air

Moisture

Cooling Capacity Electrical Characteristics (60 Hertz) Energy

Removal

Efﬁ ciency

Ratio AHAM

Amps

(Pints/ Hr.) CFM

AHAM Watts EER

(BTU/Hr . - AHAM ) Volts Rated

16 26

(Inches)

Finished Hole

Thru-The-Wall

(Inches)

Minimum

Extension

Into

Minimum

Extension

Depth

Hood to

Dimensions (Inches) Window Width

Depth

8 42 16

8 42 18

16 27

Outside Min. Max. Height Width Volts - Amps Net Shipping

16 16

Room

16 3

Louvers

8 9

Overall

16 27

16 25

Height Width

60 Hz Models

SH15L30-B 54 26 52 56 206 129 61 108 16 98 76 258 8.2 - - 28.5 363 1100 15

Performance Data: Cooling

SH20L30-B 46 34 46 46 125 196 52 97 8 28 75 271 10.1 - - 39.0 357 1100 20

Product Specifications

Model

SH15L30 15000/15000 230/208 7.9/8.7 1765/1765 8.5/8.5 4.0 8-way 375

SH20L30 19800/19500 230/208 10.0/10.9 2200/2167 9.0/9.0 5.7 8-way 375

Installation Information

Model

SH15L30 15

SH20L30 17

Due to continuing engineering research and technology, specifications are subject to change without notice.

Manufactured under U.S. Design Patent DES 368, 306 decorative front; Utility Patent 5, 622, 058

MAXIMUM outdoor ambient operating temperature is 130°F (54°C).

MAXIMUM TEMPERATURE RATING FOR CLASS I, DIVISION 2, GROUPS A,B,C,D

COMPONENT OPERATION AND TESTING

WARNING

DISCONNECT ELECTRICAL POWER TO THE

UNIT BEFORE SERVICING OR TESTING

COMPRESSORS

Compressors are single phase, 208/23 0 volt. All c ompres sor motors are permanent split capacitor type, using only a running capacitor across the start and run terminal.

All compressor s are internally spr ing mounted and exter nally mounted on rubber isolators.

Line Voltage Overload

The compressor is equipped with an internal line voltage over-

load. This overload is embedded in the windings of the motor to sense the motor temperature. The overload will open and disconnect the power to the motor due to high temperatures cause d b y :

1. A locked rotor.

2. Excessive running amps.

3. High discharge temperature.

4. Low refrigerant charge.

Testing Procedures

1. Ter minal "C" and "S" – no continuity – open w inding – replace compressor.

2. Ter minal "C" and "R" – no continuit y – open winding – replace compressor.

3. Terminal "R" and " S" – no continuity – open winding

- replace compressor.

4. T erminal "C" and the shell of the compressor – continuity – grounded motor – replace compressor.

5. Should continuity exist bet ween terminals "R" and "S", but not between terminals "C" and " S" and " C" and " R", the internal overload may be open. If the compressor is extremely hot, allow it sufﬁ cient time to cool. It may require as long as one hour for the compressor to cool sufﬁ ciently for the internal overload to close.

GROUND TEST

Use an ohmmeter set on its highest scale. Touch one lead to the co mpresso r body ( cle an poin t of co ntact, as a good connection is a must) and the other probe in turn to each compressor terminal. (See Figure 3. ) If a reading is obtained, the compressor is grounded and must be replaced.

FIGURE 3 TYPICAL GROUND TEST

FIGURE 1 INTERNAL OVERLOAD

LINE BREAK INTERNAL OVERLOAD

OHMMETER

COMPRESSOR WINDING TEST (Figure 2.)

Remove the compressor terminal box cover and disconnect the wires from the terminals. Using an ohmmeter, check continuity across the following:

FIGURE 2 COMPRESSOR WINDING TEST

CHECKING COMPRESSOR EFFICIENCY

The reason for compressor inefﬁ ciency is normally due to bro-

ken or damaged suction and/or discharge valves, reducing the ability of the compressor to pump refrigerant gas.

This condition can be checked as follows:

1. Install a piercing valve on the suction and discharge or liquid process tube.

2. Attach gages to the high and low sides of the system.

3. Start the system. Run a "cooling or heating performance test."

If test sh ows:

A. Below normal high side pressure. B. Above normal low side pressure. C. Low temperature difference across the coil.

The compressor valves are faulty - replace the compressor .

FAN MOTOR (Figure 4)

A 230 volt single phase permanent split capacitor motor is

used to drive the evaporator blower and condenser fan. A running capacitor is wired acros s the star t and r un terminals of the motor.

CAPACITOR, RUN

A run capacitor is wired across the auxiliary and main winding of a single phase permanent split capacitor motor such as the compressor and fan motors. A single capacitor can be used for each motor or a dual rated capacitor can be used for both.

The motor is totally enclosed and is protected with a line volt-

age overload located internally of the motor. The motor shaft is stainless steel to resist corrosion.

FIGURE 4 FAN MOTOR

FAN MOTOR – TEST

Disconnect power to the unit.

1. Determine that the capacitor is serviceable.

2. Disconnect the black lead from the circuit board.

3. Apply "live" test cord leads to the common terminal of the capacitor and the black lead. The motor should run at high speed.

SOLID STATE RELAY (Figure 5)

Two 50 amp rated 20 8/230 volt solid state relays are used to

energize the compressor and fan motor. T erminals 3 and 4 are the 208/230 volt line side. Terminals 1 and 2 are load side contacts.

The capacitor’s primary function is to reduc e the line current

while greatly improving the torque characteristic s of a motor.

The capacitor also reduces t he line current to the motor by

improving the power factor of the load. The line side of the capacitor is marked with a red dot and is wired to the line side of the circuit (see Figure 7.)

FIGURE 7 RUN CAPACITOR HOOK–UP

COMPRESSOR

FAN MOTOR

RED DOT

RUN CAPACITOR

CAPACITOR – TEST

1. Remove the capacitor from the unit.

2. Check for visual damage such as bulges, cracks, or leaks.

FIGURE 5

Line side

SOLID STATE RELAY

Load side

LED indicates

contacts closed

when lit

SYSTEM CONTROL SWITCH (Figure 6)

This switch is double pole, single throw. Check for continuity

between terminals 2 and 3, and 5 and 6.

FIGURE 6 SWITCH, ON-OFF

3. For dual rated capacitor s, apply an ohmmeter lead to the common (C) terminal and the other probe to the compressor (HERM) terminal. A satisfactory capacitor will cause a deﬂ ection on the pointer, then gradually move back to inﬁ nity.

4. Reverse the leads of the probe and momentarily touch the capacitor terminals. The deﬂ ection of the pointer sh ould be two times that of the ﬁ rst check if the capacitor is good.

5. Repeat steps 3 and 4 to check the fan motor capacitor.

NOTE: A shorted capacitor will indicate a low resistance and the pointer will move more to the “ 0” end of the scale and remain there as long as the probes are connected. An open capacitor will show no movement of the pointer when placed across the terminals of the capacitor.

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